12
Securefold R-Loc Non-Mortice 100kg Fitting Instructions for top hung exterior folding doors with NON-MORTICE HINGES SYSTEM CAPACITY Maximum leaf height- 3300mm Maximum leaf weight- 100kg Maximum leaf width- 1000mm Maximum leaf thickness- 35-68mm On systems using door leaves that are narrow and thick and the hypotenuse is more than the door width x 1.004 then a risk of camming exists (see diagram 12). *For doors between 35-44mm an alternative to the Securefold flushbolt is required. **For thicker or thinner doors please contact PC Henderson Technical Department [email protected] ALTERNATIVE ALUMINIUM THRESHOLD SF94T SUPPLIED BY PCH - COMES COMPLETE WITH 94P AND ENDCAPS AND IS PREDRILLED FOR DRAINAGE. REFER TO PAGE 9 JAMB CAP GASKET TRACK FIXING (NOT BY PCH) JAMB CAP IN LINE WITH TRACK 52 212 140 39 JAMB CAP IN LINE WITH TRACK SFW1 SFW2 SFW2 SFW1 36 SFW2-50 SFW1-50 SF4-50 SFW9 Diagram 1 Diagram 2 Diagram 3 INSIDE OUTSIDE Diagram 4 1 H ENDERSO N

Sliding Door Hardware - Securefold instr. 3/2010 · 2017. 4. 20. · INTE RME TE DIA HA NGE R SE T KIT S FW4 E ND HANG ER S ET K IT S FW2L S FW2R PREPARATION ... With the unit still

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  • Securefold R-Loc Non-Mortice 100kg

    Fitting Instructions for top hung exterior folding doors with NON-MORTICE HINGES

    SYSTEM CAPACITYMaximum leaf height- 3300mm Maximum leaf weight- 100kgMaximum leaf width- 1000mm Maximum leaf thickness- 35-68mm

    On systems using door leaves that are narrow and thick and the hypotenuse is morethan the door width x 1.004 then a risk of camming exists (see diagram 12).*For doors between 35-44mm an alternative to the Securefold flushbolt is required.**For thicker or thinner doors please contact PC Henderson Technical [email protected]

    ALTERNATIVE ALUMINIUM THRESHOLD SF94T SUPPLIED BY PCH - COMES COMPLETEWITH 94P AND ENDCAPS AND IS PREDRILLEDFOR DRAINAGE. REFER TO PAGE 9

    JAMB CAP GASKET

    TRACK FIXING(NOT BY PCH)

    JAMB CAP IN LINE WITH TRACK

    52

    212

    140

    39

    JAMB CAPIN LINE WITH TRACK

    SFW1

    SFW2

    SFW2SFW1

    36

    SFW2-50

    SFW1-50

    SF4-50

    SFW9

    Diagram 1

    Diagram 2

    Diagram 3

    INSIDE OUTSIDE

    Diagram 4

    1

    HENDERSON

  • PIVOT SET KITSFW1

    PIVOT SET KITSFW1

    SFW9(OPTIONAL)

    INTERMEDIATEHANGER SET KITSFW4

    END HANGER SET KITSFW2LSFW2R

    PREPARATIONSFW1 - Pivot Assembly SetSFW2R - End Hanger Set Right HandSFW2L - End Hanger Set Left HandSF3 - Hinge Set with HandleSF4 - Intermediate Hanger SetSF5 - Hinge Set Inward OpeningSF6 - Hinge Set Offset Inward OpeningSF7 - Hinge Set Offset Outward OpeningSFW8 - Rebated End Hanger MeetingSFW9 - Pivot Hinge for Doors Over 2200mm High (Optional)SF10 - Face Fix Handle (Optional)

    Diagram 5

    Diagram 6

    SFW1SFW1SFW2LSFW2L SFW1SFW1SFW1SFW1 SF4SF4SF4

    SFW1SFW1 SFW1SFW8 SFW1 SFW1SFW1 SFW8SF4SFW2RSF4

    SFW1SFW1 SFW1SFW1 SFW1SFW1 SF4 SF4SFW2LSF4SF4

    SFW2LSFW1SFW2L SFW1SFW1 SF4 SF4SF4 SF4SF4

    SFW1 SFW1SFW2R SFW1SFW1 SFW1 SF4 SF4SFW1 SF4SFW2R

    SFW1 SFW1 SFW1SFW1 SFW1 SFW1 SF4 SFW8SFW2LSF4SFW8

    SFW1 SFW1 SFW1SFW1 SFW1 SFW1 SF4 SF4SFW2RSF4SF4

    SFW1 SFW2RSFW1 SFW2R SFW1 SF4 SF4SF4SF4SF4

    2

  • OR USE ALUMINIUMTHRESHOLD BY PCH

    12mm LESS THANDOOR THICKNESS

    Preparing the opening

    Ensure the opening is square and all load bearing areas are suitable for the weight of the system. Take particular care to ensure there issufficient strength in the structure above the opening to take the concentrated weight of the doors, when in the open stacked position.The Securefold system provides 10mm of horizontal and vertical adjustment. Use a plumb line to ensure that the centre line of the trackand the centre line of the channel are offset by 19mm.

    Preparing the door frame

    Diagram 7

    Diagram 8

    Diagram 9

    Diagram 10

    3

    Refer to page 10FRAME AT HEAD FRAME CORNERS OPTIONAL SFW9

  • Preparing the door leaves

    Door leaf width calculation1. Decide how many door leaves you want in the opening.2. Add together all the 3mm clearances required between door leaves and 6mm between the door and the jambs (there will be one

    more than the number of door leaves). This is the total clearance figure.3. Measure the finished opening width (W) and deduct from this the total clearance figure.4. Divide this new figure (finished opening width minus total clearance) by the number of doors to produce the actual door width. (N.B.

    all doors with the Securefold system are the same width).

    For example: For a 4 door leaf system with a finished opening width of 2345mm the door leaf width would be 2345mm minus (3x3mm)+ (2x6mm) divided by 4 (number of door leaves) = 581mm.

    Door leaf height calculationLeaf height = finished opening height (see diagram 7) minus 66mm.

    Diagram 11

    Diagram 12

    Door sealsPrepare the door leaves to accept theAQ63B seal.

    4

    PREPARING THE DOOR LEAF

    AT THE JAMB BETWEEN DOOR EDGES

    Diagram 13

    Meeting doorsUse the SFW8 set for 2+2, 4+4, plusother multiples of rebated and squareedge timber door configurations.

    21 621 6 6

    6

    6

    SFW2L End hangerdoor set (Left)

    SFW2L End hangerdoor set (Left)

    SFW8 Meetingdoor set

    SFW8 Meetingdoor set

    Add 10mm to thewidth of each leafto create rebate

    ENDHANGERLEAF

    ENDHANGER

    LEAF

    ENDHANGER LEAF

    ENDHANGER

    LEAF

    ENDHANGERLEAF

    SWINGLEAF

    ENDHANGER LEAF

    SWINGLEAF

    11 11

    11

    11

    Add 10mm to thewidth of each leafto create rebate

  • KIT SFW1

    SFW9

    KIT SF4 KIT SFW2L, KIT SFW2Rand SFW8

    Door hardware positioning

    End door leaf preparation

    Diagram 14

    Diagram 15

    5

    7.5mm check In for SF1, SF2 and SF8

    25

    Square edged timber door Rebated meeting timber doors

    25

    20

    10

    20

    100

    100

  • 6

    Door hardware attachment

    Diagram 16

    OUTSIDEINSIDE

    OUTSIDE INSIDE

    OUTSIDE

    INSIDE

    Kit SF4

    Kit SFW2L (or SFW2R)Kit SFW1

    OUTSIDEINSIDE

    Kit SFW8

    IF USED WITH A SWING DOOR ATTACH THEMIDDLE SECTION OF ALL THREE HINGES TO

    THE SWING DOOR

    CARE POINT

  • INSTALLATION

    1. Ensure that you have all the required parts. Unpack thecomponents and identify the parts. Lay the parts on theground in the same configuration as they will be wheninstalled. It is recommended that a light smear of generalpurpose grease is applied to all bolts prior to assembly.

    2. Cut the track to the required length and pre-drill forfixings in accordance with diagram 17. Please note that theextra fixings are required where the doors stack together.

    3. Cut the channel to the required length and fit in the sill.Drill drainage holes (see diagram 1).

    4. Remove all the wheel assemblies and pivot block fromthe hanger and pivot bolts, and disassemble top pivotblock assembly. Move bolt hold to unwind/unlock.

    5. Slide the wheel assemblies and track pivot block intothe track in the correct order, orientation, and positionand fix the track in position. Reassemble top pivot blockassembly (see diagram 18).

    6. Remove the bottom pivot assembly and guide rollerassembly (see diagram 19). Disassemble the bottom pivotassembly.

    7. For installation, assemble leaves in pairs via the hinges.To improve the ease of installation pre-drill pilot holes forall hinge parts. Fit kits SFW1, SF7,SF4 and SFW9(optional) to first pair of leaves. Please ensure all 4 screws are fixed per end hinge.

    8. Screw the bottom anchor of the bottom pivot assemblyto the base of the channel 14mm from the jamb. Pleasenote, the screw nearest the end of the bottom anchor isclosest to the jamb (see diagram 20). Reassemble the pivotassembly leaving the clamping screws loose (see diagram 24).Line up flats, turn to tighten (audible clicks).

    9. Suspend pairs of leaves by engaging top pivot andhanger bolts using 5mm allen key supplied (see top ofdiagram 19).

    10. Attach the bottom pivot and guide assembly to theirrespective hinges, adjust the bottom pivot side platesposition so that it engages with the hinge bolt. Tightenpivot and guide strap bolts (see diagram 21).

    11. Lift the next pair of leaves into position and supporttheir weight by screwing the hanger strap bolt into thehanger wheel assembly and fixing the second and thirdleaves together.

    12. Continue this procedure until all leaves are fitted.

    7

    Diagram 19

    Diagram 18

    Diagram 20

    BOTTOM ANCHOR

    CHANNEL

    TOP PIVOT SECURING BLOCK

    PIVOT SECURING BLOCK HEXBOLTS

    PIVOT CAM

    R-LOC PIVOT ADJUSTER

    PIVOT CLAMP PLATE

    ADJUSTMENT LOCK OFFBOLTS

    JAMB

    Diagram 21

    BOLT

    UNLOCK

    Diagram 17

    30 30

  • ADJUSTMENT

    8

    Height Adjustment (± 3mm)

    1. Close leaves and adjust the door height to achieve an equalgap between the top of the leaves and the track (a 9mm gap isrecommended). (see diagram 22).

    2. To adjust turn strapbolt (audible clicks)

    To adjust down slide and hold bolt head at the sametime loosening strapbolt

    Lateral Adjustment

    1. With the unit still in the closed position, slide the set ofleaves towards the jamb to obtain the desired gap between thejamb and the pivot door. A gap of 6mm is recommended usingthe adjustment cam. Once in position tighten the clamp screws.(see diagram 24).

    2. Fold the leaves and adjust the bottom side plate using theallen key provided so that the gap between the door and thejamb is the same over the full length of the door.

    3. Tighten the two clamping screws to lock the side plate tothe bottom anchor.

    CARE AND MAINTENANCE

    To provide years of trouble free operation, it is recommendedthat the track is kept free from dirt and debris. Periodicallyreplace the general purpose grease on all bolts. To prolong theappearance of the exposed hinge parts, it is recommended theyare periodically washed with soap and water. Maintenance isrequired on all components including stainless steel to validatemanufacturers warranty. For further maintenance details pleaserefer to our website.

    Diagram 24ADJUSTMENT

    CLAMP SCREW

    BOTTOM ANCHOR

    JAMB SIDE

    BOTTOM SIDEPLATE

    CLAMP SCREW

    ADJUSTMENT CAM

    INSIDE

    Diagram 22

    LINE UP FLATS

    SF4 ILLUSTRATED.SAME METHOD OFADJUSTMENT APPLIEDTO SF1, SF2L, SF2RAND SF8.

    FLATS TO LINE UP(IMAGE TO EDIT DIAGRAM 22)

    Diagram 23

    CLAMP SCREW

    CLAMP SCREW

    BOLT

    ADJUSTMENT CAM

    INSIDE

    UNLOCK

  • Aluminium Threshold Jamb Kit

    (All dimensions in mm)

    94

    140 51

    52 39

    21

    25

    25.5

    25.551

    Jamb Cap

    Jamb Cap Gasket

    Endcap

    94

    21

    25

    25.5

    25.551

    140 51

    52 39

    2

    Jamb Cap

    Jamb Cap Gasket

    Endcap

    Jamb Cap

    Jamb Cap Gasket

    Endcap

    Jamb Cap

    Jamb Cap Gasket

    Endcap

    34

    23

    15

    51

    19

    8

    158

    34

    27

    27

    83

    83

    2.5

    2.5

    2.5

    2.5

    Threshold SF94T

    Pre-drilled 10mm diameter drainage holesat 300mm centres

    9

  • SFW9 Intermediate Pivot Set

    SFW1

    SFW1

    SFW9

    Diagram 2.Diagram 1.

    Diagram 3.

    Diagram 5.

    1. The Securefold SFW9 intermediate pivot set shown in Diagram 1, should be fitted to the pivot door approximately mid way between the SFW1 top and bottom pivot assemblies. The SFW9 hinge must be positioned on the same centre line as the SFW1 top and bottom pivot hinge bodies.

    2. Prepare the frame for the opening by drilling a Ø12mm hole (as shown in Diagram 3), ensuring that the centre point of the hole is 20mm lower than the bottom of the hinge body as shown on Diagram 4. Rebate the frame support plate, if required.

    3. Screw the frame support plate on to the opening frame preparation, as shown in Diagram 3.

    4. Fit the pivot door into position using the SFW1 pivot set.

    6. Fit the SFW9 cover sleeve on to the SFW9 hinge body and drop the hinge strap bolt into position, as shown in Diagram 4.

    7. Screw the threaded link arm fully into the frame support plate. The centre of the threaded hole in the link arm should be positioned to receive the strap bolt. Screw the strap bolt in to the link arm until there is a 2mm gap between the head of the strap bolt and the hinge body, as shown in Diagram 4.

    8. Adjust the SFW9 pivot set to ensure the clearance between the pivot door and the frame is uniform (Diagram 5).

    Note: These fitting instructions should be used in conjunction with the Securefold Non -Mortice Fitting Instructions

    Main strap bolt

    25mm

    R12.5

    Pilot holes

    Adjustment:3mm in to the frame6mm out to the frameLine from bottom

    of the hinge body

    Rebate detailssee diagram 1

    Hole centre todoor face 8mmDoor in closed

    position

    Openingframe

    Ø12

    28mm

    Main strap bolt

    Threaded link arm

    Frame support plate

    2mm gap2mm gap

    8mm

    20mm

    Door shown in theopen position

    Door shown in theopen position

    Ø1228mm d

    eephole

    2.5mm

    deep 41mm

    Hinge body

    Diagram 4.

    10

  • For top hung exterior folding doors. For use in conjunction with standard outward opening fittinginstructions. Follow routing instructions for the bolt keep and flush bolt length to be fitted, fit both withthe screws supplied. Suitable pilot holes for screws are recommended.

    TOP FLUSHBOLT

    BOTTOMFLUSHBOLT

    SILL

    (All dimensions in mm)

    HEAD BOARD

    LINTEL

    FASC

    IA

    SILLREBATE

    18

    Enlarged detail showing thesectional routing dimensions

    for all 3 bolt sizes

    Note: Routing detail is the same for both locking and non-locking flush bolts.

    Section through door showingflush bolt rebate detail

    Routing detail for bolt keep sockets

    Door height

    Upto 2200mm

    Upto 2450mm

    Over 2450mm

    RecommendedBolt length for top of door

    190mm

    450mm

    600mm

    RecommendedBolt length for bottom of door

    190mm

    190mm

    190mm

    Routing detail for190mm Top Flush Bolt

    Routing detail for450mm Top Flush Bolt

    Routing detail for600mm Top Flush Bolt

    30

    18

    30

    190

    190

    170

    170

    450

    430

    600

    580

    404

    12.512.5

    12.5

    12.5

    Ø12

    Ø12

    10 10

    40

    4010

    25

    65

    12

    40

    22

    4

    17

    Bottom Flush Bolt into SillTop Flush Bolt into Head

    Fixing screw centres

    Routing detail for190mm Bottom

    Flush BoltPLATE

    PLATE

    40mm fixing screw centres - Use fixing plate as drilling template

    OU

    TSI

    DE

    INSI

    DE

    Outward Opening Flush Bolt11

  • For top hung exterior folding doors. For use in conjunction with standard inward opening fittinginstructions. Follow routing instructions for the bolt keep and flush bolt length to be fitted, fit both withthe screws supplied. Suitable pilot holes for screws are recommended.

    TOP FLUSHBOLT

    PLATE

    OU

    TSI

    DE

    INSI

    DE

    BOTTOM FLUSHBOLT

    (Locking bolt shown)

    SILL

    11

    HEAD BOARD

    LINTEL

    FASC

    IA

    SILLREBATE

    Enlarged detail showing thesectional routing dimensionsfor all 3 top bolt sizes

    Enlarged detailshowing thesectional routingdimensions forthe bottom bolt

    Note: Routingdetail is the same forboth locking and non-locking flush bolts.

    Section through door showingflush bolt rebate detail

    Routing detail for top bolt keep socket

    Door height

    Upto 2200mm

    Upto 2450mm

    Over 2450mm

    RecommendedBolt length for top of door

    190mm

    450mm

    600mm

    RecommendedBolt length for bottom of door

    190mm

    190mm

    190mm

    Routing detail for190mm Top Flush Bolt

    Routing detail for190mm Bottom

    Flush Bolt

    Routing detail for450mm Top Flush Bolt

    Routing detail for600mm Top Flush Bolt

    12

    20

    190

    170

    450

    430

    600

    580

    170

    190

    10

    10

    12.5 max

    12

    4022

    12

    4

    17

    4022

    4

    1729 22

    40mm fixing screw centres - Use fixing plate as drilling template

    Ø12

    80

    12

    4040

    65

    Plate fixing screw centres

    12.5 max 7.5

    (All dimensions in mm)

    4

    P C Henderson Limited, Durham Road, Bowburn, County Durham DH6 5NG, UK. Web: www.pchenderson.comUK Customer Services Department: Tel: +44 (0)191 377 7345 Fax: +44 (0)191 377 3116 Email: [email protected] Department: Tel: +44 (0)191 377 7346 Fax: +44 (0)191 377 0755. Email: [email protected] all technical queries email our Technical Department: [email protected]

    Part No: 298992Issue 2 - April 2017

    Inward Opening Flush Bolt12