Improve your manufacturing efficiency and quality with...

1 Smart Automation 21.06.2016

Improve your manufacturing efficiency and

quality with smart automation solutions

21.06.2016 - Jochen Kinauer, Director Sales

2 Smart Automation 21.06.2016

camLine.com

Private company, founded 1989

HQ Petershausen / Munich

More than 130 employees worldwide:

Germany: Dresden, Dortmund

France: Paris

Romania: Iasi

Singapore

Indonesia: Surabaya

Taiwan: Taipei

USA: San Jose (CA), Fishkill (NY)

3 Smart Automation 21.06.2016

camLine’s solutions

Provide smart software solutions

to increase productivity and quality

for High-tech manufacturers

4 Smart Automation 21.06.2016

Requirements for Smart Automation

Right Material- MES

- Transport System

- Scheduling

- Identification

Right Place- MES

- Maintenance Mgmt

- Material Mgmt

- Identification

Right Process- MES

- Operator Workstation

- SPC

- APC

Right Time- MES

- Maintenance Mgmt

- Scheduling

5 Smart Automation 21.06.2016

Controlling the bull-whip-effect

Reduce impact across entire

production line

Use automation to exchange

information between processes

Satisfy customer with product

state and quality information

Remote Access for customers

for flexible control of products

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Smart Automation with LineWorks MES

Shopfloor - Equipment – Production Lines

ERP System

MES(Manufacturing Execution System)

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Modular LineWorks Product Philosophy

Shopfloor - Equipment – Production Lines

ERP System

Quality

LineWorksSPACE

ProcessSecurity

LineWorksRM

Efficiency

LineWorksPULSE

EquipmentAutomation

LineWorksECoFrame

MonitoringReporting

LineWorksiGate

Logistics

LineWorksWIP

8 Smart Automation 21.06.2016

Equipment

ERP System

Shopfloor / Linie

Lin

eW

ork

s

Example: Modular LineWorks Suite

LogisticsTraceability

LineWorks WIP

QualitySPC

LineWorks SPACE

EfficiencyOEE

LineWorks PULSE

Operation, Reporting and Monitoring LineWorks iGate

Process

Security

LineWorks RM

Options:- Maintenance

- OPM

- eCAP

…

Automation - Equipment Control & Data Collection Equipment Connector

Adapted to customer needs by selecting relevant modules ....

... extendable according to further customer needs!

9 Smart Automation 21.06.2016

LineWorks – The Turn-Key MES Solution

Production Logistics

Tool Efficiency Monitoring

Quality Control

How many saleable products ...

have been produced?

What yield was achieved and

what are the defect reasons?

What is the status of my

production orders, where are they?

Which material was used/consumed

within my production order?

10 Smart Automation 21.06.2016

LineWorks – The Turn-Key MES Solution

Production Logistics

Tool Efficiency Monitoring

Quality Control

What is the up/down time

of my equipment?

What are the reasons

for equipment downtime?

What was the productivity

of the last night shift?

11 Smart Automation 21.06.2016

LineWorks – The Turn-Key MES Solution

Production Logistics

Tool Efficiency Monitoring

Quality Control

What quality do we produce?

How does my process perform –what cp/cpk values do we achieve?

What is the quality of equipment A

compared to B?

12 Smart Automation 21.06.2016

Pre-configured – Flexible and scalable for the future

LineWorks – The Turn-Key MES Solution

Production Logistics

Tool Efficiency Monitoring

Quality Control

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LineWorks Production Control

Process n

…

…

…

Process 4

Process 3

Process 2

Process 1

Get central access to all your production data

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LineWorks - Fab Data Collection

Central Database

Gather information

from operator and equipment

and store it

in a central database

Process n

…

…

…

Process 4

Process 3

Process 2

Process 1

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LineWorks - Production Logistics

Product Definition

• Process Plans for Process Flows

• Materials – assignable

to each process step

Material Management

WIP Logistic Module

• Tracking & Tracing

• Online Reporting

Stock

Process n

…

…

…

Process 4

Process 3

Process 2

Process 1

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LineWorks - Centralized Quality Control

Real-Time SPC

ad-hoc e-Notifications

Warnings & Corrective Actions

automated Reporting

Process n

…

…

…

Process 4

Process 3

Process 2

Process 1

SPC = Statistical Process Control

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LineWorks – Tool Efficiency Monitoring

Real-Time Tool Monitoring

based on tool events

Efficiency Measurement

and OEE Calculation

according to the SEMI-Standard

Pre-defined Tool Models

Process n

…

…

…

Process 4

Process 3

Process 2

Process 1

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LineWorks - Production Logistics

Product Definition

Process Flows

Job Processing (Job = Production Lot)

Process n

…

…

…

Process 4

Process 3

Process 2

Process 1

Execution of Production Orders

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Web based reportingLineWorks Fab Monitor

Process n

…

…

…

Process 4

Process 3

Process 2

Process 1

LineWorks - Fab Monitor

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Process n

…

…

…

Process 4

Process 3

Integrated Tool Connection

Process 2

Process 1

LineWorks – Tool Connection

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Tool Connection - LineWorks EQ Connector

Lin

eW

ork

sM

ES

Equipment Connector

Automated Data Transfer

between all production tools

and all LineWorks PV Modules

operator interface on demand

Process n

…

…

…

Process 4

Process 3

Process 2

Process 1

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Tool Connection – Layer Architecture

APIs to LineWorks MES Modules

• Quality Control - SPACE

• Factory Logistics - WIP

• Tool Efficiency - PULSE

OPC

IIOP

CORBA

SECS

File

Parser

...

Equipment Communication

Business Rules

Customer specific Automation

Lin

eW

ork

sM

ES

Process n

…

…

…

Process 4

Process 3

Process 2

Process 1

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Control the complete production process

Continous quality improvment w/ process data analysis

Out-of-the-Box analysis and reporting functionalities

Seamless integration of equipments into your IT environment

Benefit of Automation: Good Factory Performance

24 Smart Automation 21.06.2016

camLine GmbH

Jochen Kinauer

Director Channel Sales

Industriering 4a · 85238 Petershausen

T: +49 8137935-230

F: +49 8137935-235

jochen.kinauer@camline.com

www.camline.com

Thank you