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BAUER BG 42Rotary Drilling Rig
Base Carrier BS 115
PremiumLine
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2 BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
We could start by telling you about Sebastian Bauer, who founded a copper forge
in the German town of Schrobenhausen some 200 years ago. We could then
move on to how his workshop prospered and developed to a leading construction
company for specialist foundation engineering. The story would continue to the
mid 20th century, when innovation and the drive for perfection prompted Bauer
to develop and build their own high-quality and high-performance machinery.
And it still wouldn´t end in the 21st century, Bauer now family-run in the seventh
generation and meanwhile a globally operating group with more than 100 branches
and subsidiaries operating in the fields of special foundation engineering (Bauer
Spezialtiefbau), in manufacturing of foundation equipment (Bauer Maschinen) and
focusing on products and services in the fields of water, energy, mineral resources
and environmental technology (Bauer Resources).
But we think what really matters about us and to our customers is this:
We are a strong partner with face and values, we are down to earth, and we are
dedicated to perfection in everything we touch.
Experience for you!
“100 years of dr i l l ing,
4 decades of bui ld ing machines,
and st i l l down to the earth” Prof. Thomas Bauer
The BAUER Group
1790Foundation as a copper forge in
Schrobenhausen, Germany
1928Well drilling in
Bavaria, Germany
1958Invention of the
ground anchor by Dr.-Ing. K.H. Bauer
1976First hydraulic rotary drill rig BAUER BG 7
1984First diaphragm wall trench cutter BC 30
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3BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Of the thousands of machines Bauer Maschinen has built since production started
in the 1970´s with the first rotary drill rig BG 7, many of them are still in operation
all over the world – in Siberia as well as in the desert. State of the art technology
developed end-to-end by our inhouse engineers and full machine tests prior to
delivery are one side of the coin. Bauer Maschinen can serve any customer need
with the most comprehensive product portfolio. The other side is project-specific
consulting by highly trained experts, with a focus on your special requirements.
More than machines: Competent consulting
Qual i ty is not an act,
i t is a habit .
BAUER Maschinen GmbH
1980´sStart of international
equipment sales
2001Bauer Maschinen
established as independent
company within the Bauer Group
2006Stock market launch
of BAUER AG, directed by
Prof. Thomas Bauer
2011Introduction of
BG PremiumLineRegular showcasing
of new developments on various exhibitions
Quality and experience in specialist foundation engineering n
Global operation – local contacts in over 70 countries n
Reliability in technology, service n
Customized solutions n
On-site support over entire machine service life n
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4
BG 39BS 95
BG 18 HBT 50
BG 30BS 95
BG 28BS 80
BG 15 HBT 40
BG 20 HBT 60
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
The V-model line
The H-model line
The BAUER BG PremiumLine
The BG Premium Line stands for multifunction equipment for a variety of foundation
construction systems. The selection between two model ranges allows an optimum
choice for differing project or transportation requirements.
Specific highlights of the BG PremiumLine are:
High safety standards n
Environmental sustainability, economic efficiency and performance n
Easy to transport and short rigging time n
High quality standard n
Long lifetime and excellent resale value n
Special features of the H-model line are:
Fast loading onto transport vehicles –
Easy rigging on-site due to compact –design
Rapid shifting to new working positions –at construction sites with underpasses or below low bridges
Special features of the V-model line are:
Big borehole diameters –
Large drilling depths –
Extended service intervals and power –transmission with low vibrations due to the robust design of the kinematic system
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5
1
2
3
8
10
12
11
4
5
7
9
6
BG 42BS 115
BG 46BS 115
BG 28 HBT 85
BG 24 HBT 75 / BT 85
BG 50BT 180
BG 34 HBS 95
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
The Rotary drilling rig
BG 42 PremiumLine (BS 115)
Max. drilling diameter: 2,800 mm
Max. drilling depth: 105.0 m
Torque (nominal): 420 kNm
Engine: CAT C 18
Power: 570 kW @ 1,850 rpm
Max. height: 33.1 m
1 Undercarriage2 Uppercarriage3 Main winch4 Auxiliary winch5 Crowd winch6 Kinematic system7 Mast8 Masthead9 Upper Kelly guide10 Kelly bar11 KDK Rotary drive12 Drilling tool
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6 BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Vario-masthead
Masthead for drill axis distance–1,300 mm and 1,550 mm
Increased stroke for kelly bars when–using an upper kelly guide
Tiltable side jib for optimal position of–auxiliary rope (in both drilling axes andfor single-pass processes
Optimized transport height–Main winch
Wide winch drum–
Single layer winch for minimized rope wear (optional)–
Extra-wide rope guide with new lubrication system–
Constant line pull–
Service-friendly winch position–
Optimal transfer of hydraulic power with two hydraulic–motors
Designed for heavy continuous operation–(winch classification M6 / L3 / T5)
Hydraulic locking for support block
Safe and fast assembly and disassembly–
Activated by remote control–
Variably stackable counterweight elements
Constant tail radius–
Small weight of individual elements (5.0 t)–
Flexible arrangement, adjustable to application–
Easy assembly and disassembly–
Spotlights
Kelly visualization with spring compression sensing
Display of lock recesses in the cm–range
Display of spring travel in the mm range–
Increase in drilling performance–
Reduced Kelly bar wear–
Cost savings–
Correct lowering and retracting of Kelly–bar
BG 42PremiumLine
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7BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Modern, ergonomic operator cab
FOPS compliant –
Sliding door with sliding window –
Premium comfort seat, air-sprung and heatable –
10.4" color screen (Touchscreen) –
High-precision electronic pre-control system –
Joystick controls with high functionality, operating –controls can be adjusted individually
Powerful engine CAT C 18
Conforming to Exhaust Emission –Standards Tier 2, Tier 4i, Tier 4 final
Automatic idling mode –
Modern engine diagnostic system –
Low noise emission –
Low fuel consumption due to individual –consumer control
Worldwide CAT-service partners –
Safety equipment
Guardrails upper level –
Walking platform with handrail (at cabin level) –
Upward folding service doors –
Rear view camera, flashing warning lights and –audible reverse warning system
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8
5°5° 5°5° 5°5°
15°15°
30590
28060
15300
1148010810
4600
0
1000
0
R 5200
740
1300
64604550 - 4850 *
1070
0
4000
1070
0
1300
8610
Kel
ly B
K 4
20/4
70/3
/42
(A =
172
50)
3700 - 50001000
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Dimensions – Basic version
Operating weight 163 t (as shown) * depending on configuration
PremiumLineBG 42
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9
420
329
010 13
420
213
0100 0 0 020
300
213
014 20
200
101
021 42
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Rotary drive KDK 420 S
Torque (nominal) at 350 bar 420 kNm
Speed of rotation (max.) 42 rpm
Crowd winch
Crowd force push and pull, effective / nominal 460 / 590 kN
Crowd force push / pull (measured at the casing drive adapter) 460 / 350 kN
Speed (down / up) 6.1 / 6.1 m/min
Fast speed (down / up) 29.5 / 29.5 m/min
Main winch (selectable) multi-layer single-layer
Winch classification M6 / L3 / T5 M6 / L3 / T5
Line pull (1st layer) effective / nominal 290 / 367 380 / 481 kN
Rope diameter 32 36 mm
Line speed (max.) 75 64 m/min
Auxiliary winch multi-layer
Winch classification M6 / L3 / T5
Line pull (1st layer) effective / nominal 140 / 177 kN
Base carrier BS 115
Engine CAT C 18
Rated output ISO 3046-1 570 563 563 kW @
1.850 1.850 1.850 rpm
Exhaust Emission Standard acc. to EPA Tier 2 Tier 4i Tier 4 final
Diesel tank capacity 1,300 1,300 1,300 l
Sound pressure level in cabin (EN 791, Annex A) LPA 80 dB(A)
Sound power level (2000/14/EG and EN 791, Annex A) LWA 114 dB(A)
Hydraulic power output (measured at inlet to rotary drive) 460 kW
Hydraulic pressure 350 bar
Flow rates (main circuits + auxiliary circuit) 3 x 320 + 1 x 215 l/min
Hydraulic oil tank capacity 1,200 l
Undercarriage (selectable) UW 130 UW 160
Crawler type B8B B9S
Track width (retracted/extended) 2,700 / 4,000 2,700 / 4,000 mm
Overall width of crawlers (retracted/extended) 3,700 / 5,000 3,700 / 5,000 mm
Width of triple grouser track shoes 1,000 1,000 mm
Overall length of crawlers 6,460 6,500 mm
Traction force (effective) 840 1,106 kN
Technical specifications
1st gear 1st gear 1st gear 2nd gear
Standard mode rpm reduced MD reduced Standard mode
Not to scale
M n
om
. [k
Nm
]
rpm
PremiumLineBG 42
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10
A D
CB
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Technical equipment
Base carrier BS 115, Fig. A
Standard
Removable counterweight elements –(5 x 5.0 t)
Removable crawler side frames –
Protective roof guard –
Radio with CD, MP3, USB and –Bluetooth c/w hands-free kit
Guardrails upper level –
Platforms with handrail (on both sides –and at the cabin)
Air conditioning system –
Premium comfort seat –
3 cameras for rear area and main winch –surveillance
Central lubrication system –
Optional
Counterweight variably adjustable to –max. 40.0 t
Walking platform with handrail –(continuous on both sides, at cabin level)
Compressor 1,000 l/min –
Electric generator 13 kVA –
Bio-degradable hydraulic oil –
Arctic kit –
Cab space heater with automatic timer –
LED spotlights –
Additional camera (at customer-specific –location)
Front screen guard, – Fig. B
Sun blind small or big –
Climatronic –
Quck couplings for undercarriage –
Flat-track shoes –
Concrete line –
BG attachment
Standard
Sturdy V-type mast kinematic system –
Main winch with hydraulically operated –freewheeling
Swivel for main rope –
Pivoted anchor points for main and –auxiliary ropes
Boom with hydraulic cylinders for –vertical and horizontal mast alignement
Hydraulic locking for support block –
Optional
Upper kelly guide –
Extension of drill axis to 1,550 mm –
Mast support unit –
Mast extension 2.5 m –
Swivel for auxiliary rope –
Attachment of casing oscillator –(up to BV 2000 HD-07), Fig. D
• Powered by on-board hydraulics of base machine
• Controlled from operator´s cab• Weight of drill rig can be activated
through mechanical fixing
Attachment of automatic casing drive –adapter, Fig. C
PremiumLineBG 42
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11
F
E
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Measuring and control system
Standard
PLC processor for all electrically –actuated functions
Depth measuring device on main winch –
Main winch with electronic load sensing –
Slack rope prevention on main winch –
Automatic swivel alignment function on –main winch
Hoist limit switch on main and auxiliary –winch
Auxiliary winch with hydraulic load –sensing
Crowd stroke monitoring –
Crowd speed control –
Speed measuring control on rotary –drive
Hold-Back control –
Bauer B-Tronic 4.1 –
Tablet –
DTR module –
Assistant –• Kelly drilling assistant• Automatic crowd control• One-directional spoil discharge
assistant• Bi-directional spoil discharge
assistant• Casing extraction assistant
Optional
Electronic load-sensing for auxiliary –winch
Automatic drilling control Single-Pass –
Automatic extraction control –
Recording of concrete pressure and –volume for Single-Pass processes
Software modules for further –applications
B-APS Satellite-based positioning –system
Rotary drive KDK 420 S (multi-gear), Fig. E
Standard
4 selectable modes of operation –
Kelly drive adapter for –outer kelly tube 470 mm
Integrated kelly damping system –
Exchangeable kelly drive adapter –
Exchangeable kelly drive keys –
Cardanic joint –
Quick-release hydraulic couplers –
Transport supports –
Lifting gear –
Optional
Torque multiplier BTM 720 K, – Fig. F
• Torque 600 kNm (nominal)• Increasing of torque for casing
installation• Easy attachment• Separate sledge• Connection to rotary drive with
cardanic joint
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12
G IH
J
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Technical equipment
Operating, Evaluation and Transfer Systems
Standard
Bauer B-TRONIC 4.1 –• High-resolution 10.4" touch screen
for high operating comfort, Fig. G
• High contrast display easy to read in daylight
• Variable display of machine and process-specific production parameters in line with selected operating techniques
• Main parameters, such as pump pressures, torque and drilling depth at a glance
• Kelly visualization for displaying the actual position of lock recesses and drive keys
• Recording of machine and process-specifi c production parameters (Fig. H) for documentation of the contruction progress and external processing with the evaluation software B-Report
• Data transfer to external data storage device (USB memory stick) or online access via WEB-BGM
• Display of machine status and fault messages in plain text
• Fault diagnosis • Automatic mast alignment with memory
functions (3 storable positions)
Tablet –• Fully-fledged tablet with numerous
apps, (such as camera, processor, notebook etc.), Fig. I
• Internet access via DTR-LAN module• Copy (mirroring) of operator screen• Offline availability of machine-
specific documents, such as manuals and spare parts lists
• Mobile tools for service engineers
DTR-LAN module –• Online Internet connection for the
drilling rig via mobile communications network (GSM)
• GPS receiver for positioning• WLAN connection for the tablet• Internet data transfer to BAUER
webserver (WEB-BGM) for protected customer access to their own machine and production process data, Fig. J
PremiumLineBG 42
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13BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Multi-function equipment
BCTrench cutter
Kelly drilling
CCFACased CFA system
with KDK + BTM
PCCFA
CSMCutter Soil Mixing
SCMSingle mixing paddle
SMWTriple mixing paddles
CFA FDPStandard or Lost Bit
Cased Kelly drilling (installation with oscillator)
Cased Kelly drilling(installation with BTM)
CCFACased CFA systemwith DKS 150/300
PremiumLineBG 42
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14
30590
28060
15300
1148010810
4600
0
1000
0
R 5200
740
1300
64604550 - 4850 *
1070
0
4000
1070
0
1300
8610
Kel
ly B
K 4
20/4
70/3
/42
(A =
172
50)
33090
29560
15300
10700
53104600
010
000
R 5200
740 13
006500
4800 - 5100 *
1070
0
4000
2500
1070
0
1550
3110
Kel
ly B
K 4
20/4
70/4
/84
(A =
242
50)
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Application – Kelly drilling
Basic version Upgraded version
Undercarriage UW 130 (B8B) UW 160 (B9S)
Main winch290 kN
multi-layer380 kN
single-layer
Mast extension without 2.5 m
Upper Kelly guide without with
Drilling axis 1,300 mm 1,550 mm
Max. drilling diameter uncased cased
2,300 mm2,000 mm
2,800 mm2,500 mm
Operating weight with Kelly BK 400/470/… with drilling bucket with counterweight
163 t...3/42
KB 1,50025 t
219 t...4/84
KB 2,32035 t
* depending on configuration
PremiumLineBG 42
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15
Hw
Hw
AH
w
TB
NL
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Drilling depth – uncased Kelly drilling
Basic version Upgr. version
3-part Kelly bar A (m) B (m) G (kg) HW (m) T (m) HW (m) T (m)
BK420/470/3/36 15.25 38.24 9,300 10.4 35.5 10.4 35.5
BK420/470/3/42 17.25 44.24 10,350 8.6 41.5 10.1 41.5
BK420/470/3/48 19.25 50.24 11,450 6.6 47.5 8.1 47.5
BK420/470/3/54 21.25 56.24 12,350 4.6 53.5 6.1 53.5
BK420/470/3/60 23.25 62.24 13,450 – – 4.1 59.5
4-part Kelly bar
BK420/470/4/48 15.25 49.83 12,600 10.4 47.1 10.4 47.1
BK420/470/4/56 17.25 57.83 14,100 – – 10.1 55.1
BK420/470/4/64 19.25 65.83 15,700 – – 8.1 63.1
BK420/470/4/72 21.25 73.83 17,250 – – 6.1 71.1
BK420/470/4/80 23.25 81.83 18,800 – – 4.1 79.1
BK420/470/4/84 24.25 85.83 20,100 – – 3.1 83.1
5-part Kelly bar *
BK210/470/5/100 23.00 102.69 18,000 – – 4.3 100.0
BK210/470/5/105 24.00 107.69 19,300 – – 3.3 105.0
A Length of Kelly bar (retracted)
B Length of Kelly bar (extended, unlocked)
T Drilling depth
HW Max. clearance to drilling tool
NL Effective tool length
G Weight of Kelly bar
Casing length with BTM = HW - 0.5 m
HW max. = 8.6 m
Casing lengthwithout BV = HW - 0.5 mwith BV = HW - 2.4 m
Drilling data as shown are based on tool length NL = 1.9 m, minimum horizontal mast reach and using Bauer attachment.Drilling depth is increased by 0.47 m when using maximum horizontal mast reach.
Further drilling depth, diameter and other Kelly types on request.
Cased Kelly drillingwith Torque multiplier BTM 720 K
Cased Kelly drillingwith Casing oscillator BV 2000 HD-07
* Reduction of torque to 210 kNm for Kelly type BK 210
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16
0
1000
0
R 5200420
1300
64604550 - 4850
4000
1070
0
1300
32870
23660
30970
3910
1975
060
00
0
1000
0
R 5200350
1300
65004550 - 4850
4000
2500
1070
0
1300
37770
26160
33470
3910
2225
080
00
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Application – CFA-drilling
Basic version Upgraded version
Kelly extension 6.0 m 8.0 m
Max. Drilling depth (with auger cleaner) 25.5 m 30.0 m
Max. drilling diameter 1,200 mm 1,200 mm
Max. extraction force with main- and crowd winch (effective)
1,035 kN 1,060 kN
Max. crowd stroke Single-Pass with / without auger cleaner
19.8 / 20.7 m 22.3 / 23.2 m
Undercarriage UW 130 UW 160
Mast extension without 2.5 m
PremiumLineBG 42
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17
0
1000
0
R 5200330
1300
65004550 - 4600
4000
2500
1070
0
1300
26160
33470
2960
2320
0
0
1000
0
R 5200570
1300
64604550 - 4850
4000
1070
01300
32870
23670
30970
3200
2047
060
00
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Further applications
CCFA drilling – Upgraded version
Max. drilling depth 22.5 m 20.0 m
Max. drilling diameter 750 mm 880 mm
Max. extraction force with main- and crowd winch (effective)
1,060 kN 1,060 kN
Undercarriage UW 160 UW 160
Mast extension 2.5 m without
Rotary driveDKS
150 / 300DKS
150 / 300
FDP drilling – Basic version
Max. drilling depth 25.6 m
Max. drilling diameter 710 mm
Max. extraction force with main- and crowd winch (effective)
1,035 kN
Undercarriage UW 130
Kelly extension 6.0 m
Rotary drive KDK 420 S
PremiumLineBG 42
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18 BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Upgraded version – further applications
BC – Trench cutter system
For further information please refer to the catalogue “BAUER Trench cutter system” 905.679.2
For cutting depths > 48 m it is
recommended to use the HDS-
System as shown here. It consists
of two hydraulically driven hose
drums for mud hose and hydraulic
hoses.
Type of trench cutter BC 35 BC 40
Max. cutting width 1,500 mm 1,800 mm
Max. cutting depth 100 m
Hose drum system HDS 100
Undercarriage UW 160
Operating weight up to 190 t
PremiumLineBG 42
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19
R 5200
1900
1300
48006500
1550
42300
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
CSM – Cutter Soil Mixing
For further information please refer to the catalogue “Cutter Soil Mixing” 905.656.2
Drawing contains optional turning device (- 95° to + 45°)
Mixing of self-hardening slurries with native soils
by using a modified trench cutter technique is a
new and effective method for constructing cut-off
walls, earth retaining walls, soil improvement or
for constructing foundation elements.
CSM is used mainly for stabilizing soft or loose
soils (non-cohesive and cohesive), however the
machinery used, derived from Bauer’s cutter
technology, extends the applicability of the
method to much harder strata when compared to
other methods of soil mixing.
Main advantages of the method are:High productivity –
The in-situ soil is used as a construction –material
Very little generation of spoil (important factor –in contaminated areas)
No vibrations induced during construction –
Cutting / Mixing head BCM 5 BCM 10
Max. panel width 1.0 m 1.2 m
Max. panel length 2.4 m 2.8 m
Max. panel depth 38 m
Undercarriage UW 160
Operating weight up to 200 t
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20
5060
3700
1290
1300
33808440
3600
5060
3700
1300
33808440
3600
6000
3700
1300
33809380
3600
3500
3700
1000
440
1270
3500
3700
1000
440
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
Transport – Dimensions and weights
G = Weight (t)B = Width, overall (mm)
Weights shown are approximate values; optional equipment may change the overall weight
Base carrier (Basic version) G = 69.8 B = 3,700
G = 76.3 B = 3,700
Base carrier (Upgraded version) G = 71.2 B = 3,700
PremiumLineBG 42
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21
2770
950
390
1020 1250 1250
1500
5100
2300
10270
650
1590
1590
3100
14250
650
800
15020
2350
2420
260
1100
4270
150 11030
2420
260
2350
2100
1850
2800
1850
6160
490
2000
1700
2150
BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
G = 5.3 (without rope)6.1 (with rope)
B = 2,000
Main winch 290 kN
G = 6.0 (without rope)6.8 (with rope)
B = 2,500
Main winch 380 kN
Upper mast section and mast head G = 8.8 B = 2,200
Lower mast section G = 25.2 B = 2,600
Mast extension 2.5 m
G = 2.2 B = 1,060
Handrails
G = 2 x 0.3
Counterweight
G = 5 to 8* x 5.0B = 3,450
* depending on application
Rotary drive
G = 10.0 B = 1,850
G = 3.3 B = 1,170
G = 3.3 B = 1,900
Backstay cylinders
G = 2 x 2.4 B = 400
G = 21.9 B = 2,600
G = 5.5 B = 1,630
905-714-X_07-2015_BG42_BS115.indd 21905-714-X_07-2015_BG42_BS115.indd 21 29.09.2015 12:57:5629.09.2015 12:57:56
22 BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
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Long-term customer care and relationship n
Flexibility in providing customized solutions n
Strong customer orientation n
Unique combination of equipment knowledge n
and application competency
Application and process consulting based on n
knowledge from a variety of projects
If you need more information,
please contact us: BMA@bauer.de
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23BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015
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Regional organizations and contacts n
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maximum availability of equipment
Reliable and efficient spare parts supply n
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training
If you need assistance, please contact us:
Service Hotline: +800 1000 1200 (toll-free number)
or: +49 8252 97 2888
or: BMA-Service@bauer.de
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bma.bauer.de
905.714.2 8/2015
Design developments and process improvements may require the specification and materials to be updated and changed without prior notice or liability. Illustrations may include optional equipment and not show all possible configurations. These and the technical data are provided as indicative information only, with any errors and misprints reserved.
BAUER Maschinen GmbHBAUER-Strasse 186529 SchrobenhausenGermany Tel. +49 8252 97-0bma@bauer.dewww.bauer.de
PremiumLine
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