DVM PLUS III INSTALLATION (Preliminary). DVM PLUS III line up

DVM PLUS III INSTALLATION

(Preliminary)

DVM PLUS III line up

Ton HP

6 7.5 36 MBH ~ 93.6 MBH 50~130% 10

8 10 48 MBH ~ 124.8 MBH 50~130% 13

10 12.5 60 MBH ~ 156.0 MBH 50~130% 16

BasicModel

ClassificationCapacity Total capacity of connectable

indoor units (MBH)

RVXVHT125FE

Maximum Number ofconnectable indoor units

Model name

RVXVHT075FE

RVXVHT100FE

Space requirements

1) Single installation

2) Group installation

Installing outdoor unit

Anchor bolt position

Remove stopper

■ Remove stopper

√ 10 Ton : 4 pieces of stopper in legs of compressor

The stopper is just using only for transportation, not operation

Piping layouts (HP)

■ Y joint only ■ Y joint with Header joint

EEV Kit

Piping length (HP)

1st Refnet Joint

Main pipeY joint

Piping length (HP)

Piping length (HP)

Main pipe 1 size increasing

Examples

Example) 34 HP With 1 bigger size, it can increase cooling capacity by 16.8

%.

1. 명기된 사양은 개발진행에 따라 변경 될 수 있습니다 .

2. 배관은 미주 지역에서 구입 가능한 배관으로 선정되어 있습니다 .

현지에서 구매가 불가능한 배관을 제외 (1, 1 ¼, 1 ½ ) 하였기에 , 배관 선정 사양이 기존의 DVM PLUS 2 대비 해서 ,

변경될 소지가 있으니 참고 하시길 바랍니다 .

( 위에 말씀 드린 것처럼 첨부된 문서의 설치 사양은 변경될 소지가 있습니다 .)

Selection the refrigerant pipe

■ Definitions

Outdoor unit Branched pipes from outdoor joints to outdoor

Branched pipes between out-door joints

Main Pipes

A1

A2

A3

B Branched pipes between branch joints

C Pipes to indoor units

D Outdoor joints

Branch joints (Indoor joints)E, F

Piping Diameter for each Outdoor unit (A1)

Ton HPLiquid Gas H.P. Gas

mm inch mm inch mm inch

6 7.5 9.52 3/8 19.05 3/4 15.88 5/8

8 10.0 9.52 3/8 22.23 7/8 19.05 3/4

10 12.5 12.70 1/2 28.58 1 1/8 22.23 7/8

A1

■ Step 1 – Select pipes to outdoor units from ‘outdoor joints’

■ Step 2 – Select pipes

between outdoor joints

Piping Diameter for between outdoor joints (A2)

Ton HPLiquid Gas H.P. Gas

mm inch mm inch mm inch

6 7.5 9.52 3/8

19.05 3/4 15.88 5/8

8 10.0 22.23 7/8 19.05 3/4

10 12.5 12.70 1/2

28.58 1 1/8

22.23 7/812 15.0

14 17.5

15.88 5/8

28.58 1 1/8

16 20.0

18 22.5

20 25.0

19.05 3/4 34.93 1 3/8

22 27.5

24 30.0

26 32.5

28 35.0 34.93 1 3/8

30 37.5

A2

■ Step 3 – Select “Main” pipes

Piping Diameter for “Main” pipes (A3)

Ton HPLiquid Gas H.P. Gas

mm inch mm inch mm inch

6 7.5 9.52 3/8

19.05 3/4 15.88 5/8

8 10.0 22.23 7/8 19.05 3/4

10 12.5 12.70 1/2

28.58 1 1/8

22.23 7/812 15.0

14 17.5

15.88 5/8

28.58 1 1/8

16 20.0

18 22.5

20 25.0

19.05 3/4 34.93 1 3/8

22 27.5

24 30.0

26 32.5

28 35.0 34.93 1 3/8

30 37.5

A3

■ Step 3 – Upsizing “Main” pipes, When?

If the piping length between outdoor to the farthest

indoor unit is over 90m (295ft), use right table.

Main Pipe Diameter (A3) in case of the farthest indoor unit over 90m

Ton HPLiquid Gas H.P. Gas

mm inch mm inch mm inch

6 7.5 12.70 1/2

22.23 7/8 19.05 3/4

8 10.0 28.58 1 1/8

22.23 7/8

10 12.5 15.88 5/8

28.58 1 1/8

12 15.0

34.93 1 3/8

14 17.5

19.05 3/416 20.0

18 22.5

20 25.0

22.23 7/8 34.93 1 3/8

22 27.5

24 30.0

26 32.5

28 35.0 41.28 1 5/8

30 37.5

Main Pipe Diameter (A3)

Ton HPLiquid Gas H.P. Gas

mm inch mm inch mm inch

6 7.5 9.52 3/8

19.05 3/4 15.88 5/8

8 10.0 22.23 7/8 19.05 3/4

10 12.5 12.70 1/2

28.58 1 1/8

22.23 7/812 15.0

14 17.5

15.88 5/8

28.58 1 1/8

16 20.0

18 22.5

20 25.0

19.05 3/4 34.93 1 3/8

22 27.5

24 30.0

26 32.5

28 35.0 34.93 1 3/8

30 37.5

Outdoor unit

The farthest indoor unit

A3

A3

■ Step 4 – Select ‘Outdoor joints’

■ Step 5 – Select the first ‘Branch joints’

　 Model Name

Outdoor unit’s capacity

Liquid & low Pressure gas pipe

MXJ-T3819K 12 ~ 30 Ton

High Pressuregas pipe

MXJ-T3100K 12 ~ 30 Ton

D

　 Model Name Outdoor unit’s capacity

Liquid & low Pres-sure gas pipe Joints

MXJ-YA2512K 6, 8,10 Ton

MXJ-YA2812K 12 Ton

MXJ-YA2815K 14,16,18,20 Ton

MXJ-YA3119K 22, 24, 26, 28 Ton

MXJ-YA3819K 30 Ton

High Pressuregas pipe Joints

MXJ-YA1500K 6 Ton

MXJ-YA2500K 8, 10, 12, 16, 18 Ton

MXJ-YA3100K 20, 22, 24, 26, 28, 30 Ton

E

(A1)

(A1) (A1)

(A2)

RVXVHT100FE RVXVHT125FE RVXVHT125FE

Liquid : 3/8

Gas : 7/8

Liquid : 1/2

Gas : 1 1/8

Liquid : 1/2

Gas : 1 1/8

Liquid : 5/8

Gas : 1 1/8

A2 capacity = A1 capacity + A1 capacity

Example)

A1 : 7.5 HP → Liquid : 3/8”, Gas : 3/4”

A1 : 7.5 HP → Liquid : 3/8”, Gas : 3/4”

A2 : 15.0 HP → Liquid : 1/2”, Gas : 1 1/8”

■ Step 5 – Example

Total indoor unit's capac-ity

Pipe Diameter (OD, mm/inch)

Liquid Gas H.P. Gas

mm inch mm inch mm inch

51 MBH↓ 9.52

3/8

15.88 5/8 15.885/8

51 ~ 79 MBH 9.52 19.05 3/4 15.88

79 ~ 96 MBH 9.52 22.23 7/8 19.05 3/4

96 ~ 138MBH 12.70 1/2

28.58

1 1/8

22.237/8

138 ~ 160 MBH 12.70 28.58 22.23

160 ~ 240 MBH 15.88 5/8

28.58 28.581 1/8

240 ~ 336 MBH 19.50 34.931 3/8

28.58

336 ~ 468 MBH 19.50 3/4 34.93 34.93 1 3/8

■ Step 6 – Select branched pipes between ‘branch joints’

■ Step 7 – Select ‘Branch joints’

F

B

　 Model Name Total indoor unit's capacity

Liquid & low Press-sure

gas pipe Joints

MXJ-YA1509 51 MBH and below

MXJ-YA2512 Over 51 MBH ~ 138 MBH and below

MXJ-YA2812 Over 138 MBH ~ 160 MBH and below

MXJ-YA2815 Over 160 MBH ~ 240 MBH and below

MXJ-YA3119 Over 240 MBH ~ 336 MBH and below

MXJ-YA3819 Over 336 MBH ~ 468 MBH and below

High Pressuregas pipe Joints

MXJ-YA1500K 79 MBH and below

MXJ-YA2500K Over 79 MBH ~ 240MBH and below

MXJ-YA3100K Over 240 MBH ~ 468 MBH and below

■ Step 8 – Select pipes to indoor units

Indoor unit's capacity

Pipe Diameter (OD, mm/inch)

Liquid Gas

mm inch mm inch

6 ~ 20 MBH 9.52 3/8 12.70 1/2

24 ~48 MBH 12.70 1/2 15.88 5/8

Additional refrigerant

√ Additional refrigerant has to be charged according to the length and size of liquid pipe.

Liquid pipe size (O.D. mm) Additional refrigerant charging (lbs/ft)

Φ 1/4 (Φ 6.4) 0.01344

Φ 3/8 (Φ 9.5) 0.04032

Φ 1/2 (Φ 12.7) 0.08400

Φ 5/8 (Φ 15.9) 0.12095

Φ 3/4 (Φ 19.1) 0.18143

Φ 7/8 (Φ 22.2) 0.23519

MCU lbs

Each MCU 1.1

Liquid line after expanding(From Sing EEV kits, or From MCUs)

lbs

Each liquid line 0.022

Outdoor joint (HP, HR)

Ex) MXJ-T3819*, MXJ-T4422

- Liquid connection

- Gas connection

Outdoor joint (HR Only)

Ex) MXJ-T3100*

- High pressure gas connection

Y- joint (HP, HR)

Ex) MXJ-YA1509

Ex) MXJ-YA1500 ~ MXJ-YA3800

Y- joint (HR Only)

Header- joint (HP only)

Ex) MXJ-HA2512

 ■ Refrigerant piping should be the same level or lower than connecting position.

Outdoor units piping

Correct piping work Wrong piping work

Accumulating of oil

 ■ Refrigerant piping should be connected with side direction.

Correct piping work Wrong piping work

Unbalancing of Ref. & oil distribution

Refrigerant can excessively leans to one direction.

Outdoor units piping

 ■ Refrigerant piping should be connected with side direction.

Correct piping work Wrong piping work

Refrigerant can excessively leans to one direction.

Outdoor units piping

 ■ Refrigerant piping should be installed in a horizontal direction.

Correct piping work Wrong piping work

Min. 4 inch

Be horizontal

Outdoor units piping

 ■ Vertical trap

Correct piping work Wrong piping work

Vertical trap

Outdoor units piping

40 inch

80 inch

80 inch

8 ~ 12 inch

 ■ Connecting the outdoor unit pipe

Single installation Module installation

Outdoor units piping

Front connection

Bottom connection

Front connection

Bottom connection

Oil valve size : 1/4 inch

Y joint installation

Refnet Y Joint Installation

Y Joint

Vertically installed

Horizontally installed

Vaporized refrigerant leans to upper direction in Y joint.

For uniform refrigerant distribution

Header joint installation

Refnet Head Joint Installation

Liquid head Joint

Vaporized refrigerant leans to one of direction in branch joint.

Header Joint

Gas head Joint

Do not install vertically.

Header Joint

Header joint installation

Connect according to larger capacity of indoor unit in order

Piping work

Nitrogen replacement before brazing

Without nitrogen gas blowing With nitrogen gas blowing

Taping

Insulation work

※ Application condition : indoor temperature : 80 , 80% RH℉

Insulation work

Insulation work

Wiring work

3 Phase 3 wires

CautionBe sure to install the switch and the fuse to the power line of each equipment.(Field wiring work)

Wiring work

Caution of wiring work

Note

Use ring terminal for wiring terminal block

Hold wiring with using cable tie

208 ~ 230V

208 ~ 230V208 ~ 230V

Wiring work

Leak test

Vacuum drying

Oil piping should be performed a vacuum

Setting option switch

PCB

Transformer

CT Sensor

Magnet

Power TB

Outdoor-indoor unit communicationOutdoor – outdoor unit communication

BLDC FanDriver

Filter PCB

Outdoor’s control part

Setting option switch

220 V output

Sensor

Setting option switch

Tool Using reason Specification

Manifold gauge   

•R410A is composed H-F-C as different as R22 is composed C-F-Cl.•Don't use mineral oil when gauge pressure to prevent contamination.•Only for R410A.

•High pressure gauge : -0.1~5.3㎫•Low pressure gauge : -0.1~3.8㎫•Connection port diameter : 5/16 flare•No oil used

Manifoldcharginghose

•Change in service port diameter•R410A has high pressure as compared with R22.•It should be made of materials are not affected a using refrigerant.

•Working pressure : 5.08㎫•Bursting pressure : 25.4㎫•Connection port diameter : 5/16 flare

Vacuum pump    

•R410A is used with a ploy ester oil but a vacuum pump uses a conventional mineral oil.

•The degree of vacuum is  5torr  Need a check valve to prevent re� -verse oil flow if using a conventional vacuum pump

Flaring Tool

•Need a flare gauge for R410A.•When using a conventional flare tool, the pipe extension margin should be 1.0~1.5mm or 1.5~2.0.

Torque spanners

•R410A has high pressure as compared with R22. •Increase a connecting torque.

*Adding a proper torque to the pipe using R410A when connect pipes to flare nuts.

Refrigerantoil  

•Coat the connection with refrigerant oil film. If not, leakage is possible because of the pressure of R410A.•Coat after flare work on pipe connection.

•All refrigerants are available as using a synthetic oil•High rust resistance •Long stability over long period time

Gas leak tester      

•Since R410A don't have chlorine, the tester must can detect Hydrogen.

•R410A,R407C(E),R404A,R507A,R134a,R12,R22,R502,R500 are detected.•Available in the range of 0 to 40 .℃

nominal dimension Torque (N·m)6.35 14.2~17.29.52 32.7~39.912.70 49.5~60.315.88 61.8~75.4

DA(㎜ )

flare tool fit on R410A conventional flare tool

clutch type wing nut type6.35 0~0.5 1.0~1.5 1.5~2.09.52 0~0.5 1.0~1.5 1.5~2.0

12.70 0~0.5 1.0~1.5 1.5~2.015.88 0~0.5 1.0~1.5 1.5~2.0

INSTALLATION TOOLS – Exclusive Use to R410A