Forja Neptun History - Deutsche Messe AGdonar.messe.de/...forja-neptun-baicoi-eng-519526.pdf ·...

Forja Neptun HistoryBefore the founding of our company,

Neptun Gears had a little workshop were

they manufactured forged parts for their needs since 1959

In 2002 this activity was externalized leading

to a new independent company

‘’FORJA NEPTUN“ that was set up with 100% Romanian private capital .

Forja Neptun History

New plant - from 2011

30% covered

14,190 sqmProduction

1,340 sqmOffices

5,100 sqmWarehouse

12,370 sqmRoads

40,000 sqmGreen spaces

ORGANIZATION CHART S.C. FORJA NEPTUN S.R.L

Quality Inspection &

Quality Assurance Eng.

QI Chief

QI – Forge Shop

NDT Lab.

QI Maxi-Presses

QUALITY

ASSURANCE

TESTING

LABORATORY

DocumentationAnalists

PURCHASING

MANAGER

OPERATORS OPERATORS

ENGINEERS

ADMINISTRATOR HOUSEKEEPING

PERSONNEL

DISPATCH

OFFICE

BU

CU

RE

ST

I

TI

MI

SO

AR

A

BA

CA

U

FINANCE &

ACCOUNTS

DEPT.

ECONOMIST ACCOUNTANTS

MECHANICS,ELECTRICIANS

Total = 150 employees

DEPT.

MANAGER

MAINTENANCE

DEPT.

MAINTENANCE-

INVESTING MGR

CHIEF

ACCOUNTANT

HEAT

TREATMENT

SHOP

SUPERVISOR

CUTTING-OFFMANAGER

CUTTING-OFF

SHOP

SUPERVISOR

OPERATORSOPERATORS

FREE FORGING

& OPEN-DIE

FORGING SHOP

SUPERVISORS

OPERATORS

FORGE SHOPMANAGER

FORGE

SUPERVISORS

OPERATORS

CUTTING-OFF

OPERATORS

CLOSE-DIE

FORGING SHOP

MAXI-PRESS

LINE MGR.

SHOT-

BLASTING

GENERAL MANAGER

HUMAN RESOURCES

HEALTH & SAFETY H&S INSPECTOR

SECRETARIAT ASSISTANT MANAGERMARKETING

DEPARTAMENT RESP. MARKETING

HR RESPONSIBLEQUALITYDEPARTMENT

QUALITY

MANAGER *

ENVIRONMENT PROTECTION

ROUGH-

MACHINING

SHOP

MACHININGMANAGER

HEAT TREATMENT MANAGER

ENGINEERINGMANAGER

ENGINEERING

DEPT.

PRODUCTION

PLANNING

OFFICE

PLANNERS

ECONOMIC MANAGER

IT

ADMINISTRATOR

SALES

COORDINATING MGR.

SALES DIRECTOR

REGIONAL

ENGINEERING &

PRODUCTION MANAGER

Forja Neptun production sites & sales offices

Production Sites

Baicoi (Prahova)

Campina (Prahova)

Sales Offices

Romania

- We have sales agents for

each region of Romania

Europe

- In France

- In Scandinavian Countries

- For Benelux Countries

- We intend to have sales agents

also in other EU countries.

ZDAS Czech Republic

22%

Ascometal France

20%

Breitenfeld AG Austria

14%

Acciaierie Bertoli Safau

S.p.a. Italy

12%FER Kladno Czech

3%

HP Steel Cezch

2%

EHG Austria

6%

Sinedor (Gerdau)

Industrial Bilbao

-1%

Acciaierie Valbruna

S.p.a. Italy

-1%

Flansch Tech

Hungary

1%

Akrostal Poland

1%

Others

19%

Steel suppliers ZDAS Czech Republic

Ascometal France

Breitenfeld AG Austria

Acciaierie Bertoli Safau S.p.a.

Italy

FER Kladno Czech

HP Steel Cezch

EHG Austria

Sinedor (Gerdau) Industrial Bilbao

Acciaierie Valbruna S.p.a. Italy

Flansch Tech Hungary

Akrostal Poland

Others

Our usual steel grade

2. Products and services

b. Rings:

Exterior diameter: min. Ø275 mm

max. Ø450 mm

Interior diameter: min. Ø200 mm

max. Ø350 mm

Wall thickness : max. 50mm

Height: max. 110mm

2.0 a. Rings made by rolling mill

2.0 b. Steel ball rolling machine line

Forged Balls:

D 40 mm

D 50 mm

D 60 mm

Hardness interval: 59 -63 HRC

Dimensional deviation ±3 %

These products are used in construction industry (to prepare bricks, cement,

BCA -Autoclaved aerated concrete etc.) and mining industry also;

2.1 Hammer forgings

a. Shaft and arbor type:

weighting up to 5000 kgs

length up to 6 m

2.1 Hammer forgings

b. Rings:

- weighting up to 2000 kgs

- OD: 250 ÷ 1420 mm

- ID: 150 ÷ 1200 mm

2.1 Hammer forgingsc. Bushings:

- weighting up to 4000 kgs

- OD: 10 ÷ 1000 mm

- ID: 50 ÷ 700 mm

2.1 Hammer forgings

d. Prisms, flanges, plates etc.:

- weighting up to 4000 kgs

2.2. Forgings produced in open dies:

- weighting up to 750 kg

2.3. Forgings produced in close dies:

- weighting up to 26 kg

(depending on the part shape)

2.4. Fasteners (bolting materials): stud bolts

and nuts:

- according to ASTM A 193, A 194, with diameters between 3/8” and 1 7/8“

2.5 Services

1. Design of tools necessary to forge the requested items (open dies, close dies etc.);

2. Forging of customer supplied materials;

3. Heat treatment:

a. primary heat treatment;

b. secondary heat treatment;

2.5 Services

4. Primary machining (rough machining):

Conventional lathes

Milling machines

Radial drilling machines

2.5 Services

5. Shot-blasting of pieces weighting up to 500 kgs.

6. Dealer for raw material (steel)

7. Cutting-off steel with cross-sections up toØ1100 mm

with continuous cutting band saw.

Testing laboratory

Spectral-chemical Analyses / Portable X ray Spectrometer

Tensile Testingat room temperature and high temperatures up to 700°C

Ultrasonic Examination

Impact Testingat room temperature and low temperatures down to -80°C

Hardness tests

Etc.

Liquid Penetrant Examination

Magnetic Particle Examination

FORJA NEPTUN Certifications

Environmental

Management System

Certificationinitial certification: 30.07.2007

current certification: since 30.11.2013;

validity: 29.11.2016

Certificate no. 202442 issued on

02.12.2013 by CERTROM – Bucharest;

Ocupational H&S

Management System

Certificationinitial certification: 30.07.2007;

current certification: since 30.07.2016;

validity: 31.05.2018;

Certificate no. 301632 issued on

30.07.2013 by CERTROM – Bucharest;

Quality Management

System Certification

initial certification: 06.10.2005;

current certification: since 30.07.2016;

validity: 30.07.2018;

Certificate no. 100262 issued on

30.07.2013 by CERTROM – Bucharest;

FORJA NEPTUN Certifications

GL Certification Approval

Manufacturer for Steel

Forging acc to PED 97/23/EC;

current certification: since 18.04.2013;

validity: 31.03.2019;

Certificate no. DZ 125 HH 1, issued on

18.04.2013 by Germanischer Lloyd -

Hamburg

GL Certification Approval

Manufacturer for Steel

Forging acc to GL Rules for

Classification and Construction II;

current certification: since 19.11.2015;

validity: 30.09.2018;

Certificate no. AMMM0000070,

by Germanischer Lloyd - Hamburg

LR Certification Approval

Manufacturer for Steel

Forging acc to Lloyd's Register Rules

for the Manufacture, Testing and

Certification of Materials;

current certification: since 06.05.2016;

validity: 09.03.2019;

Certificate no. MD00/3324/0005/3, issued

on 15.05.2013 by Lloyd’s Register.

TUV Certification

Manufacturer of Close

Die Forging acc to PED

97/23/EC; AD 2000-Merkblatt W0

certification: since 16.04.2014;

validity: 03.2018;

Certificate DGR-0036-QS-W

634/2014/MUC, issued on 16.04.

2014 by TUV SUD Munich.

Please visit our website at the following

address: www.forjaneptun.ro.

At FORJA NEPTUN, it is everyone's responsibility to listen

and respond quickly to customer requirements and

expectations. Fast prototyping and delivery on or before

agreed delivery date are just two examples of our

commitment to customer service beyond the norm. We

work closely with our customers to continuously improve

our products and services. We combine our

improvement efforts with customer programs to ensure

the best possible results.