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On-site Hydrogen GeneratorsHydrogenics’ value proposition
Marcoen Stoop
Sales director ASIA
1Confidential. Cannot be distributed without Hydrogenics' approval.
Who we are, what we do
Hydrogenics’ technology
Our field experience & solutions
Hydrogenics’ value proposition
2
Confidential. Cannot be distributed without Hydrogenics' approval.
In a nutshell
Global provider of
On-site hydrogen water electrolysers
Energy Storage systems
H2 fueling stations & Fuel cells systems
Since over 60 years
145 employees
Listed on NASDAQ (HYGS) and TSX (HYG)
Own R&D and product development
Over 1,800 projects deployed in >100 countries
3Confidential. Cannot be distributed without Hydrogenics' approval.
Company History
The Electrolyser Corporation (Toronto, Canada) (atm.electrolysis)
Vandenborre Hydrogen Systems (Belgium) (press.electrolysis)
Hydrogenics (Toronto) (PEM Fuel cells test systems)
The Electrolyser Corporation & Hydrogenics go public
The Electrolyser Corporation renamed Stuart Energy
Stuart Energy acquires Vandenborre
Hydrogenics acquires Stuart Energy
1948
1987
1995
2001
2003
2005
Confidential. Cannot be distributed without Hydrogenics' approval.
Hydrogenics Europe
5
12’260 m2 (Factory area: 4’600M2)
76 Employees
Global Service (9 people)
Hydrogen water electrolysers and H2 turnkey solutions
Sales & Service offices (N. America, China, India, Indonesia, Russia)
Control over the entire supply chain (from production to after-sales)Confidential. Cannot be distributed without Hydrogenics' approval.
6
Systems Testing
Cell Stack Assemly & Testing
Offices and R&D
Warehouse &Incoming Inspection
Production Hall
Membrane Production
Confidential. Cannot be distributed without Hydrogenics' approval.
7
Final Skid & Container Integration
Skid/System Assembly
Welding area (certified)Oxygen cleaning
Production Hall
Confidential. Cannot be distributed without Hydrogenics' approval.
Who we are, what we do
Hydrogenics’ technology
Our field experience & solutions
Hydrogenics’ value proposition
8
Confidential. Cannot be distributed without Hydrogenics' approval.
Electrolysis of Water
9
Electrochemical reaction that splits water into Hydrogen and Oxygen, using electricity.
It is a 100% emission free and carbon-free process
2H₂O + Electricity 2H₂ + O₂
Confidential. Cannot be distributed without Hydrogenics' approval.
The cell stack: in-house core technology
Electrode:
Anode (O2)
IMET® Membrane
Electrode:
Cathode (H2)
No asbestos!!
Bipolar plate Bipolar plate
Membranes = Gas separation
allowing ionic conductivity (OH-)
Confidential. Cannot be distributed without Hydrogenics' approval.
H2
H2 Structural ring
The cell stack: in-house core technology
O2 Strutural ring
Sealing
02
Electrolyte return lines
Separation between H2 O2
Cells are assembled electrically in series, hydraulically in parallel.
Confidential. Cannot be distributed without Hydrogenics' approval.
The cell stack: in-house core technology
Confidential. Cannot be distributed without Hydrogenics' approval.
13
Alkaline electrolysis: 30% vol. KOH
Developed & manufactured internally
Pressure: 30barg
Capacities: 10 - 15Nm3
Lifetime: 60’000 hours (2 years full warranty)
Hydrogen purity: 99.9% (99.998% after HPS)
• < 1000 ppm O2 in H2
• 12ppm N2
• H2O saturated
The cell stack: in-house core technology
Confidential. Cannot be distributed without Hydrogenics' approval.
14
Balance of Plant: In-house expertise
Over 1’800 projects since 1948
Unique expertise in BOP engineering and assembly
Confidential. Cannot be distributed without Hydrogenics' approval.
Option: Oxygen use
15
Balance of Plant: In-house expertise
HPS (hydrogen purification system) H2= 99.998%
Gas Separators
Coalescent filter:• Captures moisture• Gas cooling
Cell Stack
Heat Exchangers for Electrolyte cooling
Confidential. Cannot be distributed without Hydrogenics' approval.
Break tank (25L)
Option: Online purity measurement (Dew point and OTH)
HTO measurement (Alarm: 1.5 vol%
Shutdown: 1.75 vol%)
No KOH losses!
Demin water inlet
16
Balance of Plant: In-house expertise
Confidential. Cannot be distributed without Hydrogenics' approval.
Capacities:
• 10 Nm3/h
• 15 Nm3/h
• 20 Nm3/h (2 stacks)
• 30 Nm3/h (2 stacks)
17
Balance of Plant: In-house expertise
Confidential. Cannot be distributed without Hydrogenics' approval.
Control & Power cabinet
• PLC (Siemens S-7)
• Exter touch screen
• Rectifier
• Transformers
• Microprocessor controlled
• UPS (Uninterruptible Power Supply)
• Hard wired safety
18
Confidential. Cannot be distributed without Hydrogenics' approval.
• Every HySTAT® system is designed from an “integrated safety” perspective:
• 1st priority: elimination of actions likely to create a hazardous situation;
• 2nd priority: prevention of hazardous situations by integrated safety features;
• 3rd priority: mitigation of the effects of an occurring incident.
• PROFIsafe protocol ensuring a safe shut down in case of control failure (PLC)
• Fail safe logic for all parameters (over 30 parameters controlled)
• Uninterruptible Power Supply (UPS): ensures a safe shutdown in case of power
failure
• Constant monitoring of gas purity (HTO)
• Inherent safe design (passive safety) allowing the unit to perform emergency
depressurization mechanically when the control features are down
Safety & Quality: Our first focus
19
Safety & Quality: Our first focus
Confidential. Cannot be distributed without Hydrogenics' approval.
• Minimal gas presence in the system (only few Nm3 at full production)
• Multiple redundancy on critical safety parameters.
• Safety switched on critical parameters triggering an alarm or stopping the unit (eg.
electrolyte level, cell stack t°, pressure in the system,…).
• Complete risk evaluation process performed
• ISO 9001, 14001 and OHSAS 18001
• Following the most stringent standards:
• EC (ATEX directive 94/9/EC), (NRTL or Rostechnadzor as an option)
• New Machine Directive (2006/42/EC)
• ISO 22734/1 (onsite hydrogen generation) and ISO 12100 (safety of machinery).
• IEC 61508, 62061 and 61511 (Functional Safety of electronic related systems)
20
Reliability & Automation
High quality equipment & strong engineering
• 15 Engineers constantly looking for improvements
• SS316L stainless steel
• Use of recognized equipment suppliers (Swagelock, Rittal,…)
• Solid engineering for a safe and simplified system
Ex: Remote I/O less interconnections lower risk of failures, increased safety
Confidential. Cannot be distributed without Hydrogenics' approval.
21
Reliability & Automation
Automation for simple use & maintenance
• Automatic production and self-controlled system
• Automatic H2 pressure & flow control
• Cooling automation
• Exter touch screen and remote monitoring
Confidential. Cannot be distributed without Hydrogenics' approval.
22
Complete Hydrogen system packages
Confidential. Cannot be distributed without Hydrogenics' approval.
Unique know-how in setting up complete H2 systems
• Electrolyser, HPS, Central Control & Power
• Medium pressure storage
• Compression
• High pressure storage
• Bottle filling station
• Pressure reduction station
• Nitrogen station
• PC station
• Interconnection equipment
• Supervision & Startup
Who we are, what we do
Hydrogenics’ technology
Our field experience & solutions
Hydrogenics’ value proposition
23
Confidential. Cannot be distributed without Hydrogenics' approval.
24
Complete Indoor hydrogen solutions
Confidential. Cannot be distributed without Hydrogenics' approval.
Setup 1: 30barg solution
Gresik – Indonesia
• 2 x 30Barg Electrolysers (1 backup)
• HPS (H2 purification)
• Control & Power cabinets
• 3 x 30M3 (or 15M3) vessels (3 x 880Nm3 H2)
• Interconnection equipment
• Nitrogen Station
• PC station
• Supervision & Startup
25
Complete Indoor hydrogen solutions
Confidential. Cannot be distributed without Hydrogenics' approval.
Setup 1: 30barg solution
*HPS: Hydrogen Purification System
Cooling
Water
H2
Demin Water
Control &
Power B
Electrolyser
A (30barg)
Feed
water
tank
Feed
water
tank
Electrolyser
B (30barg)
N2 station
HPS*
HPS*
H2
Online purity
with blow off
Online purity
with blow off
Control &
Power A Storage Tank
(30barg)
Storage Tank
(30barg)
Storage Tank
(30barg)
Pressure reduction
Use
r p
roce
ss
26
Complete Indoor hydrogen solutions
Confidential. Cannot be distributed without Hydrogenics' approval.
Setup 1: 30barg solution setup advantages
• Less equipment
• Easy setup and installation
• Limited moving parts (no compressors) higher reliability
• Lower maintenance required
• No high pressure on site
• Lower investment costs
• Smaller footprint
• 10 – 15 – 20 - 30Nm3/h
27
Complete Indoor hydrogen solutions
Confidential. Cannot be distributed without Hydrogenics' approval.
Setup 2: 150 to 200barg solution setup
• 2 x 30Barg Electrolysers (1 backup)
• HPS (H2 purification)
• Control & Power cabinets
• 2 x Compressors (150 to 200barg)
• Interconnection equipment
• Nitrogen & PC station
• High pressure storage
• Supervision & Startup
Gresik – Indonesia
28
Complete Indoor hydrogen solutions
Confidential. Cannot be distributed without Hydrogenics' approval.
Setup 2: 150 to 200barg solution setup
Delivered
H2
H2
Demin Water
Control &
Power B
High pressure storage
(150 - 200bar)
Use
r p
roce
ss
Pressure reduction
Electrolyser
A (30barg)
Feed
water
tank
Feed
water
tank
Electrolyser
B (30barg)
N2 station
Cooling
Water
HPS*
HPS*
H2
Buffer
Tank
(60L)
Compressor
(150 to 200bar)
Buffer
Tank
(60L)
Compressor
(150 to 200bar)
Online purity
with blow off
Online purity
with blow off
Pressure reduction
Control &
Power A
Bottle/Rack filling station
Bottle Racks
Vacuum
pump
Optional
29
Complete Indoor hydrogen solutions
Confidential. Cannot be distributed without Hydrogenics' approval.
Setup 2: 150 to 200barg solution setup
Cooling
Water
Buffer
Tank
(60L)
Compressor
(150 to 200bar)
Buffer
Tank
(60L)
Compressor
(150 to 200bar)
H2
Demin Water
Control &
Power B
Electrolyser
A (30barg)
Feed
water
tank
Feed
water
tank
Electrolyser
B (30barg)
N2 station
HPS*
HPS*
H2
Online purity
with blow off
Online purity
with blow off
Control &
Power A
Bottle/Rack filling station
Bottle Racks
Vacuum
pump
Bottle/Rack filling station
Bottle Racks
Vacuum
pump
30
Complete Outdoor hydrogen solutionsContainerized systems advantages
• Fully integrated in 30Ft housing
• No building required
• Complete ventilation system
• All equipment interconnected inside the housing
• Limited zoning & footprint
• Lower investment costs
• 10 – 15 – 20 - 30Nm3/h
• 150 to 200barg
Confidential. Cannot be distributed without Hydrogenics' approval.
31
Complete Outdoor hydrogen solutionsContainerized systems: General purpose room
Confidential. Cannot be distributed without Hydrogenics' approval.
Control & Power Cabinet
Chiller
ROS system (option)
Easy inlet for power cables
32
Complete Outdoor hydrogen solutionsContainerized systems: Process room
Confidential. Cannot be distributed without Hydrogenics' approval.
Compressor (30 to 150-200barg
Electrolyser
Low pressure buffer vessel
33
Complete Outdoor hydrogen solutionsContainerized systems and peripherals
Confidential. Cannot be distributed without Hydrogenics' approval.
• 30Ft housing including:
• Electrolyser
• Compressor (160barg)
• HPS (H2 purification)
• Cooling
• Controls
• Bottle filling station
(storage and backup)
• Bottle racks
• Interconnection piping
• Supervision
• Startup
Shuaibah III – Saudi Arabia
34
Complete Outdoor hydrogen solutionsContainerized systems and peripherals
Confidential. Cannot be distributed without Hydrogenics' approval.
Design for Low Ambient
Temperature of -40C (-60C)Design for High Ambient
Temperature of 50C and
Desert/High Dust Concentration
Who we are, what we do
Hydrogenics’ technology
Our field experience & solutions
Hydrogenics’ value proposition
35
Confidential. Cannot be distributed without Hydrogenics' approval.
Our product added value
36
• Complete turnkey solutions
(H2 generator, compressor, storage, installation equipment, supervision & startup)
• Detailed installation and maintenance manuals
• No KOH losses
• Fully-automated production
• 30barg pressure (without compressor)
• Robust design and high reliability (many units in operation)
• Reduced and simple maintenance (limited moving parts, no KOH pump)
• Compliant to all major international standards
• Highest industrially available safety philosophy
Confidential. Cannot be distributed without Hydrogenics' approval.
Over 360 worldwide industrial units since 2001
37
Guatemala: Merchant Russia: Float Glass
Greece: Solar IndustryChina: Merchant Gas
Romenia: Float Glass
Ukraine: Metallurgy
For a variety of industrial applications from 10 to 480Nm3/h
Confidential. Cannot be distributed without Hydrogenics' approval.
10 Power plant projects every year
38
Shoiba, Saudi Arabia Camden, South Africa
Vung Hang, Vietnam Jiuquan, China
Kirishi, Russia
Verve Energy, Australia
Confidential. Cannot be distributed without Hydrogenics' approval.
Hydrogenics, recognized by major companies
39Confidential. Cannot be distributed without Hydrogenics' approval.
Hydrogenics’s team added value
40
• Direct contact with the manufacturer
• Project Management team
• Support during civil works and project phase
• Team of 70 highly skilled people
• Safety and reliability is our main concern
• 60 years of experience and professionalism
• More than 360 units delivered since 2001
• ISO 9001, 14001 and OHSAS certified
• Worldwide start-up and After-sales service
• Recognized by major companies
Confidential. Cannot be distributed without Hydrogenics' approval.
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