MINE PLANNING

Preview:

Citation preview

Consortium

RUSSIAN Company History• The Mining Company for Opencasts, Underground, infrastructure and

Washing Plants (GIPROSHAHT) was founded in 1929.

• The Mines, Infrastructure and Washery plants thus constructed and jointly-

operated with project owners under several hundred projects have found

successful application and are widely known all over the world. European

Ventures Ltd is the financial partner of Giproshaht and also responsible for

International project funding.

• During this period, First in the Soviet Union and later Russia there were

built, commissioned and operated 244 coal projects and 17 granite mines,

49 washery beneficiation plants & briquette plants.

• Since 1982 ‘GIPROSHAHT’ was appointed as the EXCLUSIVE Chief

International Project Organization under assistance of former USSR. Thus

several projects were successfully realized since this period Internationally

including INDIA .

International ProjectsBulgaria

International Projects

We take pride in the fact that a total of 52 projects for coal mines, 16 projects of Washery plants were developed Internationally in the following countries where construction and operation were made by local government under Soviet assistance including current Russia :

- for India – 14 coal mines, 2 washery plants were projected;

- for PRC – 23 projects of coal mines , 5 projects of washery;

- for Vietnam – 3 projects of coal mines , 4 projects of washery;

- for Bulgaria – 2 projects of coal mines;

- for Romania – 2 projects of coal mines;

- for Democratic People’s Republic of Korea –3 projects of coal

mines,1 project of a washery plant

- Currently 1-project at India is under planning stage, 2 Projects

at Indonesia at implementation stage , 1-project at Bulgaria

under operation and 12-projects in Russia under various stages

of planning-construction and operation.

Bucket Wheel Excavator

Focus India

INDIAN HISTORY

India has been a partner country for

GIPROSAHT since 1960s whereby several critical projects were executed of National Importance.

• Since 1983 until 1987, we worked in India. in the Central Mine Planning and Design Institute (CMPDI, Ranchi, India).

• Carried out mine planning together with educating and consulting Indian experts, and jointly planned coal mines and collieries such as

Jhanjra, Kapuria, Gidi-A, Umrer, Ramgahr, Talchir, Jayant, South Balanda, Mukunda-Jharia, Singrauli and others.

• We developed projects on modernization and improvement of coal mines Gidi-A (state of Bihar, India) and Umrer (state of

Maharashtra, India) to reach higher coal production and transfer Underground Mining into Open cast .

siberia P&H Dumper loading.mpg

Indo Russia collaboration

GIPROSHAKHT AND CMPDIL

INDIAN COLLABORATION WITH RUSSIA – 2002 report

GIPROSHAKHT has assisted Coal India Ltd in the

implementation of :

•Nigahi opencast project(Northern Coalfields Ltd.) Stagewise

construction of Nigahi coal stripping, the total capacity of 14 mln

tons of coal per year including 4.3 mln t at the first stage with

Coal Handling plants.

•Khadia opencast project (Northern Coalfields Ltd.),

•Jhanjra underground project (Eastern Coalfields Ltd.) including

re-engineering without hampering 500mtr shaft during 2002.

• Master planning of Talcher Coal mines.

Indian Projectsconsortium : European Ventures Ltd group

•Ib-valley & Korba coalfields

•Master planning of Singrauli Coal Field

•Deployment of Mining equipment at Sarishathali

Open Cast Coal mines owned by Integrated Coal

Mines Ltd-Asansol and contracted to G.S.Atwal & Co

(Engineers) Pvt.Ltd

E:\3-28-

2008(1)\2008032

7104930.mpg

Open Cast Projects55-Million tons CoalSUEK-Krasnoyarsk

Projects at a glance

COAL Projects concluded : 350 enterprises of coal and

shale industry with aggregate projected capacity more

than 300 millions tones of coal per year.

Some of the current projects under operation with Consortium Mine owners :

Afanasievsky Opencast Coal Mines : 4.5 MTPA

Suek Krasnoyarsk Opencast Coal Mines : 55.0 MTPA

Suek Krasnoyarsk Opencast Coal Mines Stage II : 25.0 MTPA

Suek Severnaya Underground coal mines : 2.7 MTPA

Suek Vorkutinskaya Underground coal mines : 2.1 MTPA

Suek VorgashorSkaya No.1 underground coal mines : 6.0 MTPA

Ugarural Kapitalnaya Underground Mines : 2.3 MTPA

Ugarural Intinskaya Underground Mine : 3.0 MTPA

Total Coal Production achieved in 2007 : 100.6 Million Tons per Annum

40-years old Open Cast Mine under operation producing 7-MTPY with our

onsite mining team

Ugarural Kapitalnaya

Projects at a Glance

Some of the current projects under operation with

Consortium Washery and Industrial complex owners :

Enisey Industrial Complex for Washery: 2.0 MTPA

Pedora Coal Washery : 6.9 MTPA

Severnaya project coal Washery : 3.4 MTPA

Vorkutinskaya Coal Washery : 2.1 MTPA

Intinskaya Coal Washery complex : 3.0 MTPA

Total Project production for 2007 : 17.4 Million Tons per Annum

Washery Projects – Some of our Current Operation

5. Intinskaya Washery since 1970

Capacity: 3 MLNTPA

Washery Projects – Some of our Current Operation

Raspadskaya Coal Preparation Plant

The factory meets the most advanced

engineering requirements and is

technically equipped for enrichment of

coal from Raspadskaya Mine, MUK-96 Mine

and Razrez Raspadsky. It was put into

commission in 2005.

The preparation plant has a minimum

capacity of 7.5 million tons of black coal

annually.

40-years old Open Cast Mine under operation having 9-seams producing 7-MTPY with strip

ration upto 1:10

DEVELOPMENT & IMPROVEMENT INITIATED IN VARIOUS TURN KEY CONTRACT MINING PROJECTS

ROAD, FACE & DUMP•Widening of Haul Road width initiated •Maintenance of compact flat surface with 4% rolling resistance

•Create protective inlet-outlet culverts for rain water discharge

•Doze face to reduce tire & Suspension damage•Use Road signage to control speed & for warnings•Maintain gradient / use diversions on high gradient•Reduce turning angle/radius at all crossings•Excavator angle and slope to be monitored•Dump Yard Dozing and Compacting•Ramp maintenance

•Operator and Driver training to be enhanced •Engine idling to be avoided•Point Man to be used to reduce idle time•Dumpers must maintain speed •Use proper Mine lighting•Between Shifts Preventive Maintenance is mandatory.•Check tyre preassure and cuts regularly•Efficient Load factor to be maintained•Systematic and Safe Maintenance program to be adopted•Maintain Equipment and Tyre Log Books•Maintain fast moving spares, tools, tackles•Train and observe safety and environmental norms

Drilling/Blasting Haulage Infrastructure

Maintenance Manpower Training

End to End Solution Provided

CERTIFICATION

Project Provider: Lafarge Cement

year of Initiation : 2004

Project name: Design and

Operation of Afanasievsky Open

Cast Mine

Mineral Capacity: 4.5 Million tons

per annum (strip ration 1:5)

Materials: Limestone, Jurassiclays

etc.

CERTIFICATION

Project Partner : SUEK-

Krasnoyarsk Co.

Project Name : Design and

Operation of Berezovsky Open

Cast Mine

Coal capacity: 55 Million Tons Per

Year (Strip ration 1:6)

Execution and operation in stages:

1965, 1975 and 2003

CERTIFICATION

Large projects Designed by

“Giproshaht” and under Consortium

Operation with SUEK

1. Severnaya Underground Mine

Stages: 1969, 1973, 1991 and 1993

Coal Capacity: 2.7 MTPY (Strip 1:9)

2. Vorkutinskaya Underground Mine

Stages: 1973, 1976, 1994, and 1996

Coal Capacity: 2.1 MTPY (Strip 1:6)

3. Vorgashorskaya No.1 Open Cast Mines

Stages: 1975, 1988 and 1992

Coal Capacity: 6 MTPY (Strip 1:4)

CERTIFICATION

Large projects Designed by

“Giproshaht” and under Consortium

Operation with URALUGOL:

1. Kapitalnaya Underground Mine

Stages: 1980, 1987 and 1990

Coal Capacity: 2.3 MTPY (Strip 1:6)

2. Intinskaya Underground Mine

Stages: 1965, 1975, 1979 and 1991

Coal Capacity: 3 MTPY (Strip 1:5)

3. Ural –1 Underground Mine

Stages: 1967, 1972 and 1975

Coal Capacity: 4.5 MTPY

CERTIFICATION

Large projects Designed by

“Giproshaht” and under Consortium

Operation with SUEK:

1. Project Partner :SUEK

Project Name : Design and Operation of

Open Cast Coal Mines at Krasnoyarsk

Capacity : 25-MTPY (Strip ratio 1:4)

Project initiation : Since 1975 and

redesigned in 1985

CERTIFICATION : WASHERIES

Large Washeries Designed by “Giproshaht”

and under Consortium Operation with SUEK:

1. Project Name : Pedora Washery since 1993

Capacity: 6.9 MTPY

2. Project Name : Severnaya Washery –

belongs to underground project since 2002

Capacity: 3.4 MTPY

3. Project Name : Vorkutinskaya since 1998

Capacity: 2.1 MTPY

4. Intinskaya Washery since 1970

Capacity: 3 MTPY

Drilling/Blasting Haulage Infrastructure

Maintenance Manpower Training

End to End Solution Provided

POWER TOOLS & APPLINCES CO LTD

GIPROSHAHT, RUSSIA

«Russian Institute of Open Pit or Underground Mine Design, Development and Turn Key Operation »

Giproshaht Russia: 6/2 Griboyedov canal, Saint Petersburg, 191011, Russia

South East Asian Office : 152 Peary Mohan Roy Rd, Kolkata -700 029

Ph: +91-33-4003-2151. Fax : +91-33-4003-2155.