Comos Betreiberkreis 1. Oktober, 2015 Basel DEXPI Data

DEXPI - October 2015 1

Comos Betreiberkreis1. Oktober, 2015

Basel

DEXPI – Data EXchange in the Process Industry

Heiner Temmen

Topics

2

DEXPI Project

Mile Stone P&ID

Apparatus & Machines Model

Piping Model

Instrumentation Model

Use Cases

Next Steps

DEXPI - October 2015

Interoperability Challenge

Engineering

Owner-Operator

Site Service

Contractor Vendor

Lack of interoperability between CAE systems is a major business barrier

Authorities

3

?

If Comos solves all interoperability challenges: be happy!!!

DEXPI - October 2015

Input from the CAE vendors: general exchange standard for graphics export and import functions based on the new information model and

graphics standard

General exchange standard for the process industry based on ISO 15926, implemented in the next CAE software generation

DEXPI - The big Idea

4

Input from process industry (working party DEXPI ISO 15926):Open and international information model for the entire plant lifecycle

Functional Requirements

Functional Design Asset in OperationAsset Specification

DEXPI - October 2015

Owner / Operator:BASF, BTS, EVONIK

Research RWTH Aachen AixCAPE

CAE Vendors Autodesk Aveva Bentley Intergraph Siemens X-Visual

DEXPI - A successful Team

ISO-Community IIMM (ISO 15926 Information Models and

Proteus Mapping) Special Interest Group Instrumentation

5DEXPI - October 2015

DEXPI – Deliverables

Deliverables

• DEXPI specification document• DEXPI sandbox and verificator• DEXPI Home page: www.dexpi.org

• Upgrade of IIMM specification document• Upgrade of Proteus schemata (further name XMpLant)

• New ISO 15926 class definitions in the major ISO sandbox• New ISO 15926 templates

New export and import software developed and supported by the CAE vendors

Summary

DEXPI = new file format for the Process Industry6DEXPI - October 2015

DEXPI – Specification

7DEXPI - October 2015

P&ID – the first big DEXPI Focus

Piping

Instrumentation

Apparatus & Machines (EQP)

Symbols

Labels

Engineering content

Title BlockAnnotationsOff Page Connectors

8DEXPI - October 2015

P&ID – Time Line

9

2011-11

Start at PAAT

2013-12

EQP and Piping example

2014-12

Instrumentation concepts

2015-12

Complete P&IDsexports and imports

2013-03

First example

DEXPI - October 2015

DEXPI P&ID Ambitions

DEXPI - October 2015 10

• Complete P&ID exchange• At least 98% of the engineering objects intelligent,

perhaps that are less than 98% of the engineering classes• Complete rest as CAD exchange• User can extend the transport model

• Transport model concept based on• Piping -> ISO 10628-2:2012• Apparatus/Machines -> ISO 10628-2:2012• Instrumentation -> IEC 62424, ISA 5.1 and DIN 19227• and O/O best practice

But it‘s not required to use this standards as basic CAE configuration!!

Apparatus and Machines –ISO 10628-2:2012

DEXPI - October 2015 11

Apparatus and Machines -PAS 1041, BASF, Bayer, Evonik

DEXPI - October 2015 12

Functional Requirements

Functional Design Asset Specification Asset in Operation

Fluid PumpingEquipment

Liquid Pump

Centrifugal Pump

Rotating Displacement Pump

Oscillating Displacement Pump

Other Pump Type

…

DEXPI – Pumps

DEXPI - October 2015 13

Item No.

Reg.-No.

Symbol Description Liquid Pump

Centri-fugal Pump

Rot. Displ. Pump

Osci. Displ. Pump

Other PumpType

15.1 2301Pump, liquid type (general)

X X X X X

15.2 2322Pump, centrifugal type

X

15.3 X8091 Pump, gear type X

15.4 X8092 Pump, screw type X

15.5 X8093Pump, progressive cavity type

X

15.6 X8094Pump, reciprocating piston type

X

15.7 X8095Pump, diaphragm type

X

15.8 X8096Jet pump, liquid typeejector pump

X

DEXPI – Pumps in ISO 10628-2:2012

DEXPI - October 201514

DEXPI – Piping Model

• Piping Network Systems

• Piping Network Segments

• Piping Components

DEXPI - October 2015 15

DEXPI – Piping ModelAligned to ISO 10628

DEXPI - October 2015 16

DEXPI – Piping ModelExample: Shut off Valve

DEXPI - October 2015 17

Instrumentation –the last big P&ID challenge

DIN

Information Model DEXPI

IIMM Implementationsome new RDL Classes• Process Control Requirement• Process Control Loop• …

Proteus Schema• 2015

existing RDL Classes• Control Function• Control Valve• Transmitter• …

ISO Templates• 2015/??

DEXPI - October 2015 18

DEXPI - October 2015 19

Instrumentation – P&ID Objects

Process Control Loop

Process Control Requirement

Sensing PCR

Motor

DetectingElement

Transmitter Actuator Control Valve

Control ValvePositioner

…

0..1

1..* 1

0..10..1

0..*

1

0..2 0..*

1

Signal Line

1

0..*

Tagged instrumentation objects

• Process Control Loop• Process Control Requirement• Sensing PCR• Acting PCR• Sensing Assembly• Acting Assembly

Tagged plant objects• Motor

Sub-Tagged objects• Signal Line• Devices for Acting Ass.• Devices for Sensing Ass.

Acting PCR

Sensing Assembly

ActingAssembly

1

0..1

1

0..1

1

0..1

1

0..1

1

0..1

1

0..1

DEXPI model fitsIEC 62424 example

DEXPI - October 2015 20

DEXPI model fitsISA 5.1 example

DEXPI - October 2015 21

DEXPI model fitsDIN example

DEXPI - October 2015 22

Instrumentation P&ID Objectsand IEC 61987

Functional Requirements

Functional Design Asset Specification Asset in Operation

E to check:

Compatibility!

DEXPI - October 2015 23

Instrumentation P&ID Objectsand NE 150

Functional Requirements

Functional Design Asset Specification Asset in Operation

E to check:

Compatibility!

DEXPI - October 2015 24

P&ID Objects and Process Data -Namur AK 1.3

Functional Requirements

Functional Design Asset Specification Asset in Operation

E to check:

Compatibility!

CAE Instrumentation Systems• Prodok• SP I• Comos• …

DEXPI - October 2015 25

DEXPI – Use Cases Possibilities

Use Cases

• P&ID exchange

• Material Take Off for cost estimation

• 2D <-> 3D object and properties comparison

• Interface to CAE Instrumentation system

• Interface to Scheduling system

• Interface to SAP/PM

• Input for power demand estimation

• …

• Harmonization after merging

• Input for Big Data Projects

• …DEXPI - October 2015 26

DEXPI – Next Steps

Standardization work• The Proteus XML Schema will support all DEXPI requirements

with the next release• Additional implementation with ISO 15926 Part 8

Implementation work• The software implementation work is ongoing

o Export ando Import function based on IIMM and DEXPI specification

Use in investment projects• Tests of the Software • The new software will be part of the P&ID applications

Next milestones• Concepts and specifications for life cycle integration beyond

P&IDs

DEXPI - October 2015 27

DEXPI – in Future !???

CAE Systems

• DEXPI interfaces

• DEXPI as delivery configuration

DEXPI - October 2015 28