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KS
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rchi
tect
ural
Wal
l &Fa
cade
Syst
ems
Construction Details 489
• Vertical Panel Joint 489• Fastener Locations 489• Eaves 490• Verge 494• Curved Eaves 497• Corner 498• Drip 503• Lean-to-Roof 504• Abutments to Brickwork 505• Vertical to Horizontal Break 506• Expansion Joint 507• Panel Soffit 508• Soffit 509• Cover Strip for Site Cut Panels 509• Porthole Windows 510• Windows 512• Personnel Doors 514• Up and Over Doors 516• Fixed Wall Louvre 518• Wall Extractor 520• Panel Bearer 521• Pre-Formed Units 522
487
Vertically Laid Insulated Wall & Facade Systems
Architectural
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
Wall & facade systems can be constructed ‘vertically’ allowing
designers a wider range of layout, visual effects and solutions
“
”
488
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Vertical Panel Joint & Fastener Locations
Vertical Panel Joint
Note: Fastener locations depend on the actual design suction loads see page 422.
Concealed panel fixing
Position of vapour seal whenrequired (Site applied)
Factory applied weather seal
Pattern A (Single Fasteners) Pattern B (Single/Double Fasteners)
Panel Module Panel Module
Direction of lay
Direction of prevailing wind
Recommended Fastener Locations
Note: Two sets of construction details have beenproduced to give the building designer flexibilitywithin the Part L2 calculation for the total buildingheat loss Alpha (a). The decision on the choice of
or details is taken bythe building designer and is determined from thePart L2 total heat loss methodology. A mixture ofboth standard and enhanced details may berequired for some projects.
STANDARD ENHANCED
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490
Eaves Detail
Building Regulations Part L2 Thermal Data
0.25 W/m2K gutter fmin = 0.89 Y = 0.12 W/mK 0.35 W/m2K gutter fmin = 0.89 Y = 0.19 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
Boundary Wall Gutter
KS1000 LP/LPCB insulated roof panel
Profiled filler sealed top andbottom with gun-grade sealant
Gun-grade seal at panel joints inline with 8mm butyl
Air seal - 8mm Ø butyl rubber sealant
PIR board insulation with site applied Alfasbond firerated (FR) canister insulation to fill any gaps ifrequired to maintain continuity of insulation
6mm Ø butylrubber sealant Air seal - 6mm Ø
butyl rubber sealant
Top sheet turneddown on site withroof pitches below 4°
75mm
Factory made thermallybroken membrane linedgutter with PIR boardinsulation to 0.25 or0.35 W/m2K U-value
Eaves beamgutter support
Parapet flashing with150mm sealed buttstraps
AWP filler with gun-gradesealant
KS1000 MR/LPCBvertically laid
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Eaves Detail
Parapet Detail - Boundary Wall Gutter
35m
m
min
60mm
Parapet flashing with 150mm sealed butt straps
Air seal - 6mm Ø butyl rubber sealant
Parapet rail with air seal, Vapourflex tape to rail joints
Mineral fibre insulation site applied
Butyl rubber sealant
Profiled filler sealed top and bottom with gun-grade sealant
Sheeting rail
Air seal - 6mm Ø butyl rubber sealant
Mineral fibre insulation site applied
Purlin
Gutter outlet
Eaves beam gutter support
Building Regulations Part L2 Thermal Data
0.25 W/m2K gutter fmin = 0.48 Y = 1.63 W/mK0.35 W/m2K gutter fmin = 0.48 Y = 1.72 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
KS1000 LP/LPCBinsulated roof panel
2mm external non-thermallybroken factory made gutterwith PIR insulation to 0.25or 0.35 W/m2K U-value
KS1000 MR/LPCB wall panelvertically laid
AWP filler sealedtop and bottomwith gun-gradesealant
6mm Ø bead ofgun-grade sealant
Air seal -gun-gradesealant tomale joint
STANDARD
STANDARD
ENHANCED
Building Regulations Part L2 Thermal Data
0.25 W/m2K gutter fmin = 0.90 Y = 0.13 W/mK0.35 W/m2K gutter fmin = 0.90 Y = 0.21 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
ENHANCED
Site applied PIRboard insulation
Site applied Alfasbondfire rated (FR) canister
insulation
Factory made thermallybroken membrane lined
gutter with PIR boardinsulation to 0.25 or0.35 W/m2k U-value
Site applied Alfasbondfire rated (FR) canisterinsulation
Air seal - 8mmØ butyl rubber
sealant
75mm minimum
It is important that the edge of the panel isover the base of the gutter as shown
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Eaves Detail
1000mm Centres gutter supports
Gutter Support
Mineral fibre insulation site applied
Eaves beam
Building Regulations Part L2 Thermal Data
fmin = 0.95 Y = 0.31 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
STANDARD
STANDARD
Building Regulations Part L2 Thermal Data
fmin = 0.95 Y = 0.13 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
ENHANCED
ENHANCED
Eaves beam
20mm
35mm
20mm
Gutter support 0.63mm thick doubled sided plastisol coated
Top sheet turned down on site with roof pitches below 40
9mm x 3mm butyl rubber sealant
Stitching screw fixings forgutter brackets
75mm Approx
200mm fixing centres 200mm fixing centres
Eaves Detail - External Gutter
KS1000 LP/LPCBinsulated roof panel
Gun -grade sealant at paneljoints inline with 8mm butyl
Air seal - 8mm Ø butyl rubber sealant
Air seal - 8mm Ø butyl rubber sealant
Air seal - 6mm Ø butyl rubber sealant
Air seal - 6mm Ø butyl rubber sealant
*
* Air seal - Vapourflex sealant isto be applied over any breaks insupporting secondary steelworkto give a continuous bearing face.
Mineral fibre insulation site applied
Site applied Alfasbond fire rated (FR) canister insulation
Double sidedPlastisol “Highline”type gutter
Double sidedPlastisol “Highline”type gutter
KS1000 MR/ LPCB wallpanel horizontally laid
492
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493
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Eaves Detail
Double sidedplastisol “High line”type gutter
Gutter support
Purlin
Alfasbond fire rated (FR)canister insulation
Sheeting rail
75mm
200mm Fixing centres
200mm Fixing centres
Variable overhang
R/W pipe returned back tovertical sheeting & suspended
from rafter if necessarydependent on variable overhang
Gutter outlet
Flashing (internal & external) site cutaround profile of rafter as necessary
Overhanging Gutter
Note: Underside of panel to overhang to have plastisol coated liner
AWP joint filler andsilicone sealant
Air seal - 8mm Ø butylrubber sealant
Two part flashingto match panel and
cut to suit aroundpenetrating steel
Silicone seal betweensteel and flashing
Line of lap
Line of silicone to lap
Typical Flashing Detail
STANDARD
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494
Verge Detail
Overhanging Gable
Direction of lay
Verge flashing
20mm x 3mm butyl rubber sealant
9mm x 3mm butyl rubber sealantSite applied Alfasbond fire rated (FR) canister insulation tofill any gaps if required to maintain continuity of insulation
Air seal - 8mm Ø butyl rubber sealant
Air seal - 6mm Ø beadof gun-grade sealant
Cleader angle
Purlin
FlashingSilicone sealant
Vertical sheeting rail
Flashing to suit linermaterial site cut around
purlins as necessary
Single skin soffit sheet
Cleader angle
Profiled filler sealed top and bottom
STANDARD
Building Regulations Part L2 Thermal DataPlease consult Kingspan Technical Design Bureau for thermaldata.
Variable overhang
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495
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Verge Detail
Profiled filler sealed top andbottom with gun-grade sealant
Parapet rail air seal - Vapourflex to rail joints
Butyl rubber sealant
Air seal - 8mm Ø butylrubber sealant
KS1000 LP/LPCBinsulated roof panel
20mm x 3mm butylrubber sealant
Verge flashing sealed 150mm laps
Air seal - 6mm Ø butyl rubber sealant
Mineral fibre insulation
Apply edge protectionlacquer to site cut edge
Mineral fibre insulation
Parapet flashingwith 150mm sealedbutt straps
4mm Ø butyl rubbersealant
KS1000 MR/LPCBhorizontally laid
Purlin
internal ridge flashing with 150mmoverlap sealed with air seal -Vapourflex or gun-grade sealant
Air seal - 6mm Ø butyl rubber sealant
Parapet Verge Detail
Building Regulations Part L2 Thermal Data
fmin = 0.37 Y = 1.14 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
STANDARD
Building Regulations Part L2 Thermal Data
fmin = 0.44 Y = 0.89 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
ENHANCED
ENHANCED
Direction of lay
PIR board insulation with site appliedAlfasbond fire rated (FR) canisterinsulation to fill any gaps if required tomaintain continuity of insulation
PIR board insulation with site appliedAlfasbond fire rated (FR) canisterinsulation to fill any gaps if requiredto maintain continuity of insulation
STANDARD
ENHANCED
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496
Verge Detail
Wall Cladding (Start of roof sheeting)
Wall Cladding (Start of roof sheeting)
Direction of lay
Verge flashing with 150mm sealed butt straps
20mm x 3mm butyl rubber sealant
Air seal - 8mm Ø butyl rubber sealant
Air seal - 6mm Ø bead of gun-grade sealant
Gable rafter
4mm Ø butyl rubber sealant
Mineral fibre insulation site applied
Cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints
KS1000 LP/LPCB insulated roof panel
KS1000 MR/LPCB insulatedwall panel horizontally laid
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.18 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Purlin
STANDARD
STANDARD
Direction of lay
Verge flashing with 150mm sealed butt straps
20mm x 3mm butyl rubber sealant
Purlin
Air seal - 8mm Ø butyl rubber sealant
Air seal - 6mm Ø bead of gun-grade sealant
Gable rafter
4mm Ø butyl rubber sealant
PIR board insulation with site applied Alfasbond fire rated (FR) canisterinsulation to fill any gaps if required to maintain continuity of insulation
Cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at jointsKS1000 LP/LPCB insulated roof panel
KS1000 MR/LPCB insulatedwall panel horizontally laid
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
ENHANCED
ENHANCED
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497
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Curved Eaves
150mm Max
Eaves flashing
9mm x 3mm butyl rubber
Curved KS1000 MR/LPCBinsulated wall panelhorizontally laid
Purlin
4mm Ø butyl rubber sealant
KS1000 MR/LPCB insulated wall panel vertically laid
Required angle
Gutter outlet
50x50mm curved steel panel supports to suit wind suction loads
9mm x 3mm Butyl rubber sealant
Curved panel single spanningbetween curved support. Panelspan dependant upon loadings
Through fix fastener at 500mm ctrs
Boundary Wall Gutter
Feature flashing4mm Ø butyl rubber sealant
50x50mm angle curved steel supports
3.0m Max. vertical joint 3.0m Max. vertical joint
Flat headed fasteners
10
Vertical Joint
Air seal - EPDM bubble gasket 95x10mm. Kingspan (Ref: VJ2)
Alfasbond fire rated (FR) canister insulation
Air seal - 8mm Øbutyl rubber sealant
Air seal - 6mm bead of gun grade sealant
Air seal - 6mm bead of gun grade sealant
2mm external non-thermally brokenfactory made gutter with PIR insulation
to 0.25 or 0.35 W/m2K U-value
PIR board insulation with site applied Alfasbondfire rated (FR) canister insulation to fill any gaps if
required to maintain continuity of insulation
Building Regulations Part L2 Thermal Data
0.25 W/m2K gutter fmin = 0.74 Y = 2.65 W/mK0.35 W/m2K gutter fmin = 0.71 Y = 2.80 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
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498
Corner Detail
Horizontal sheeting rail
Site cut vertical sheeting
Horizontal sheeting rail
Internal corner flashing
External corner flashing
9mm x 3mm butyl rubber sealant
Flat head fasteners
Direction of lay
Standard Internal Corner
Direction of lay
Site applied insulation by others
Building Regulations Part L2 Thermal Data
fmin = 0.91 Y = 0.00 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Air seal - 4mm bead of gun grade sealant
Air seal - 4mm beadof gun grade sealant
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Corner Detail
Top hat flashing
Flat head fastener
4mm Ø butyl rubber sealant
Corner column
Horizontal sheeting rail
Square corner insulated panel
Horizontal sheeting rail
External Pre-Formed Corner
Internal flashing
Corner Stub
Direction of lay
Direction of lay
Alfasbond FR canister applied insulation
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Air seal - 4mm bead of gun grade sealant
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500
Corner Detail
1000
mm
Mod
ule
446m
m radiu
s Max
.
150m
m P
anel
flat
1000mm Module
150mm Panel flat
Curved wall panel
Corner column
Flat head fastener
Horizontal sheeting rail
Gable column
4mm Ø butyl rubber sealant
Top hat flashing
Internal flashing
Air seal - 4mm bead of gun grade sealant
External Curved
Curved secondarysteelwork positioned toresist design wind loads
Directionof lay
Direction of lay
Site appliedinsulation byothers
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
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Corner Detail
Cranked wall panel
External Cranked
1000
mm
Mod
ule
150m
m P
anel
flat
1000mm Module
150mm Panel flat
Direction of lay
Directionof lay
Site appliedinsulation byothers
Corner column
Flat head fastener
Horizontal sheeting rail
Horizontal sheeting rail
Gable column
4mm Ø butyl rubber sealant
Top hat flashing
Internal flashing
Air seal - 4mm bead of gun grade sealant
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Cranked secondary steelwork positionedto resist design wind loads
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502
Corner Detail
Corner column
Horizontal sheeting rail
Horizontal sheeting railInternal corner flashing
4mm Ø butyl rubber sealant
Flat headed fastener
Edge of vertical sheeting site cut
External corner flashing
4mm Ø butyl rubber sealant
External Corner Flashing
Corner stub
Direction of lay
Direction of lay
Mineral fibre insulation site applied
Air seal - 6mm bead ofgun grade sealant
Air seal - 6mm bead of gun grade sealant
STANDARD Building Regulations Part L2 Thermal Data
fmin = 0.91 Y = 0.04 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Corner column
Horizontal sheeting rail
Horizontal sheeting railInternal corner flashing
4mm Ø butyl rubber sealant
Flat headed fastener
Edge of vertical sheeting site cut
External corner flashing
4mm Ø butyl rubber sealant
External Corner Flashing
Corner stub
Direction of lay
Direction of lay
Air seal - 6mm bead ofgun grade sealant
Air seal - 6mm bead of gun grade sealant
Building Regulations Part L2 Thermal Data
fmin = 0.94 Y = 0.04 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
ENHANCED
Canister applied (FR) fire rated insulation
PIR board insulation with site appliedAlfasbond fire rated (FR) canisterinsulation to fill any gaps if requiredto maintain continuity of insulation
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503
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Drip Detail
Drip Detail
Optional internal closure flashingto mask insulation from view
Stanchion
Sheeting rail
Air seal - Continuous bead of gun-grade sealant
Drip flashing
Air seal - Gun-grade sealant at male joint
Air seal - Gun-grade sealant at male joint
Closure flashing with lap joints air sealed(Vapourflex sealant applied at joints)
PIR board insulation with site applied Alfasbondfire rated (FR) canister insulation to fill any gaps
if required to maintain continuity of insulation
Building Regulations Part L2 Thermal Data
fmin = 0.41 Y = 0.52 W/mKThe appropriate Y value for the brickwork or blocks must be added to theabove Y value to obtain the total heat loss through this junction details.The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Optional internal closure flashingto mask insulation from view
Stanchion
Sheeting rail
Air seal - Continuous bead of gun-grade sealant
Drip flashing
Air seal - Gun-grade sealant at male joint
Air seal - Gun-grade sealant at male joint
Closure flashing with lap joints air sealed(Vapourflex sealant applied at joints)
80mm thick PIR board insulation with siteapplied Alfasbond fire rated (FR) canister
insulation to fill any gaps if required
Building Regulations Part L2 Thermal Data
fmin = 0.41 Y = 0.52 W/mKThe appropriate Y value for the brickwork or blocks must be added to theabove Y value to obtain the total heat loss through this junction details.The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
STANDARD
Drip Detail
ENHANCED
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504
Lean-to-Roof Detail
KS1000 MR/LPCB horizontally laid
Sheeting rail
Air seal - 6mm Ø bead of gun-grade sealant
Outer sheet turned up with roof slopes below 40
Cover cap
Bead of non-curing gun-grade sealant
Profiled filler set back 80 to100mm to prevent bird attack
Building Regulations Part L2 Thermal Data
fmin = 0.61 Y = 0.87 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Vertical Cladding
2 No. runs of non-curinggun-grade sealant
Air seal - 8mm Ø butyl rubber sealant
Purlin
Rafter
KS1000 LP/LPCB insulated roof panel
PIR insulation board with Alfasbond (FR)canister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
Internal ridge flashing with 150mmoverlap sealed with air seal - Vapourflex
or gun-grade sealant
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Abutment Details
Flush Abutment to Brickwork
Air seal - continuous bead of gun-grade sealant
Flat headed fastener at 500mm maximum centres Polyethylene backing rod with silicone sealant by others
Site cut panel to suit
Sheeting rail
Closure flashing with 100mmair sealed overlapped joints
Air seal - 4mm Ø bead of gun-grade sealant
KS1000 MR/LPCB vertically laid
4mm Ø butyl rubber sealant
Trim flashing
Alfasbond FR canister applied insulation to fill anygaps if required to maintain continuity of insulation
Proud Abutment to Brickwork
Air seal - continuous bead of gun-grade sealant
Flat headed fastener at 500mm maximum centres
Polyethylene backing rod with silicone sealant by others
Site cut panel to suit
Sheeting rail
Closure flashing with 100mmair sealed overlapped joints
Air seal - 4mm Ø bead of gun-grade sealant
KS1000 MR/LPCB vertically laid
4mm Ø butyl rubber sealant
Alfasbond FR canister applied insulation to fill anygaps if required to maintain continuity of insulation
Trim flashing
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.03 W/mKThe appropriate Y value for the brickwork or blocks must be added to theabove Y value to obtain the total heat loss through this junction details.The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.86 Y = 0.29 W/mKThe appropriate Y value for the brickwork or blocks must be added to theabove Y value to obtain the total heat loss through this junction details.The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Horizontal sheeting rail
Silicone sealant
9mm x 3mm butyl rubber sealant
Abutment flashing
Main structural support
Horizontal sheeting rail
Silicone sealant
9mm x 3mm butyl rubber sealant
Abutment flashing
Main structural support
Internal liner flashing
Site applied insulationby others
Curtain walling glazing by others
Abutment to Curtain Walling
Direction of lay
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506
Vertical to Horizontal Break
AWP Vertical to Horizontal Joint
Air seal - gun-grade sealant at male panel joint
Alfasbond FR canister applied insulation
Drip flashing
KS1000 MR/LPCB horizontally laid
Air seal - 6mm Ø bead of gun-grade sealant
Air seal - 6mm Ø bead of gun-grade sealant
Air seal - Vapourflex sealant applied over joints in supports
KS1000 MR/LPCB vertically laid
4mm Ø butyl rubber sealant
Building Regulations Part L2 Thermal Data
fmin = 0.69 Y = 1.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
KS1000 MR/LPCB Vertically laid
KS1000 MR/LPCB Vertically laid
Air seal - Vapourflex sealant applied over joints in supports
Air seal - 6mm bead of gun grade sealant
Air seal - 6mm bead of gun grade sealant
Air seal - Gun grade sealant at male panel joint
Air seal - Gun gradesealant at male panel joint
AWP joint filler and gun grade sealant
Drip flashing
4mm Ø butyl rubber sealant
Alfasbond FR canister applied insulation
Stack Joint
Building Regulations Part L2 Thermal Data
fmin = 0.69 Y = 1.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
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Expansion Joint Detail
Horizontal sheeting rail
External expansion flashing
Internal liner flashing
Site cut panels to suitbay centres if necessary
Flat head fasteners
Column
Slotted holes in rail cleat toaccommodate expansion
4mm Ø butyl rubber sealant
Site applied insulation by others
External expansion flashing
Internal liner flashing
Standard fastener
4mm Ø butyl rubber sealant
Direction of lay
Site applied insulation by others
Air Seal - 6mm bead of gun grade sealant
Air Seal - 6mm beadof gun grade sealant
Alternative Joint Detail
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508
Panel Soffit Detail
Dimension to suit panel module
Soffit horizontally laid
4mm Ø butyl rubber sealant
4mm Ø butyl rubber sealantExternal soffit flashing
PIR board insulation
Head flashing
Vertical sheeting rail
Vertical sheeting rail
Variable dimension
Air Seal - 6mm Ø bead ofgun grade sealant
Air Seal - 6mm Ø bead ofgun grade sealant
PIR board insulation
Internal flashing with100mm sealed lap joints
4mm Ø butylrubber sealant
Air Seal - bridging sealgun grade sealant
PIR board insulation
Drip channel with air seal- Vapourflex tape to joints
Air Seal - 6mm Ø beadof gun grade sealant
Air Seal - bridging sealgun grade sealant
Soffit Laid Horizontally
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Soffit Detail
Variable soffit width
Closure flashing
Continuous bead ofgun grade sealant
External soffit flashing
9mm x 3mm butyl rubber sealant
PIR board insulation
Drip flashing
4mm Ø butylrubber sealant
Air Seal - 6mm beadof gun grade sealant
Air Seal - bridging sealgun grade sealant
Galv. support angle
Alfasbond FR canisterinsulation applied priorto fixing soffit flashing
Dim
ensi
on a
sre
quire
d
Drip flashing
Rivet fix
Site cut panel
Cover Strip for Site Cut Panels
Flat head fastenerat 500mm centres
Cover strip to conceal sitecut panel edge if required(Cut back to show flathead fastener)
Cladding to Brickwork
Building Regulations Part L2 Thermal Data
fmin = 0.51 Y = 1.49 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
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510
Porthole Window Details
Varia
ble
heig
ht
100m
m
Windows may be positioned in adjacent panels if required
800mm Max.
Window Positions
100m
m
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Porthole Window Details
abc ac
abc
abc ac
ac
750 750 750
1500
1500
1200
Types of window availablea – Horizontal pivotb – Top hungc – Fixed
1200
750
750
Standard Range
Typical Sections
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512
Window Details
Window Jamb Detail
Window Head and Sill Detail
Window opening
Jamb steelwork
Window unit by others
Polyethylene backing rod withsilicone sealant by window installer
Mineral fibre insulation site applied
4mm Ø butyl rubber sealant
Site cut panel
Win
dow
dep
th to
sui
t pan
el m
odul
e
Window support rail
Mineral fibre insulation site applied
Air seal - 6mm beadof gun-grade sealant
Optional internal head flashing
Optional internal head flashing
Air seal - 6mm bead of gun-grade sealant
Mineral fibre insulation site applied
Air seal - 6mm bead of gun-grade sealant
External jamb flashing with no connection to internal flashing
External soffit flashing with noconnection to internal flashing
Polyethylene backing rod withsilicone sealant by window installer
Head flashing
Window unit by others
Window sill flashing with 3° slope to facilitatedrainage (no connection to internal flashing)
4mm Ø butyl rubber sealant
Building Regulations Part L2 Thermal Data
fmin = 0.49 Y = 0.97 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.67 Y = 0.48 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.62 Y = 0.67 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
STANDARD
STANDARD
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Window Details
Window Jamb Detail
Window Head and Sill Detail
Window opening
Jamb steelwork
Window unit by others
Internal jamb flashing with no connection to external flashing
Polyethylene backing rod withsilicone sealant by window installer
Site applied 25mm thick PIR board insulation withAlfasbond fire rated (FR) canister insulation filling gaps
to maintain insulation prior to placing board
4mm Ø butyl rubber sealant
Site cut panel
Win
dow
dep
th to
sui
t pan
el m
odul
e
Window support rail
Internal head flashing (optional)with no connection to external
soffit flashing
Ferrules used to fix window
Air seal - 6mm beadof gun-grade sealant
Optional internal head flashing
Air seal - 6mm bead of gun-grade sealant
PIR board insulation
Air seal - 6mm bead of gun-grade sealant
External jamb flashing with no connection to internal flashing
External soffit flashing with noconnection to internal flashing
Polyethylene backing rod withsilicone sealant by window installer
Site applied Alfasbond firerated (FR) canister insulation
Head flashing
Window unit by others
4mm Ø butyl rubber sealant
Window sill flashing with 3° slope to facilitatedrainage (no connection to internal flashing)
25mm thick PIR board insulation
Building Regulations Part L2 Thermal Data
fmin = 0.51 Y = 0.62 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.93 Y = 0.10 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.08 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
ENHANCED
ENHANCED
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514
Personnel Door Details
Door Jamb Detail A-A
+2100mm
F.F.L. 0.00mm
900mm
AA
B
B
Door frame by others
Pressed metalbase channel orRSA by others
Personnel Door Detail - (Door Head Panel Site Cut)
Expanding type anchor fixing
Note: For openingoutward door ensure door head flashing issufficiently high enoughto clear top of door
Door Head Detail B-B
External soffit flashing with noconnection to internal flashing
Ferrules used to fix door
Door head flashing
Galvanised door head
Optional internalhead flashing
4mm Ø butyl rubber sealant
25mm thick PIRboard insulation
4mm Ø butylrubber sealant
Polyethylene backing rod withsilicone sealant by door installer
External jamb flashing with noconnection to internal flashing
Air seal - 6mm Ø beadof gun-grade sealant
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.08 W/mKThe appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.51 Y = 0.62 W/mKThe appropriate Y value for the door system must be added to the aboveY value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Galvanised door post by steelsub-contractor with Vapourflexsealant applied to joints
Internal jamb flashingwith no connection toexternal flashing
PIR board insulation
Air seal - 6mm beadof gun-grade sealant
Optional internalhead flashing with no
connection toexternal soffit flashing
Door & frame by othersfixed to steel support frame
25mm thick PIR boardinsulation with site applied
Alfasbond fire rated (FR)canister insulation filling gaps to
maintain insulation prior toplacing board
ENHANCED ENHANCED
ENHANCED
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Personnel Door Details
Door Jamb Detail A-A
+2100mm
F.F.L. 0.00mm
900mm
AA
B
B
Door frame by others
Pressed metalbase channel orRSA by others
Personnel Door Detail - (Door Head Panel Site Cut)
Expanding type anchor fixing
Note: For openingoutward door ensure door head flashing issufficiently high enoughto clear top of door
Door Head Detail B-B
Door head flashing
Galvanised door head
Optional internalhead flashing
4mm Ø butyl rubber sealant
4mm Ø butylrubber sealant
Polyethylene backing rod withsilicone sealant by door installer
Polyethylene backingrod with silicone sealant
by door installer
External jamb flashing with noconnection to internal flashing
Air seal - 6mm Ø beadof gun-grade sealant
Building Regulations Part L2 Thermal Data
fmin = 0.60 Y = 0.80 W/mKThe appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.44 Y = 0.91 W/mKThe appropriate Y value for the door system must be added to the aboveY value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Galvanised door post by steelsub-contractor with Vapourflexsealant applied to joints
Mineral fibre insulationsite applied
Air seal - 6mm beadof gun-grade sealant
Air seal - Bridging seal tomale joint gun-grade sealant
Door & frame by othersfixed to steel support frame
Mineral fibre insulationsite applied
STANDARD STANDARD
STANDARD
Door & frame by othersfixed to steel support frame
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516
Up and Over Door Details
Drum
Optional - internal head flashing
PIR board insulation
RSC door post
60mm return to soffit flashing
Door guide with air seal
Roller guide supportedfrom main structureSe
e do
or m
anuf
actu
rers
det
ails
for h
eigh
t req
uire
dC
lear
doo
r hei
ght
Variable slope
Air Seal - 6mm Ø beadof gun grade sealant
Air Seal - 6mm Ø beadof gun grade sealant
Air Seal - 6mm Ø beadof gun grade sealant
Air Seal - bridging seal tomale joint gun grade sealant
Head flashing
4mm Ø butyl sealant
4mm Ø butyl sealant 4mm Ø butyl sealant
PIR board insulation
External soffit flashing
Site cut panel
External jamb flashing
Clear door width
70mm PIR board insulation with Alfasbondfire rated (FR) canister insulation filling gapsto maintain insulation prior to placing board
RSC door posts by steel sub-contractorwith Vapourflex sealant applied at joints
Door jamb flashing
Door guide with air seals
Section Through Door Head
ENHANCED
Section Through Door Jamb
ENHANCED
Building Regulations Part L2 Thermal Data
fmin = 0.51 Y = 0.63 W/mKThe appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.74 Y = 0.71 W/mKThe appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
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Up and Over Door Details
Drum
Optional - internal head flashing
Mineral fibre insulation site applied
Mineral fibre insulation site applied
RSC door post
60mm return to soffit flashing
Door guide with air seal
Roller guide supportedfrom main structure
See
door
man
ufac
ture
rs d
etai
ls fo
r hei
ght r
equi
red
Cle
ar d
oor h
eigh
t
Variable slope
Air Seal - 6mm Ø beadof gun grade sealant
Sheeting rail Sheeting rail
Air Seal - 6mm Ø bead of gun grade sealant
Air Seal - bridging seal tomale joint gun grade sealant
Head flashing
4mm Ø butyl sealant
4mm Ø butyl sealant 4mm Ø butyl sealant
External soffit flashing
Site cut panel
External jamb flashing
Clear door width
RSC door posts
Door by others
Internal cleader angle by steel sub-contractorwith Vapourflex sealant applied at joints
Door guide by others Door guide by others
Section Through Door Head
Section Through Door Jamb
Building Regulations Part L2 Thermal Data
fmin = 0.30 Y = 0.68 W/mKThe appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
STANDARD
STANDARD
Building Regulations Part L2 Thermal Data
fmin = 0.37 Y = 1.70 W/mKThe appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Internal closureflashing
Internal closureflashing
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518
Fixed Wall Louvre Details
Galvanised pressed metal supportsconnected to sheeting rails
Bird mesh screen/insect screen
Varia
ble
Sill flashing
Site cut panel
Head flashing
Ledger angle
Scapa Tapes 0004 silicone seal
Soffit flashing
9mm x 3mm Butyl rubber sealant
Silicone sealant by others
Horizontal sheeting rail
Section Through Head and Sill
Double 6mm Ø butyl rubber sealant
6mm Ø Butyl rubber sealant9mm x 3mm Butyl rubber sealant
Louvre by others inserted as aunit from the inside
AWP joint filler and silicone sealant
Galvanised pressed metal supportsconnected to sheeting rails
Silicone sealant by others
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Fixed Wall Louvre Details
9mm x 3mmbutyl rubbersealant
6mm Ø butylrubber sealant
Silicone sealant by others
Dimension to suit panel module
Jamb flashing
Jamb Detail
9mm x 3mm butylrubber sealant
Site cut panel
Variable
Jamb flashing
Flat head fastener
Galvanised pressed metal supportsconnected to sheeting rails
Flat head fastener
6mm Ø butyl rubber sealant
6mm Ø butylrubber sealant
Silicone sealant by others
6mm Ø butylrubber sealant
Galvanised pressed metal supportsconnected to sheeting rails
Jamb Detail (Site Cut Panel)
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520
Wall Extractor Details
Pipe/ducting by others
6mm Ø Butyl rubber sealant
Hole site cut toaccommodate pipe/ducting etc.
Internal cover stripto match liner material
Dektite” (E.P.D.M.) flexible pipe flashing or similar by others
Standard Temperature
“Dektite” (Silicon) flexible pipe flashing or similar tosuit high temperature conditions by others
6mm Ø Butyl rubber sealant
Hole site cut toaccommodate pipe/ducting etc.
Galvanised soaker
Pipe/ducting by others
Internal cover strip to match liner material
Site applied insulation/noncombustible material by others
High Temperature
Note: Maximum hole size to be 300mm square or diameter, penetrations greater will require additional supporting steel
Pipe/ducting by others
Hole site cut to accommodatepipe/ducting etc.
Alternative Standard Temperature
Insulated panel
Moulded GRP pipe outlet(factory produced)
GRP insitu weathering systembonded to panels external sheet,colour to match external panel
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Panel Bearer Details
44.5
10
17
100°
9.5mm Ø Bar
2 Holes6mmdiameter
“X”
“X”
12.5175
2515025
A
A
12.5
200
17
1
Pane
l thi
ckne
ss
Panel Bearer
Section A-A Location of Bearer within Female Section of Panel
Note: All dimensions in millimetres.Panel bearer fixing centres 1500mm maximum.
One number panel bearer located at each end of each panel
Material: 2.5mm thick mild steel
Finish: BZP and clearBS : 1706 1990 Ff Zn 51A
Panel Thickness Dimension “X”
45mm 24mm
50mm 29mm
60mm 39mm
70mm 49mm
80mm 59mm
100mm 79mm
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522
Pre-Formed Units
Square Corner
Q
Dim. ADim. C
Arc B
Radius R
Leng
th ‘L
’
90°
Dim. A Dim. B
Leng
th ‘L
’
All dimensions in millimetres (mm)
Dim. A x Arc B x Dim. C 350 x 300 x 350 (1000 Module)
Dim. A x Arc B x Dim. C 300 x 300 x 300 (900 Module)
Dim. A x Arc B x Dim. C 150 x 300 x 150 (600 Module)
Maximum Leg Length (Angle qq = 90°)
Dim. A x Arc B x Dim. C 150 x 700 x 150 (1000 Module)
Dim. A x Arc B x Dim. C 150 x 600 x 150 (900 Module)
Dim. A x Arc B x Dim. C 150 x 300 x 150 (600 Module)
Minimum Leg Length (Angle qq = 90°)
7000 Max
150 Min
Panel Length (L)
7000 Max
150 Min
Panel Length (L)
Radius R. 446 (1000 Module)
Radius R. 382 (900 Module)
Maximum Radius (Angle qq = 90°)
Radius R. 191 (All Modules)
Minimum Radius (Angle qq = 90°)
Dim. A x Dim. B 500 x 500 (1000 Module)
Dim. A x Dim. B 450 x 450 (900 Module)
Dim. A x Dim. B 300 x 300 (600 Module)
Maximum Equal Leg
Dim. A x Dim. B 850 x 150 (1000 Module)
Dim. A x Dim. B 750 x 150 (900 Module)
Dim. A x Dim. B 450 x 150 (600 Module)
Minimum Unequal Leg
Curved Corner
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Pre-Formed Units
Double Corner
Chamfered Corner
Dim. A Dim. C
Dim. B
Leng
th ‘L
’
Q1
Q2
Dim. ADim. CDim. B
Leng
th ‘L
’
All dimensions in millimetres (mm)
7000 Max
150 Min
Panel Length (L)
7000 Max
150 Min
Panel Length (L)
Dim. A x Dim. B x Dim. C 425 x 150 x 425 (1000 Module)
Dim. A x Dim. B x Dim. C 375 x 150 x 375 (900 Module)
Dim. A x Dim. B x Dim. C 225 x 150 x 225 (900 Module)
Maximum Leg Length
179° - Max
70° - Min
Internal Angle qq
Dim. A x Dim. B x Dim. C 150 x 700 x 150 (1000 Module)
Dim. A x Dim. B x Dim. C 100 x 700 x 100 (900 Module)
Dim. A x Dim. B x Dim. C 150 x 600 x 150 (900 Module)
Minimum Leg Length
Dim. A x Dim. B x Dim. C 425 x 150 x 425 (1000 Module)
Dim. A x Dim. B x Dim. C 375 x 150 x 375 (900 Module)
Dim. A x Dim. B x Dim. C 225 x 150 x 225 (900 Module)
Maximum Leg Length
179° - Max
70° - Min
Internal Angle qq
Dim. A x Dim. B x Dim. C 150 x 700 x 150 (1000 Module)
Dim. A x Dim. B x Dim. C 150 x 600 x 150 (900 Module)
Dim. A x Dim. B x Dim. C 150 x 300 x 150 (900 Module)
Minimum Leg Length
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524
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