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As road safety is a major concern in all countries, increasing attention is turned towards active safety control in Advanced Driver Assistance Systems ( ADAS ).
JKS initiatives in developing cleaning technology and standards for the past decade in HDD industry, have rendered JKS to be one of the top Precision Particle Cleaning ( '0' particle for >100 ) solutions provider for ADAS components.
CT-AQ SERIES CLEANING SYSTEMAUTOMOTIVE PARTICLE CLEANING SOLUTIONS
JKS ENGINEERING (M) SDN. BHD.
Surface Treatment Technology Solutions Partner
JKS ENGINEERING (M) SDN. BHD.
Surface Treatment Technology Solutions Partner
AUTOMOTIVE | MARKET FOCUS
ADASAUTOMOTIVE INDUSTRY
ADAS component cleanliness is viewed as a quality criterion, where particle as small
We clean and conduct parts testing to verify parts cleanliness in compliance with
ESPELECTRONIC STABILITY PROGRAM
ASCACTIVE SAFETY CONTROL
ECUELECTRONIC CONTROL UNIT
JKS ENGINEERING (M) SDN. BHD.
Surface Treatment Technology Solutions Partner
AUTOMOTIVE | CT-AQ-SERIES | PROCESS | STANDARD PROCESS FLOW
Basket movesup & down
Spraysweeping
Basket movesup & down
Spraysweeping
Basket movesup & down
Spraysweeping
DI WaterSpray
Pre-Wash
DetergentVacuum UltrasonicImmersion Wash
( aVX Tech. )
DI WaterSprayRinse
DI WaterUltrasonicImmersion
Rinse
FinalDI Water
ImmersionRinse
Infrared& Air Blow
Dry
Infrared& Vacuum
Dry( aVX Tech. )
DI WaterSprayRinse
HH
HH
HH
C
H H
Basket movesup & down
Load Unload
PRE-WASH RINSE 1WASH RINSE 2 DRY 1 DRY 2
H H
JKS SELECTABLE
* aVX Tech. = Advanced Vacuum Extraction
JKS ENGINEERING (M) SDN. BHD.
Surface Treatment Technology Solutions Partner
AUTOMOTIVE | CT-AQ-SERIES | CONTROL | SOFTWARE FEATURES
CLEANBASIC
CLEANXCEL
TRACEABILITYMANAGEMENT
SCHEDULEOPTIMIZER
RECOVERYCONTROL DASHBOARD 3RD PARTY SOFTWAREREMOTE SUPPORT
PASSWORDACCESS CONTROL
Able to track recipe & process parameters involved. Barcode
& QR technology for basket traceability is available as
optional.
REPORTING& DOWNLOADS
Alarm history & reports consisting of process recipe & parameters are downloadable
in .csv and .pdf format.
DATAANALYTICS
Enable data collection & provide business decisions
based on data.
RECIPEMANAGEMENT
Able to store up to 20 program recipes & has auto preparation capabilities. *
ALARM MANAGEMENT
Display of alarm warnings with unlimited history
records. *
* CLEANBASIC SUPPORTS UP TO 10 PROGRAM RECIPES.** LIMITED NUMBER OF ALARM HISTORY RECORDS FOR CLEANBASIC.
NOTE
Optimization of throughput for mix recipe loading while
ensuring no process overtime through scheduling.
Able to identify basket status & recover the process even
after e-stop.
Monitors & controls the system through various sensors &
indicators.
Integration with Indusoft & SECS/GEM are
available as optional.
Remote online debugging & support using
TeamViewer software.
Multi-level password access to manage different process
functions.
INDUSTRY 4.0
Consists of various communication protocols for easy data transfer with
external systems.
JKS ENGINEERING (M) SDN. BHD.
Surface Treatment Technology Solutions Partner
AUTOMOTIVE | CT-AQ-SERIES | CONTROL | INDUSTRIAL 4.0 COVERAGE
BIG DATAANALYTICS
The data gathered in the database service is examined to generate
informative visualization, reports and fast business decisions.
CLOUDSERVICES
The software comes with build-in local services namely database, server,
operating system and standard data formats to facilitate custom apps and
data syncing to the preferred cloud services.
INDUSTRIALIOT
All parameters belonging to the sensors and modules in our system
are monitored and easily exchangeable between machines or humans through
desired protocols.
SYSTEMINTEGRATION
Our software platform allows integration through the network to allow centralized control from the
production floor and improve customer support.
PARAMETERS MONITORED
TEMPERATURE, TIME, US FREQUENCY,
US POWER, RECIPE, FLOW RATE*, PRESSURE*,
CONDUCTIVITY*, RESISTIVITY*
PROTOCOLS SUPPORTED
EtherCAT, Lightbus*, PROFIBUS*, Interbus*,
CANopen*, DeviceNet*, ControlNet*,
CC-Link*, Modbus*, SERCOS*, RS485/RS232*,
Ethernet*, PROFINET*, EtherNet/IP*
INTEGRATION
TEAM VIEWER***, SECS/GEM*
SERVICES
WINDOWS 10,
XML, CSV, MYSQL*, APACHE*
REPORTS
ALARM HISTORY, PROCESS TRACEABILITY
VISUALIZATION
BASKET STATUS, ACTIVE ALARMS,
ALARM HISTORY
By adopting our system, you are one step closer to embracing industry 4.0 into your production floor. Our software platform** covers 4 of 9 pillars in industry 4.0 to enable smooth transformation into the new digital industrial technology.
* OPTIONAL.** FEATURES APPLICABLE TO CLEANXCEL ONLY.*** USAGE FOR JKS REMOTE SUPPORT ONLY.
NOTE
JKS ENGINEERING (M) SDN. BHD.
Surface Treatment Technology Solutions Partner
AUTOMOTIVE | CT-AQ-SERIES | ENCLOSURE | DESIGN FEATURES
FULLY ENCLOSED SYSTEM
EASY MAINTENANCE ACCESS
The enclosure coupled with positive pressure and continuous exhaust ensures the process and handling environment are not exposed to external contamination from the environment.
COMPARTMENTAL ISOLATION
The system is designed in a way that it completely isolates process, handling and maintenance area for effective access and reduced contamination.
Provides easy access to robotic arm and process equipment for safe and routine maintenance.
UNLOADING CONVEYOR
Unloading conveyor design comes with enclosure focusing on low particle generation forcleanroom standards normallyseparated by partitions.
VIEWING WINDOW
The well sealed and easy removal viewing window renders handling area to be fully
visible during system operation.
JKS ENGINEERING (M) SDN. BHD.
Surface Treatment Technology Solutions Partner
AUTOMOTIVE | CT-AQ-SERIES | APPLICATION R&D CENTER | PROCESS VERIFICATION
REPORTINGVERIFICATIONCLEANING TEST
Lab test report & process design are proposed by
analyzing particle counts &
customer’s requirement.
PARTS STUDY
Shape complexity of customer parts are studied to share the right technology & cleaning
solutions.
by conducting particle extraction analysis, which complies with VDA19.1 &
ISO16232 standards.
In-lab cleaning systems allow parts testing & optimization of
process design to achieve customer’s requirement.
JKS Application R&D Center conducts customer parts testing with our in-lab cleaning systems, mainly using XCEL FE01-FS and XCEL CT12-HY. Our experienced engineers would focus on process selection and optimization on key elements of chemistry, mechanics, temperature and time.
JKS ENGINEERING (M) SDN. BHD.
Surface Treatment Technology Solutions Partner
AUTOMOTIVE | CT-AQ-SERIES | APPLICATION R&D CENTER | VDA19.1 VERIFICATION PROCEDURE
EQUIPMENT
METHOD
RINSING SOLVENT
FLOW RATE
SPRAY PRESSURE
MEMBRANE PORE SIZE
: Glaeser ACM 18
: Spray Rinse
EQUIPMENT
METHOD
: Glaeser Easy Dry II
: Vacuum Dry
EQUIPMENT
METHOD
: Mitani Contami Analyzer
Particle Count Tabulation
EQUIPMENT
METHOD
: Keyence Microscope VHX-5000
: Metal, Non-Metal & Fiber Classication: Hydrocarbon
: 1,200 ml/min
: 0.7 bar
ANALYSISINSPECTIONDRYINGPARTICLE EXTRACTION
AUTOMOTIVE | CT-AQ-SERIES | APPLICATION R&D CENTER | TECHNICAL CLEANLINESS RESULT | PARTICLE COUNT
JKS ENGINEERING (M) SDN. BHD.
Surface Treatment Technology Solutions Partner
CLASS RANGE
METAL
BEFORECLEANING
AFTERCLEANING
BEFORECLEANING
AFTERCLEANING
NUMBER OF PARTICLESCOMPONENT CLEANLINESSCODE, CCC : N ( D-K00 )
NON-METAL
15
3
1
0
0
0
0
100% 99%
44
160.72
39
4
0
1
0
0
0
185
0
0
0
0
0
0
0
0
- 232.58 36.48
0
0
0
0
0
0
0
1
50 ≤ x < 100
100 ≤ x < 150
150 ≤ x < 200
200 ≤ x < 400
400 ≤ x < 600
600 ≤ x < 1000
x ≥ 1000
E
25 1410 125 ≤ x < 50D
F
G
H
I
J
K
TOTAL PARTICLES
PARTICLE REDUCTION RATE
MAX. PARTICLE SIZE ( µm )
Component Cleanliness Code ( CCC ) highlights the part’s cleanliness requirements. The passing criteria will change according to customer’s requirement. The report generated is in compliance with VDA19.1 and ISO16232 standards.
Particle Count Report extracted part within controlled test method. The report is automatically generated by the Mitani Contami Analyzer software.
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