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Securefold R-Loc Non-Mortice 100kg
Fitting Instructions for top hung exterior folding doors with NON-MORTICE HINGES
SYSTEM CAPACITYMaximum leaf height- 3300mm Maximum leaf weight- 100kgMaximum leaf width- 1000mm Maximum leaf thickness- 35-68mm
On systems using door leaves that are narrow and thick and the hypotenuse is morethan the door width x 1.004 then a risk of camming exists (see diagram 12).*For doors between 35-44mm an alternative to the Securefold flushbolt is required.**For thicker or thinner doors please contact PC Henderson Technical Departmenttechnical@pchenderson.com
ALTERNATIVE ALUMINIUM THRESHOLD SF94T SUPPLIED BY PCH - COMES COMPLETEWITH 94P AND ENDCAPS AND IS PREDRILLEDFOR DRAINAGE. REFER TO PAGE 9
JAMB CAP GASKET
TRACK FIXING(NOT BY PCH)
JAMB CAP IN LINE WITH TRACK
52
212
140
39
JAMB CAPIN LINE WITH TRACK
SFW1
SFW2
SFW2SFW1
36
SFW2-50
SFW1-50
SF4-50
SFW9
Diagram 1
Diagram 2
Diagram 3
INSIDE OUTSIDE
Diagram 4
1
HENDERSON
PIVOT SET KITSFW1
PIVOT SET KITSFW1
SFW9(OPTIONAL)
INTERMEDIATEHANGER SET KITSFW4
END HANGER SET KITSFW2LSFW2R
PREPARATIONSFW1 - Pivot Assembly SetSFW2R - End Hanger Set Right HandSFW2L - End Hanger Set Left HandSF3 - Hinge Set with HandleSF4 - Intermediate Hanger SetSF5 - Hinge Set Inward OpeningSF6 - Hinge Set Offset Inward OpeningSF7 - Hinge Set Offset Outward OpeningSFW8 - Rebated End Hanger MeetingSFW9 - Pivot Hinge for Doors Over 2200mm High (Optional)SF10 - Face Fix Handle (Optional)
Diagram 5
Diagram 6
SFW1SFW1SFW2LSFW2L SFW1SFW1SFW1SFW1 SF4SF4SF4
SFW1SFW1 SFW1SFW8 SFW1 SFW1SFW1 SFW8SF4SFW2RSF4
SFW1SFW1 SFW1SFW1 SFW1SFW1 SF4 SF4SFW2LSF4SF4
SFW2LSFW1SFW2L SFW1SFW1 SF4 SF4SF4 SF4SF4
SFW1 SFW1SFW2R SFW1SFW1 SFW1 SF4 SF4SFW1 SF4SFW2R
SFW1 SFW1 SFW1SFW1 SFW1 SFW1 SF4 SFW8SFW2LSF4SFW8
SFW1 SFW1 SFW1SFW1 SFW1 SFW1 SF4 SF4SFW2RSF4SF4
SFW1 SFW2RSFW1 SFW2R SFW1 SF4 SF4SF4SF4SF4
2
OR USE ALUMINIUMTHRESHOLD BY PCH
12mm LESS THANDOOR THICKNESS
Preparing the opening
Ensure the opening is square and all load bearing areas are suitable for the weight of the system. Take particular care to ensure there issufficient strength in the structure above the opening to take the concentrated weight of the doors, when in the open stacked position.The Securefold system provides 10mm of horizontal and vertical adjustment. Use a plumb line to ensure that the centre line of the trackand the centre line of the channel are offset by 19mm.
Preparing the door frame
Diagram 7
Diagram 8
Diagram 9
Diagram 10
3
Refer to page 10FRAME AT HEAD FRAME CORNERS OPTIONAL SFW9
Preparing the door leaves
Door leaf width calculation1. Decide how many door leaves you want in the opening.2. Add together all the 3mm clearances required between door leaves and 6mm between the door and the jambs (there will be one
more than the number of door leaves). This is the total clearance figure.3. Measure the finished opening width (W) and deduct from this the total clearance figure.4. Divide this new figure (finished opening width minus total clearance) by the number of doors to produce the actual door width. (N.B.
all doors with the Securefold system are the same width).
For example: For a 4 door leaf system with a finished opening width of 2345mm the door leaf width would be 2345mm minus (3x3mm)+ (2x6mm) divided by 4 (number of door leaves) = 581mm.
Door leaf height calculationLeaf height = finished opening height (see diagram 7) minus 66mm.
Diagram 11
Diagram 12
Door sealsPrepare the door leaves to accept theAQ63B seal.
4
PREPARING THE DOOR LEAF
AT THE JAMB BETWEEN DOOR EDGES
Diagram 13
Meeting doorsUse the SFW8 set for 2+2, 4+4, plusother multiples of rebated and squareedge timber door configurations.
21 621 6 6
6
6
SFW2L End hangerdoor set (Left)
SFW2L End hangerdoor set (Left)
SFW8 Meetingdoor set
SFW8 Meetingdoor set
Add 10mm to thewidth of each leafto create rebate
ENDHANGERLEAF
ENDHANGER
LEAF
ENDHANGER LEAF
ENDHANGER
LEAF
ENDHANGERLEAF
SWINGLEAF
ENDHANGER LEAF
SWINGLEAF
11 11
11
11
Add 10mm to thewidth of each leafto create rebate
KIT SFW1
SFW9
KIT SF4 KIT SFW2L, KIT SFW2Rand SFW8
Door hardware positioning
End door leaf preparation
Diagram 14
Diagram 15
5
7.5mm check In for SF1, SF2 and SF8
25
Square edged timber door Rebated meeting timber doors
25
20
10
20
100
100
6
Door hardware attachment
Diagram 16
OUTSIDEINSIDE
OUTSIDE INSIDE
OUTSIDE
INSIDE
Kit SF4
Kit SFW2L (or SFW2R)Kit SFW1
OUTSIDEINSIDE
Kit SFW8
IF USED WITH A SWING DOOR ATTACH THEMIDDLE SECTION OF ALL THREE HINGES TO
THE SWING DOOR
CARE POINT
INSTALLATION
1. Ensure that you have all the required parts. Unpack thecomponents and identify the parts. Lay the parts on theground in the same configuration as they will be wheninstalled. It is recommended that a light smear of generalpurpose grease is applied to all bolts prior to assembly.
2. Cut the track to the required length and pre-drill forfixings in accordance with diagram 17. Please note that theextra fixings are required where the doors stack together.
3. Cut the channel to the required length and fit in the sill.Drill drainage holes (see diagram 1).
4. Remove all the wheel assemblies and pivot block fromthe hanger and pivot bolts, and disassemble top pivotblock assembly. Move bolt hold to unwind/unlock.
5. Slide the wheel assemblies and track pivot block intothe track in the correct order, orientation, and positionand fix the track in position. Reassemble top pivot blockassembly (see diagram 18).
6. Remove the bottom pivot assembly and guide rollerassembly (see diagram 19). Disassemble the bottom pivotassembly.
7. For installation, assemble leaves in pairs via the hinges.To improve the ease of installation pre-drill pilot holes forall hinge parts. Fit kits SFW1, SF7,SF4 and SFW9(optional) to first pair of leaves. Please ensure all 4 screws are fixed per end hinge.
8. Screw the bottom anchor of the bottom pivot assemblyto the base of the channel 14mm from the jamb. Pleasenote, the screw nearest the end of the bottom anchor isclosest to the jamb (see diagram 20). Reassemble the pivotassembly leaving the clamping screws loose (see diagram 24).Line up flats, turn to tighten (audible clicks).
9. Suspend pairs of leaves by engaging top pivot andhanger bolts using 5mm allen key supplied (see top ofdiagram 19).
10. Attach the bottom pivot and guide assembly to theirrespective hinges, adjust the bottom pivot side platesposition so that it engages with the hinge bolt. Tightenpivot and guide strap bolts (see diagram 21).
11. Lift the next pair of leaves into position and supporttheir weight by screwing the hanger strap bolt into thehanger wheel assembly and fixing the second and thirdleaves together.
12. Continue this procedure until all leaves are fitted.
7
Diagram 19
Diagram 18
Diagram 20
BOTTOM ANCHOR
CHANNEL
TOP PIVOT SECURING BLOCK
PIVOT SECURING BLOCK HEXBOLTS
PIVOT CAM
R-LOC PIVOT ADJUSTER
PIVOT CLAMP PLATE
ADJUSTMENT LOCK OFFBOLTS
JAMB
Diagram 21
BOLT
UNLOCK
Diagram 17
30 30
ADJUSTMENT
8
Height Adjustment (± 3mm)
1. Close leaves and adjust the door height to achieve an equalgap between the top of the leaves and the track (a 9mm gap isrecommended). (see diagram 22).
2. To adjust turn strapbolt (audible clicks)
To adjust down slide and hold bolt head at the sametime loosening strapbolt
Lateral Adjustment
1. With the unit still in the closed position, slide the set ofleaves towards the jamb to obtain the desired gap between thejamb and the pivot door. A gap of 6mm is recommended usingthe adjustment cam. Once in position tighten the clamp screws.(see diagram 24).
2. Fold the leaves and adjust the bottom side plate using theallen key provided so that the gap between the door and thejamb is the same over the full length of the door.
3. Tighten the two clamping screws to lock the side plate tothe bottom anchor.
CARE AND MAINTENANCE
To provide years of trouble free operation, it is recommendedthat the track is kept free from dirt and debris. Periodicallyreplace the general purpose grease on all bolts. To prolong theappearance of the exposed hinge parts, it is recommended theyare periodically washed with soap and water. Maintenance isrequired on all components including stainless steel to validatemanufacturers warranty. For further maintenance details pleaserefer to our website.
Diagram 24ADJUSTMENT
CLAMP SCREW
BOTTOM ANCHOR
JAMB SIDE
BOTTOM SIDEPLATE
CLAMP SCREW
ADJUSTMENT CAM
INSIDE
Diagram 22
LINE UP FLATS
SF4 ILLUSTRATED.SAME METHOD OFADJUSTMENT APPLIEDTO SF1, SF2L, SF2RAND SF8.
FLATS TO LINE UP(IMAGE TO EDIT DIAGRAM 22)
Diagram 23
CLAMP SCREW
CLAMP SCREW
BOLT
ADJUSTMENT CAM
INSIDE
UNLOCK
Aluminium Threshold Jamb Kit
(All dimensions in mm)
94
140 51
52 39
21
25
25.5
25.551
Jamb Cap
Jamb Cap Gasket
Endcap
94
21
25
25.5
25.551
140 51
52 39
2
Jamb Cap
Jamb Cap Gasket
Endcap
Jamb Cap
Jamb Cap Gasket
Endcap
Jamb Cap
Jamb Cap Gasket
Endcap
34
23
15
51
19
8
158
34
27
27
83
83
2.5
2.5
2.5
2.5
Threshold SF94T
Pre-drilled 10mm diameter drainage holesat 300mm centres
9
SFW9 Intermediate Pivot Set
SFW1
SFW1
SFW9
Diagram 2.Diagram 1.
Diagram 3.
Diagram 5.
1. The Securefold SFW9 intermediate pivot set shown in Diagram 1, should be fitted to the pivot door approximately mid way between the SFW1 top and bottom pivot assemblies. The SFW9 hinge must be positioned on the same centre line as the SFW1 top and bottom pivot hinge bodies.
2. Prepare the frame for the opening by drilling a Ø12mm hole (as shown in Diagram 3), ensuring that the centre point of the hole is 20mm lower than the bottom of the hinge body as shown on Diagram 4. Rebate the frame support plate, if required.
3. Screw the frame support plate on to the opening frame preparation, as shown in Diagram 3.
4. Fit the pivot door into position using the SFW1 pivot set.
6. Fit the SFW9 cover sleeve on to the SFW9 hinge body and drop the hinge strap bolt into position, as shown in Diagram 4.
7. Screw the threaded link arm fully into the frame support plate. The centre of the threaded hole in the link arm should be positioned to receive the strap bolt. Screw the strap bolt in to the link arm until there is a 2mm gap between the head of the strap bolt and the hinge body, as shown in Diagram 4.
8. Adjust the SFW9 pivot set to ensure the clearance between the pivot door and the frame is uniform (Diagram 5).
Note: These fitting instructions should be used in conjunction with the Securefold Non -Mortice Fitting Instructions
Main strap bolt
25mm
R12.5
Pilot holes
Adjustment:3mm in to the frame6mm out to the frameLine from bottom
of the hinge body
Rebate detailssee diagram 1
Hole centre todoor face 8mmDoor in closed
position
Openingframe
Ø12
28mm
Main strap bolt
Threaded link arm
Frame support plate
2mm gap2mm gap
8mm
20mm
Door shown in theopen position
Door shown in theopen position
Ø1228mm d
eephole
2.5mm
deep 41mm
Hinge body
Diagram 4.
10
For top hung exterior folding doors. For use in conjunction with standard outward opening fittinginstructions. Follow routing instructions for the bolt keep and flush bolt length to be fitted, fit both withthe screws supplied. Suitable pilot holes for screws are recommended.
TOP FLUSHBOLT
BOTTOMFLUSHBOLT
SILL
(All dimensions in mm)
HEAD BOARD
LINTEL
FASC
IA
SILLREBATE
18
Enlarged detail showing thesectional routing dimensions
for all 3 bolt sizes
Note: Routing detail is the same for both locking and non-locking flush bolts.
Section through door showingflush bolt rebate detail
Routing detail for bolt keep sockets
Door height
Upto 2200mm
Upto 2450mm
Over 2450mm
RecommendedBolt length for top of door
190mm
450mm
600mm
RecommendedBolt length for bottom of door
190mm
190mm
190mm
Routing detail for190mm Top Flush Bolt
Routing detail for450mm Top Flush Bolt
Routing detail for600mm Top Flush Bolt
30
18
30
190
190
170
170
450
430
600
580
404
12.512.5
12.5
12.5
Ø12
Ø12
10 10
40
4010
25
65
12
40
22
4
17
Bottom Flush Bolt into SillTop Flush Bolt into Head
Fixing screw centres
Routing detail for190mm Bottom
Flush BoltPLATE
PLATE
40mm fixing screw centres - Use fixing plate as drilling template
OU
TSI
DE
INSI
DE
Outward Opening Flush Bolt11
For top hung exterior folding doors. For use in conjunction with standard inward opening fittinginstructions. Follow routing instructions for the bolt keep and flush bolt length to be fitted, fit both withthe screws supplied. Suitable pilot holes for screws are recommended.
TOP FLUSHBOLT
PLATE
OU
TSI
DE
INSI
DE
BOTTOM FLUSHBOLT
(Locking bolt shown)
SILL
11
HEAD BOARD
LINTEL
FASC
IA
SILLREBATE
Enlarged detail showing thesectional routing dimensionsfor all 3 top bolt sizes
Enlarged detailshowing thesectional routingdimensions forthe bottom bolt
Note: Routingdetail is the same forboth locking and non-locking flush bolts.
Section through door showingflush bolt rebate detail
Routing detail for top bolt keep socket
Door height
Upto 2200mm
Upto 2450mm
Over 2450mm
RecommendedBolt length for top of door
190mm
450mm
600mm
RecommendedBolt length for bottom of door
190mm
190mm
190mm
Routing detail for190mm Top Flush Bolt
Routing detail for190mm Bottom
Flush Bolt
Routing detail for450mm Top Flush Bolt
Routing detail for600mm Top Flush Bolt
12
20
190
170
450
430
600
580
170
190
10
10
12.5 max
12
4022
12
4
17
4022
4
1729 22
40mm fixing screw centres - Use fixing plate as drilling template
Ø12
80
12
4040
65
Plate fixing screw centres
12.5 max 7.5
(All dimensions in mm)
4
P C Henderson Limited, Durham Road, Bowburn, County Durham DH6 5NG, UK. Web: www.pchenderson.comUK Customer Services Department: Tel: +44 (0)191 377 7345 Fax: +44 (0)191 377 3116 Email: sales@pchenderson.comExport Department: Tel: +44 (0)191 377 7346 Fax: +44 (0)191 377 0755. Email: international@pchenderson.com.For all technical queries email our Technical Department: technical@pchenderson.com
Part No: 298992Issue 2 - April 2017
Inward Opening Flush Bolt12
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