New Sorting Solutions for Residential/ Commercial Paper ... HottensteinF.pdfNew Sorting Solutions...

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NY Federation Conference, Bolton Landing, May 2017

New Sorting Solutions for Residential/ Commercial Paper and Flexible Packaging

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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application

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50 Years of Innovative Solutions CP Global owned by the Davis Family in San Diego,

Operation (275 employees)

Manufacturing (325 employees)

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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application

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CIRRUS® FiberMax™: Color, NIR + Metal

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CIRRUS ® Optical Sorter Installation

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CIRRUS ® Optical Sorter Installation

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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application

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Optical Sorting - Why/How/When?

Value Addition Quality Improvement Quantity Improvement

New Facilities Retrofits

Consistency Improvement Manual Labor Reduction Worker Safety Improvement

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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application

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As important as the Sensor Technology! Liberation (Shredding) Sizing, Removal of Fines Light vs. Heavy Separation (Air Classification) Removal of Ferrous Metals Pre-Separation of Non-Ferrous Metals Evenly spread single-layer material, avoid surges Smart Mechanical System Design

Material Preparation & Pre-Processing

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Material Spread Over Width & Time / BAD

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Material Spread Over Width & Time / BETTER

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Material Spread Over Width & Time / BEST

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Continuously Optimized User Interface

INTUITIVE LEARNING SOFTWARE facilitates adaptability

to the ever evolving ton

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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application

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Flexible Packaging Sorting Applications

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Flexible Packaging Sorting Challenge

LDPE Film from Fiber PE from Mixed Film Color Sorting of Film

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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application

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10-15TPH C&I

INPUT

Manual Pre-Sort

Ferrous

MSS CIRRUS

CP OCC Screen

Magnet

Large Film

Large Ferrous

Residue

Large Wood

OCC

CP Fines Screen

<2” Fines Containers Manual

QC

Manual QC

HDPE

PET

Mixed Fiber

UBC Eddy- Current

Residue

Commercial Fiber Project / Flow

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Commercial Fiber Project / 3D Design

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Commercial Fiber Project / 3D Design

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Commercial Fiber Project / BEFORE

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Commercial Fiber Project / BEFORE

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Commercial Fiber Project / AFTER

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Commercial Fiber Project / AFTER

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Commercial Fiber Project / INPUT

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Commercial Fiber Project / INFEED

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Commercial Fiber Project / INPUT

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Commercial Fiber Project / PRE-SORT

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Commercial Fiber Project / METALS

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Commercial Fiber Project / OCC SCREEN

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Commercial Fiber Project / OCC

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Commercial Project / CIRRUS® FiberMax™

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Commercial Fiber Project / CONTAINERS

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Commercial Fiber Project / CONTAINERS

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Commercial Fiber Project / MIXED PAPER

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Commercial Fiber Project / VIDEO

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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application

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Residential Fiber Project / BEFORE

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Residential Fiber Project / BEFORE

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2D

3D

3D

Residential Fiber Project / BEFORE

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Residential Fiber Project / AFTER

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Mixed Paper

2D

3D + Trash

Residential Fiber Project / AFTER

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Residential Fiber Project / CIRRUS® FiberMax™

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Residential Fiber Project / CIRRUS® FiberMax™

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Video

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Up to 10 tons/hr throughput 800 vs. max 360 picks/minute 2 vs. 8 QC Sorters 3% vs. 10% Prohibitives

CIRRUS® FiberMax™ / Results

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Questions?