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1
Royal Building System
General
RBS Aplications
Construction ProcessSpecifications and Construction details
Approvals and Certifications
Royal Andina kits
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General
1.1. Company-Policies
1.2. Products Lines
1.3. RBS Construction System
1.4. Properties and Advantages
1.5. Construction Process
1.6. Construction Process-Video
1.7. Institutional Video
Royal Andina S.A.
We are a company dedicated to make PVC panels and profiles to offer a variety of solutions for the construction field.
Our products are made with Canadian technology and excellent quality.
From our plant in Cartagena we attended the Andina market, Central America and the Caribbean.
Our best reference is the testimony of our costumers and our projects since 1997.
Our commitment is simple: complete satisfaction to our costumers. We provide the ideal solution even for the most demanding projects.
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Royal Andina Central and South America
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PRODUCT LINES
RBS CONSTRUCTION SYSTEM
Window Systems
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Electric Ducts or hydraulics
Concrete or empty with metallic structure
Steel of reinforcement
PVC Panel
RBS Construction System
The RBS system is made from PVC panels ready to assembly for any type of project.Depending on the project, the width or thickness could be less than 100 mm or 64 mm.Reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.
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RBS Construction System
Versatile and easy to project
100 mm System.
64mm System
64mm System Basic Module
100mm System Basic Module
Connector Panel
Panels Connector
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• Durable• Waterproof• Ignífuge and self-extinguishable• UV protection• Aseptic• Corrosion resistant (oxide), salinity, chemical
and microorganisms• Homogeneous quality
Product properties
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• Quick On –site Assemblyn • Acoustic and thermal insulation• Resistant to extreme weather condiions• Rodent/Pest Resistant • Can be designed to handle earthquake
and hurricane conditions• Finished • Adjust to any design • Easy to maintain & clean • Compatible with others constructions• Long-Term Durability: Will not rust,
corrode, flake, peel or rot!
Advantages of RBS System
Condominium after hurricane Michelle, built with RBS System, October 2001
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Building Preparations
Walls filled with concrete
Walls filled with steel bars
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RBS Aplications
2.1. Social Housing
2.2. Private Housing
2.3. Education
2.4. Health
2.5. Industry and Commerce
2.6. Camps
2.7. Hotels
2.8. Military Installations
2.9. Other applications
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Social Housing
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Social Solutions for the community
The properties and advantages of the RBS system offer an optimal alternative for the construction of social housing:
Worthy
High qualityFinished
Lasting and ComfortableWaterproof and UV protection remains stable over time.
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Advantages
TRADITIONAL
RBS SYSTEM
Finished remains stable over time
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Advantages
The durability of the materials can be seen when you compare our products with others
La Habana, Cuba
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Advantages
Better finishes
TRADITIONAL
RBS SYSTEM
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Advantages
The System doesn´t crack after the construction is settles down
TRADITIONAL
RBS SYSTEM
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Housing
Houses, Cartagena, Colombia
• 24 units of 42 Sqm.• 12 years built
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Housing
Social Housing, Curacao
• 50 units• 65 Sqm.
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Housing
Tirima Project, Venezuela
•120 apartments• 45 Sqm.
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Housing
House in Venezuela
•150 units• 60 Sqm.
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Housing
House in Santa Lucía,Venezuela
• 200 units• 100 Sqm. area
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Housing
House in Isla Margarita, Venezuela
• 300 units• 62 Sqm.
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Housing
• 80 units• 65 Sqm.
Engineer houses, Changuinola, Panamá
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Housing
• 56 Sqm. houses
Condominium project, Rep. Dominicana
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Housing
Apartments, La Habana, Cuba
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Housings
Las Lomas, México
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Housing
Condominium project, St. Marteen
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Private Housing
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Housing
House in San José, Costa Rica
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Housing
House in San José, Costa Rica
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Housing
House in Cajicá, Colombia
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Housing
House, Colombia
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Housing
Country house, Rionegro, Colombia
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Housing
La Arena house in Isla Del Rosario, Colombia
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Housing
Summer house, Medellín, Colombia
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Education
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Education
“Infrastructure for educational areas”
The RBS system adapts to both rural and urban areas temporarily or permanently • Rapid execution• Quality of materials• Low cost and low maintenance• Fixed cost• Adapts thermally to regional climates
In addition, the RBS system provides an integral finish for immediate use, and allows to incorporate other finishes highlighting the sense of the community for the educational areas.
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Education
School in Buenos Aires (Citibank), Quibdó, Colombia
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Education
School in Buenos Aires (Citibank), Quibdó, Colombia
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Education
Schools (Citibank), Providencia, Colombia
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Education
El Divino Niño school (Citibank), Marinilla, Colombia
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Education
Pedagogic unit, Cota, Colombia
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Education
UNICEF Emilio Carvajal school, Buenaventura, Colombia
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Education
Ferrostal school , Palonegro, Quindio, Colombia
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Education
Several projects, Quindío, Colombia
Hermanitasde la Anunciación,Calarcá
Santa Maria Micaela schoolAdoratrices , Armenia
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Education
Plan Padrino school, B/ventura, Colombia
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Education
School Fundación Pies Descalzos, Bogotá, Colombia
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Education
Paujil school, Caquetá, Colombia
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Education
OIM – Timbiquí rural school, Cauca, Colombia
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Education
OIM – Divina Pastora, Cucutá, Colombia
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Education
Classroom , Nueva Granada school, Bogotá, Colombia
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Education
San Miguel school, La Calera, Colombia
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Education
Los Pinos school, Bogotá, Colombia
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Education
Universidad Del Norte, Barranquilla, Colombia
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Education
University classrooms, México
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Education
Schools, México
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Education
Coliseum, USA
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Health
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Advantages of RBS System
The materials used by the RBS system, offer construction free of
mold and low maintenance.
The thermal and acoustic characteristics of the RBS system
provides comfort in any climate regardless of geographical location
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Health
Medical center in Acacias, Meta, Colombia
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Health
Hospital in Bahía Solano, Colombia
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Health
Cafesalud Medical center, Bogotá, Colombia
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Health
Red Cross, La Tebaida, Colombia
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Health
Administrative offices COACEMED, México
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Health
Computer center COACEMED, México
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Industry and Commerce
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1. Foundation
3. Metal or concrete structure
2. Walls panels
Construction Process
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4. Wall assemble 5. Section hoisted 6. Union between sections
Construction Process
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Aspecto muro instalado
Contraflambeos para nivelar los largueros
en grandes luces
Largueros
La frecuencia de los refuerzos se
determina según la zona eólica
Proceso Constructivo
Detalle fijación muros a estructura
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7. Hydraulic Inst. 9. Cover structure
10. Roofing
8. Electric Inst.
11. Finishes
Construction Process
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Industry
Prince Plastics plant, Canadá
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Industry
Agricultural Warehouse, USA
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Industry
Biofilm plant 13.000 Sqm, Colombia
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Industry
El Trébol, industrial warehouse, Colombia
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Industry
Lime warehouse, Bogotá, Colombia
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Industry
Refisal, Cartagena, Colombia
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Industry
Minipak plant, Colombia
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Industry
Warehouse project
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Industry
Several projects, North America
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Industry
Innovatec offices, Cali, Colombia
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Agriculture Industry
Dairy farms, Canadá
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Commerce
Supermarket Olímpica, Colombia
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Commerce
Ford Sales Center, México
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Camps and Accommodations
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RBS CONSTRUCTION SYSTEM
We will be there!
IT DOESN´T MATTER WHERE YOU NEED US,
WE´´LL BE THERE
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Construction Process
Floor and walls assemble systems
1. FOUNDATION 2. PLATE
4. WALL STRUCTURE 5. WALL ASSEMBLE
3. INSTALLATIONS
6. FRAMES INSTALLATION
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Construction Process
Installations, roofing and finishes
7. HYDRAULIC INST. 9. COVER STRUCTURE
10. ROOF ASSEMBLE
8. ELECTRIC INST.
11. FINISHES
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Camps
Pluspetrol camp, Pisco, Perú
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Camps
Trompeteros project, Perú
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Camps
Yanacocha, Perú
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Camps
Camisea project, Perú
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Camps
Airport project, Arequipa, Perú
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Camps
Houses in Changuinola, Panamá
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Camps
Military camps, Colombia
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Camps
Houses for the Army, Melgar, Colombia
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Camps
Cerrejón, Guajira, Colombia
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Camps
Conconcreto Camps, Medellín, Colombia
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Hotels
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Hotels
Los Delfines Hotel, San Andrés Isla, Colombia
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Hotels
Fiscal Hotel, Cuba
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Hotels
Nitana Hotel, Coveñas, Colombia
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Hotels
Morritt’s Grand Resort, Islas Cayman
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Military Installations
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Military Installations
Administrative office, the Fourth military division, Colombia
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Military Installations
Hangar in Juanchaco, Colombia
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Military Installations
Cotecmar hangar, Colombia
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Military Installations
Gasur control tower, Colombia
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Camps
Military camps, Colombia
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Camps
Army housing, La Macarena, Colombia
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Housing
Fiscal homes, Turbo, Colombia
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Other Applications
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Prodesa sales center, Colombia
Otther Applications
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Carwash, Canadá
Other Applications
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Gas stations, Brasil
Other Applications
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Offices, Bogotá - Colombia
Other Applications
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Oxicol offices, Cartagena, Colombia
Other Applications
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Construction in flood zone, Panamá
Other Applications
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Portable toilet, Colombia
Other Applications
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Portables toilets, Argentina
Other Applications
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Booth Royal Andina Expoconstrucción, Bogotá, Colombia
Other Applications
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Church in Bolívar, Colombia
Other Applications
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Refrigerators, Colombia
Other Applications
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Swimming pools, Colombia
Other Applications
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Swimming pools, Colombia
Other Applications
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Several
Other Applications
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RBS Construction Process
3.1. Concrete walls
3.2. Empty walls with
metallic structure
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3.1.1 System description
3.1.2 64 mm and 100 mm systems
3.1.3 Preliminaries
3.1.4 Foundation
3.1.5 Plan location
3.1.6 Walls assemble
3.1.7 Installations
3.1.8 Steal reinforcements
3.1.9 Wall bracing
3.1.10 Frames installation
3.1.11 Concrete placement
3.1.12 Flooring plates
3.1.13 Roof Installation
Content
3.1. Concrete walls
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Electric Ducts or hydraulics
Concrete or empty with metallic structure
Steel of reinforcement
PVC Panel
RBS CONSTRUCTION SYSTEM
The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width could be less than 100 mm or 64 mm, reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.
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64 and 100 mm Systems
100 mm System
64 mm SYSTEM
64 mm SYSTEM Basic Module
Panels Connector
100 mm SYSTEM Basic Module
Connector Panel
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Preliminaries
Preparation of the ground and installations
The structural design of the floor tile is the same as any other system, it is made base on the weight capacity of the floor.
The electric, hydraulic and sanitary installations including the steel reinforcement must stay inside the walls
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Preliminaries
Royal material download to the construction site
The PVC profiles must be placed according to the size on the construction site, this will be warranty The best performance.
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Foundation
FOUNDATION
The foundation must be well level
Plate detail
RBS WALLS
GUÍDE
GUÍDE
ANCLAJE DE VARILLAS
PLATE REINFORCING
STEEL BAR
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Replanteo MurosDEMARCACION MUROS
Imprescindible uso de la cimbra para asegurar la posición de los muros y la
colocación de las guías.
Placa lista para la colocación de los paneles de muros
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Ensamble Muros
IDENTIFICACIÓN PIEZAS
Todos los elementos que componenun kit están marcados y en el plano se especifica su ubicación.
Empresa
Proyecto
Tipo de Panel
Longitud del Panel
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Walls assembly
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Ensamble Muros
• La verticalidad de las juntas deberá revisarse al plomar los muros en uno y otro sentido.
• Es conveniente contemplar la escuadra de los muros.
90°
0.800.80 1.0 1.0
0.60 0.60
EJEMPLO DEL TRAZO DE ESCUADRA
EJEMPLO DE MAL PLOMADO DE MUROS
EJEMPLO DE VERTICALIDAD DE ESTRÍAS ENTRE PANELES Y CONECTORES
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Ensamble Muros
MURO ROYAL
MURO ROYAL
90°
ESCUADRA
90°
MURO ROYAL
LOSA DE PISO
VISTA EN PLANTA VISTA EN ALZADO
5
3
4
• Ya completo el armado de los muros se procede a la nivelación y plomado de los mismos verificando las escuadras que se deben tener entre muros y entre losa de piso y muros.
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Hydraulics Installations
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Electric Installations
Installation of switch and outlet boxes
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Steel ReinforcementsDepending of structural design, ¾ or ½ rod are used as vertical or
horizontal reinforcement.
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Shoring walls
Wood or metal angles are used to shore walls, windows and doors
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Placement of frames
• The andino frame can be placed inside the connector panel or over it.
• The frames can be placed before or after filling the walls.
See detail “C”See detail “A”
Detail “A”
Detail “C”Detail “B”
See detail “B”
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Wall Bracing
Brace with pump
Metal funnel to avoid wasting the concrete.
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Shoring walls
Cleaning the walls with water
Roof anchors
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Mezzanine PlatesPlate system with blocks
Flooring plates for more than two floors
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Mezzanine Plates
Plate system with SteeldeckSolid Plate
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Roof installation
Placement of the beam
anchor
Enlarged picture of the RBS beam and roof
anchors
Placement of the ridge beam on the wall´s axis
Roof anchors
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Roof Installation
Once the connectors are aligned in place, procede to present the panels, which will slide between connectors .
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Roof Installation
Ventilation lid is placed Place lid Se procede a colocar la tapa de cumbrera
caballete
Ridge Installation
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Roof Installation
TILES ALTERNATIVES
Roof with andina tile
Roof with clay tile
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3.2. Empty walls with
metal structure
3.2.1. Floor assemble system3.2.2. Wall assemble system3.2.3 Frame installation3.2.4. Installations3.2.5. Roof structure3.2.6. Assemble of roof and finishes
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Construction process
Floor assemble system
1. BASE SUPPORT 2. BASE OR PLATE
3. INSTALLATIONS
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Construction Process
Walls assemble system
4. WALL STRUCTURE
5. WALLS ASSEMBLE
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Construction Process
Frames for doors and windows
6. FRAMES INSTALLATION
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Construction Process
Installations
7. HYDRAULICS INST.
8. ELECTRIC INST.
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Construction Process
Roof structure
9. ROOF STRUCTURE
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Construction Process
Roof assemble and finishes
10. ROOF ASSEMBLE
11. FINISHES
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Specifications and detailes of construction
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Approvals and Certifications
5.1. Fire resistant (English)
5.2. Fire resistant
5.3. Chemical resistant
5.4. Structural resistance of 64mm
5.5. Acoustic resistance of 100mm
5.6. Balistic testing
5.7. Maintenance technical guide
5.8. Tool list
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Royal Andina Kits
6.1. Housing kits
6.2. Institutional Kits
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6.1. Housing Kits
6.1.1. Labrador house - 15 sqm6.1.2. Montana house - 27sqm6.1.3. La Inés house - 36 sqm6.1.4. Paraiso house – 39 sqm6.1.5. La Cabaña house- 42sqm6.1.6 Verano house - 46 sqm6.1.7 Caribe house - 52 sqm6.1.8. La Calera house – 60sqm6.1.9. Lebrija house - 70 sqm6.1.10 Palmeras house120sqm
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Labrador house – 15 Sqm
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Labrador house – 15 Sqm
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Montana house – 27 Sqm
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Montana house – 27 Sqm
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La Inés house – 36 Sqm
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La Inés house – 36 Sqm
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Paraíso house – 39 Sqm
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Paraíso house – 39 Sqm
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La Cabaña house – 42 Sqm
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Verano house – 46 Sqm
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Verano – 46 Sqm
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Caribe house 52 Sqm
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Caribe house 52 Sqm
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La Cabaña – 42 Sqm
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La Calera house 60 Sqm
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La Calera house 60 Sqm
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Lebrija 70 Sqm
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Lebrija house 70 Sqm
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Palmeras house 120 Sqm
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Palmeras house 120 Sqm
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6.2. Institutionals Kits
6.2.1. Lodging of - 81 Sqm6.2.2. Service module of 36 Sqm6.2.3. Administration module of 48 Sqm6.2.4. Large classroom of 48 Sqm6.2.5. Bathroom set of 24 Sqm6.2.6 Classroom module 2 of 74 Sqm6.2.7 Classroom module 3 of 110 Sqm6.2.8. Educational classroom module 4 + Set Bathrooms6.2.9. Módulo Educativo 6 Aulas+Bat. Baños
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Lodging of 81 Sqm
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Lodging of 81 Sqm
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Service module of 36 Sqm
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Service module of 36 Sqm
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Administration module of 48 Sqm
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Administration module of 48 Sqm
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Large classroom of 48 Sqm
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Large classroom of 48 Sqm
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Bathrooms set of 24 Sqm
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Bathrooms set of 24 Sqm
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Classroom module 2 of 74 Sqm
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Classroom module 2 of 74 Sqm
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Classroom module 3 of 110 Sqm
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Classroom module 3 of 110 Sqm
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Módulo Educativo 4 Aulas+Batería Baños
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Módulo Educativo 6 Aulas+Batería Baños
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