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NY Federation Conference, Bolton Landing, May 2017
New Sorting Solutions for Residential/ Commercial Paper and Flexible Packaging
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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application
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50 Years of Innovative Solutions CP Global owned by the Davis Family in San Diego,
Operation (275 employees)
Manufacturing (325 employees)
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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application
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CIRRUS® FiberMax™: Color, NIR + Metal
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CIRRUS ® Optical Sorter Installation
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CIRRUS ® Optical Sorter Installation
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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application
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Optical Sorting - Why/How/When?
Value Addition Quality Improvement Quantity Improvement
New Facilities Retrofits
Consistency Improvement Manual Labor Reduction Worker Safety Improvement
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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application
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As important as the Sensor Technology! Liberation (Shredding) Sizing, Removal of Fines Light vs. Heavy Separation (Air Classification) Removal of Ferrous Metals Pre-Separation of Non-Ferrous Metals Evenly spread single-layer material, avoid surges Smart Mechanical System Design
Material Preparation & Pre-Processing
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Material Spread Over Width & Time / BAD
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Material Spread Over Width & Time / BETTER
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Material Spread Over Width & Time / BEST
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Continuously Optimized User Interface
INTUITIVE LEARNING SOFTWARE facilitates adaptability
to the ever evolving ton
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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application
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Flexible Packaging Sorting Applications
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Flexible Packaging Sorting Challenge
LDPE Film from Fiber PE from Mixed Film Color Sorting of Film
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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application
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10-15TPH C&I
INPUT
Manual Pre-Sort
Ferrous
MSS CIRRUS
CP OCC Screen
Magnet
Large Film
Large Ferrous
Residue
Large Wood
OCC
CP Fines Screen
<2” Fines Containers Manual
QC
Manual QC
HDPE
PET
Mixed Fiber
UBC Eddy- Current
Residue
Commercial Fiber Project / Flow
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Commercial Fiber Project / 3D Design
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Commercial Fiber Project / 3D Design
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Commercial Fiber Project / BEFORE
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Commercial Fiber Project / BEFORE
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Commercial Fiber Project / AFTER
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Commercial Fiber Project / AFTER
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Commercial Fiber Project / INPUT
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Commercial Fiber Project / INFEED
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Commercial Fiber Project / INPUT
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Commercial Fiber Project / PRE-SORT
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Commercial Fiber Project / METALS
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Commercial Fiber Project / OCC SCREEN
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Commercial Fiber Project / OCC
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Commercial Project / CIRRUS® FiberMax™
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Commercial Fiber Project / CONTAINERS
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Commercial Fiber Project / CONTAINERS
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Commercial Fiber Project / MIXED PAPER
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Commercial Fiber Project / VIDEO
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Presentation Agenda CP Group Overview Sensor Technologies Utilized / CIRRUS FiberMax™ Why/How/When to Choose Optical Sorting? Material Preparation + Pre-Processing Input Material Composition / New Materials Commercial Fiber Application Residential Paper Application
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Residential Fiber Project / BEFORE
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Residential Fiber Project / BEFORE
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2D
3D
3D
Residential Fiber Project / BEFORE
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Residential Fiber Project / AFTER
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Mixed Paper
2D
3D + Trash
Residential Fiber Project / AFTER
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Residential Fiber Project / CIRRUS® FiberMax™
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Residential Fiber Project / CIRRUS® FiberMax™
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Video
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Up to 10 tons/hr throughput 800 vs. max 360 picks/minute 2 vs. 8 QC Sorters 3% vs. 10% Prohibitives
CIRRUS® FiberMax™ / Results
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Questions?
