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11
Kemiens Dag – København – 16/11/2011
Chemistry in the
European Framework Programme
European Commission
Research & Innovation
Industrial Technology
Søren Bøwadt
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Kemiens Dag – København – 16/11/2011
Europe 2020 Strategy
● Successful exit from the crisis
sustain demand and stem the rise in unemployment
● Boost competitiveness
make EU industry lead in world markets
strengthen and modernise our industrial base
● Lay foundations for a sustainable future
sustainable growth of economies and societies
tackle climate change including energy efficiency
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Kemiens Dag – København – 16/11/2011
● Strategy for smart, sustainable and inclusive growth:
- Innovation, Competitiveness, Green & Social aspects
● Among 7 flagship initiatives, Chemistry can play a strategic role in Innovation Union, Resource-efficient Europe and Industrial policy
● Innovation Partnerships will create new frameworks
● Focus on facing the Grand Challenges:
- Recovery, Employment, Ageing, Environment, Energy …
● 3% for R&D and 20/20/20 climate targets should be met
● Support to PPPs as a tool to combine public and private funding
● Acting efficiently together as in the Recovery Plan
EUROPE 2020 and Chemistry
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Kemiens Dag – København – 16/11/2011
Chemistry penetrates every aspect of our daily lives
● In order to keep improving our quality of life it is essential to keep developing chemistry and chemical products
● However, the traditional oil based resources are getting limited and expensive
● Need to transform the oil based chemistry towards sustainable chemistry using renewable resources and energy efficient production methods and facilities
● Need to achieve energy and emission reductions as well as safer chemicals and products
● Plays a crucial role in achieving the goals of Europe 2020
This transformation is only possible if all the major players in the process industry work together to make real and verifiable commitments
Chemistry and Society
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Kemiens Dag – København – 16/11/2011
Chemistry in Horizon 2020
The process sector stakeholders are positioning themselves for the new FP, in line with the flagship initiative on the Innovation Union
Potential to implement industry driven partnerships within the Key Enabling Technologies
→ SusChem sent a White Paper on “Sustainable Production” to the
European Commission in March 2010 and a joint proposal for a “Resource and Energy Efficiency Partnership” with 12 platforms and associations of Energy intensive industries in September 2010 (Updated in October 2011)
→ The European Commission is expecting all stakeholders
to provide additional input about the future direction and implementation together with a firm commitment
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Kemiens Dag – København – 16/11/2011
Resource efficiency improvement Key success factor for the chemical
industry
● Decreasing raw material availability and increasing prices will require decoupling economic growth and resource consumption
● Ambitious political targets have been set for the raw material intensive industry, e.g. in Germany (1994 → 2020: - 50%)
● In the chemical industry raw materials have the largest share of manufacturing costs(32% of raw materials vs. 3% of energy)*
*Source: „Zukunft des Chemiestandorts Deutschland“ TCW München, 2009
1994 20202007
819409
602
Target: 50%
reduction
kg /
TEUR
Production raw material intensity (DE)
Source: Stat. Bundesamt 2009
Energy
Material
Labour
AuxiliariesOther
Costs
Margin
Manufacturing costs distribution
in the chemical industry*
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Kemiens Dag – København – 16/11/2011
Resource efficiency covering the whole production process
Input OutputProcess
Energy
Solvents,Catalysts &Auxiliaries
Water
Raw Material
Packaging
CO2
Gaseous Emissions
Products
Byproducts
Waste Water
Residues
Landfill Waste
Recycling
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Kemiens Dag – København – 16/11/2011
● Efficient catalytic systems based on Nanotechnology
● Faster, safer and more flexible processes using micro processing systems
● Efficient recycling systems covering the whole value-chain
● More efficient use of raw materials and integration of bio-resources while using less energy and creating less waste
● Development of platform technologies facilitating bio-based industries
● Use of CO2 as carbon source for chemicals and materials
● New ultra-light, multifunctional and structural materials
● Better, more flexible and efficient energy storage systems
Leading to demonstration and validation of the technological concepts
Technological challenges to achieve the objectives of Europe 2020
in the chemical sector
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Kemiens Dag – København – 16/11/2011
● Continuation of the Public-Private-Partnership concept, where industry groups work together with the public side to address “Grand Challenges” and demonstrate the benefits of the integrated technologies throughout the value-chain
● Europe should build on its strong interdisciplinary research landscape through collaborative projects between SME’s, industry and academia
● More emphasis on Standardisation and Pre-normative research integrated in collaborative projects
● Facilitation of access to IPR, especially for SMEs
● Better access to loans and venture capital
Such a transformation is only possible if policy and industry work together through the PPPs and ETPs, and despite the economic crisis keeps investing in research and innovation
Removing non-technological bottlenecks - A European model for innovation
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Kemiens Dag – København – 16/11/2011
Involvement of the Chemical industry in potential Innovation Partnerships and PPPs
• Healthy Ageing
• Raw materials
• Water
• Smart Cities
• Sustainable Agriculture
• The Chemical Industry should play a major role in the
relevant actions related to the Europe 2020 strategy
• Possible PPP on Energy-intensive industries
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Kemiens Dag – København – 16/11/2011
Industrial Policy flagship
● An Integrated Industrial Policy for the Globalisation Era Putting Competitiveness and sustainability at Centre Stage (COM(2010)614)
● Many references to resource efficiency in industry
e.g. 8.5 Addressing concerns of energy-intensive industries:
“The Commission will:
In the context of the discussion on future research Public-Private Partnerships, consider an Energy-intensive Industries Low Carbon Implementation initiative, bringing together the relevant technology platforms with the EU and Member States, to ensure the appropriate R&D, financing and deployment strategies for low-carbon production;”
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Kemiens Dag – København – 16/11/2011
Industrial Technologies Calls related to Chemistry in FP7
NMP has published over 50 call topics related to chemistry with a total Commission funding above 800 M€
NMP has published 12 call topics in CORE CHEMISTRY areas with a total Commission Funding of around 250 M€
Presently running Flagship projects in Chemistry:
F3 Factory, EuroBioRef, AFORE, Copiride, Synflow, INCAS, POLYCAT, CAEC, Pills……
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Kemiens Dag – København – 16/11/2011
F³ Factory ─
Short Overview
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Kemiens Dag – København – 16/11/2011
The Dilemma:
World-scale, continuous
facilities for large-volume
chemicals, polymers, biological
products
→ efficient, but inflexible
Multi-purpose, multi-product,
batch facilities for actives,
formulations and specialties
→ flexible, but inefficient
Both concepts require
significant upfront investment
→ high business risk
The Task:
Introduce efficiency to multi-
purpose, multi-product
facilities
Add flexibility to efficiency
of world-scale facilities
Reduce risk in large-scale
investment
Move risk of process
development to early phases
F³ Factory aims at solving this dilemma
Future Manufacturing
The F³ Factory Task
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Kemiens Dag – København – 16/11/2011
● Forward-integrated Manufacturing
New business models
New supply chain concepts
● Taylor-made and local manufacturing
Differentiated or new products
Local markets and alternate feedstock
● Efficient and flexible Manufacturing
Sustainable, ecological
Globally competitive
F³ Factory enhances competitiveness of the European industries
Future Manufacturing –
The F³ Target
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Kemiens Dag – København – 16/11/2011
Man
ufa
ctu
rin
g
Co
sts
ScaleScale
World Scale
Conventional design creates efficiency with plant scale
Technological progress starts
with small-scale facilities
Small Scale
Modularity offers flexibility, but
reduces economy-of-scale effects
Modular Design
F³ Factory challenges the conventional approach to large scales
Future Manufacturing –
The Modular-Scale Paradigm
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Kemiens Dag – København – 16/11/2011
Future Manufacturing:
The Assembly-line Paradigm
Multi product, continuous, small-to-medium scale
production
as an alternative to conventional multipurpose
plants
Distributed, dedicated small-to-medium scale
production
as an alternative to large scale production
Demonstrate technical and economical viability of F³ concepts, thanks to an
optimum and integrated arrangements of standardized intensive equipments, for
distributed mono-product processes and flexible multi-products processes
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Kemiens Dag – København – 16/11/2011
▪ A physical backbone facility will
demonstrate the feasibility of the
F3 approach.
▪ In the INVITE facility consortium
partners will demonstrate their
respective units in different areas
Only a public-private partnership of industry leaders and academia
with public funding can initiate this paradigm change
Rhodia
BASF
Arkema
Astra Zeneca
Evonik
Procter&Gamble
INVITE Facility is set up at
BTS in Leverkusen to
demonstrate F³ Factory
concepts in action
Dissemination
•Standards
•Modules
•Equipment
F3 backbone facility
PEC1low-to-medium viscous
Speciality polymer
PEC2high viscous
Speciality Chemicals/ Intermediates
PEC 3
PEC 4
PEC 5
PEC 6
Fine Chemicals for Consumer Goods
Modular F3 Factory:
The Demonstration Plant
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Kemiens Dag – København – 16/11/2011
F³ Factory: Demonstration
Activities by Partners
● Arkema – Acrylic acid from glycerolFeedstock: From oil-based to green-glycerol, distributed manufacturing
● Astra Zeneca – AIs & intermediatesNew potential drug substances, flexible small-scale manufacturing, robust and speedy
● BASF – PolyetherketoneHT thermoplastics, high-viscosity modules, solvent-free, sustainable
● Evonik – IntermediatesOxidation (H2O2) and catalysis, cold downstream processing
● Procter & Gamble – Customized surfactantsGas/liquid reactions for consumer products, distributed production
● Rhodia – Polyacrylic acidWater soluble synthetic polymers,
● BTS – Demonstration & backbone facility, Polymer intermediatesModular design methodology, plant operation, process models, …
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Kemiens Dag – København – 16/11/2011
F³ Consortium
applies a systems approach linking
technology and supply chain aspects
forms interdisciplinary teams addressing
complexity to create and demonstrate new
concepts
is a coordinated effort of academia and
industries boostering the competitiveness
of Europe
Future of Manufacturing –The F³ Consortium
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Kemiens Dag – København – 16/11/2011
More info:
Søren Bøwadt
● European Commission - DG Research
● Industrial technologies - Production
● Mail: CDMA 0/022, B-1049 Brussels - Belgium
● Visit Address: Rue du Champ de Mars 21,
B-1050 Brussels Belgium
● Phone Direct line: +32 (2) 299 42 03
● Fax: +32 (2) 296 05 50
● E-mail: Soren.Bowadt@ec.europa.eu
About the 7th Framework Programme see:
http://ec.europa.eu/research/participants/portal/page/home
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Kemiens Dag – København – 16/11/2011
Innovation Union website:http://ec.europa.eu/research/innovation-union/
Innovation Union Facebook page:http://www.facebook.com/Innovation.Union
Innovation unlimited blog:http://blogs.ec.europa.eu/innovationunlimited
Thank you for your attention
Additional Information
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