GE Energy SEN Plus - SAN-EL Mühendislik · Main Incomer & Buscoupler Up to 6400A Fixed &...

SEN Plus

SEN PlusLV Equipment

GE EnergyIndustrial Solutions

SEN Plus

IEC LV equipment

SEN PlusLV Equipment – Product Overview

Commercial market

Industrial market

CommercialLow Commercial High Commercial Low Industrial High Industrial

Cus

tom

er r

equi

rem

ents

SEV /SEK

SEN Plus

QuiXtra 630

Modula Plus

SEN PlusMarkets

Renewable EnergiesWind, Solar, Hydro, Incinerator Plants

Oil & GasOn & Off Shore Sites, DW-MD-UP Stream Applications

Commercial Retail, Banks, Office & Comm. Buildings, Hotels, Telecom, Datacenter

HealthcareHospital building,medical equipment

TransportationRailways, airports, tunnels, naval

WaterDesalination Plants, Municipalities

UtilitiesPower Generation, Nuclear,Gas turbines

Process Industry Chemicals, Paper, Automotive, Pharma, Steel, Cement

SEN PlusManufacturing plants

GE manufacturing plants

� Bielsko Biala, Poland

� Haaksbergen, Netherlands

� Johannesburg, South Africa

� Shanghai, China

� Bangalore, India (partially)

GE Business partner

� ~ 60 partner in EMEA in

25 different countries

� ~ 90 partner worldwide in

> 33 different countries

SEN Plus

SEN Plus with EntelliGuard TMG

SEN PlusProduct - Scope

Control CenterFixed, plug-in & withdrawable

Special solutions

Distribution board / feedersFixed & withdrawable appl.

ACB, MCCB & LBS

Empty Panel Full mounting plate

Customized solutions

Main Incomer & BuscouplerUp to 6400A

Fixed & withdrawable appl.

Fused feeder Panel Up to 630A – DIN & BS

HSE Plus switch

SEN PlusTechnical characteristics Electrical dataRated operational voltage Ue 690V AC / 600V DC

Rated frequence f 50 / 60Hz

Rated impulse voltage / Overvoltage category Uimp 8kV / III

Rated current horizontal busbars up to 7600A

Peak withstand current Ipk up to 220kA

Shorttime withstand current Icw up to 100kA

Rated current vertical busbars - Control Center Plug-in & Withdrawable up to 1900A

Fixed up to 2700A

Mechanical dataModularity 1 E = 25mm

Dimensions Height 2000 / 2200mm

Depth 600 / 800 / 1200mm

Width 400 up to 1200mm

Degree of protection IP30 up to IP54

Form of internal separation up to Form 4b

Color RAL 7035

Epoxy-Polyester

StandardsType tested IEC 61439-2, EN 60439-1

Internal arc tests IEC/TR 61641

Seisimic withstand UBC, IEEE 344

SEN PlusPanel dimensions 60

0

800

1200

Panel width:

PC – 400, 500, 600, 800, 1000, 1200

CC – 800, 1000, 1200

Panel height: 2000, 2200

Up to 2500A

Up to 4000A

Up to 7600A

SEN PlusSystem - Overview

DimensionsHeight: 2000/2200 mmDepth: 600/800/1200 mmWidth: 400/500/600/800/1000/1200 mm

Depth Current600 mm 3200 A800 mm 4000 A1200 mm 6400 A

• All widths available with 3 doorsor one large door

• Available in combination withEntelliGuard Air Circuit Breaker

400 mm - 1000 A - 1 or 2 ACB500 mm - 2000 A - 1 or 2 ACB600 mm - 2500 A - 1 or 2 ACB800 mm - 3200 A - 1 or 2 ACB

1000 mm - 6400 A - 1 ACB1200 mm - 6400 A - 1 ACB, 4 pole

7 / GEIS 10-2011

SEN Plus

DimensionsHeight: 2000/2200 mmDepth: 600/800/1200 mmWidth: 800/1000/1200 mm

Depth Current600 mm 3200 A800 mm 4000 A1200 mm 6400 A

• Cable compartment in different widths available• Module sizes from 2 to 36 E 1E=25 mm– Fixed modules– Plug-in modules– Fully withdrawable modules

Drawer compartment Cable compartmentBusbar compartment

8 / GEIS 10-2011

System - Overview

SEN PlusFrame & Enclosure

� Rigid frame construction

� rolled frame tubes

– high mechanical strength

- no sharp edges

� bolted self supporting structure

� use of self-tapping screws

� frame parts zinc-plated

� high modularity thru 25 mm grid dimension

� easy customization

� doors & covers 2mm sheet steel

– powder painted RAL 7035-

SEN PlusMain busbar system - Overview

Panel depth:600 mm 800 mm 1200 mm

BB position:

Top

Middle

Bottom

Rated current:up to 2500A up to 4000A up to 7600A

SEN Plus

Current Cross-SectionIcw 1sec

A mm kA

1000 50x10 50

1250 60x10 65

1600 80x10 80

2000 100x10 100

2500 2/80x10 100

3200 2/100x10 100

4000 3/100x10 100

5000 (2+3)/100x10 100

7600 (3+4)/100x10 100

Main busbar cross -sections

SEN PlusMain Distribution Board

� air circuit breakers MPACT / EntelliGuard TMG

� moulded case circuit breakers Record Plus

� load break switches DILOS

Standardized main- and sub distribution boards for currents up to 6400A optional equipped with:

SEN PlusPower Center with EntelliGuard TMG

� Incomers, feeders & buscouplers up to 6400A

� comprehensive trip unit providing full selectivity

� Profibus & Modbus communication capabilities

� More than 800 standard configurations

� Full verification by test according IEC 61 439 -

� Small footprint

� RELT (reduced energy let thru)

� 2 breaker per column up to 2500 A

� 3 separate or one big compartment door

� Form of internal separation up to form 4b

� Degree of protection up tp IP54

� Arc proof tests according IEC 61641

SEN PlusPanel deratingRated current frame W/D

kVA A kA

@ 400V @ 6% A size [mm] 35°C 50°C

630 914 15 1000 1 500/600 1000 1000

800 1200 19 1250 1 500/600 1250 1200

1000 1450 24 1600 1 500/600 1600

1000 1450 24 2000 1 500/600 1600

1250 1800 30 2000 1 500/600 1900

1250 1800 30 2500 2 600/600 1850

1600 2350 38 2500 2 600/600 2350

1600 2350 38 3200 2 800/800 2550

2000 2900 48 3200 2 800/800 2800

2000 2900 48 4000 2 1000/800 3600

2500 3600 60 4000 2 1000/800 3900 3600

3000 4350 72 5000 3 1000/1200 5000 4700

3600 5250 87 6300 3 1000/1200 6000 5400

4000 5800 96 6300 3 1000/1200 6000

ambient temperature

Transformer derating @

SEN PlusEntelliGuard TMGThree sizes cover all..

Envelope 1• Up to 2000A • Up to 1000V AC• Up to 750V DC• Up to 85kA

Envelope 2• Up to 4000A • Up to 1000V AC• Up to 750V DC• Up to 100kA

Envelope 3• Up to 6400A • Up to 1000V AC• Up to 750V DC• Up to 150kA

SEN Plus

� Broad setting Range. � Extremely accurate� Multiple Protection devices. � Tracks events.

� Standard... with Ammeter� Optional full measurement package

� Optional ‘intelligent’ protection devices.� Optional Relaying package.

� Communication via Modbus or Profibus

EntelliGuard TMGState of The Art Trip Units

SEN PlusRELT protection

� RELT (reduced energy let thru) safety function

� protection of service personnel

� EntelliGuardTMG automatically switches to lowest

short circuit setting when door open

SEN PlusDistribution boards with Record Plus :

� Feeders up to 1600A

� 2 MCCBs per cubicle possible

� Fully selective with main incomers

� Small footprint

� 3 separate or one big compartment door

� incoming from bottom or top

� Breaker 3 and 4 poles

� Form of internal separation up to form 4b

� Degre of protection up tp IP54

Resim şu anda görüntülenemiyor.

SEN Plus

�Fixed, plug-in and fully withdrawable version

� Internal separation up to form 4b

� Vertical busbar 3 & 4 pole from 850 to 1900 A

� Internal degree of protection - IP 20 (finger proof)

� Degree of protection of the enclosure up to IP54

� Motor starter-combinations up to 250 kW

� Feeders up to 800A

Control Center

SEN PlusFixed modules (old version):

� With MCCB Record Plus

� Use of pluggable MCCB to allow easy

breaker

removal

� Standard feeder & motor starter modules

� Reliable, bolted connection to vertical busbar

� Form of separation from form 2a up to form

4b

� Rotary handle or toggle behind the door

� Protection degrees - IP 30 and 54

SEN Plus

� very compact design

� significantly improved stacking density

� Up to 32x 160A functions in 1 column

� Vertical busbar in separate compartment leftside

� Currents up to 2700A

� simple & fast module assembly & wiring

� Form2 & 4 internal separation

� optional: IP 40 cover plate

� MCCB – vertical orientation possible

� full KEMA test reports

� new EfficorTM motor starter units

Control Center – Fixed application

SEN PlusFixed modules

�Feeder, 3 & 4 pole up to 630A

�Motor starter with fuseless protection Direct online

Reverse starter

Star / Delta starter

� Reliable, bolted connection to vertical busbar system

� Form of separation from form 2a up to form 4b

� Protection degrees - IP 30………IP54

SEN Plus

� Configuration for plug-in modules

� vertical busbar L profile in the back

� internal degree og protection - IP 20 (finger proof)

� use of LBS modules possible (LBS adapter)

� internal separation from form 2 up to form 4b

� vertical busbar 3 & 4 pole

� Currents from 850 to 1900 A

Control Center Plug -in application

SEN PlusPlug -in modules:

� Modules for motor starters & feeders

� 25 mm module step – from 4E up to

36E

� High flexibility & compact design

� Fused or fuseless applications

� 3 & 4 pole version

SEN PlusWithdrawable modules

� Maximum safety for the operator

� Withdrawable incoming plug – special mechanism

� Connection of incoming plugs while the door is closed

� High availability

� Standard modules for feeders or motor starters

� 24 pole auxiliary plug – automatic contacting

� module sizes 5E .....36E

SEN PlusWithdrawable modules

� maximum safety for the operator

� withdrawable incoming plug – special worm gear drive

� connection of incoming plugs while the door is closed

� high availability

� standard modules for feeders & motor starters

� 24 poleauxiliary plug – automatic contacting

� module sizes 5E .....36E

SEN Plus

� Panel dedicated to load break switches type HSE Plus� High packing density – up to 40 feeder per column� Increased cable compartment ( 600 mm ) possible� Currents from 850 to 1900 A� Internal degree of protection - IP 20 (finger proof)�for fused feeders up to 630A� 60mm pole distance � 3 & 4 pole version� DIN & BS fuses� high short circuit breaking capacity� all accessories retrofitable on site

Control Center – fused feeders

SEN Plus

Intelligent MCC Solutions

SEN Plus

Communication protocol:

� Profibus DP class 1 to PCS

� Profibus DP class 2 for user

interface

Intelligent MCC solutions – EPOS DP

� Very compact design

� Optimized for use in GE equipment

� Fully flexible logic

� Mechanical adress switch

� WIN ESG user interface for control, diagnostics

& parameterization

� ATEX certified

SEN PlusIntelligent MCC solutions – Multilin MM200, 300

Communication protocols:

� Modbus RTU

� Profibus DP

� DeviceNet

� Ethernet Modbus TCP

� Flexible protection, control & communication options

� Small footprint

� Modular design

�Optional Control Panel or Color HMI

� Multiple Communication protocols

� Advanced monitoring & metering functionality

SEN PlusEntelliPro

� Profibus DP & Modbus RTU communication

� Optimized for use in SE System equipment

� Very compact (32 – 11kW starter per panel)

� Configurable Profibus-DP data block

� Pe-defined control logic

� Analog value logging

� Event logging with time stamping

� Communication redundancy

� Mechanical address switch

� Competitve price

� SIL / ATEX - certified

SEN Plus

Protection..• Overload (Class 5 to 40)• Earth fault (Residual current))• Phase loss• Thermistor (PTC)• Start current• Blocked rotor• Under load• Maximum starts per time• Self monitoring • External device monitoring

..diagnostic..• Time to overload trip, release• No. of operations• No. of motor starts • Motor ON-time, OFF-time• No. of overload trips• Maximum currents• Trip currents

..more..• Local control and display devices • Profibus DP and Modbus RTU• Predefined control logic• Free programmable logic• SIL, ATEX certified• ..

..options..• 4 – 20 mA output• 7 or 16 digital inputs

24 V DC or 110 – 240 V AC• 3 or 8 digital outputs• 24 V DC or 110 – 240 V AC supply

EntelliPro - Functions

SEN PlusEntelliPro

� 2 optional new HMI modules

� User level & password supported

� pre-programed screens

� Modbus RTU communication

� Fully programable

� Multilingual

SEN PlusEmpty Panels

Empty columns are dedicated for individual customized

solutions. The following functions ar eavailable:

� VPS mounting frames

� vertical mounting plate

� with or without horizontal busbar

� doors with „one handle closing system“

SEN PlusAdditional options - overview

� VPS – module for use of VP functions in MCCs type A

� corner panels for 600 & 800 mm cubicle depth

� base frames 100 mm

� arc proof cubicle to cubicle separation

� Mounting frames for installation of components to the compartment door

( stud bolts for door assembly )

� doors left & right hinged

� 200, 400 or 600 mm cable compartment for Control Centers

� cable supports in the cable compartment room

� standard roof cut-outs for cable glanding plates or ventilation plates ....

SEN Plus

SENplusProduct Certification

SEN PlusSEN Plus - Certifications

• IEC 61 439-2 / EN 60 439-1 Design verification by test

• IEC 61641 Internal Arcing

• IEEE 344 / UBC 97 Seismic tests

• 73/23/EWG Low Voltage regulation

• 89/336/EWG EMI regulation

• Gost Certificate Russian market

• CCC China

• Marine approval several

• all motorstarter combinations are tested according

coordination type II

� more than 1000 tested standard configurations

� all tests in independent, certified test labs

SEN PlusCertification• IEC 61439-2 Design verification by test

• IEC 61641 Internal Arcing

• IEEE 344 / UBC 97 Seismic tests

• 73/23/EWG EU Low Voltage directive

• 89/336/EWG EU EMI directive

• IEC 60947-4-1 Coordination type II

• Germanischer Lloyd Marine approval (ACB,

MCCB)

SEN Plus – individual certification on project basis

SEN Plus50°C ambient testing

Design verification process:

1. Test @ 35°C ambient

2. Calculated derating @ 50°C ambient

3. Verification of pre-calculated values

@ real 50°C ambient !

� Avoidance of hot-spots

� Behaviour of electrical components

� Varified derating factors for higher

ambient temperatures

� Fully KEMA certified !

SEN Plus

As an important product enhancement SEN Plus has now been tested under conditions of arcing due to internal fault according to IEC 61641

Tested values: up to 500V, 65kA, 200ms

IEC 61641 for personal protection under arcing conditions have been met.

Arc proof version

SEN PlusSeismic testing

Test 1 – according UBC 97:

Arig = 0.4g / 0.30g hor. / vert.A flex = 1.0g / 0.75g hor. / vert.

Test 2 – according IEEE 344:

(Seismic design for Nuclear Power Generation Stations)

RRS = 2.80g horizontal & vertical

Test result exceeds requirements for UBC 97 - seismic zone 4 !

SEN PlusMarine Approval

SEN PlusEnvironmental Testing

23 / GEIS 10-2011

� IEC 61439-1

Resistance to corrosion Severity test A

- Damp heat IEC 60068-2-30 6cycles of 24h each

40°C @ 95% humidity

- Salt mist IEC 60068-2-11 2 cycles of 24h each

Resistance to corrosion Severity test B in preparatio n

� Germanischer Lloyd

- Salt mist test 4 cycles, 2h each

- Damp heat 7 days, 40°C, humidity 93%

SEN Plus

Project data

•front view drawing•material costs •assembling time •manufacturing doc•copper drawings •assembling drawings •purchase order

Sales & Marketing

EngineeringMaterial Management

Production

ServiceEndcustomer

Assembly documentatio

n

�

�

User Manual

PowerDesign

Quotation- & Order Tool

�

�Technical documentation

Presentation / Brochure / CDNet planning tool ProceraPlus

Documentation concept

SEN PlusTechnical documentation

User manual

BrochureOverview of

technical data and functionality

More than 100 pages:

Definitions of functions

Mechanical and electrical

details

Typical configurations

Related standards

Saftey instructions

Handling instructions

Transport and erection

Data for cable connecton

Proposal for maintainance

Overview –Type test reports

• Overview on all type test reports

available for SEN Plus

• Test summary combined in 1 pdf

document

Documentation