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CGE SYSTEMS SDN BHD
COMPANY PROFILE
Industrial
Water and Effluent
Treatments
1
Index 1 Introduction .................................................................................................................................................... 2
2 Local Manufacturing ...................................................................................................................................... 3
3 Corporate Information .................................................................................................................................... 4
4 Project References .......................................................................................................................................... 5
4.1 Projects ................................................................................................................................................... 5
4.1.1 Petronas Chemicals Ethylene Sdn Bhd – Wastewater treatment plant rejuvenation ........................ 5
4.1.2 Petronas Penapisan (Melaka) Sdn Bhd – Penstock refurbishment.................................................... 7
4.1.3 Petronas Chemicals Ethylene Sdn Bhd – Sludge de-watering .......................................................... 8
4.1.4 GS Paper & Packaging Sdn Bhd – Wastewater treatment plant upgrading ...................................... 9
4.1.5 Pascorp Paper Industries Bhd – Wastewater treatment plant upgrading ......................................... 12
4.1.6 Kualiti Alam Sdn Bhd – Leachate treatment plant ......................................................................... 15
4.1.7 Muda Paper Mills Sdn Bhd – Wastewater treatment plant upgrading ............................................ 17
4.1.8 CHH Pacific Paper Sdn Bhd – Wastewater treatment plant ........................................................... 20
4.1.9 Ansell Shah Alam Sdn Bhd – Wastewater treatment plant ............................................................. 23
4.1.10 Perwaja Steel Sdn Bhd – Water recycling plant ......................................................................... 26
4.1.11 Trio Paper Mills Sdn Bhd – Wastewater treatment plant upgrading .......................................... 27
4.1.12 Ansell Malaysia Sdn Bhd – Wastewater treatment plant upgrading .......................................... 29
4.1.13 Muda Paper Mills Sdn Bhd – Raw water treatment plant upgrading ......................................... 31
4.1.14 Vasatech Sdn Bhd – Wastewater treatment plant ....................................................................... 32
4.1.15 Mauri Fermentation (M) Sdn Bhd – Aeration tank upgrading ................................................... 34
4.1.16 Golden Hope Agrotech Consultancy Sdn Bhd – Sludge dewatering equipment ........................ 35
4.2 Completed projects by staff members ................................................................................................... 36
4.2.1 Wastewater treatment plant............................................................................................................. 36
4.2.2 Sewage treatment plant ................................................................................................................... 36
4.2.3 Other treatment plants ..................................................................................................................... 37
4.2.4 Treatability study ............................................................................................................................ 37
4.3 Project reference letters ........................................................................................................................ 41
2
1 Introduction
CGE Systems offers turnkey solutions to environmental pollution problems with
special emphasis on industrial effluent treatment water treatment systems. CGE
Systems has a strong and accomplished team of environmental engineers, many
with tertiary degrees in the field to support local design, construction and system
commissioning. The areas of specialty include:
♦ Engineering services inclusive of pilot studies, detail design, construction,
start up and commissioning of water and wastewater treatment
♦ Existing treatment system upgrades
♦ Made-In-Malaysia water and wastewater treatment equipment
♦ Treatment Plant Operation and Maintenance
The team has gathered experience in these industries:
� Rubber and Latex � Hotel & Resort � Oleochemical
� Food and Beverage � Pulp and Paper � Recycled Paper
� Printing Industry � Chemical Industries � Electronics
� Metals Industries � Textile Industries � Pharmaceutical
3
2 Local Manufacturing
CGE Systems manufactures a range of process equipment and systems in Malaysia.
These treatment elements are customized to the specific project and integrated
within the overall system design.
Equipment offered includes Water and Wastewater Treatment Process units in
reinforced concrete and fabricated modular:
• Center and Peripheral Drive Gravitational Clarifiers
• Complete Dissolved Air Floatation (DAF) Clarifiers
• Biological Activated Sludge System
• Biological Trickling Filter Tower, Submerged Biological Filter Systems
• Biological Anaerobic Treatment Systems
• Sludge de-watering systems
• Mechanical Rotary and, Static Sidehill, Wedgewire Screens
• Mechanical Bar Screens
• Multimedia, Sand, and Activated Carbon Filters
• Physical / Chemical treatment Systems
• Tertiary Treatment systems
4
3 Corporate Information
Business Office B1-22A-1, Dataran Niaga Sungai Besi
Midfields SquareWest,
Jln 11/108C, off Leburaya Sungai Besi,
57100 Kuala Lumpur
Tel: 03-90440041
Fax: 03-90440042
Registration Number 629823-P
Contractor Licenses CIDB
Grade: G7 (B04, CE21, ME15)
Felda Registered Vendor
Field Code: 0102
Description: Mechanical Engineering
Grade: 8
Petronas Registered Vendor
SWEC SC2170200
Civil Maint Service
Industrial waste Mngmt
SWEC PC1090100
Chemical
- Common chemicals
- Commodity chemicals
5
4 Project References
4.1 Projects
The projects listed in this section are in various stages of construction. 4.1.1 Petronas Chemicals Ethylene Sdn Bhd – Wastewater treatment plant
rejuvenation
Wastewater Type Chemical Industry effluent
Location Kerteh, Terengganu
Capacity 1,200 m3/day
Value of Contract > RM 5,000,000
Status Commissioning
Unit Process & Machinery a. CPI/API
b. Equalization System
c. Coagulation and Flocculation
d. DAF Clarification
e. Activated Sludge
f. Secondary Clarifiers
Effluent Parameter Malaysia Standard B
6
Petronas Chemicals Ethylene Sdn Bhd – Dissolved Air Flotation tank
Petronas Chemicals Ethylene Sdn Bhd – Secondary clarifier
7
4.1.2 Petronas Penapisan (Melaka) Sdn Bhd – Penstock refurbishment
Wastewater Type Petroleum Industry effluent
Location Kerteh, Terengganu
Value of Contract < RM 1,000,000
Status Documentation
Unit Process & Machinery Penstock
8
4.1.3 Petronas Chemicals Ethylene Sdn Bhd – Sludge de-watering
Wastewater Type Chemical Industry effluent - Sludge
Location Kerteh, Terengganu
Capacity 150 m3
Value of Contract < RM 1,000,000
Status Completed
Unit Process & Machinery Filter press
Effluent Parameter Malaysia Standard B
9
4.1.4 GS Paper & Packaging Sdn Bhd – Wastewater treatment plant upgrading
Wastewater Type Recycled Paper Effluent
Location Banting, Selangor
Capacity 10,000 m3/day
Value of Contract > RM 5,000,000
Status Commissioned
Unit Process & Machinery a. Activated Sludge
b. Secondary Clarifiers
c. Sludge Dewatering
Effluent Parameter Malaysia Standard A
10
GS Paper & Packaging Sdn Bhd – Aeration tank
GS Paper & Packaging Sdn Bhd – Secondary clarifiers and Treated water holding tank
11
GS Paper & Packaging Sdn Bhd – Belt press
GS Paper & Packaging Sdn Bhd – Treatment plant overview
12
4.1.5 Pascorp Paper Industries Bhd – Wastewater treatment plant upgrading
Wastewater Type Recycled Paper Effluent
Location Bentong, Pahang
Capacity 23,000 m3/day
Value of Contract > RM 5,000,000
Status Commissioned
Unit Process & Machinery a. Mechanical Screens
b. Sidehill Screens
c. Equalization System
d. Coagulation and Flocculation
e. DAF Clarification
f. Activated Sludge
g. Secondary Clarifiers
h. Sludge Dewatering
Effluent Parameter Malaysia Standard A
13
Pascorp Paper Industries Bhd – Static screen
Pascorp Paper Industries Bhd – Dissolved Air Flotation tank
14
Pascorp Paper Industries Bhd – Aeration tank
Pascorp Paper Industries Bhd – Secondary clarifier
15
4.1.6 Kualiti Alam Sdn Bhd – Leachate treatment plant
Wastewater Type Hazardous Landfill Leachate
Location Bukit Nanas, Negeri Sembilan
Capacity 400 m3/day
Value of Contract > RM 5,000,000
Status Commissioned
Unit Process & Machinery a. Equalization System
b. Coagulation and Flocculation
c. Primary Clarification
d. Ammonia Removal
e. Activated Sludge with Nitrification
f. Secondary Clarification
g. Tertiary Oxidation
h. Tertiary Adsorption
i. Tertiary Filtration
j. Sludge De-watering
Effluent Parameter Malaysia Standard B
16
Kualiti Alam Sdn Bhd – Nitrification tank and tertiary system
Kualiti Alam Sdn Bhd – Secondary clarifier
17
4.1.7 Muda Paper Mills Sdn Bhd – Wastewater treatment plant upgrading
Wastewater Type Recycled Paper Effluent
Location Kajang, Selangor
Capacity 25,000 m3/day
Value of Contract > RM 5,000,000
Status Commissioned
Unit Process & Machinery a. Static screen
b. Coagulation and Flocculation
c. Dissolved Air Flotation
d. Activated Sludge
e. Secondary Clarifier (RAS/WAS)
Effluent Parameter Malaysia Standard A
18
Muda Paper Mills Sdn Bhd – Static screen
Muda Paper Mills Sdn Bhd – Dissolved air flotation tank
19
Muda Paper Mills Sdn Bhd – Aeration tank
Muda Paper Mills Sdn Bhd – Secondary clarifier
20
4.1.8 CHH Pacific Paper Sdn Bhd – Wastewater treatment plant
Wastewater Type Recycled Paper Effluent
Location Bentong, Pahang
Capacity 4,500 m3/day
Value of Contract RM 1,000,000 – RM 5,000,000
Status Commissioned
Unit Process & Machinery a. Equalization System
b. Coagulation and Flocculation
c. Dissolved Air Flotation
d. Activated Sludge
e. Secondary Clarifier (RAS/WAS)
f. Sludge Dewatering
Effluent Parameter Malaysia Standard B
21
CHH Pacific Paper Sdn Bhd – Dissolved air flotation tank
CHH Pacific Paper Sdn Bhd – Aeration tank and cooling system
22
CHH Pacific Paper Sdn Bhd – Secondary clarifier
CHH Pacific Paper Sdn Bhd – Office
23
4.1.9 Ansell Shah Alam Sdn Bhd – Wastewater treatment plant
Wastewater Type Latex Manufacturing Wastewater
Location Shah Alam, Selangor
Capacity 2,500 m3/day
Value of Contract RM 1,000,000 – RM 5,000,000
Status Commissioned
Unit Process & Machinery a. Equalization System
b. Coagulation and Flocculation
c. Primary Clarification
d. Activated Sludge
e. Secondary Clarifier (RAS/WAS)
f. Multi Media Filtration
g. Sludge Dewatering
Effluent Parameter Malaysia Standard B
24
Ansell Shah Alam Sdn Bhd – Equalization tank with Spray cooling system
Ansell Shah Alam Sdn Bhd – Aeration tank
25
Ansell Shah Alam Sdn Bhd – Secondary clarifier
Ansell Shah Alam Sdn Bhd – Filter press
26
4.1.10 Perwaja Steel Sdn Bhd – Water recycling plant
Wastewater Type Iron Ore Sludge
Location Kemaman, Terengganu
Capacity 8,000 m3/day
Value of Contract RM 1,000,000 – RM 5,000,000
Status Commissioned
Unit Process & Machinery a. Coagulation and Flocculation
b. Clarifier
c. Sludge Dewatering System
Perwaja Steel Sdn Bhd - Clarifier
27
4.1.11 Trio Paper Mills Sdn Bhd – Wastewater treatment plant upgrading
Wastewater Type Recycled Paper Effluent
Location Simpang Ampat, Pulau Pinang
Capacity 3,600 m3/day
Value of Contract RM 1,000,000 – RM 5,000,000
Status Commissioned
Unit Process & Machinery a. Static Screens
b. Activated Sludge
c. Secondary Clarifier
Effluent Parameter Malaysia Standard B
Trio Paper Mills Sdn Bhd – Static screens
28
Trio Paper Mills Sdn Bhd – Aeration tank
Trio Paper Mills Sdn Bhd – Secondary clarifier
29
4.1.12 Ansell Malaysia Sdn Bhd – Wastewater treatment plant upgrading
Wastewater Type Latex Manufacturing Wastewater
Location Ayer Keroh, Melaka
Capacity 3,000 m3/day
Value of Contract RM 1,000,000 – RM 5,000,000
Status Commissioned
Unit Process & Machinery a. Equalization System
b. Coagulation and Flocculation
c. Dissolved air flotation
d. Stainless steel coarse bubble diffuser
aeration with air blowers
Effluent Parameter Malaysia Standard B
Ansell Malaysia Sdn Bhd – Equalization tank
30
Ansell Malaysia Sdn Bhd – Dissolved Air Flotation system
Ansell Malaysia Sdn Bhd – Aeration tank
31
4.1.13 Muda Paper Mills Sdn Bhd – Raw water treatment plant upgrading
Wastewater Type Recycled Paper Effluent
Location Kajang, Selangor
Capacity 20,000 m3/day
Value of Contract RM 1,000,000 – RM 5,000,000
Status Commissioned
Unit Process & Machinery a. Coagulation and Flocculation
b. Tube settler clarifier
Effluent Parameter Turbidity < 10
Muda Paper Mills Sdn Bhd – Tube settler clarifier
32
4.1.14 Vasatech Sdn Bhd – Wastewater treatment plant
Wastewater Type Formaldehyde and Resin Effluent
Location Batang Berjuntai, Selangor
Capacity 5 m3/day
Value of Contract < RM 1,000,000
Status Commissioned
Unit Process & Machinery a. Equalization System
b. Coagulation and Flocculation
c. Chemical Clarification
d. Anaerobic Reactors
e. Trickling Filter
f. Activated Sludge
g. Secondary Clarifier
h. Tertiary Oxidation
i. Sludge Dewatering
Effluent Parameter Malaysia Standard B
33
Vasatech Sdn Bhd - Trickling Filter Tower
Vasatech Sdn Bhd - Trickling Filter Tower media & Granular Activated Carbon Filter
34
4.1.15 Mauri Fermentation (M) Sdn Bhd – Aeration tank upgrading
Wastewater Type Yeast Fermentation
Location Balakong, Selangor
Capacity 400 m3/day
Value of Contract < RM 1,000,000
Status Commissioned
Unit Process & Machinery a. Fine Pore Diffuser System
b. Turnkey Installation and Commissioning
Effluent Parameter Replace Surface Aerators
Mauri Fermentation (M) Sdn Bhd – Fine Pore Diffuser System
35
4.1.16 Golden Hope Agrotech Consultancy Sdn Bhd – Sludge dewatering equipment
Wastewater Type Palm Oil Sludge
Location Banting, Selangor
Capacity 2 m3/day
Value of Contract < RM 1,000,000
Status Commissioned
Unit Process & Machinery a. Coagulation & Flocculation
b. Filter Press
Golden Hope Agrotech Consultancy Sdn Bhd – Filter Press
36
4.2 Completed projects by staff members
4.2.1 Wastewater treatment plant
Owner Location Wastewater
source Capacity [m3/day]
Muda Paper Mills Sdn Bhd Kajang, Selangor Recycled paper 15,000
Genting Sanyen Utilities & Services Sdn Bhd
Banting, Selangor Recycled paper 10,000
Pascorp Paper Industries Sdn Bhd
Bentong, Pahang Recycled paper 9,000
Guthrie Medicare Products (Port Dickson) Sdn Bhd
Port Dickson, Negeri Sembilan
Natural latex 1,440
Mediquip Malaysia Sdn Bhd Kangar, Perlis Natural latex 600
Mauri Fermentation (M) Sdn Bhd
Balakong, Selangor Yeast Fermentation 400
Medilaund (M) Sdn Bhd Telok Panglima Garang, Selangor
Laundry 400
Guthrie Medicare Products (Melaka) Sdn Bhd
Alor Gajah, Melaka Natural latex 240
Kenseisha Sdn Bhd Bangi, Selangor Die-casting & Coolant
200
Genting Sanyen Industrial Paper Sdn Bhd
Banting, Selangor Ink & starch 100
Genting Sanyen Industrial Paper Sdn Bhd
Seberang Prai Selatan, Pulau Pinang
Ink & starch 80
Refine Enterprise (M) Sdn Bhd Jenjarom, Selangor Natural latex 80
Kilang Makanan Mamee Sdn Bhd
Petaling Jaya, Selangor Processed food 50
Akzo Nobel (Casco Decor Sdn Bhd)
Klang, Selangor Formaldehyde and resin
36
Sing Mee (Co) Sdn Bhd Mukim Ulu Langat, Selangor
Ceramic effluent 20
Chubb Malaysia Sdn Bhd Subang Jaya, Selangor Metal plating 10
DS Chemport (M) Sdn Bhd Shah Alam, Selangor Chemical 5
4.2.2 Sewage treatment plant
Owner Location Capacity [P.E.] Jabatan Perumahan Negera Kementerian Perumahan Kerajaan Tempatan
Bukit Jalil, Kuala Lumpur 19,500
Daya Niaga Sdn Bhd Batu Caves, Selangor 9,200
Cygal Bhd (Coastal Resort) Lumut, Perak 5,000
UTM (Johor) Skudai, Johor 3,200
Genting Sanyen Industrial Paper Sdn Bhd Banting, Selangor 2,000
Hyatt Regency Hotel Kuantan, Pahang 1,535
Triprise Sdn Bhd Setiawan, Perak 300
37
4.2.3 Other treatment plants
Owner Type Wastewater source Capacity
[m3/day] Muda Paper Mills Sdn Bhd (Kajang, Selangor)
Raw Water Treatment Plant
River water 10,000
Felda Rubber Industries Sdn Bhd (Kuala Pilah, Negeri Sembilan)
Wastewater recycle plant
Natural Latex 600
4.2.4 Treatability study
Owner Wastewater
source Description
Akzo Nobel (Brazil) Urea Formaldehyde and Melamine Formaldehyde
Optimization of resources, resolve design to meet Brazilian discharge standards
Balakong Yew Hup Enterprise Electro plating Wastewater characterization and treatability study
Mapa (Bentong) Sdn Bhd Cetyl Tri-methyl Ammonium Chloride
98% reduction in COD after chemical treatment
Premium Vegetable Oils Sdn Bhd
Vegetable oil a. Recycling of treated effluent and rainwater
b. Utilization of waste heat from boiler
Quality Plating Sdn Bhd Electro plating Wastewater characterization and treatability study
Raza Manufacturing Bhd Pharmaceutical Wastewater characterization and treatability study
SIRIM - a. Determine equipment requirement for research
b. Development program in RO and Nanofiltration
Teknion Furniture Systems Sdn Bhd
Chemical wastewater
Treatability study
38
Muda Paper Mills Sdn Bhd – Trickling Filter tower
Muda Paper Mills Sdn Bhd – Trickling Filter distribution system
39
Muda Paper Mills Sdn Bhd – Secondary clarifiers
Genting Sanyen Industrial Paper Sdn Bhd – Treatment plant
40
Genting Sanyen Utilities & Services Sdn Bhd – Dissolved Air Flotation tank
Daya Niaga Sdn Bhd – Sequencing batch reactor
41
4.3 Project reference letters
Project reference letters are attached in this section: - Muda Paper Mills Sdn. Bhd. - Pascorp Paper Industries Bhd.
42
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44
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