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Gant chart screen(One week operation results data)
Analysis screen(Analysis of machining time and setup time)
Once the production schedule is input, operation will be performed automatically. Production results, system utilization and other data can be checked on the MAZATROL SmoothX and SmoothG CNC. If connected to a network (prepared by user), system data are accessible on office PCs, tablets and smart phones.
Home screen System monitoring screen
Missing tools display
Production scheudle display
Monitoring
System and production status are displayed visually. Monitoring of system operation is extremely convenient.
Production results display
A wide variety of graphs display the production results for convenient system utilization analysis.
Production schedule display
To assist the operator, displays such as the production schedule and the list of missing tools are available.
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MPP series 17.04.0 X 99J517117E0
Management software for multiple variety, small lot production
MP
P S
ER
IES
MPPS E R I E S
02
MPP series
MPP (18PC)
VARIAXIS i-600
MPP (12PC)
VARIAXIS i-600
Loading station
Unmanned operation system for small volume production
The MPP (MULTI PALLET POOL) is a new system to meet the increasing worldwide demand for automation. It is designed to provide high productivity for multiple variety, small lot production.
Compact multiple pallet stocker system
MPP
Stocker can be expanded after the initial installation of a MPP in response to increased production requirements
The operation and management of the MPP is performed by the same software used by the Mazak FMS system, which is highly regarded worldwide for its ease of operation and high productivity
Compact floor space for multiple pallet stocker
・ Automation is required on a limited scale
・ Limited floor space prevents a system with a horizontal pallet stocker from being installed
・ You can start with a single machine and add the multiple pallet stocker at a later date
MPPcan best beused when ;
series
All pallets are located the same distance from the center of the pallet stocker for smooth pallet changing.
Thanks to servo motors on all axes, pallet loading / unloading is fast and stable.
Loading station is designed with ergonomic considerations for excellent accessibility to workpieces.
VARIAXIS i-600
5-axis
MPP compatible machines
HCN-4000(MAZATROL SmoothG)
Horizontal machining center
03
MPP (6PC)
VARIAXIS i-600
Simultaneous 5-axis vertical machining center
High speed, high accuracy horizontal machining center
0504
HCN-4000Variaxis -600
Flexible pallet stocker capacity
6, 12 and 18 pallet storage capacities are available.
Compact floor space requirement
When compared to systems with horizontal pallet stockers, the same amount of pallets can be stored in a smaller floor space.
Compact floor space requirement
When compared to systems with horizontal pallet stockers, the same amount of pallets can be stored in a smaller floor space.
6 PC
3 pallets × 2 levels
12 PC
6 pallets × 2 levels
18 PC
6 pallets × 3 levels
Flexible pallet stocker capacity
10 and 16 pallet storage capacities are available.
5 pallets × 2 levels 8 pallets × 2 levels
10 PC 16 PC
Workpiece specifications Workpiece specifications 630 mm (24.8")
900
mm
(35.
43")
Φ630 mm × H900 mm (Φ24.8" × 35.43")
400 kg (882 lbs) HCN-4000
HCN-4000
Max. load (without pallet)
Max. workpiece size (without pallet)
300 kg (661 lbs)
Φ600 mm × H425 mm (Φ23.62" × 16.73")
VARIAXIS i-600
VARIAXIS i-600
Max. load (without pallet)
Max. workpiece size (without pallet)
MPP (12 PC)+
VARIAXIS i-600
MPP (16 PC)+
HCN-4000
Loading station Loading station
(MAZATROL SmoothG)
VARIAXIS i-600
400 mm × 400 mm (15.75" × 15.75")300 kg (661 lbs)
Φ600 mm × H425 mm (Φ23.62" × 16.73")
6/12/18
Number of pallets Pallet sizeMax. load (without pallet) Max. workpiece size (without pallet)
MPP (VARIAXIS i-600) specifications
HCN-4000
10 / 16400 mm × 400 mm (15.75" × 15.75")
400 kg (882 lbs)Φ630 mm × H900 mm (Φ24.8" × 35.43")
Number of pallets Pallet sizeMax. load (without pallet) Max. workpiece size (without pallet)
MPP (HCN-4000) specifications
600 mm (23.62")
425
mm
(16.
73")
2-level 18 PC stocker system
+ VARIAXIS i-600 (120 tool magazine)
MPP (18 PC)
+ VARIAXIS i-600 (120 tool magazine)
2-level 16 PC stocker system
+ HCN-4000 (120 tool magazine)
MPP (16 PC)
+ HCN-4000 (120 tool magazine)
9313 mm (366.65")
8876 mm (349.45")
Floor space 56.71 m2 (610 ft²)
51.3 % Smaller
8252
mm
(324
.88"
)
4217
mm
(166
.02"
)
Floor space 37.43 m2 (403 ft²)
30.2 % Smaller
Floor space 56.25 m2
Floor space 39.24 m2 (422 ft²)
4633
mm
(182
.4")
7469 mm (294.06")
8470 mm (333.46")7531
mm
(289
.5")
Gant chart screen(One week operation results data)
Analysis screen(Analysis of machining time and setup time)
Once the production schedule is input, operation will be performed automatically. Production results, system utilization and other data can be checked on the MAZATROL SmoothX and SmoothG CNC. If connected to a network (prepared by user), system data are accessible on office PCs, tablets and smart phones.
Home screen System monitoring screen
Missing tools display
Production scheudle display
Monitoring
System and production status are displayed visually. Monitoring of system operation is extremely convenient.
Production results display
A wide variety of graphs display the production results for convenient system utilization analysis.
Production schedule display
To assist the operator, displays such as the production schedule and the list of missing tools are available.
1
2
3
MPP series 17.04.0 X 99J517117E0
Management software for multiple variety, small lot production
MP
P S
ER
IES
MPPS E R I E S
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