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© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Presented by:
Session ID: PO-13
Digitize your plant with Model Driven MES
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
JP (Jean-Pierre) Caron, Product Manager MD MES Content
November 14th, 2019
Agenda
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Part 1: Model Driven Overview
Digitization using Model Driven MES
Model Driven Use case
Part 2: Model Driven MES Roadmap
Model Driven Content current release
Next Release Sneak Peek
Model Driven MES Overview
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
MARKET ENVIRONMENT
Digital Transformation – A Business Imperative
Empower Employees
Engage Customers
Transform Offerings
Optimize Operations
• Transform the way work is executed across a team of roles
• Enable Collaboration between teams and roles naturally
• Measure and improve process and operations performance
• Ability to continuous improve efficiency and adopt change
• Safety/ Regulation compliance• Farm to fork traceability• Faster New Product Introduction
• Increased Services• Demand Driven• New Business models
Commodity Prices and Oversupply
Competition and Consolidation
Environment, Quality, Safety
Regulations
GeopoliticalUncertainties
Generation Shift
Pace of Change
488,000 Unfilled Manufacturing Jobs in the U.S.
World Class OEE:
85%Avail: 90%Perf.: 95%Quality : 99.9%
US Food Recalls: 2018: 7032017: 8172016: 905
Enabling the Digital Transformation of Operational Processes
1. Digital Transformation
• Assess and document current processes in place along with
touch points to other systems (automation, lab etc.)
• Model processes as workflows and user interfaces. Integrate
with MES, System Platform and other systems
• Digital workflow execution and enforcement with full audit
trail
1 2 3Digitize Standardize Improve
Operational processes
and information to enable
efficiency and transparency
Global best practices for
a consistent approach to
compliance and operations
Continuously improve
operational processes and
adapt to changing requirements
Digital
Reusability of Content and Multi-site MES Approach
2. Standardize
• Single plant or Multi sites environments
• Account for needed variations between sites
• Create library of practices that are centrally governed
• Define Plant Performance metrics to be measured
• Build deployable packages and push to the sites
1 2 3Digitize Standardize Improve
Operational processes
and information to enable
efficiency and transparency
Global best practices for
a consistent approach to
compliance and operations
Continuously improve
operational processes and
adapt to changing requirements
Package of
Processes & UIs
V5.1 V2.3
V7.2 Current
Site
Repository
Aveva
The MES continuous Improvement
3. Improve
• Continuous improvement of processes based on rich
data collection and KPI monitoring
• Manage governance of the solution centrally with
remote deployment and support of content (Process
and UIs) packages
1 2 3Digitize Standardize Improve
Operational processes
and information to enable
efficiency and transparency
Global best practices for
a consistent approach to
compliance and operations
Continuously improve
operational processes and
adapt to changing requirements
Model driven MES approach
© 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Operational Activities Modeling & Execution
- Production Process model with execution and
data collection rules, and specification data
- Information model for accessing and storing work
planning and execution data + KPI’s in real time
- Workflow model defining the procedures and
collaboration of work execution and data collection
- Configurable User Interface to our customers
operational activity practice Business RulesUser Interfaces
- Equipment model with integration to process data
and event detection for automatic data collection,
parameter value download and enforcement of
rules and BOM through e.g. Barcode or RFID Physical Model
Process Model, Product and Work Specifications
Integration
Integration
Available from AVEVA or Practice PartnersOut of the Box Software – CF Support
TemplatizationDelivery Approach for Model Driven MES
Fully Automated
Fully Manual
…Customer
SitesReusable Engineering
and Templates
▲ Line Operations Templates
▲ Performance
▲ Operations
▲ Quality /SPC*
▲ Inventory
▲ Recipe Management*
▲ Logbook
▲ Model Builder
Customer Templates &
Solutions
▲ Partner reusable engineering and templates
▲ Multi-site customer templates
Customer NeedsProductization
Commercial Products
Platforms
Enterprise MES
Plant MES
▲ Performance*
▲ Quality*
▲ Operations*
▲ Inventory*
Out of Box Content/Packaged
▲ WO Mgmt..
▲ Job Mgmt..
▲ Bulk Inventory Mgmt.
▲ Moveable/Pallet Mgmt.*
▲ Quality Sampling*
▲ Quality SPC*
MDM Modules Packaged Solutions
any
Devices
System Platform
Enabling consistent Efficiency and Compliance of Manufacturing Processes across the Business
© 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
People
Process Technology
Process Automation,Rules Enforcement & Governance
EmpowermentMobility & Collaboration
Reusability & Standardization, Lowering TCO
MD
Digital Workflow ManagementDigital User Experience
iPad
Surface
iPhone
Desktop
Operational Framework Production Model
Model Driven – A Process Based Approach
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Have the people meet the systems
The Equipment and Systems
Operator Supervisor Maintenance
QualityManagement
Meet the Team
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
• A work order is created with Start – Up check prerequisites
Wonderware
MES
Workflows - Operator Check list
• If start is confirmed by operator, the work order will start asynchronously
• Start result is sent to operator
• Operator completes the checklist
• Uncomplete actions will
require supervisor approval before work order start
Operator
• Receives a notification of work order start
request• Validates details
and approves or rejects the request
Supervisor
• Is notified of approval or reject
• In case of approval,
Operator will confirm work order start
Operator
Demo – Operator Check list
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
• Video Here
Moving beyond traditional MES Benefits
© 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
• Drive higher levels of efficiency, collaboration and
agility in plant operations, by digitally transforming
work processes and data collection procedures.
• Shorten the time to value for multi site operational
excellence initiatives with tools and support for
capturing best practices for reuse and standardisation
• Reduce the total cost of manufacturing IT ownership
through harmonisation of technology and applications
across the enterprise.
Requires Digital Transformation of Work Processes and Team Collaboration
Source: TechValidate
Achievements of AVEVA Manufacturing Operations Management software users in single and multi-plant implementations
0
20
40
60
80
100
120
Plant 1 Plant 2 Plant 3 Plant 4
Model Driven Approach
Model Driven MES Roadmap
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
MOM Roadmap – Out of Box MDM
MES 2017 R2MES 2017EI 2017
MDM 2.0Inventory
Mgmt.
MDM 3.0PerformanceMgmt. Ph. 1
Workflow
Management
Manufacturing
Execution
System
MDM 1.0Work-Order and
Job Mgmt.
MDM 4.0Perf. Ph. 2
Quality Mgmt.
Increasing capabilities to MES Content
Model DrivenApplications
Q3 2018 Q4 2018 Q1 2019 Q2 2019 Q3 2019 Q4 2019 2020
MES 2020EI 2017 R2
WM 2017 R2 U1
WM 2017 R2 U2
WM 2019 WM 2020
TodayAVEVA Insight(On going)
Model Driven MES application
• Standard MES packages
(Module)
• Can be found on the
Tech support web site at
no extra cost
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
MDM Overview
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
MES Master Data
Factory representing real world examples
Work Order Management
Management of production order and associated Master data
Job ManagementThe ability to execute portion or work orders on
specific pieces of equipment
PerformanceManagement
QualityManagement
InventoryManagement
The ability to manage Inventory and Material reception.
Ability to manage downtime and Monitor OEE
Ability to manage Quality Sampling and SPQ Charts
MES WO Management content
• View, Create, Edit, Delete, Cancel and Release
Work Order
• Review Bill of Material
• Review Specifications
• Includes Help
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Work Order Management
WO List & details
BOM List & details
Spec List & details
MDM Overview
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
MES Master Data
Factory representing real world examples
Work Order Management
Management of production order and associated Master data
Job ManagementThe ability to execute portion or work orders on
specific pieces of equipment
PerformanceManagement
QualityManagement
InventoryManagement
The ability to manage Inventory and Material reception.
Ability to manage downtime and Monitor OEE
Ability to manage Quality Sampling and SPQ Charts
Inventory and Job Management Content in action
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Typical MES Inventory Flow
Shop floor storage location
Get from Warehouse
Return to Warehouse
Unit 1 Operation
Unit 2 Operation
Other systems
MES
Consume Produce Consume
WI P
Final Storage
Produce
Transfer to Warehouse
ERPShip
Finished
ERPReceive
Palettized
MES Receive
Bulk Receive
Bulk Material Reception
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Receive
Video Here
Inventory Transactions
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Inventory Management
Video Here
Job Management
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Unit Operation
Video Here
System Platform / Visualization IntegrationEmbed MES WEB content into HMI Client
No re-engineering
required
WEB HMI
System Platform / Visualization Integration
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Integrate WEB HMI into MES Client
HMI Graphics
InTouch OMI integration
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Video Here
MDM Overview
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
MES Master Data
Factory representing real world examples
Work Order Management
Management of production order and associated Master data
Job ManagementThe ability to execute portion or work orders on
specific pieces of equipment
PerformanceManagement
QualityManagement
InventoryManagement
The ability to manage Inventory and Material reception.
Ability to manage downtime and Monitor OEE
Ability to manage Quality Sampling and SPQ Charts
Coming Next
Overall Equipment Effectiveness
• OEE is a very powerful metric and an industry standard for calculating manufacturing
operation effectiveness
• In a perfect world 100% OEE means that the equipment is running 100% of the time at
100% capacity and produce 100% good quality
• Availability (%) = Operating Time / Available Time
• Performance (%) = Total Production / (Target Production Rate x Operating Time)
• Quality (%) = Good Production / Total Production
• World Class OEE is 85%
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Production Time Summary
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Measuring productivity – identifies the % of manufacturing time that is truly productive
Total time for the Period
Available TimePlanned Idle & Downtime
Operating TimeUnplanned Downtime
Availability Loss
Total ProductionRunning Slow & Minor Stops
Performance Loss
Good ProductionScrap & Rework
QualityLoss
Performance Management Content Sneak Peek
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
In BETA NOW
• Video Here
Model-Driven MES
• Digital Work Management
• Allows to capture and standardize best practices
• Visualization & Mobility
• Empowers the mobile workforce on- and offline
• People and Systems Collaboration
• Protects investment in existing systems
• Standardization of Operational Processes
• Scalability and Adaptability to future business needs
• Modular Application Deployment
• Rapid multi-site deployment with reduced time to value
• Multi-Site Change Management & Agility
• Adaptability to changing business targets and conditions
•
The Value Delivered
Thoughts – Questions – Clarifications
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Do not hesitate to contact me : jean-pierre.caron@aveva.com
linkedin.com/company/aveva
@avevagroup
ABOUT AVEVA
AVEVA is a global leader in engineering and industrial software driving digital transformation across the entire asset and operational l ife cycle of capital -intensive industries.
The company’s engineering, planning and operations, asset performance, and monitoring and control solutions deliver proven results to over 16,000 customers across the globe. Its customers are supported by the largest industrial software ecosystem, including 4,200 partners and 5,700 certified developers. AVEVA is headquartered in Cambridge, UK, with over 4,400 employees at 80 locations in over 40 countries.
aveva.com
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
THANK YOU
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