Cable Ladder Leaflet

for Building & Construction Materials

METALLIC CABLEMANAGEMENT SYSTEMS

CABLE LAddEr TrAYS

Specialized Factory for Steel ProductsSigma Factory for Steel Products

SA09/21158

for Building & Construction Materials

CABLE LAddEr TrAYS2

METALLIC CABLE MANAGEMENT SYSTEMS

CABLE LAddEr SYSTEMSSpecialized Factory for Steel Products (Jeddah/KSA)Sigma Factory for Steel Products (Ajman & Umm Al Quwain /UAE)Specialized Factory for Steel Products (6th of October/Egypt)

Unimetal Cable Tray Systems, fittings and accessories from SFSP are manufactured in compliance with :- IEC 61537 International Electrotechnical Commission (Cable management – Cable tray systems and

cable ladder systems)- SASO IEC (61537/2007) Saudi Standard (Cable management – Cable tray systems and cable ladder systems)- NEMA VE 1 - 2009 National Electrical Manufacturers Association. (Metal Cable Tray Systems)- NEMA VE 2 - 2006 National Electrical Manufacturers Association. (Metal Cable Tray Installation Guide Lines)- NEC (ANSI / NFPA 70) National Electric Code (Metal Cable Tray Guide Lines)

Unimetal Cable Ladder Tray Systems are designed to meet most requirements of cable and electrical wire installations and comply to local and international standards of fabrication and finishing.

ISO CERTIFICATESProductsUnimetal Cable Trays - Ladder type, fittings and accessories from SFSP are manufactured in compliance with international standards.Unimetal provides a wide range of products capable of providing the characteristics which respond to the proposed application, along with quality of assembly, speed of installation and cost-saving cable Trays.characteristics which respond to the proposed application, along with quality of

MATErIALS & FINISHES• Hot rolled steel S235JR as per EN 10025 / ASTM A-1011 CS Type B (formerly ASTM A569 or ASTM A570)• Cold rolled steel DC01 as per EN 10130 / ASTM A1008 CS Type B ( formerly ASTM A-366) and then:• Hot- dip galvanized as per BS EN 1461 (formerly BS 729 ) / ASTM A123 or • Electro plated as per EN 12329 / ASTM B633 (Electrodeposited coatings of zinc on iron and steel)• Pre- galvanized steel DX51 D +Z as per EN 10346 ( G180 and G275 is available upon special request) which supersedes EN 10327

which is a replacement of EN 10142 which in turn supersedes. - BS 2989 / ASTM A653M zinc coated ( hot-dip galvanized ) iron and steel CS( commercial ) or SS ( structural ) quality G60 and G90 is

available upon special request ( formerly ASTM A527M ) / ASTM A924 (coating ) ( formerly A525 ) .• Stainless steel 1.4301 as per EN 10088-2( formerly BS 1449 Part 2 / ASTM A240M, Grade AISI 304 )• Aluminum 6063-T6 or 5052-H32 alloy as per ASTM B209

rEFErNCES (Cable Management Systems) : ANSI /NFPA 70 - National Electrical Code NEMA VE 1-2009 - Metal Cable Trays Systems NEMA VE 2-2006 - Cable Tray Installation Guidelines IEC 61537 International Electrotechnical Commission SASO IEC (61537/2007) Saudi Standard CSA C22.2 No. 126. 1-02 -Metal Cable Tray Systems

CABLE TrAY SYSTEMS OVErVIEw Swaged Ladder Cable Trays (Aluminum & Steel)SFSP’s Swaged Ladder Cable Trays consist of 2 outside rails are connected by round tubular rung of 25 mm outside diameter.- SFSP’s Swaged Ladder Cable Trays’, are manufacturred in widths (w): 100 mm, 150 mm, 200 mm, 300 mm, 400 mm, 500 mm, 600 mm, 750 mm and 900 mm.

Tubular rungsThe available distance spacing (S) between the rungs is 229 mm. Length (L): 2440/3000 mm. Side height of the side rail is 110 mm, 136 mm, 162 mm and 188 mm. Swaged Ladder Cable Trays are available in:

• Aluminum 6063 T6 • Hot-Dip galvanized after fabrication S 235. • Mil galvanized

CABLE LAddEr TrAYSCA

ruNG TYPES

CABLE TrAY SYSTEMS OVErVIEw

h Load

Tubula

Rung Dimensions

Swaged connections make the most rigid tray system in the industry. The swaging process does not affect the temper and strength of surrounding metal the way that traditional welds do.

rung Types and dimensions

Rung Thicknesses:1,5 mm, 2.0 mm and 2.5mm

Height of rail50mm - 150mm

Downwards

Upwards

upon r(slots only equest )

13 X 25 mm

Side rail’s TypesZ-TypeTop outsideBottom inside

C-Typeoutside h

Inside returnflange

r - Type

Length and Rung Spacing

9 x 20 mm

300 mm

3000 mm

Tubular rounded rung

Rung Dimensions

LRung Spacing on center

Rounded Tubular Rung

Swaged Rounded Tubular(Aluminum & Steel)

Plain Channel (Steel)

Z-Type C-Type R-type

CABLE LAddEr TrAYS4

Aluminum 6063 T6 - Side railsLAddER TypE RuNS (SwAGEd TubuLAR RuNG)

Design DataSide Height Load Depth Thickness f W I

Rail H (mm) fd (mm) (mm) (mm) cm3 cm4

A1 110 80 2.0 19.5 8.12 46.06

A2 136 106 2.0 19.5 11.24 78.95

A3 162 132 2.0 19.5 14.78 123.85

A4 188 158 2.5 19.5 23.14 224.70

Load Classes

Side Load Span Classes

Rail kg/m (m) NEMA

A1 52 3.0 A

A2 97 3.0 C

A3 74 3.70 12A

A4 134 3.70 12B

Swaged rounded Tubular- Class A (52 kg/m by 3,0m)

and 8A (95 kg/m by 2,40m)- Class C (97.0 kg/m by 3.0 m)- Class 12 A (74 kg/m by 3.70 m)- Class 12 B (134 kg/m by 3.70 m)

Steel - Side railsLAddER TypE RuNS (SwAGEd TubuLAR ANd C-ChANNEL RuNGS)

Design DataClasses

Side Height Load Depth Thickness f W I NEMA

Rail H (mm) fd (mm) (mm) (mm) cm3 cm4 Span Class

s1 105 75 1.5 22 5.24 27.53 2.40 8C

S2 130 100 1.5 22 7.30 47.45 3.70 12A

S3 155 125 1.5 22 9.65 74.81 3.70 12B

S4 105 75 2.0 22 6.83 35.87 3.70 12A

S5 130 100 2.0 22 9.55 62.08 3.70 12B

S6 155 125 2.0 22 12.67 98.17 4.90 16A

S7 105 75 2.5 22 8.34 43.81 3.70 12A

S8 130 100 2.5 22 11.71 76.15 3.70 12C

S9 155 125 2.5 22 15.58 120.75 6.0 D

Cable Ladder Tray - Class 8C (149 kg/m by 2,40m)- Class 12A (74 kg/m by 3.70m)- Class 12B (194 kg/m by 3.70m)- Class 12A (74 kg/m by 3.70m)- Class 12B (123 kg/m by 3.70m)- Class 16A (82 kg/m by 4.90m)- Class 12A (87 kg/m by 3.70m)- Class 12C (150 kg/m by 3.70m)- Class Steel S9

Load ClassesSide Load Span Classes

Rail kg/m (m) NEMA

s1 149 2.40 8C

S2 74 3.70 12A

S3 119 3.70 12B

S4 74 3.70 12A

S5 123 3.70 12B

S6 82 4.90 16A

S7 87 3.70 12A

S8 150 3.70 12C

S9 67 6.00 D

C - Channel

LAddEr TYPE FITTINGSLadder Cable Tray fittings are those components which provide changes in direction or elevation of the Ladder Cable Tray systems. SFSP fittings are available in different bending radii to accommodate a wide range of cable sizes and types. The horizontal and vertical elbows are available in 450, and 900 degrees of arc. All illustrations shown herein depict our standard ladder rung. The rung spacing of ladder fittings is generally maintained at the fitting centerline. Ladder Cable Tray fittings are usually manufactured in two types; cornered and curved.

BENd 450 BENd 900

TEE BrANCH hoRIzoNTAL CRoSS (INTERSECTIoN)

INSIdE VErTICAL ELBOw (Inside riser) OuTSIdE VErTICAL ELBOw (Outside riser)

STrAIGHT CENTrAL rEduCErS rIGHT HANd rEduCErS LEFT HANd rEduCErS

2110 2410 2110A T

Aluminum

3910 4210 4510

3010 2710A T

Aluminum

3310A TAluminum

3610A TAluminum

3010A TAluminum

2410A TAluminum

CABLE LAddEr TrAYS6

ACCESSOrIES

Connectors

STrAIGHT CONNECTOr ANGLE CONNECTOr

AdjuSTABLE VErTICAL CONNECTOr

AdjuSTABLE HOrIZONTAL CONNECTOr

1000 1010

1030 1040

BArrIEr STrIP dRop-ouT pLATE CABLE TIE

25 1070

Available Lengths: 2440 / 3000 mm

W= w minus 7 mm

1110 1120

Cable Trays Cover

Functions Covers shall be considered for any of the following purposes:• Protection from falling objects or debris, as may occur beneath personnel walkways.• Shielding from ultra-violet rays of the sun and guarding against other weathering elements.• Minimizing accumulation of foreign contaminants such as ash or other industrial deposits.• Protection of cables and personnel where a riser tray penetrates a floor or grating.• SFSP covers are supplied with or without a 15 mm downturned flange.• Straight section covers are furnished 3000 mm long. All fitting covers are furnished in solid design only.

SOLId COVEr VENTILATEd COVErCOVEr wITH LOCkING

2000 2010

Cable Trays Cover

Functions Covers shall be considered for any of the following purposes:• Protection from falling objects or debris, as may occur beneath personnel walkways.• Shielding from ultra-violet rays of the sun and guarding against other weathering elements.• Minimizing accumulation of foreign contaminants such as ash or other industrial deposits.• Protection of cables and personnel where a riser tray penetrates a floor or grating.• SFSP covers are supplied with or without a 15 mm downturned flange.• Straight section covers are furnished 3000 mm long. All fitting covers are furnished in solid design only.

SOLId COVEr VENTILATEd COVErCOVEr wITH LOCkING

2000 2010

Part No Channel dimensions Thicknessheight “h” width “w”

CCH - 220/221 21.0 mm 41.0 mm 1.5 mm

CCH - 240/241 41.0 mm 41.0 mm 1.5 mm

CCH - 320/321 21.0 mm 41.0 mm 2.0 mm

CCH - 340/341 41.0 mm 41.0 mm 2.0 mm

CCH - 420/421 21.0 mm 41.0 mm 2.5 mm

CCH - 440/441 41.0 mm 41.0 mm 2.5 mm

Standard Length: 3000 mm (Custom lengths are available upon request)

Materials: Mild Steel (Hot & Cold Rolled) and Stainless Steel.

Finishes: Pre-Galvanized and Hot-Dip Galvanized.

ACCESSOrIESACCESSOrIES

Round washers dIN 440, dIN 9021

Tinner Copper Flexible BraidsCrimped with Connectors / Terminals - 1300

Crimping Type CopperTubular Cable Terminal Ends - 1200

Round head MachineScrews

Fully Threaded RodsGrade 4.6 dIN 975

METAL FrAMING CHANNELSSelection Chart

21.07.0

Toothed Channel

Cantilever Arm bracket b2b Cantilever Arm bracket

CABLE TrAYS SuPPOrT SYSTEMS

Round washers dIN 125

Zinc PlatedThread - ZP

Zinc Platedfor bolt - ZP

Zinc PlatedDimension- ZP

S/mDIN

S/mISO

Length

Threaded Rods, Hexagon Head Bol ts, Nuts, Washers

FR AMI NG SY STEM S ACC ESSORI ES

Order Example : TR - ZP - M 12 × 1000

Order Example : HB - ZP - M 12 × 1000

Order Example: WA - ZP - M 12 - DIN 9021

13/6,5

13/7,5

16/ 9,5

24/15,5

M 6 x 12

M 6 x 25

M 8 x 25

M 8 x 40

M 10 x 20

M 10 x 30

M 10 x 45

M 10 x 60

M 10 x 70

M 12 x 22

M 12 x 25

M 12 x 30

M 12 x 40

M 12 x 50

M 12 x 60

M 12 x 80

M 12 x 90

M 16 x 40

M 16 x 60

M 16 x 90

M 8 x 25

M 10 x 30

M 10 x 45

M 12 x 25

M 12 x 30

M 12 x 40

M 12 x 60

M 12 x 80

M 16 x 40

M 16 x 60

M 16 x 90

Stainless SteelThread

Stainless Steelfor bolt

Stainless SteelDimension

Material & Finishes Codes

( S. 53)

= h.d. galvanised, strength grade 4.6

= electroplated, 4.6

= , 8.8

= Stainless steel grade A4-50

strength grade

h.d. galvanised strength grade

= electroplated, strength grade 8.8

= Stainless steel W1.4529 HCR-50

fv 8.8

gv 8.8

Square washers SSw

SSW 40/40for all channels 41/21 Series

Loadcap.

Order example:

Loadcap.

CS - GV - M 16

HRC - GV - M 12

Coupler Sleeves, Square washers ,Sleeve Anchor ,Throught Anchor .......

Throught Anchor

Sleeve Anchor

Order Example: SW 41/41 - HDG - M 12

40 x 40 x 5

40 x 40 x 6

a x b x d

ElectroplatedThread - GV

H.D. Galvanisedfor Bolts - HDG

Stainless Steelfor Bolts

Yellow zinc plated SteelThread (Zn)

L (mm)

Order example:

STM - Zn - M 12

Stainless Steel

Thread

Min.Drill hole

Stainless Steel

Thread

Screwx Length (mm)

Order example:

STMH - Zn - M 12

S max fixing(mm)

Yellow zinc plated Steel Thread (Zn)

TypeMax Torque

(mm)Pull Out

Max Torque(mm)

Pull Out

Pull-out values in KN -concrete R 250kg/cm2

its is advisable to apply safty factor in consideration of the various ways of employment

(1KN=100kg)

SSW 41/41for all channels 41/41 Series

Loadcap.

Order example:

Loadcap.

CS - GV - M 16

HRC - GV - M 12

Coupler Sleeves, Square washers ,Sleeve Anchor ,Throught Anchor .......

Throught Anchor

Sleeve Anchor

Order Example: SW 41/41 - HDG - M 12

40 x 40 x 5

40 x 40 x 6

a x b x d

ElectroplatedThread - GV

H.D. Galvanisedfor Bolts - HDG

Stainless Steelfor Bolts

L (mm)

Order example:

STM - Zn - M 12

Stainless Steel

Thread

Min.Drill hole

Stainless Steel

Thread

Screwx Length (mm)

Order example:

STMH - Zn - M 12

S max fixing(mm)

Yellow zinc plated Steel Thread (Zn)

TypeMax Torque

(mm)Pull Out

Max Torque(mm)

Pull Out

Pull-out values in KN -concrete R 250kg/cm2

its is advisable to apply safty factor in consideration of the various ways of employment

(1KN=100kg)

Zinc Plated

Thread - ZP

Zinc Plated

for bolt - ZP

Zinc Plated

Dimension- ZP

S/mDIN[mm]

SDIN[mm]

S/mISO[mm]

SEN[mm]

Length[mm]

Loadcap.[kN]

FR AMI NGSY STEM

SACC ESSORI ESOrder Example : TR - ZP - M 12 × 1000

3010/ 513/6,517/ 819/1024/13

10/ 613/7,516/ 9,518/1224/15,5

11,515,019,621,927,7

6,68,410,513,513

6,48,410,513

1,61,6

10001000100010001000

2,24,0

6,412,917,3

M 6M 8M 10M 12M 16

M 6 x 12M 6 x 25

M 8 x 25M 8 x 40

M 10 x 20M 10 x 30

M 10 x 45M 10 x 60

M 10 x 70M 12 x 22

M 12 x 25M 12 x 30

M 12 x 40M 12 x 50

M 12 x 60M 12 x 80

M 12 x 90M 16 x 40

M 16 x 60M 16 x 90

M 8 x 25M 10 x 30

M 10 x 45

M 12 x 25M 12 x 30

M 12 x 40M 12 x 60M 12 x 80M 16 x 40

M 16 x 60M 16 x 90

M 6M 8M 10M 12M 16 M 6M 8M 10M 12M 16

4409021902144090219021

M 6M 8M 10M 12M 12M 16

M 6M 8M 10M 12M 16

M 8M 10M 12M 16

M 6M 8M 10M 12M 16

Stainless Steel

Thread

Zinc Plated

Thread - ZP Stainless Steel

Thread

Stainless Steel

for bolt

Zinc Plated

for bolt - ZP Stainless Steel

for bolt

Stainless Steel

Dimension

(S. 53)

=h.d. galvanised, strength grade 4.6

=electroplated,

=Stainless steel grade A4-50

strength grade

h.d. galvanisedstrength grade

=electroplated, strength grade 8.8

=Stainless steel W1.4529 HCR-50

fv 8.8A4-50

gv 8.8A4-70A2-50A2-70HCR

Roofing bolts

Hexagon Nuts dIN 934,dIN EN 24032

S/mDIN

S/mISO

Length

13/6,5

13/7,5

16/ 9,5

24/15,5

M 6 x 12

M 6 x 25

M 8 x 25

M 8 x 40

M 10 x 20

M 10 x 30

M 10 x 45

M 10 x 60

M 10 x 70

M 12 x 22

M 12 x 25

M 12 x 30

M 12 x 40

M 12 x 50

M 12 x 60

M 12 x 80

M 12 x 90

M 16 x 40

M 16 x 60

M 16 x 90

M 8 x 25

M 10 x 30

M 10 x 45

M 12 x 25

M 12 x 30

M 12 x 40

M 12 x 60

M 12 x 80

M 16 x 40

M 16 x 60

M 16 x 90

( S. 53)

= , 8.8

strength grade

fv 8.8

gv 8.8

S/mDIN

S/mISO

Length

13/6,5

13/7,5

16/ 9,5

24/15,5

M 6 x 12

M 6 x 25

M 8 x 25

M 8 x 40

M 10 x 20

M 10 x 30

M 10 x 45

M 10 x 60

M 10 x 70

M 12 x 22

M 12 x 25

M 12 x 30

M 12 x 40

M 12 x 50

M 12 x 60

M 12 x 80

M 12 x 90

M 16 x 40

M 16 x 60

M 16 x 90

M 8 x 25

M 10 x 30

M 10 x 45

M 12 x 25

M 12 x 30

M 12 x 40

M 12 x 60

M 12 x 80

M 16 x 40

M 16 x 60

M 16 x 90

( S. 53)

= , 8.8

strength grade

fv 8.8

gv 8.8

S/mDIN

S/mISO

Length

13/6,5

13/7,5

16/ 9,5

24/15,5

M 6 x 12

M 6 x 25

M 8 x 25

M 8 x 40

M 10 x 20

M 10 x 30

M 10 x 45

M 10 x 60

M 10 x 70

M 12 x 22

M 12 x 25

M 12 x 30

M 12 x 40

M 12 x 50

M 12 x 60

M 12 x 80

M 12 x 90

M 16 x 40

M 16 x 60

M 16 x 90

M 8 x 25

M 10 x 30

M 10 x 45

M 12 x 25

M 12 x 30

M 12 x 40

M 12 x 60

M 12 x 80

M 16 x 40

M 16 x 60

M 16 x 90

( S. 53)

= , 8.8

strength grade

fv 8.8

gv 8.8

Machine hex head boltsdIN 933, dIN 24017

S EN [mm

22 24 30 45 37 50 12 16 21 24 30

10 13 17 19 24

18 2410 13 16

13,5 13 17

10,5 13 17

2 2 2,5 4 3 3

1,6 2 2,5 3

fv gv fv 8

S EN [mm

22 24 30 45 37 50 12 16 21 24 30

10 13 17 19 24

18 2410 13 16

13,5 13 17

10,5 13 17

2 2 2,5 4 3 3

1,6 2 2,5 3

fv gv fv 8

Coupler Sleeves rounded rod Coupler Hexagonal

Carriage bolts with NutBelow Head dIN 603

S/mDIN

S/mISO

Length

13/6,5

13/7,5

16/ 9,5

24/15,5

M 6 x 12

M 6 x 25

M 8 x 25

M 8 x 40

M 10 x 20

M 10 x 30

M 10 x 45

M 10 x 60

M 10 x 70

M 12 x 22

M 12 x 25

M 12 x 30

M 12 x 40

M 12 x 50

M 12 x 60

M 12 x 80

M 12 x 90

M 16 x 40

M 16 x 60

M 16 x 90

M 8 x 25

M 10 x 30

M 10 x 45

M 12 x 25

M 12 x 30

M 12 x 40

M 12 x 60

M 12 x 80

M 16 x 40

M 16 x 60

M 16 x 90

( S. 53)

= , 8.8

strength grade

fv 8.8

gv 8.8

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Cable Ladder Catalogue