5S ppt Presentation -catalyst

08/24/10

Prosperity through Satisfaction

08/24/10

Way to Satisfactionfor

“Wealth Generator”

Means to Generate Wealth

Through

We search happiness in….

???

?

?

Is It Satisfaction?

??

Then What is Satisfaction?

This depends on our happiness- How?

If we are not Happy ...

Family Unhappy

If we r Happy ...

Family happy

Satisfaction from Where

As committed Surprisingly Low

Beyond Expectation

How to Achieve

Ω Lean ManagementΩ TQMΩ TPMΩ Six SigmaΩ Cause & EffectΩ SMEDΩ PDCAΩ Seven Waste ( Muda)Ω Quality CircleΩ KaizenΩ 5S

Q

D

C

Sequence to Achieve

Q D C

Customer Satisfactions

throughLet us understand

A TypicalBusiness model

Business Model

MANAGERS

MONEY

TO SERVE CUSTOMER

MAN POWER

MACHINES

Can alone thumb lift ?

MATERIAL

Who will bring this?

Money Machine Material Manpower&

Customers

Who will Bring This Resources ?

Who will use it ?For our Satisfaction

What I should do ?

What I Should Do ? To achieve Customer Satisfaction which is

related Happiness of self & Family

What idea I Should do?

Idea:

Remove all Unwanted Things from work Station

use daily 5S!

So Many Red Boxes are lying in shop floor, Everybody finding difficulty to move around

If guest arrives & ask us do you clean it ?

Then We fill Bad

What is 5S ?

Japanese Version

EnglishVersion

Sort, Set, Shine Standardize and Sustain

Seiri, Seiton, Seiso, Seiketsu and Shitsuke

Remove unwanted, not required Things From Work Place.Store it in separate locationAway from Work place.

Fix the location for allSelected Thing near Work place.Identify each thing&Make it Visible.

Sort : Set :

Place for each Thing & Things at Place

Keep only Required Thing Near Work Place

Shine: Standardize: Sustain:

Clean Equipment daily.While cleaningCHECK Conditions, RECORD Abnormality . Get Corrected.

Develop Routine forSort, Set, Shine ActivitiesFix up Time, Method,Frequency, &responsibilityDecide the Method for

3rd SEnsure Consistency

Of 4S by Auditing

Develop System for measurement of effectiveness By conducting 5S Audit Regularly

Pictorial 5S

Japanese Seri, Seiton, Seiso, Seiketsu and Shitsuke

Drill

Ham

mer

Hac

ksaw

DieChuck

SpannerWretch

Sort

English Sort, Set, Shine, Standardise and Sustain

Remove unwanted, not required Things From Work Place.Store it in separate locationAway from Work place.

Keep only Required Things Near Work Place With Identification

st

nd

Set

Required

Not Req

uired

Pictorial 3rd S

rd

SHINE

Pictorial 4th S

Clean DailyShop floor & Equipments

While Cleaning Lubricate & Check& Record abnormality Get it Corrected.

th Set a System for implementationOf 1stS, 2ndS, 3rdS

Pictorial 5th S

Display following table at each work stationSystem for

For 1st S

System forFor 2nd S

Accommodated & Identified required things near work place: YES / NO

System forFor 3rd S Work Station Abnormality Cleaned

ByChecked

by

You can add more rows in above charts to cover all Work Stations

Sr. No

Work Station List Unwanted Things Removed

Done By

Checked by

Sorting of Required & Non-Required Things Activity Schedule & Verification Chart: Frequency Every Saturday

Schedule for Cleaning

th System to Verify & measure Effectiveness of What ever done in 1stS, 2ndS, 3rdS & 4thS

How 5S Related to our Family ?

Importance of 5S

Share HolderEmployment

Productivity –High

Quality-Good

Cost-Low

Family

Customer

Action Plan to Implement 5S

When What

WhoShould Do it

Is to be done

to Start

Way to Success

Typical Example

5S Chairs below table to save space.

Few Example

Typical Example

08/24/10Typical Example

5S – all material identified and in its place. In the furniture, the wheels to facilitate moving.

Thanks & Contact Details

08/24/10

Anil Dhasal 9686456217

anil.dhasal@gmail.com

To Conduct seminar & Implement you can reach to