Fm Presentation (11 11 11)

INDUSTRIAL CONTROL SYSTEMS, INC.PRESENTS

Municipal / Industrial Integrator Instrumentation, Control

and SCADA SystemsEstablished 1980

ManufacturerPneumatic Vane Actuators

Established 1973

Inventor & Patent Holderfor Filter Magic

Exclusive License Agreementto manufacture & sell Filter Magic

Throughout USA

GreenTechnology

100% Made inAmerica

Filter Magic Organization

NEMA 4X PolycarbonateFilter Master & Single AS-I Panel

NEMA 12 SteelDual Filter Console

NEMA 4X SSDual Filter Console

A Filter Magic solution can reduce the cost of installation by as much as 60%

Filter Magic Control System

Expandable by 2x toInfinity

Ethernet EthernetEthernet

120 VAC 120 VAC

Level

LOH Flow

Turbidity

4-20 mA

4-20 mA

Drain Valve

Influent Valve

Effluent Valve

Filter-to-Waste Valve

Backwash Valve

Surface Wash Valve

AS-I Bus Network

AS-I Bus Network

AS-I Bus Network

AS-I Bus Network

AS-I Bus Network

AS-I Bus Network

Plant SCADA System

Filters 1 & 2 Filters 3 & 4

Filter 1 to Filter 2

AS-I Bus Network

AS-I Bus Network

to Filters 3 & 4

• Dual Filter Console• AS-I Bus Network• Single or Dual AS-I Panels• Valves & Actuators

• Primary Flow Devices• Filter Instrumentation• Power & Communications• Interface to Plant SCADA

Single Filter

AS-I Panels

Dual Filter Console

Monitor Only or

Remote Control

AS-I Bus Network

• Actuator Sensor Interface• 2-Wire 16 AWG Unshielded

Cable• 24 VDC Power• AI, AO, DI, DO• Supplies power to 2-wire

Instrumentation and Pneumatic Actuator Solenoid Valves

• Eliminates power in the Filter Pipe Gallery

Filter Magic Control System

Filter MagicConsoles

OIT - NEMA 4X

Enclosures: NEMA 4X 316 Stainless Steel

NEMA 12 Filter Magic BlueDual, Tri, Quad, Pent & Hex

Filter Console Configurations

Options:Hurricane Hatch

Sun ShieldAir Conditioning

Filter MagicOperator Interface Terminal (OIT)

NEMA 4X 15” Flat Panel Touch Screen

High Resolution 1024 x 768 Graphics Ethernet Connectivity

• Manages two (2) Filters per OIT• Local Automatic, Semi-Automatic & Manual Control• Individual Filter Tuning Parameters• Displays all Filter Status & Alarms• Ethernet Communications between Filter Consoles and to Plant

SCADA• Remote Monitoring and Control from Plant SCADA (Optional)

Filter MagicOperator Interface Graphic Screens

Your Choice of three (3) MajorProgrammable Logic Controllers (PLC)

Actuator Sensor – Interface (AS-I)Bus Network Technology

www.as-interface.net

2 Wire 16 AWG Unshielded Cable 24 VDC Power & Communications AI, AO, DI, DO 300 Feet 900 Feet with 120VAC Power Supply 62 Devices Maximum Supplies power to 2-wire Instrumentation

and Pneumatic Actuator Solenoids

Redundant Loop Bus Network Simple, Robust, Fast & Reliable Very Low Cost Immune to Interference IP67 Rating for Short-term Immersion Eliminates all power in the Filter Pipe

Gallery

Filter 1 Filter 2

Air Scour

Influent Backwash Drain Effluent Influent Backwash Drain EffluentAir Scour

AS-I Bus Network

2-Wire 16 AWG Unshielded Cable 2-Wire 16 AWG Unshielded Cable

Instrumentation Flow, Level, LOH

and Turbidity

AS-I AI

Card

Instrumentation Flow, Level, LOH

and Turbidity

AS-I AI

Card

AS-I Ethernet Network Controller, AI Card & Switch located in Filter

Console

AS-I Actuator Switches located in AS-I Panel in Filter Pipe Gallery

AS-I Pneumatic Valve Automation located in Filter

Pipe Gallery

AS-I Bus NetworkComponents / Connectivity

+-

+-

+-

AS-INTERFACE BUS NETWORK AS-INTERFACE BUS NETWORK

JUNCTION MODULE

ON

AS

-INTE

RFA

CE

BU

S N

ETW

OR

K

AS-I Pneumatic ActuatorValve Control Terminal

(VCT)

AS-I Switch

AS-I Bus NetworkPneumatic Actuator Connectivity

• Power and Communications on a single Unshielded 2-Wire 16 AWG Cable!

• All of the equipment in the Filter Pipe Gallery including the Pneumatic Actuators are powered by 24 Volts on the AS-I Bus Network thereby eliminating all High Voltage in the Gallery!

• The AS-I Bus Network Cable is rated Protection Class up to IP67 for short-term immersion in water. While conduit is normally used to house & protect the cable, it is not required!

• No Special Shielding or Layout Configuration is Required – The AS-I Bus Network is completely immune to electrical interference!

• Installation & Termination of the AS-I Bus Network is possible by non-skilled staff

AS-I Bus NetworksReliability / Ease of Installation

Filter MagicAS-I Bus Network

Pneumatic Actuation Topology

Filter MagicAS-I Bus Network

Electric Actuation Topology

Filter Magic / Plant SCADANetwork Topology

Filter MagicFilter Pipe Gallery Installation

K-Tork Installation

Filter MagicK-Tork Pneumatic Vane Actuators

www.ktork.com K-Tork Presentation

• LEVEL– Endress-Hauser– Siemens

• EFFLUENT FLOW– Rosemont– Foxboro

• LOSS OF HEAD– Rosemount– Foxboro

• TURBIDITY– Hach

Filter MagicHigh Quality / High Performance

Instrumentation

Traditional Filter Control SystemRetrofitted with Filter Magic

Pierce-Burch WTP, City of Arlington, TX

Filter Magic RetrofitPierce-Burch WTP, City of Arlington, TX

JK Kubala WTP – FM Retrofit for 20 Filters (8 in 2010)

Pierce-Burch WTP – FM Retrofit for 20 Filters

Filter MagicCity of Arlington, TX

• Marshalls all Common Filter System Resources– Air Scour or Surface Wash Control– Back Wash Flow and Pump Control– Located to minimize conduit & wire

• Prioritized Fully Automatic Backwash Queue– First In First Out (FIFO)– Turbidity, LOH, Time

• Date, Time & Password Management• Ethernet Connectivity

Filter MagicFilter Master Control Panel (MCP)

NEMA 4X Polycarbonate Panel

• Duplex Rotary Screw Compressors

– High Efficiency– More Air per Kilowatt– Low Cost of Operation– Quiet Operation

• Dual Control Panels– Programmable Demand

Manager– Maintenance Mode

• Condensate Management

• Refrigerated TAH Air Dryer

– Smooth Tube Thermal Air Heat Exchanger

– Minimum Pressure Drop– Built-in Moisture Separator– Automatic Condensate Drain

• Coalescing KOR Air Filter– High Efficiency Oil Removal

• Air Control– 125 to 160 PSIG– 34 to 248 CFM– Air Pressure Regulator

• 80 Gallon Air Receiver Tank

– ASME Rated– Pressure Gauge– Automatic Condensate

Drain

Filter MagicPneumatic Actuator High Quality / High Performance Compressed Air Systems

Filter MagicPneumatic Actuator Compressed Air System

Engineering Services

Complete Installation Specification and Details

Filter MagicPneumatic Actuator Compressed Air System

Engineering Services

Complete Installation Specification and Details

Complete Engineering Services

Filter MagicTraining Facilities

• 2011– Fort Meade WTP (25 MGD) – Laurel, MD

• Plant Upgrade – 6 Existing Filters Retrofitted with FM– Fort Meade WWTP (25 MGD) – Laurel, MD

• Plant Upgrade – 6 Existing Filters Retrofitted with FM– Harlingen WTP (20 MGD) – City of Harlingen, TX

• Plant Upgrade – 8 Existing Filters Retrofitted with FM

• Future– Dixieland WTP (30 MGD) – City of Harlingen, TX

• Plant Upgrade – 8 Existing Filters Retrofitted with FM– Cornish Creek WTP (35 MGD) – Newton County, GA

• Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters

– Alexander Orr WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL

• Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM, 22 Existing Filters & 12 New Filters under Design

– Preston WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL• Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM &

20 Existing Filters

Filter MagicProjects / References

• 2010– Zapata WTP ( 8 MGD)– Zapata, TX

• New WTP with 4 FM Filters– Cornish Creek WTP (25 MGD) – Newton County, GA

• Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters

– JF Kubala WTP (80 MGD) – City of Arlington, TX• Plant Expansion – 12 Existing FM Filters & 8 New FM Filters

• 2001 - 2009 – Valparaiso WTP (30 MGD) – City of Valparaiso, IN

• Plant Expansion – 6 Existing Filters Retrofitted with FM & 4 New FM Filters– San Marcus WTP (21 MGD) – Guadalupe-Blanco River Authority, San Marcus, TX

• Plant Expansion - 4 Existing Filters Retrofitted with FM & 4 New FM Filters– Pierce-Burch WTP (80 MGD) – City of Arlington, TX

• Plant Upgrade – 20 Existing Filters Retrofitted with FM– JF Kubala WTP – (50 MGD) City of Arlington, TX

• Plant Upgrade – 12 Existing Filters Retrofitted with FM– Danville WTP (10 MGD) – City of Danville, AK

• Plant Expansion – 3 Existing Filters Retrofitted with FM & 1 New FM Filter– Camden WTP (12 MGD) – City of Camden, AK

• New WTP with 6 FM Filters– Laguna Madre WTP No.1 (10 MGD) – Laguna Madre Water District, Port Isabel, TX

• Plant Upgrade – 4 Existing Filters Retrofitted with FM– Alice WTP (8 MGD) – City of Alice, TX

• Plant Upgrade – 4 Existing Filters Retrofitted with FM

Filter MagicProjects / References

Division 11 – Filter Control System:

– Complete Filter Control System Responsibility– New or Retrofit Valves & Actuators– New or Retrofit Filter Instrumentation– Interface to Air Scour, Surface Wash &

Backwash Systems– Ethernet Interface to Plant SCADA– Compressed Air System– Complete Three (3) Year Warranty

Filter MagicSpecifications

Filter MagicSavings

A Filter Magic solution can reduce the cost of installation by as much as 60%

• Filter Magic Dual Consoles save as much as $30,000 versus Traditional Consoles

• Filter Magic Actuator Sensor Networks save as much as $10,000 per pair of filters versus Traditional monitoring and control Electrical Systems

• Filter Magic Pneumatic Actuators save as much as $50,000 per pairs of filters versus Traditional Electric Actuators

• Filter Magic Pneumatic Actuator Systems save as much as $10,000 per pair of filters by replacing high voltage electrical power supply systems with mechanical compressed air systems

• A Filter Magic Pneumatic Solution can save as much as $100,000 per pair of filters or $50,000 per filter

Filter MagicSavings

A Filter Magic solution can reduce the cost of installation by as much as 60%

• Filter Magic is perfect for retrofit solutions or new construction

• Filter Magic provides short-term savings during construction and long-term savings over the years due to its simplicity and ease of maintenance

• Filter Magic Solutions include a comprehensive three (3) year warranty on the entire Filter Control System including the valves, actuators and instrumentation

• Filter Magic Pneumatic Actuators are guaranteed for 2,000,000 to 3,000,000 actuations

• Filter Magic Pneumatic Actuator Solenoids include a ten (10) year warranty

A Filter Magic solution can reduce the cost of installation by as much as 60%

Filter Magic Control System

Clean water,it’s what we do….

Filter MagicClean water, it’s what we do….

It’s so easy, even a Caveman can do it!

Filter Magic

INDUSTRIAL CONTROL SYSTEMS, INC.PRESENTS