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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/201411/12/2014 1
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION, MUMBAI TEACHING AND EXAMINATION SCHEME FOR POST S.S.C. DIPLOMA COURSES
COURSE NAME : DIPLOMA IN PRINTING TECHNOLOGY COURSE CODE : PC DURATION OF COURSE : 6 SEMESTERS WITH EFFECT FROM 2014-15 SEMESTER : THIRD DURATION : 16 WEEKS PATTERN : PART TIME- SEMESTER SCHEME : G
SR. NO.
SUBJECT TITLE Abbreviation
SUB CODE
TEACHING SCHEME EXAMINATION SCHEME
TH TU PR PAPER
HRS TH(01) PR(04) OR(08) TW(09) SW
(19300) MAX MIN MAX MIN MAX MIN MAX MIN
1 Paper & Ink Technology PIT 19325 04 -- 02 03 100 40 -- -- -- -- 25@ 10
50 2 Sheet Fed Presses SFP 19326 04 -- 02 03 100 40 50# 20 -- -- 25@ 10
3 Image Carrier Offset ICO 19328 03 -- 02 03 100 40 25@ 10 -- -- -- --
TOTAL 11 -- 06 -- 300 -- 75 -- -- -- 50 -- 50
Student Contact Hours Per Week: 17 Hrs. THEORY AND PRACTICAL PERIODS OF 60 MINUTES EACH. Total Marks : 475 @ Internal Assessment, # External Assessment, $ - Common to All Conventional Diploma, No Theory Examination. Abbreviations: TH-Theory, TU- Tutorial, PR-Practical, OR-Oral, TW- Termwork, SW- Sessional Work. Conduct two class tests each of 25 marks for each theory subject. Sum of the total test marks of all subjects is to be converted out of 50
marks as sessional work (SW). Progressive evaluation is to be done by subject teacher as per the prevailing curriculum implementation and assessment norms. Code number for TH, PR, OR and TW are to be given as suffix 1, 4, 8, 9 respectively to the subject code.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/201411/12/2014 2
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION, MUMBAI TEACHING AND EXAMINATION SCHEME FOR POST S.S.C. DIPLOMA COURSES
COURSE NAME : DIPLOMA IN PRINTING TECHNOLOGY COURSE CODE : PC DURATION OF COURSE : 6 SEMESTERS WITH EFFECT FROM 2014-15 SEMESTER : FOURTH DURATION: 16 WEEKS PATTERN : PART TIME - SEMESTER SCHEME : G
SR. NO SUBJECT TITLE Abbrev
iation SUB
CODE
TEACHING SCHEME
EXAMINATION SCHEME
TH TU PR PAPER HRS
TH(01) PR(04) OR(08) TW(09) SW (19400) MAX MIN MAX MIN MAX MIN MAX MIN
1 Print Finishing PFI 19327 04 -- 02 03 100 40 -- -- -- -- 25@ 10
50
2 Printers Design PDE 19420 04 -- 04 03 100 40 50@ 20 -- -- -- --
3 Manual Book Binding MBB 19044 01 -- 04 -- -- -- 50# 20 -- -- 25@ 10
TOTAL 09 -- 10 -- 200 -- 100 -- -- -- 50 -- 50 Student Contact Hours Per Week: 19 Hrs. THEORY AND PRACTICAL PERIODS OF 60 MINUTES EACH. Total Marks : 400 @ Internal Assessment, # External Assessment, $ - Common to All Conventional Diploma, No Theory Examination. Abbreviations: TH-Theory, TU- Tutorial, PR-Practical, OR-Oral, TW- Termwork, SW- Sessional Work. Conduct two class tests each of 25 marks for each theory subject. Sum of the total test marks of all subjects is to be converted out of 50 marks
as sessional work (SW). Progressive evaluation is to be done by subject teacher as per the prevailing curriculum implementation and assessment norms. Code number for TH, PR, OR and TW are to be given as suffix 1, 4, 8, 9 respectively to the subject code.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19325 PC3 3
Course Name : Diploma in Printing Technology
Course Code : PC
Semester : Third
Subject Title : Paper & Ink Technology
Subject Code : 19325
Teaching and Examination Scheme:
Teaching Scheme Examination Scheme
TH TU PR PAPER
HRS TH PR OR TW TOTAL
04 -- 02 03 100 -- -- 25@ 125
NOTE:
Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.
Total of tests marks for all theory subjects are to be converted out of 50 and to be
entered in mark sheet under the head Sessional Work (SW).
Rationale:
Paper and Ink are the basic raw material used in Printing Industry. Student should know the
Physical and Chemical properties of Paper and Ink. In today’s state of art print houses, the tests for
various properties are carried out in the Q.C department using different instruments. A Diploma
Holder is required to supervise this section in Press and therefore knowledge of this Subject is very
essential. Student should know how good quality paper and ink will provide high-speed production
with better quality and greater accuracy.
General Objectives:
The student will be able to:
1. Develop knowledge of Paper and ink properties.
2. Use effectively different instruments to carry out property tests.
3. Analyse various tests to offer the best or required quality material.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19325 PC3 4
Learning Structure: Application Procedure Principle Concept Facts
To produce better quality printed product (paper and Ink) to fulfill the needs of society, industry, office
Testing of paper before and after printing
Testing of inks before and after printing
End use requirements of paper and ink, Print requirements of ink and
paper
Properties of different types of inks, paper Testing of inks and
paper
Jobs to be marketed, Eye appealing, cost/profit factor. Market survey Economics in operations, the functioning
Quires, make-up, calculations, office requirement, sizes capacity, strength, durability, variety of products
Methods in each operation, economics of each process, need of operation, terminology etc.
Offset, Gravure, Flexo, Screen processes of printing
Paper, Ink, driers, vehicles, Resins
Intended Equipments for paper and ink
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19325 PC3 5
Contents: Theory
Topic 1: Paper Manufacturing Process Hours Marks
1.1 1.2 1.3
Specific Objectives: Outline and explain paper manufacturing process
Preparing the Stock Manufacturing process- Paper, Board. After Treatments - Calendaring, Coating, conditioning, other finishing processes
08 12
Topic 2: Paper Properties : Printability
2.1 2.2
2.3
2.4
Specific Objectives: Define and explain various properties of paper.
Appearance Properties - Brightness, Color, Gloss opacity Chemical composition related properties - Coating Composition, Moisture contents and RH, pH: Acidity, Alkalinity, Sizing, Structural Properties - Compressibility, Resiliency, Hardness and softness, dimensional stability, Grain direction, Curl and sheet flatness, Internal Bond strength, Porosity, App. Density, Basis weight & grammage, Caliper and bulk Surface properties - Cleanliness, Dirt, Ink absorbency, Printability, Smoothness, Surface strength and Pick resistance,Wire & felt side
12 16
Topic 3: Paper properties: Runnability and End Use
3.1
3.2
3.3
Specific Objectives: Define and explain various properties of paper. Infer and describe end use properties.
Chemical composition and Related properties - Adhesion from surface, Flame resistance, Light fastness, Moisture content, permanence & durability, Resistance from chemicals,water & vapor resistance Mechanical Properties - Bursting strength, Folding Endurance, , Tearing strength, Wet strength Surface properties -Abrasion resistance, cleanliness, Frictional resistance, Smoothness
08 12
Topic 4: Introduction To Ink Technology:
4.1 4.2 4.3
Specific Objectives: List and briefly explain different printing processes. State and explain pigment properties.
Different Printing Processes and types of inks used Pigment properties - Organic, Inorganic, White, Black Ink terminology - pH, Viscosity, Thixotropy, Length, Tack, Water in Ink emulsion and Ink in Water emulsion
04 12
Topic 5 – Ingredients of Inks
5.1
5.2 5.3
5.4
Specific Objectives: List and briefly explain printing ink ingredients. State the functions of the ingredients..
Vehicles - Function &Types- Drying vehicles, Non Drying vehicles Resins -Natural resins, Synthetic Resins Solvents - Hydrocarbons, Aliphatic, Alcohols, Wash up solvents Additives - Plasticizers, Waxes, wetting agents, Anti set off compounds, Shortening compounds, Reducers, Stiffening agents Driers - Liquid driers, Paste driers, Inhibitors, Accelerators
08 08
Topic 6 – Ink Manufacture and Properties Specific Objectives: 08 12
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19325 PC3 6
Practical: Skills to be developed: Intellectual Skill:
1. Select proper material ink or paper, for particular job. 2. Interpret results.
Motor Skills:
1. To find out correct properties of paper and ink with use of suitable instruments. 2. Quality checks by using instruments.
List of Practical: Ink Testing:
1. To test the ink samples for length, drying, opacity. 2. To test the resistance towards acids and alkali, detergents. 3. To check the resistance towards rubbing and scratching. 4. To check the resistance towards press stability. 5. To check the resistance towards light fastness.
Paper testing:
6. Testing of paper samples for grammage and thickness. 7. Testing of paper samples for tensile, bursting, tearing and folding strength. 8. Testing of paper samples for opacity. 9. Testing of paper samples for moisture content and absorbency. 10. Testing of paper samples for pH value.
A student shall submit a journal on above practicals as Term Work.
6.1 6.2 6.3
Outline and explain ink manufacturing process Infer and describe end use properties.
Liquid Ink Manufacture –Mixing & milling – ball mill, Paste Ink Manufacture –Mixing & milling – three roll mill End use properties - Rub and scuff resistance, Adhesion flexibility block resistance, Skid & product resistance, Light fastness, heat seal resistance, lamination tests; Optical properties- Opacity, Gloss
Topic 7: Inks used for different Printing Processes 7.1 7.2
Specific Objectives: List and briefly explain different printing inks. Describe ink drying methods.
Offset inks - General formulation, properties Gravure inks - General formulation, properties Flexographic inks –General formulation, properties Screen Inks - General formulation, properties Speciality inks - Toners, Ink jet inks, magnetic inks, OCR inks, Scratch off inks, water washable inks, Water sensitive inks, Invisible inks, Thermo-chromic ink. Ink drying methods – Absorption, oxidation & polymerization, evaporation, precipitation, heat set, cold set, radiation drying i.e. ultra violet curable and electron beam curable
12
04
20
08
Total 64 100
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19325 PC3 7
Learning Resources: Books:
Sr. No. Author Title of Book Publisher’s Name
1 L. C. Young Materials in Printing Processes Focal Press Ltd., London
2 D. E. Visset The Printing Ink Mannual Northwood Books London
3 P. J. Hartsuch Chemistry for the Graphic Arts GATF, USA
4 Surjeet Gupta A guide to Printing Inks Print India Journal, Delhi
5 Arthur W. Johnson Manual For Book Binding Thames and Hudson
List of Equipment:
1. pH meter.
2. EEL opacimeter.
3. Demmy Quadrant Scale.
4. Oil absorbancy tester.
5. Laray’s Viscometer.
6. Proofing Kits.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19326 PC3 8
Course Name : Diploma in Printing Technology
Course Code : PC
Semester : Third
Subject Title : Sheet Fed Presses
Subject Code : 19326
Teaching and Examination Scheme:
Teaching Scheme Examination Scheme
TH TU PR PAPER
HRS TH PR OR TW TOTAL
04 -- 02 03 100 50# -- 25@ 175
Notes:
Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.
Total of tests marks for all theory subjects are to be converted out of 50 and to be
entered in mark sheet under the head Sessional Work (SW).
Rationale:
There are many different Offset presses in the market today with many minute operational
differences. The purpose of this course is not to provide a general operational manual, but to deal
with the fundamental understanding that will enable the student to run any offset duplicator or
single and multi-colour sheet-fed offset printing press after studying the manufacturer’s operating
manual.
This course covers the information necessary to run an offset press and to give important
information on press trouble-shooting concerns also.
General Objectives:
The student will be able to:
1. Understand working of sheet fed offset printing machine.
2. Identify the trouble.
3. Perform the registration on the machine.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19326 PC3 9
Learning Structure:
Application
Procedure Principles Concepts Fact
Printing various jobs by using multi colour Offset Presses
Setting of different
units
Pre-make ready & make ready procedures
Quality control aids &
procedure
Maintenance Procedures
Offset Principles
Feeding Unit, Printing Unit, Inking Unit, Damening Unit & Delivery Unit
Paper, Ink, Offset M/cs
Electricity, Man Power
Chemicals
Infra structure, Water, Land
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19326 PC3 10
Contents: Theory
Topic and Contents Hours Marks Topic 1 : The Printing Unit Specific Objective: Describe parts of Printing unit
1.1
1.2
1.3
Plate cylinder - Construction - Undercut - Cylinder gap - Bearer contact and bearer clearance - Plate clamps – Types, pin register system. - Plate mounting - Cylinder packing – Types - Cylinder gears: comparison of spur and helical gears Blanket cylinder Construction, undercut, cylinder gap, blanket mounting, packing. Types of Blanket – requirements of an ideal blanket, compressible, non-compressible, Blanket cleaning devices, handling, storage Impression cylinder Construction, cylinder gap, packing, grippers, nip pressure, effect of change in packing (of P., B.and I.cyls.) on printed image.
Topic 2: Feeding Unit Specific Objective: Explain working of ever part of feeding unit
2.1
2.2 2.3 2.4 2.5
Introduction to lithographic offset printing process, Typical design of machine - perfecting press. Feed board- different parts and purpose Sheet transport and control Types of grippers – Tumbler, swing arm, rotary feed, roll feed Transfer cylinder
13 20
Topic 3: Dampening System Specific Objective: Describe different type of dampening system Explain purpose of each contents of dampening solution
3.1 3.2 3.3 3.4
Roller setting Roller covering materials Conventional & other dampening systems Dampening Contents & their functions
11
16
Topic 4: Inking System Specific Objective: Describe ink flow theory Explain type of Inking system
4.1 4.2
4.3 4.4
Ink flow theory Inking rollers, coverings, ink duct construction, ink agitator, roller setting and metering Inking systems- Central Drum, Multi roller Roller wash up and Ink pumping system,introduction to various drying systems, anti-set-off spray,
12 20
Topic 5: The Printing Unit
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19326 PC3 11
Specific Objective: Describe parts of Printing unit
5.1
5.2
5.3
Plate cylinder - Construction - Undercut - Cylinder gap - Bearer contact and bearer clearance - Plate clamps – Types, pin register system. - Plate mounting - Cylinder packing – Types - Cylinder gears: comparison of spur and helical gears Blanket cylinder Construction, undercut, cylinder gap, blanket mounting, packing. Types of Blanket – requirements of an ideal blanket, compressible, non-compressible, Blanket cleaning devices, handling, storage Impression cylinder Construction, cylinder gap, packing, grippers, nip pressure, effect of change in packing (of P., B.and I.cyls.) on printed image.
18 28
Topic 6: Troubleshooting Specific Objective: Causes & solution of different printing problems
6.1
6.2
Sheet jamming, front or side lay variation, creasing, jogging. Slurring, marking, doubling, uneven impression. Blanket - Loss of sharpness, puncture (low spot), glazing, mis-register, Mottling, dot gain, set–off, hickeys, ghosting, chalking, emulsification, piling, tinting, trapping, plate-blinding, scum Use of Quality control devices - Printing of test forme, contents of test forme, UGRA, Gracol test chart
10 16
Total 64 100 Practical: Skills to be developed: Intellectual Skills:
1. Select proper plate, paper, ink etc. 2. Interpret results.
Motor Skills:
1. Correct single color and multi color production 2. Controlling and production on machine 3. Quality checks by using instruments.
List of Practical:
1. Feeder setting for various stocks. 2. Mounting of plate with packing. 3. Mounting of blanket with packing. 4. Gripper setting of impression cylinder. 5. Setting of dampening roller. 6. Preparation of foundation solution. 7. Cleaning & washing of dampeners. 8. Setting of inking rollers.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19326 PC3 12
9. Cleaning & wash up. 10. Setting – joggers, skeleton wheels, delivery anti set-off spray. 11. Make ready operations for multicolor printing line and halftone printing. 12. Setting of impression lever, inking, dampening lever, feed board devices. 13. Study of ink water balance.
A student shall submit a journal on above practicals as Term Work
Learning Resources: Books:
Sr. No.
Author Title of Book Publisher’s Name
1 Ian Faux Modern Lithography Macdonald & Evans
2 Latham, Litho Offset press operating GATF
3 L. C. Young Materials in Printing Processes Focal Press, London
4 Bisset, Goodacre The Printing Ink Manual Northwood Books, London Idle, Leach & Williams
5 GATF staff Solving Sheet fed offset problems --
6 W. R. Durrant Machine Printing Focal Press, London
7 Faux Litho printing Blue printing
8 Adams, Faux Printing Technology Delmar Publication
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19328 PC3 13
Course Name : Diploma in Printing Technology
Course Code : PC
Semester : Third
Subject Title : Image Carrier Offset
Subject Code : 19328
Teaching and Examination Scheme:
Teaching Scheme Examination Scheme
TH TU PR PAPER
HRS TH PR OR TW TOTAL
03 -- 02 03 100 25@ -- -- 125
Notes:
Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.
Total of tests marks for all theory subjects are to be converted out of 50 and to be
entered in mark sheet under the head Sessional Work (SW).
Rationale:
Offset is still the leading technology of all the printing processes. This course will impart an
extensive knowledge of all the elements of image carrier making for the offset process. Imposition
schemes, image assembly, various methods of plate making & their proper application, study of
useful characteristics of metals, various quality control aids, etc. are the main elements of this
course which will enable the student to handle all the necessary operations related to the image
carrier.
General Objectives:
The student will be able to:
1. Develop plate making knowledge for offset printing.
2. Understand effective use of components parts.
3. Analysis of print characteristics.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19328 PC3 14
Learning Structure: Application Procedure Principles Concepts Fact
To prepare plates for offset printing process.
Coating, Exposing, Inking, Developing, Finishing the plates / screens
Chemical, Physical, Mechanical Principles
Coating Solutions, Exposure Phenomenon, Developing, Finishing.
Colloids, Daizos, Polymers, metals, non-metalic substrates, developing solution, water, developing ink, machines, man power, equipments, electricity, Acids, Bases, Bichrometes, Light.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19328 PC3 15
Contents: Theory Topic 1: Image Carrier and Film Planning Hours MarksSpecific Objective: Compare in between sheet work & Half sheet work imposition scheme Explain Different binders marks
1.1
1.2
Imposition schemes Definition of Imposition, Full sheet work & Half sheet work – work & turn, work & tumble Terms related with imposition schemes- gripper margin, folding margin, gutter margin, cutting marks, centerline, plate clamping allowance and binder’s marks, page characteristics- portrait and landscape, verso and recto. Variation in imposition schemes according to binding styles i.e. center, side, loose leaf binding Step & Repeat System Introduction: Plate register, multiple negatives or positives contact. Working of semi-automatic, automatic machines.
12 24
Topic 2: Plate Department Environment and Storage conditionsSpecific Objective: Explain storage method & care taken for plate storage
2.1
2.2
Room layout, lighting, ventilation, flooring, air conditioning, temperature and humidity, coloring, waste disposal Storing methods, care and precaution, dark reaction, shelf life and pot life.
03
03 16
Topic 3: Equipments and plate-making materials. Specific Objective: Explain various equipment used in plate making department
3.1
Whirler, Printing down frame, Plate processor Light sources- Metal-halide, carbon arc, mercury vapor, pulsed xenon Detail study of aluminium, zinc, copper, chromium and stainless steel : contact angle, wettability, surface tension -
11 22
Topic 4: Different Types of Plates. Specific Objective: Describe steps of preparing various plates�
4.1
4.2 4.3
4.4
Chemistry of graining, counter Etching , coating, sensitizer, developer, finisher, spectral sensitivity of coating Plates- Wipe on, Pre-sensitised – positive & negative: Methods of preparation and chemistry involved. Introduction to waterless offset concept, Preparation of Toray waterless plates, advantages and limitations Thermal plate & Violet plate
16 28
Topic 5: Quality Control in Plate making. Specific Objective: Explain importance of quality control in plate making
5.1 Importance of pH scale, star target, Step wedge, densitometer, standardization of plate exposure.
03 10
Total 48 100
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19328 PC3 16
Practical: Skills to be developed: Intellectual Skills:
1. Select proper original, chemicals and other components. 2. Interpret results.
Motor Skills:
1. Correct production. 2. Quality checks by using instruments.
List of Practicals:
1. Imposition Schemes: Preparing following layouts:
A. Single page layout. B. 4-page half sheet work. C. 8-page sheet work, 8-page half sheet work and turn. D. Packaging application E. 8-page half sheet work and tumble. F. 16-page full sheet work. G. 4-page half sheet work and twist. H. 12-page full sheet work. I. 32-page full sheet work.
2. Checking of positive and negative, screen angle and squaring-up of positive. 3. Positive working paste-up. 4. Negative working paste-up. 5. Preparation of wipe-on plates 6. Preparation of plate by- P.S. positive 7. Preparation of plate by- P.S. negative, 8. Analysis of variation of exposure on dot formation and processing time- under and over
exposed and correctly exposed on the plate by half tone positive. A student shall submit a journal on above practicals as Term Work Learning Resources: Books:
Sr. No. Author Title of Book Publisher’s Name
1 L. C. Young Materials in Printing Processes Focal Press, London
2 A. L. Gatehouse K. N. Roper
A Manual for Film Planning & Plate Making
Litho Training Services London
3 P. J. Hartsuch Chemistry for the Graphic Arts GATF, USA
4 R.Reed Offset lithographic platemaking GATF
5 -- Lithographer’s manual GATF Publication, USA
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19327 PC3 17
Course Name : Diploma in Printing Technology
Course Code : PC / PN
Semester : Fourth for PC and Third for PN
Subject Title : Print Finishing
Subject Code : 19327
Teaching and Examination Scheme:
Teaching Scheme Examination Scheme
TH TU PR PAPER
HRS TH PR OR TW TOTAL
04 -- 02 03 100 -- -- 25@ 125
NOTE:
Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.
Total of tests marks for all theory subjects are to be converted out of 50 and to be entered in
mark sheet under the head Sessional Work (SW).
Rationale:
Binding is required to protect as well as to enhance the appearance of the printed product. This
subject is required for students to understand various binding techniques depending upon the need
of the product. In today’s state of art print houses, most of the finishing operations are carried out
using machines, the working and principle of these machines is also a part of the course. Hot foil
stamping, numbering, perforating, embossing, die cutting, are the various finishing processes a
student should know in order to understand how these processes increase the utility and beauty of
the product.
General Objectives: The student will be able to-
1. Understand relevance of print finishing techniques in various segments of industry.
2. Understand material, machinery and equipments used in various print finishing
process.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19327 PC3 18
Learning Structure
Application
Procedure Principles Concepts Fact
Undertaking different print finishing Operations
Print Layout preparation
Finalising sequemce of
finishing
Setting quality parameters of
finishing operation
Production planning and maintenance
Chemical adhesion, Nipping, creasing, perforating.
Folding, layout, imposition, trim and untrimmed sizes.
Printed product, value addition print
End use requirement of printed product
Automation requirement in
finshing
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19327 PC3 19
Contents: Theory
Topic Contents Hours Marks 1. Introduction to Print Finishing
Specific Objective: Classify print finishing on different basis. List print finishing as per industry and printing technology.
1.1 1.2
Introduction to Print Finishing and its application areas. Printing technology wise and printing industry segment wise print finishing operations.
04 08
2. Basics of Binding Specific Objective:
Classify binding on different basis. List stages involved in book binding.
2.1
2.2
Introduction to binding and its type. Introduction to tools, machinery, equipments used, and application of each of its type. Major operations performed in binding- pre-forwarding and forwarding.
12 18
3. Operations in Binding Specific Objective:
Classify operations as preforwarding and forwarding. Describe important preforwarding and forwarding operations.
3.1
3.2
Detailed study of pre-forwarding operation- jogging & knocking, removing mis-registrered sheets, counting, folding, bundling, gathering, collating, sewing, etc. Detailed study of forwarding operations- removing the swell, fixing end papers, fraying out the slips, gluing the back, trimming, rounding and backing, fixing head & tail bands, lining the back, edge decoration, cutting the boards, capping up, squaring the board, lacing in, covering, setting the joints, pasting down, pressing, jacketing.
12 16
4. Machinery and Equipments in Binding Specific Objective:
Describe construction and design construction of machines. Describe working of different machines used in book binding.
4.1
4.2
Construction and working of different machines and equipments used in binding such as- single knife trimmer, nipping, perforating, perfect binding, gathering machine, sewing and stitching machine. Construction and working Knife folding; Buckle folding, Combination folding.
12 18
5. Binding Techniques Specific Objective:
List binding techniques along with application area.. Describe working of binding techniques.,
5.1
5.2 5.3
5.4
Working principle and stages involved in Burst, Notch, and Two shot wet on wet binding. Case binding, Case making machine - Parts, Function Covering- Quarter, Half, Full, Limp & Library style binding. Boarding methods- pasting down, split, drawn in work, cut flush, extra square, ASTI (all sides turned in). Thread securing methods. Wire-o-wire, spiral, comb binding techniques, machine construction & working, Loose leaf binding – Thong binder, Universal style
12 20
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19327 PC3 20
6. Print Finishing Techniques Specific Objective:
List product related finishing process. Describe important finishing operations regards industrial printing.
6.1
6.2
6.3
6.4
6.5
Study of finishing operations performed on screen, flexography and gravure printed products or substrates. Study of types and applications of lamination and varnishing operations. Laminating films used and their required properties. Troubles and remedies associated with lamination operation. Study of construction and working principle of creasing and die cutting machine. Study of design and materials used in cutting rules. Troubles and remedies with regard to creasing and die cutting operation. Applications of die cutting. Study of types and applications of foil stamping and embossing operation. Foil stamping films used and their required properties. Troubles and remedies associated with foil stamping, operation. Study of types and applications of edge decoration and index cutting operations.
12 20
Total 64 100 Practical: Skills to be developed: Intellectual Skills:
1. Select raw material for printing and finishing operations 2. Estimate the time and labor required for finishing operations. 3. Understanding stages involved in various print finishing operations.
Motor Skills:
1. Preparing imposition scheme for book binding. 2. Setting up various binding machines. 3. Operating binding, laminating and paper cutting machine.
Sr. No. Practical
1 Studying and Observing Different types of Automatic Cutters, Fixing and changing Knives, Safety of Cutters, maintenance and care.
2 Studying and observing various types of Automatic folders and their principles, purpose, handling, care.
3 Understanding working of jogging, counting, Tipping in machines, Gathering Machines 4 Handling wire stitching machine for side stitching and Center stitching. 5 Observing functions of Automatic Stitching Machines 6 Studying different types of sewing machines- Side Sewing, Section sewing. 7 Understanding the working of Perfect Binding Machine. 8 Observing gluing, in-line gluing (Modular Binder) smashing, rounding, Backing Machine. 9 Observing and understanding case making, casing in machines.
10 Observing Operations for hot foil stamping, die cutting, punching, Numbering, ruling machines.
A student shall submit a journal on above practical as Term Work
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19327 PC3 21
Reference Books
Sr. No.
Title of Book Author Publisher's Name
1 Binding & Finishing Mendiratta Printek Publication, New Delhi
2 Binding & Finishing --- GATF 3 Binding & Finishing Geoff & Potter Blue Print 4 Modern Book Binding Alex J. Vaughan --- 5 Finishing Processes in Printing A.G. Martin Focal Press Ltd., London 6 Manual For Book Binding Arther W. Johnson Thames and Hudson
List of Equipments: Sr. No Equipment/Machinery Specification Quantity
1 Different binding tools -- 2 sets 2 Wire stitching machine -- 2 3 Embissing machine -- 1 4 Punching machine -- 1 5 Perforating machine -- 1 6 Paper cutting machine -- 1 7 Cold Web Fed Lamination machine -- 1
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19420 PC4 22
Course Name : Diploma in Printing Technology
Course Code : PC / PN
Semester : Fourth
Subject Title : Printer’s Design
Subject Code : 19420
Teaching and Examination Scheme:
Teaching Scheme Examination Scheme
TH TU PR PAPER
HRS TH PR OR TW TOTAL
04 -- 04 03 100 50@ -- -- 150
Notes:
Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.
Total of tests marks for all theory subjects are to be converted out of 50 and to be
entered in mark sheet under the head Sessional Work (SW).
Rationale:
Although type setting technique has evolved through hand typesetting, mechanical type
setting and phototypesetting up to high end DTP systems aided by ultra modern hardware like color
scanner and digital camera. The principles of design and typesetting are forming the basis of
established modern graphic reproduction processes. Therefore it is of importance for the student of
printing technology to learn and understands the various design and type setting principles.
General Objectives:
The student will be able to:
1. Understand the vital importance of the graphic design and typographic principles.
2. Identify the areas of time and cost saving during various stages of graphic reproduction.
3. Identify and arrange the recourses for the execution of graphic reproduction.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19420 PC4 23
Learning Structure: Application
Procedure
Principle
Concept Facts
Designing and setting Text matter pages with some graphics as per the design/publication size, cost, etc. and correcting the matter.
Text matter alignments, poetry work
Bookwork, verso-recto, procedures. Display work.
Imposition Job work
Table work
House style rules and practice
Principles of Design
Rules for typesetting
Traditional and writing style
Words, spacing, indention. Borders ornaments, signs
Measure, gauge, margins, readability, legibility
Pages, margins, methods, rules
spaces, columns
Form work, Copy preparation, Proof reading
Color Space, Models
Words, Text, Signs, Page, Colour
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19420 PC4 24
Content: Theory
Topic No Name of the Topic Hours Marks
1.0 Printing-Printing Processes Specific Objective:
Describe different printing process & it’s relation to printers design
1.1 Introduction to Printing Process & it’s Relation to Printers Design The student learn the basic principles involved in different Printing Processes& their applications
02 04
2.0 Graphic Design Fundamentals and Principles
Specific Objective: Explain fundamentals of Graphic Design Describe design principles
2.1
Study of Fundamentals of Graphic Design Point, line, space, mass, size, scale, tone, texture, pattern, color. Use, versatility, and purposes of design principles. Study of different media and its substitutes, and economy of graphic design.
04 08
2.2 Study of Graphic Design Principles Balance- symmetric and asymmetric, contrast, proportion, unity, rhythm, simplicity, fitness, use, advantages and limitations.
04 08
3.0 Colors in Graphic Design
Specific Objective: Describe Color Terminology Explain Color relationship
3.1 Color Terminology, colour wheel Hue, value, Chroma, brightness, shades, tint, color symbolism,
04 06
3.2 Color Relationship Cool, warm, contrast, complementary colors and colors schemes
02 04
3.3 Graphic Design and Study of factors such as target readers, financial input, substrate, number of copies, and printing process, etc, governing or controlling graphic design.
02 04
3.4 Graphic Design & selection of colours for one- or two-or three-or four-or multicolor jobs as per Printing process
4.0 Preparation of Layout for Graphic Reproduction
Specific Objective: Explain stages involved in preparing layout Describe basic geometric shapes
4.1 Definition of layout and attributes of a good layout, Study of stages involved in preparing a good layout such as visualization, thumbnail and rough layout& final layout
04 06
4.2 Study of basic geometric shapes, space, use of tools such as geometric and optical center.
03 04
4.3
Definition, types, applications, advantages and limitation of House Style and Dummy. House style rules and basis, qualification of proofreader and copyholder, rules for word division and use of hyphenation.
04 08
5.0 Typographic Principles
Specific Objective: Describe legibility & readability Explain font styles
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 19420 PC4 25
5.1
Study of Typographic Elements Understanding face of types, parts of type and typeface, types of strokes and serifs, termination. Font style and size of type, text and display faces.
02 04
5.2 Dimensional attributes of a type such as x-height, ascender- and descender- line. Study oflite, Medium, bold, Extra Bold, Italic, Slant backl slant expanded and condensed type.
02 04
5.3
Definition legibility and readability. Study of factors governing legibility and readability. Study of editing and proofreading of text copy. Study of different types of proof reading marks.
04 04
6.0 Typographic Measurement
Specific Objective: Explain need of typographic measurements
6.1
Need of typographic measurement, different units such as point, size. Face suitable for subject, suitable for printing process, Examples based on typographic measurements. Definition & unit of set measure &gauge of a page or face layout Definition of verso and recto format of a layout.
04 04
7.0 Imposition and Planning
Specific Objective: Compare in between different types of Imposition schemes Describe different page sizes
7.1
Concept and need of imposition and planning in typesetting. Concept of oblong and upright pages. Elements of a standard imposition scheme and their use. Comparison of different types of imposition schemes of text pages in layout.
03 04
7.2
Study of different types of graphic marks incorporated in an imposition scheme.
06 06 Page sizes, types of paper and their physical properties. Introduction to electronic imposition.
7.3 Graphic Design Considerations for various printed jobs such as newspaper, magazine, leaflet, folder, letterhead, visiting card, and envelopes etc.
02 04
7.4 Imposition schemes related to Binding Finshing Folding, Centre Sitch, Side stitch, Section Shilai, Perfectbinding, Albumetc
02 04
8.0 Desk Top Publishing Systems
Specific Objective: Describe Desk top Publishing
8.1
Concept of DTP and (EPC) Electronic Page Composition or (DAR) Digital Artwork and Reproduction. Comparison of traditional page make-up and assembly systems with electronic or digital make-up and assembly. 04 06 Brief overview of Desk Top Publishing Systems, their application areas, various related hardware and component parts of ideal DTP system.
8.2
Different DTP Page make-up software and main feature of ideal DTP software or package.
06 08 Brief overview of software DTP package in terms main features, application area, advantages and limitations.
Total 64 100
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
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Practical: Skills to be developed: Intellectual Skill:
1. The student shall understand the vital importance of the graphic design and typographic principles.
2. The student shall be able to identify the areas of time and cost saving during various stages of graphic reproduction.
3. The student shall be able to identify and arrange the recourses for the execution of graphic reproduction.
4. The student shall understand the required or eligible printing process for a given artwork or design
Motor Skill:
1. The student shall be able to prepare basic design for a given idea or visualization 2. The student shall be able to prepare color scheme or combination for a given idea or
visualization. 3. The student shall be able to prepare page make up and assembly for various types of to be
printed jobs such as magazine, newspaper and bookwork. 4. The student shall be able to prepare imposition for various types of to be printed jobs such
as magazine, newspaper and bookwork.
List of Practical:
1. Drawing various typefaces along with their dimensional attributes such as x-height, ascender and descender lines.
2. Graphic designing for display type (at least two) job. 3. Application and study of design principles making different types of graphic designs. 4. Preparation of different types of color wheel and scheme and symbol for a given graphic
product. 5. Preparation of thumbnail, rough layout, house style specimen and dummy for a given
graphic product. 6. Presentation of collection of various printed products newspaper, magazine advertisements,
letterheads highlighting design and layout making principles 7. Verification of casting off and copy fitting type setting approaches with the help of suitable
text editing application such as MS-Word and/or PageMaker. 8. Presentation of collection of various printed products newspaper, magazine advertisements,
letterheads showing page make up and assembly. 9. Preparation of Imposition scheme for 4, 8, and 16 pages of a given size and form in a full
sheet work style. 10. Preparation of Imposition scheme for 4, 8, and 16 pages of a given size and form in a half
sheet work style. 11. Preparation of visiting card, letterhead and classified advertisements using PageMaker
Corel Draw DTP package. 12. Type setting of text matter for bookwork and newspaper using suitable DTP package such
as PageMaker and/or Corel Draw
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13. Setting of a imposition scheme for 4, 8, 16 page full sheet work using DTP package. 14. Setting of a imposition scheme for 4, 8, 16 page half sheet work using DTP package.
A Student shall submit the Journal on above practical as a Term Work Learning Resources: Books: Sr. No Author Title Publisher
1 L. Heath Phototypesetting Watson-Guptill Publications
2 D. Wroldridge Letter Assembly in printing Pitman Publication, London
3 Geoff Barlow Typesetting & Composition Blue Print
4 Rebecca Bridge Altman PageMaker BPB Publication New Delhi
5 Hugh Speirs Introduction to Prepress BPIF Publishing
6 John Lewis Typography Design and Practice
Barrie and Jenkins Limited
7 H. S. Warford Design for Print Production JE. Reeve Fowkes
8 KailashTakale A handbook of typography NirmalaSadanPrakashan, New Delhi
9 B. D. Mendiratta Composing and Typography Printek Publications, New Delhi
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 17044 PC4 28
Course Name : Diploma in Printing Technology
Course Code : PC / PN
Semester : Fourth for PC and Third for PN
Subject Title : Manual Book Binding
Subject Code : 19044
Teaching and Examination Scheme:
Teaching Scheme Examination Scheme
TH TU PR PAPER
HRS TH PR OR TW TOTAL
01 -- 04 -- -- 50# -- 25@ 75
Notes:
Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.
Total of tests marks for all theory subjects are to be converted out of 50 and to be
entered in mark sheet under the head Sessional Work (SW).
Rationale:
This is a core Subject. After Printing is complete the printed sheets are required from be put
in a proper shape such as books, magazines, registers. For this Knowledge of various methods and
techniques of Binding are very essential.
General Objectives:
The student will be able to:
1. Develop the knowledge of manual binding operations.
2. Understand the use of Tools & Equipment and their care in Binding department.
3. Select different Binding Material and method to suit the product requirement.
4. Produce the final finished printed product with suitable method.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 17044 PC4 29
Learning Structure: Application Procedure Principles Concepts Facts
To Process Printed & Blank paper into finished product for the use of society, industry, offices and marketing
Manual Book binding and finishing
Stationery, files etc. binding
Book Repairing
Manual Operation-cutting, folding, gathering, insetting, securing, reinforcing, covering, decorating, repairing of old books
Pulling into pieces, Cutting folding, pasting, covering, lamination, varnishing, gold blocking
Understanding the printed products, kinds of jobs, cost of product, paper sizes, requirement and kinds of material, selection of procedures, planning deciding standards, department plant layout, purchasing material, store procedure, quality control standards and norms.
Methods used for each operation as single unit and their principles
Methods in each operation, economics of each process, need of operation, terminology etc.
Quires, make-up, calculations, office
requirement, sizes capacity, strength, durability, variety
of products
Life Value of the books, age, purpose, decoration.Eye appealing, cost/profitfactor. Market survey.Economics in operations, thefunctioning
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
MSBTE – Final Copy Dt. 11/12/2014 17044 PC4 30
Contents: Theory Topic 1: Introduction Hours
1.1 1.2 1.3
History and importance of binding. Classification and Divisions of binding. Parts of book
01
Topic 2: Material 2.1 2.2
Paper, board, covering material, reinforcement material, Securing, miscellaneous material. 03
Topic 3: Tools and Equipment 3.1 3.2 3.3
Forwarding Tools Finishing Tools Equipment used in binding
02
Topic 4: Paper sizes 4.1 4.2 4.3
Types of papers. British Standard Paper Sizes :- Merits and Demerits ISO Standard Paper Sizes :- Advantages and Disadvantages
02
Topic 5: Pre forwarding Operations 5.1 5.2 5.3
5.4 5.5
Receiving and Checking Printed Material Jogging, Counting, Cutting, Slitting, Trimming and Binder’s Aids Folding - Folding Styles, Folding Schemes, Hand Folding :- Merits and Demerits Making Up - Tipping in, Gathering, Insetting, Collating, Inter leaving Securing: Stapling, Thread Sewing, Adhesive Binding, Loose leaf binding
04
Topic 6: Forwarding Operations 6.1 6.2 6.3
End Papers- Properties, Selection, Types and Applications Spine Gluing, Smashing, Rounding, backing, lining Boarding Methods :- Attachments, Care
02
Topic 7: Finishing Operations 7.1 7.2 7.3 7.4
Different Covering Styles Suitability and Application Cover Decorations by Hand Tools Estimation for Binding Material
02
Total 16 Practical: Skills to be developed: Intellectual Skills:
1. Select proper material, methods and tools for particular job. 2. Material Estimation.
Motor Skills:
1. Correct production by using proper method and tools. List of Practical:
Introduction To Binding And Binder’s Tools, Machines And Equipments.
Making Quarter Bound Cut Flush Book.
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w.e.f. Academic Year 2014-15 ‘G’ Scheme
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Making Quarter Bound Cut Flush Turn-In Book.
Making Limp Binding Books.
Making Tear-Off and Perforated Pad.
Making Loose Leaf File.
Making Pocket Diary and Case Board.
Making Index Diary and Counter Foil.
Making Half and Full Bound Book.
Making Office and Box File by Multiple Punching Machines.
A student shall submit a journal and sample on above practicals as Term Work Learning Resources: Books:
Sr. No. Author Title of Book Publisher’s Name
1 L. C. Young Material in Printing Processes Focal Press, London
2 J. Odham Practical Printing and Binding --
3 Geoff & Potter Binding and Finishing Blue Print
4 A.G. Martin Finishing Processes in Printing Focal Press Ltd., London
5 Arther W. Johnson Manual For Book Binding Thames and Hudson
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