View
215
Download
0
Category
Preview:
Citation preview
0E001
N O T IC EOEO1T
H O W T O U S E T H IS M A N U A LT h is m a n u a l w as w rltte n b y th e Y a m a h a M o to r
C o m p a n y p n m a n ly fo r u s e b y Y a m a h a d e a le rs
a n d th e irq u a lifie d m e c h a n ic s . lt is n o t p o s s ib le to
p u t a n e n tlre m e c h a n ic′s e d u c a tlo n ln to o n e
m a n u a l, s o it is a s s u m e d th a t p e rs o n s u s -n g th is
b o o k to p e rfo r m m a ln te n a n c e a n d re P a lrs o n
Y a m a h a s n o w m o b ile s h a v e a b a s ic u n d e rsta n d
ーn g o f th e m e c h a n ic a l c o n c e p ts a n d p ro c e d u re s
in h e re n t ln s n o w m o b ile re p a ir. W ith o u t s u c h
k n o W le d g e , a tte m p te d re p aーrs o r s e rv lc e to th is
m o d e l m a y re n d e r it u n fit to u s e a n d /o r u n s a fe .
Y a m a h a M o to r C o m p a n y , L td .is c o n tln u a = y strlv
ーn g to I m p ro v e a = m o d e 1s m a n u fa c tu re d b yY a m a h a . M o d ific a tio n s a n d s ig n ific a n t c h a n g e s
1n s p e c ific a tio n s o r p ro c e d u re s w ill b e fo r w a rd e d
to a il A u th o rize d Y a m a h a d e a le rs a n d w i= , w h e re
a p p lic a b -e ,a p p e a r in fu tu re e d itio n s o f th is m a n u a l.
OE022
P a忙ic u la riy i m p o rt a n t in fo r m a tio n is d istin g u is h e d
in th is m a n u a i b y th e fo =o w in g n o ta tlo n s :
T h e S a fety A le rt S y m b o l m e a n s A T T E N T IO N !
B E A LE RT !
Y O U R S A FET Y IS lN V O LV E D !
F a iIu re to fo llo w VV A R N IN G in stru ctio n s c o u ld
re s u lt in s e v e re -n 」u ry o r d e a th to th e s n o w m o b ile
o p e ra to r, a b y s ta n d e r, o r a p e rs o n ln s p e c tln g o r
re p a irin g th e s n o w m o b ile .
A C A U T IO N in d ic a te s s p e c ia l p re c a u tlo n s th a t
m u st b e ta k e n to a v o id d a m a g e to th e s n c w m o
b ile .
N O T E :
A N O T E p ro v id e s key in fo r m a t-o n th a t c a n m a k e
p ro c e d u re s e a s le r o r c le a re r.
M A N U A L F O R M A T
A = o f th e p ro c e d u re s in th is m a n u a la re o rg a n iz e d
ln a s e q u e n tia l,s te ひ b Y s te p fo r m a t,T h e in fo r m a
tio n h a s b e e n c o m p ile d to p ro v id e th e m e c h a n ic
w ith a n e a s y to re a d , h a n d y re fe re n c e th a t c o n
ta ln s c o m p re h e n s lv e e x p la n a tio n s o f a = in s p e c
t-c n‘ re p a -r‘ a ss e m b ly , a n d d is a s s e m b ly o p e ra
tlc n s .
ln th is re v is e d fo rrn a t, th e c o n d itio n o f a fa u lty
c c m p o n e n t w illp re c e d e a n a rro w s y m b o la n d th e
c c u rs e o f a c t-o n re q u ire d to c o rre ct th e p rc b 1e m
vvillfo = o w th e s y m b o l, e .gリ● B e a rin g s
P i忙in g /D a m a g e 一 R e p la c e .
E X P L O D E D D IA G R A M
E a c h c h a p te r p ro v id e s e x p lo d e d d ia g ra m s b e fc re
e a c h d is a s s e m b ly s e c tlo n to fa c ilita te c o rre ct d is
a s s e m b ly a n d a s s e m b ly p ro c e d u re s .
S R X 600′S R X 600SS R X 7 0 0′S R X 7 0 0 S
M S R X 7 0 O P
S ER V IC E M A N U A L⑥19 9 7 b y Y a m a h a M o to r C o rp o ra tio n , U .S .A .
1 s t E d itio n ,J u ly T9 9 7
A = rig h ts re s e rv e d . A n y re p rin tin g o r
u n a u th o riz e d u s e W it h o u t th e vV ritte n
p e r m ls s lo n o f Y a m a h a M o t o r C o rp o ra tio n‘U .S .A . is e x p re s s ly p ro h ib ite d .
P rin te d in U .S .A .
⑥ ⑥
C O O L 笂E N G 参れ=、め
⑦ ⑥
E LE C 門C A R B 中
S P E C 枦⑩ ⑪ ⑫
OE03'
IL L U S T R A T E D S Y M B O LS
(R e fe r t o th e illu s tra tio n )
= lu stra te d s y m b o ls ① to ⑨ a re d e s ig n e d a s th u m b
ta b s to in d ic a te th e c h a p te r′s n u m b e r a n d c o n
te n t.
① G e n e ra l in fo r m atlo n
② P e rio d id n s p e ctio n a n d a d ju st m e nt
③ C h a s sis
④ P o w e『tra m
⑥ Eng ine o v e rh a u l
⑥ C o o lin g sy ste m
⑦ C a rb u ret1o n
⑧ E le ctric a I
⑨ S p e d fica tio n s
圏=国
1図
図⑭回
⑮図
圓 % ⑩◎
⑬ ⑭ ⑮
⑯ ⑰ ⑩
⑲ ⑳ ⑩
▲ ▲ ▲⑳ ⑳ ⑭
一明一--- - Lsテー] --一面直一--■
= lu s tra te d sy m b o ls ⑩ to ⑯ a re u se d to id e n tify
th e s p e c ific a tio n s w h ic h a p p e a r.
⑩ Fillin g flu id
⑪ L u b rica nt
⑫ T ig hte n in g
⑩ W ear lim it o le a ra n o e
⑭ E n g in e s p e e d
⑮ S p e c ia lto o l
⑯ Q V ,A
II1u stra te d sy m b o ls ⑰ to ⑳ in th e e x p lo d e d d i&
g ra m in d ic a te g ra d e o f lu b ric a n t a n d lo c a t1o n o f
lu b ric a tio n p o ln t.
⑰ A P P IY lo ck in g a g e n t (L O C T IT E⑩)
⑩ A P P IY Y a m a b o n d N o .5⑩
⑲ A P P lY e n g -n e o il
⑳ A P P IY g e a r c =
⑭ A p p iy m o iy b d e n u m d rs u‘fid e o if
② A P P IY w h e e l b e a rin g g re a s e
⑳ A P P IY lo w‐te m p e ra tu re 瞳h iu m‐so a p b a se g re a se
⑭ A p p ly m o iy b d e n u m d is u lfid e g re a se
⑳ U se n e w o n e
① ②
③ ④
C H A Sず
IN D E X
- G 葦 R A L IN Fo R M 酊 -o N 幅艶P E R IO D IC IN s P E C T IO N A N D I “峨・
A D J U S T M E N T 瓣寓
「三三三三÷÷÷÷÷÷÷÷÷÷- - T三戸一H A S S IS
C H A
一
S
p o w rE R T R A IN P O W R 1T R
l 雛 c IFIc 酊Io N s 鯖h
C H A PT E R 1 .G E N E R A L IN F O R M A T lO N
M A C H IN E ID E N T IF IC A n O N ......,..,....… .…,.….汀‐1
F R A M E S E R IA L N U M B E R .……"……………汀 茸
E N G IN E S E R IA L N U M B E R .….………………… 1‐1
IM P O RT A N T IN FO R M A T IO N ...……..............…. 1‐2
P R E P A R A T -O N F O R R E M O V A L A N D
D IS A S S E M B LY ………… .………………………" 1‐2
A L L R E P L A C E M E N T P A R T S …………...……... 1‐2
G A S K E T S , 0 lL S E A LS ,A N D O‐R IN G S … .………………………………….↑‐3
LO C K W A S H E R S /PLA T ES A N D
C O T T E R P IN S ..................………….......…..... 1‐3
B E A R IN G S A N D O IL S E A LS …………………↑-3
C lR C LIPS ………………………….……………" …. 1‐3
L O C T -T E⑩ " " ...........……." …….……....……....... 1‐3
S PE C IA L T O O LS ." ..…….……...................." .…" . 1‐4
F O R T U N E U P ………….…………………………. 1‐4
FO R E N G lN E S E RV lC E ….………………………1‐5
FO R P Oい/ER T R A lN S E R V IC E ……………‘… 1-5
FO R C A R B U R ET IO N S E R V IC E ….…………" 1-6
FO R E LE C T R IC A L S E R V IC E ." .....…....……. 1 ‐6
C H A PT E R 2 .P E R IO D IC IN S P E C T IO N S A N D
A D J U S T M E N T S
IN T R O D U C T IO N .…………..........……….…" ............ 2‐1
E X H A U S T S Y S T E M lN S PE C T lO N ....,.....2 -1 8
P O 肌′E R T R A IN .,,.,.… ,,.…“.….…“…..,..,..,.…,...,. 2 4 9
D R IV E V -B E L T‐‐-‐‐-‐‐-‐‐-‐--………-‐---‐‐‐---‐--.--‐-・2ー篝9
E N G A G E M E N T S P E E D C H E C K …………… 2‐2 1
P A R K IN G B R A K E P A D IN S P E C T lO N …." 2‐2 1
P A R K IN G B R A K E A D J U S T M E N T ….…….2‐2 1
B R A K E F L U ID LE V E L IN S P E CT IO N ……...2‐2 2
B R A K E P A D IN S P E C T lO N ...................… .2‐2 2
B R A K E H O S E IN S P E C T lO N .........……..." . 2‐2 3
A IR B LE E D IN G
(H Y D R A U LIC B R A K E S Y S T E M ) ....…....... 2‐2 3
D R IV E C H A IN ….………………………………… 2‐2 4
T R A C K T E N S IO N A D J U S T M E N T ........" .2‐2 6
S LID E R U N N E R lN S P E C T lO N ,." ........…...2‐2 8
C H A S S IS .……“" .....……" ." ...… ,“… ...…......………. 2 2 9
S K I/S K IR U N N E R … .…………………………… 2‐2 9
S T E E R IN G S Y S T E M ……….………………….2‐2 9
L U B R IC A T IO N ..................." ..................... 2‐3 1
E L E C T R IC A L "…..........M M .........................m m .... 2‐3 2
H E A D LlG H T B E A M A D J U S T M E N T ………2 3 2
T U N IN G …"…….…….........."…...………..." ...……….. 2‐3 3
C A R B U R ET O R T U N IN G ………………….….2‐3 3
C LU T C H ………………….………………………… 2‐4 1
G E A R S E L E C T IO N .......““...……“..,." ."……. 2‐4 8
H IG H A LT IT U D E T U N IN G ...……..........……..2‐5 '
FR O N T S U S P E N S lO N ………………………" 2 -5 2
R E A R S U S P E N S IO N …………………………" 2‐5 3
C H A P T E R 3 .C H A S S IS
S T E E R IN G ....." " … ." …….….…" .…….………........... 3‐1
lN S PE CT lO N ........= ....….......…….................. 3‐3
IN S T A L L A T lO N .……….." " ...………..." ..,..,...,. 3 -4
S K I……………………………………………………….….3‐6
IN S PE C T IO N ….…………………………………… 3‐7
FR O N T S U S P E N S IO N .……" ….....m M ............… . 3‐8
H A N D LIN G N O T E S ...….….………" ............… 3‐9
IN S PE C T IO N …" ."…….....……….........." .……." . 3‐9
IN S T A L L A T IO N ......,....,."…...…….." …….... 3 4 1
P ER IO D IC M A IN T E N A N C E T A B L E ........,.........2 -1
E N G IN E ……………………………………………‘……" 2 3
S P A R K P L U G S ......“…...…....… =… ........,...... 2 3
0 lL P U M P ….……………………………………….2‐4
FU E L LlN E lN S P ECT IO N …" .……..…….....……….2‐5
C O O LIN G S Y ST E M .....…….….......M .......,....2 -6
C A R B U R ET O R S Y N C H R O N lZ A T LO N .....2 円 O
E N G lN E ID LE S P EE D A D J U S T M E N T ,." .2‐1O
T H R O TT LE C A B LE A D J U S T M E N T .……...2‐1 1
T H R O T T L E O V E R R ID E S Y S T E M
(T .○.R .S .) C H E C K …………“……………………2‐1 2
S T A RT E R (C H O K E )C A B LEA D J U S T M E N T ....……….….……....." ...." ....... 2‐T 3
Y A M A H A P O汎/E R V A LV E S Y S T E M
(Y .P .V .S .) A D J U S T M E N T ………."….…,.….2 4 4
Y A M A H A P Oい′E R V A LV E S Y S T E M
(Y .P .V .S .) P R E‐S E A S O N C H E C K S ......,....2‐1 6
C H A P T E R 4 .P O W′E R T R A IN
C H A P T E R 5 .E N G IN E
PR IM A R Y S H EA V E A N D D R IV E V‐B E LT ........4‐1 E N G IN E A S S E M B L Y ....“….........…….......…....... 5‐1
R E M O V A L ……“" ......................,..,.,." ...…….. 4‐3
D ls A S S E M B LY ." .……....."….……."….………. 4‐3 C Y LIN D ER H E A D A N D C Y LIN D E R ." ....….."…...5‐2
lN S P E C T lO N .… ,.…--.・一‐一・一…,.-‐‐‐………・・・.・一--・‘4 -4 R E M O V A L .・……………‐…-‐" " … -‐….…‐一……" "ー5 -4
A S S E M B LY ....." " ..…….....…......." " …….....…. 4‐6 IN S PE C T lO N …… .…………….……........,...."……. 5‐5
IN S T A L L A T IO N .…..,..M M .……........." .…...……. 4‐8 IN S T A L L A T IO N ,......M .…………...,.....,.....,.…. 5‐1O
S E C O N D A RY S H E A V E .......……." " ........" ......,. 4‐9
D ls A S S E M B LY .・-‐‐-■‐-‐-‐‐‐……‐…‐‐‐‐‐‐‐…-‐-‐-- 4 4 1
IN S PE CT 30 N …………………………….………. 4‐1 1
A S S E M B L Y .....,...,....,....................,.......... 4 4 2
IN S T A L L A T IO N ...................……… .......……. 4‐1 3
D R lV E C H A lN H O U S lN G …‐………………………‐4一年4
IN S PECT IO N …….." .…...,.....……............…. 4 4 5
IN S T A L L A T lO N .........M ...........……....." ...…. 4‐1 6
JA C KS H A FT ,.,,.,,." …,...,,.,,,,."…,.….…….…,,,,,,. 4‐1 7
IN S PECT IO N …" ..........." …...............,....... 4‐1 8
JA C K S H A FT A N D D R fV E C H A fN
H O U S IN G IN S T A L L A T IO N .…" ............,.. 4 4 9
B R A K E ..……‘…..............…….…..." "…........." " ... 4‐2 0
B R A K E P A D R E P LA C E M E N T ..,........."…..4‐2 1
B R A K E C A LIP E R A N D P A R K IN G B R A K E …" .4‐2 3
B R A K E C A LIP E R D IS A S S E M B L Y ........御..4‐2 5
B R A K E C A LIPE R lN S P ECT IO N
A N D R E PA fR ……….……………‘=……………. 4‐2 5
B R A K E C A LIP E R A S S E M B L Y ..…….......….4‐2 6
B R A K E C A L IP E R IN S T A L L A T IO N ‐‐‐--....,.4‐2 6
B R A K E M A S T ER C Y L I N D E R ...…….…….M ...,.…. 4 2 7
IN S PECT IO N .............….….…….."…...........,... 4 2 8
BRA K E M A ST ER CY LIN D ER A S S E M B LY ... 4‐2 8
S LID E R A IL S U S P E N S IO N …" ……………“…… 4 -2 9
S R X 600/600S ,S R X 700" 0OS .................. 4‐2 9
M S R X 7 0 0 P …………………………………‘……. 4‐3 0
IN S PECT IO N ......……............."………......... 4‐3 5
F R O N T A X LE A N D T R A C K ,.…….……….……….. 4‐3 6
lN S P E C T IO N ......." " ...........,......……….…... 4‐3 7
1N S T A L L A T -O N ..." M .............……… ..."“..... 4‐3 7
0 IL P U M P ,C R A N K C A S E A N D C R A N K S H A F T ……......." ..5‐12
IN S PEC T IO N ..,......." ....................,....m ..... 5‐↑3
iN S T A L L A T fO N ."… ...…….………..,......,." .. 5‐T 5
C D I M A G N E T 0 ,..............,...…….……… ............ 5‐1 7
R E M O V A L ………………….……………………= 5 18
lN S T A L L A T IO N .......M .“…....m m .,................ 5‐19
R EC O IL S T A R T ER ,.……..........." ..............……. 5‐2 0
R E M O V A L ………………………………………… 5‐2↑
lN S PEC T IO N .‐‘............,.....= ." ...…" ......" " . 5‐2 T
fN S T A L L A T IO N ……" ...“….…… ....…............ 6‐2 2
Y A M A H A P O W′E R V A L V E S Y S T E M
(Y .P .V .S .)………………………………………………… 5‐23
R E M O V A L …….……………………………………5‐25
lN S P EC T lO N ………………………,……痛……,5,2 5
A S S E M B L Y … ,,⑨……"………………鳩……… 5 251N S T A L L A T IO N …"…..........= ......…..………. 5‐2 6
C H A PT E R 6 .C O O L IN G S Y S T E M
H E A T E X C H A N G E R .….....““......." ....,.."…." " .... 6‐1
IN S PEC T IO N ..…" ." ." .,......." " .…….、.....……. 6‐2
W A T E R P U M P ..‐......" ........" " …….…" ..."….……. 6 -3
R E M O V A L ………………………,………晦………,6 .4
IN S P E C T‘O N ‐...m ......,.......… " " …." .….....…... 6‐4
IN S T A L L A T IO N ……,.......,.." ..M m .." ..,.………... 6‐4
0 U T LET W A T E R J A C K ET J O IN T ............…" .... 6‐5
1N S PEC T lO N ……………………….……………… 6‐6
IN S T A L L A T IO N ……......" " …........“…..…….... 6‐7
C H A P T E R 7 .C A R B U R E T IO N
C O N D E N S E R ………" …" …… " …~“" " …"“ 8 -, 9
C A R B U R E T O R S .......………....................……...…. 7‐1
R E M O V A L ….……………………………………….7‐5
1N S PEC T IO N …………….……………………" …. 7‐5
A S S E M B L Y .....……….…… ..........." " .......…...7‐6
F U E L L E V E L A D J U ST M E N T ."…….…….." ..7 -8
lN S T A L L A T lO N .…“." " ." … ..… "…............" .7‐8
FU E L P U M P ……….…………"………………………… 7-9
lN S PEC T lO N …………=“……………………"… 7 -,。
IN S T A L L A T lO N .....…" .… ......................" ...7 4 0
C H A PT E R 8 .E L E C T R IC A L
G R IP W A R M E R S Y S T E M ..,..." .....、..“…..,." ...8‐2 0
G R C U IT D IA G R A M …………………………… 8‐20
T R O U B LE S H O O T IN G ." .........…“...…" ......8‐2 1
G R IP A N D T H U M B W A R M E R C O lL .…,..,.8‐2 2
V A R IA B LE R E S IS T O R ,.......…" .………........8‐2 2
C D I M A G N ET O …………………………….…… 8‐23
Y A M A H A P O W′E R V A L V E S Y S T E M
(Y .P .V .S .}………………………………….…………….8‐2 4
C lR C U IT D IA G R A M …………………………… 8‐2 4
T R O U B LE S H O O T lN G ." … .….……" ....….… .8‐2 5
S E RV O M O T O R ……………………….………… 3 2 6
C D I M A G N ET O ….…"………………………….8‐2 7
FA U LT L O C A T IO N T A B LE ………...…...…...........8‐2 8
C H A P T E R 9 .S P E C IFIC AT IO N S
G E N E R A L S PE C IFIC A T IO N S ,.....……......,.....….9 -1
M A IN T E N A N C E S P EC IFIC A T IO N S .…" ,...,.....,.9‐3
E N G IN E ………………………………………‘……,.9‐3
P Oい′E R T R A IN ………………………… .………. 9 -1 O
C H A s s ls ……囲………………,…………………,9 4 5
E LE C T R lC A L .………..." " " ......" ...…““." ..... 9‐l 7
G E N E R A L T O R Q U E S P E C lF IC A T IO N S ." ,.....9‐'8
D E FIN IT IO N O F U N IT S …………………………….9‐1 8
C A B LE R O U T IN G …………….……………………… 9‐乍9
S MVIT C H IN S PE C T IO N ....……… ....….........…" .... 8 4
S W IT C H lN S PE C T lO N …...………………… .… 8‐乍
IN S PEC T lN G A S YVlT C H S H O W′N lN T H EM A N U A L …‐……" …・…‐………………………" … 8 -T
IG N IT IO N S Y S T E M ……......…….…" ...........…" …. & 2
C IR C U IT D IA G R A M ……….……………………‘8‐2
T R O U B LES H O O T IN G …….… .………………… 8 -3
S PA R K P LU G C A P ...………….……...…….....….8‐4
lG N lT IO N C O IL ……….……………………….…. 8 4
C D‘ M A G N ET O .......………...…“.…" ..............8 4
S P A R K P LU G ………….…………………………" & 5
T H R O T T L E O V E R R ID E S Y S T E M(T .○.R .S .)…… .......m m …" …..........…….......,... 8‐5
H A N D LE B A R S VV IT C H (R IG H T )…………….8‐6
C A R B U R ET O R S MVlT C H ………………………‐8‐6
M A lN S MV-T C H ………‘画………………………… 3 7
LlG H T IN G S Y S T E M ...…….…" … ....................... 8 -8
C JR C U -T D JA G R A M …“………,………………" 8ー8
T R O U B LE S H O O T IN G ……………………….….8 -9
B U L B (S ) …………………………………………… 8 4 0
H E A D LIG H T B E A M S VVIT C H …………….… 8-1O
C D I M A G N E T O “.,.…….........." ...…" ......… .8‐1 1
S IG N A L S Y S T E M .… ..…...………......… ...…." …‘.8‐12
C IR C U lT D lA G R A M ….………………………" 8 4 2
T R O U B L E S H O O T IN G ......….....…............" .8‐乍3
T A lL/B R A K E u G H T B U L B ........,...…" …" ,8‐16
B R A K E L IG H T S MVIT C H ……………………… 8 4 6
W A T E R T E M P E R A T U R E S E N S O R ." ......8‐16
0 IL LE V E L S M VIT C H ................'...........,..m 8‐18
FU E L S E N D E R …………………………………" 8‐18
M ACHlN E -州 T-F-鮒 Io N 隅 凶 逡 陸 l
o 。
i。溝き
①㈹封二 。町
G E N E R A L IN F O R M A T IO N
M A C H IN E ID E N T IFIC A T IO N
FR A M E S E R IA L N U M B E R
T h e fra m e s e ria l n u m b e r ① is lo c a te d o n th e rig h t‐h a n d sid e o f th e
fra m e (ju st b e lo w th e fro n t o f th e s e a t).
E N G IN E S E R IA L N U M B E R
T h e e n g in e s e ria l n u m b e r ① is lo c a te d o n th e rig h t‐h a n d s id e o f th e
c ra n k c a s e .
N O T E :D e s ig n s a n d s p e c ific a tio n s a re s u bje ct tc c h a n g e w ith o u t n o tーc e .
lM P0 R訟NT -N Fo RM m -o N 隅 き 幹全N I
IM P O R T A N T IN F O R M A T IO NP R E P A R A T IO N F O R R E M O V A L A N D D IS A S S E M B L Y
1 ,R e m o v e a = d irt, m u d d u st′a n d fo re ig n m a te ria lb e fo re re m o v a la n d
d is a s s e m b ly .
VV h ile d e a n in g , ta k e c a re to p ro te c t th e e le c tric a l p a rts , s u c h a s
re la y s“s w itc h e S , m o to r, re s ls to rs , c o n tro Ile rs , e tc .,fro m h ig h p re S
s u re w a te r s p la s h e s .
2 . U s e p ro p e r to o ls a n d c le a n ln g e q u lp m e n t.
R e fe r to “S P E C lA L T O O LS ".
3 .VV h e n d is a s s e m b lin g th e m a c h in e , ke e p m a te d P a rts to g e th e r. T h is
in c lu d e s g e a rs , c y lin d e rs , p tsto n s , a n d o th e r p a lt s th a t h a v e b e e n“ m a te d " th ro u g h n o rrh a I W e a r. M a te d p a lT s m u s t b e re u s e d a s a n
a s s e m b ly o r re p la c e d .
医覇4 .D u rin g d is a s s e m b ly o f th e m a c h in e“c le a n a = p a it s a n d p la c e th e m
ln tra y s in th e o rd e r o f d is a s s e m b 1y . T h is w ill s p e e d u p a s s e m b ly
tlm e a n d h e lp e n s u re th a t a = p a lt s a re re ln sta lle d c o rre c tly .
5 . K e e p a w a y fro m fire .
6 .B e s u re to ke e p to tig h te n in g to rq u e s p e c ific a tio n s . V V h e n tig h te n
in g b o lts , n u ts , a n d s c re w s , s ta rt w ith la rg e r-d ia m e te r p‘e c e s , a n d
p ro c e e d fro m a n In n e r‐p o s -t-o n e d o n e to a n o u te r-p o s itio n e d o n e -n
a c r【S s c ro s s p a tte rn .繭蘭A L L R E P L A C E M E N T P A R T S
い/e re c o m m e n d u s e o f Y a m a h a g e n u m e p a rts fo r a = re p la c e m e n ts . U s e
o ila n d /o r g re a s e re c o m m e n d e d b y Y a m a h a fo r a s s e m b ly a n d a d ju st
m e n t.
G E NIM P O R T A N T IN F O R M A T IO N
G A S K E T S , 0 IL S E A LS , A N D O‐R IN G S
1 .A = g a s k e ts , s e a ls , a n d o‐rin g s s h o u ld b e re p la c e d w h e n a n e n g ln e
-s o v e rh a u le d . A Ilg a s k e t s u rfa c e s , o ils e a l Iip s , a n d 0 -rin g s m u s t b e
c le a n e d .
2 . P ro p e rly o ila ll m a tln g p a rts a n d b e a rin g s d u rin g re a s s e m b ly . A p p ly
g re a s e to th e o il s e a = ip s .
L O C K W A S H E R S /P L A T E S A N D C O T T E R P IN S
A = lo c k w a s h e rs/p la te s ① a n d c o tte r p in s m u s t b e re p la c e d W h e n th e y
a re re rn o v e d . Lo c k ta b (s) s h o u Id b e b e n t a 1o n g th e b o 1t o r n u t fiat(s)
a h e r th e b o lt o r n u t h a s b e e n p ro p e rly tig h te n e d .墜回国回
B E A R IN G S A N D O IL S E A L S
ln s ta = th e b e a rin g (s ) ① a n d o il se a l(s ) ② w ith th e ir m a n u fa ctu re r s
m a rk s o r n u m b e rs fa c in g o u t w a rd s . (ln o th e r W o rd s“ th e s ta m p e d
le tte rs m u st b e o n th e s id e e x p o s e d to v 1e w .)汎′h e n in s ta llin g o ils e a l(s ),
a p p ly a lig h t c o a tln g o f lig h tw e ig ht lith iu m b a s e g re a s e to th e s e a Ilip (s).o ilth e b e a rin g s lib e ra lly w h e n in sta llin g .
D o n o t u s e c o m p re s s e d a ir to s p in th e b e a rin g s d ry . T h is c a u s e s
d a m a g e to th e s u rfa c e o f th e b e a rin g s .
C IR C L IP S
A Ilc irc lip s s h o u id b e in s p e c te d c a re fu lly b e fo re re a s s e m b ly . A lw a y s
re p la c e p lsto n p in clip s a費e r o n e u s e . R e p la c e m is s h a P e n c irc lip s .
W h e n in sta llin g a circ lip ① , m a k e s u re th a t th e s h a rp e d g e d c o rn e r ②
-s p o s 1t-o n e d o p p o s ite to th e th ru s t ③ it re c e iv e s .S e e th e s e ctlo n a lv ie w .
④ S ha俊
L O C T IT E⑰
A俺e r in s ta = in g fa ste n e rs th a t h a v e L O C T IT E⑫ a p p lie d , w a it 2 4 h o u rs
b e fo re u s ln g th e m a c h in e . T h is W i= g iv e th e L O C T IT E⑩ti m e to p ro p e rly
d ry .
1-3
sPEC-ALTooLs l 紐鰓ー迄 駐-
TE021
S P E C IA L T O O L SS o m e s p e c ia lto o ls a re n e c e s s a ry fo r a c o m p le te ly a c c u ra te tu n e -u p a n d
a s s e m b ly . U s in g th e c o rre c t s p e c ia lto o I W ill h e lp p re v e n t d a m a g e th a t
c a n b e c a u s e d b y th e u s e o f i m p ro p e r to o ls o r l m p ro v is e d te c h n iq u e s .
N O T E "B e s u re to u s e th e c o rre c t p a It n u m b e r W h e n o rd e rin g th e to o l,s in c e th e
p a lt n u m b e r m a y d i什e r a c c o rd in g to c o u n try .
F O R T U N E U P
・ S h e a v e g a u g e
P/N :Y S‐4 2 42 T-1 ① , Y S‐4 2 4 2 1‐2 ②
Y S‐9 10 4 7‐6 ③
T h is g a u g e ls u s e d to m e a s u re th e s h e a v e d ista n c e a n d fo r o 行s e t
a d ju st m e n t.
tE041
. D ia lg a u g e
P/N '9 0 8 9 0‐0 3 09 7 (fo r E u ro p e )
Y U‐0 3 0 9 7 (fo r U .S .A ./C a n ad a )
T h is g a u g e -s u s e d fo r ru n o u t m e a s u re m e n t.
TE051
・ F u e = e v e l g a u g e
P /N :9 0 8 9 0‐0 13 12 (fo r E u ro p e )
Y M -0 13年2 -A (fo r U -S A‐/C a n a d a )
T h is g a u g e -s u s e d to m e a s u re th e fu e = e v e l in th e flo a t c h a m b e r.
--
・ A d ju st m g s c re vv d riv e r
P /N :8 D E‐2 3 7 0 3‐0 O
T h is to o l is u s e d to a d ju st th e d a m p in g fo rc e in th e fro n t s u s p e n s -o n .
1-4
鯉Cl鮒ooLs 開き 鷺糞濡1E07
F O R E N G IN E S E R V IC E
・ P isto n p -n p u = e r
P/N :9 08 9 0‐0 13 0 4 (fo r E u ro p e )
Y U‐0 13 0 4 (fo r U .S .A ./C a n a d a )
T h is to o l is u s e d to re m o v e th e p isto n p ln .
・ R o to r h o ld in g to o l
P /N :9 08 9 0‐0 12 3 5 (fo r E u ro p e )
Y U -0 12 3 5 (fo r U S A ./C a n a d a )
T h is to o l is u s e d to re m o v e th e s ta rte r p u = e y .
1E08↑
繊き Th塵饑替奢癒さ≦熟もroto,
TEO9T
・ C o o lin g s y ste m te s te r
P/N :9 08 9 0‐0 13 2 5 (fo r E u ro p e )
Y U‐2 4 46 0‐O T (fo r U S .A ./C a n a d a )
T h is te s te r -s u s e d fo r c h ec kin g th e c o o lin g s y ste m .
F O R P O 臥′E R T R A IN S E R V IC E
・ P ri m a ry s h e a v e h o ld e r
P/N :9 08 9 0 -O T7 0 1 (fo r E u ro p e )
Y S‐0 18 8 0 (fo r U .S .A ./C a n a d a )
T h is to o l is u s e d to h o 1d th e p ri m a ry s h e a v e .
・ P ri m a ry s h e a v e p u =e r = 8 m m )
P/N :Y S‐0 18 8 1‐乍①, Y S‐0 188 2‐1②
T h is to o I is u s e d fo r re m o v -n g th e p r1 m a ry s h e a v e .
。 C lutch s p id e r s e p a ra to r
P/N :9 0 8 9 0‐0 17 n (fo r E u ro p e )
Y S‐2 8 8 9 0‐B (fo r U S .A ./C a n a d a )
T h is to o l is u s e d vv h e n d is a s s e m b lin g a n d a s s e m b lin g th e p ri m a ry
s h e a v e .
1E131
・ C lu tc h s e p a ra to r a d a p te r
p /N :9 0 89 0一〇億7 40 (fo r E u ro p e )
Y S‐3 4 48 0 (fo r U S A /C a n a d a )
T h is to o l is u s e d w h e n d is a s s e m b lin g a n d a s s e m b l m g th e p rl m a ry
s h e a V e ・
1 6
SPEClALTooLs -紐 凶ヱ全ー
・ C lu tc h b u sh m g iig kit
P /N :Y S 3 97 5 2
T h is to o l is u s e d w h e n re m o v in g a n d m sta = m g th e p n m a ry s h e a v e
b u sh in g .@
・ C lu tc h b u s h in g p re s s
P/N :Y S‐42 42 4
T h is to o 1 is u s e d fo r re m o v in g a n d in sta =in g th e p o s t b u sh in g s
(p ri m a ry s h e a v e c a p b u s h , s lid in g s h e a v e b u s h a n d to rq u e c a m b u s h ).1ずTE"41
・ T ra c k c lip in s ta = e r
P/N :9 0 8 9 0‐0 17 2 1 (fo r E u ro p e )
Y S 9 10 4 5‐A (fo r U .S .A ./C a n a d a )
T h is to o l is u s e d fo r in sta = in g th e tra c k c lip .
・ A n g le fin d e r
P /N :Y S‐42 4 2 2
T h is to o 1 is u s e d fo r c h e ckin g a n d a d iu stin g th e skis p in d le c a nn b e r,
F O R C A R B U R E T IO N S E R V IC E
. M ity v a c
P/N :9 0 8 9 0 0 67 5 6 (fo r E u ro p e )
Y B‐3 5 9 5 6 (fo r U .S .A ./C a n a d a )
T h is to c l is u s e d to c h e c k th e fu e l p u m p .
F O R E L E C T R IC A L S E R V IC E
. P o c k e t te s te r
P/N :90 8 9 0‐0 3 1 12 (fo r E u rc p e )
Y U‐0 3 1 12 (fo r u .S .A ./C a n a d a )
T h is in s tru m e n t 1s n e c e s s a ry fo r c h e c kin g th e e le c tric a l c o m p o n e n ts .
・ E le c tro te s te r
P /N :9 0 8 9 0‐0 3 0 2乍 (fo r E u ro p e )
Y U -3 3 2 6 0‐A (fo r U .S .A ./C a n a d a )
T h is in stru m e n t ls In v a lu a b le fo r c h e c kin g th e e le ctric a l s y ste nn .
1 6
. TRo D U CTlo N /PER-o D -C M A -N TEN A N CE 訟BLE - 騙 耶 国
2E007
P E R IO D IC IN S P E C T lO N S A N D A D J U S T M E N T S
IN T R O D U C T IO N
T h is C h a P te r m d u d e s a ll m fo m n a tio n n e c e s s a ry to P e rfo r m re c o m m e n d e d in s P e Ctlo n s a n d a d ju stnn e n ts .
T h e s e P re v e n t-V e m a -n te n a n c e P ro c e d u re s J f fo llo w e d , W ille n s u re m o re re lia b le m a c h m e o P e ra t-o n a n d
a lo n g e r s e rv ic e life , ln a d d itio n , th e n e e d fo r c o s tly o v e rh a u l W o rk W i= b e g re atly re d u c e d . T h is
m fo r m a tlo n a P P lie s to m a c h in e s a lre a d y in s e rv lc e a s w e ll a s n e w m a c h m e s th a t a re b e m g P re P a re d fo r
s a le . A lls e rv ic e te c h n ic ia n s s h o u ld b e fa m ilia r W ith th is e n tire c h a P te r.
P E R IO D IC M A IN T E N A N C E T A B LE
-te m R e m a rks
P re -o p e ratlo n
c h e c k(d aily )
F irstm o n th
o rfirst 8 0 0 k m
6 00 m i)(40 h r)
E v e rySe a s o no r e v e ry3 2 00 k m(之00o m i)(160 h r)
S p ark P IUg C heck co n d itio n . A d ju st g a p a nd d ea n .R e p lace if necessa ry .
Ev e ry 鶏600
k m (1,ooo mの
E ng in e o il C heck o illev el. ・
A ir b leed the o ilp u m p if n ecessa ry . ・
Fue I C heck fue = ev e1. ・
Fue IFnter C heck co nd itio n .R e p lace if n ecessa ry . ・
Fue ILine C heck fue l ho se fo r cracks o r d a m ag e .R e p lace if necessa ry ,
・
o iILine C heck oR e p lace
h o se fo r cracks o r da nnag e.f necessa ry ,
・
E ng ine C o o la nt C heck co o lant leve l. ・
A ir b leed th e co o lin g syste m if necessary . ・
Lo uve rS C heck co nd itio n .R e m ove sn o w if nece ssa ry. ・
C a rb u reto rS C heck th ro性le lev e r o P e 「atlo n. ・
A djust the iets. VV h e neve r o p e rating co n d itio n(e levatio n/te m p e ratu re )is ch a n g e d
Y .P.V .S . C heck o p e ratio n - A djust if nece ssa y . ・
M a n ua【Stalte r C hec k o p e ratlo n a n d ro pe d a m ag e.R ep Iace if neCeSSa nr.
・
E ng ine S to p S w itch C h eck o p e ratio n .R e pa ir if nece ssa ~ . ・
T hro性le 0 ve rTid e S yste m C h eck o p e ratio n .R e pa ir if nece ssa n′. ・
T hro u te Lev e r C h eck o p e ratio n .R e pa ir if necessa nゾ, ・
Ex ha ust S y ste m C h eck fo r lea kag e.R etig hten o r rep laoe ga sket if n ecessa ry .
・
D eca rb o nizatio n M o re freq u e nt-y if n ece ssaツ. ・
D rive V‐belt G ua rd C heck fo r cracks,b e nd s o r d a m ag e .R ep lace if n ecessa ry.
・
D r~ e V‐be lt C h eck fo r w ear a nd da m ag e.R ep Iace if n ecessa ry. ・
D rive T rac灯Id le r W h ee ls C heck d eflectio n a nd fo r w ear a nd d a m ag e.A d just/re p lace if necessa ry .
・
24
lte m R e m a rks
P re‐o p e ra tio n
c h e c k(d a ily )
F irstm o n th
o rfirst 8 0 0 k m(50o m o(40 h r)
E v e ~S e a so no r e v e ~3 200 k m(2 000 m i)(160 h r)
s lide R u n ne r C heck fo r w ea r a n d d a m ag e. ・
R ep Iace if necessa ry‐ ・
B rake/P a rkin g B rake C heck o pe ratio n a nd flu id leakag e , ・
A djust free play a nd/o r rep‘ace pad s if necessary , ・
C ha n g e b ra ke flu id S e e N O T E
D isk B ra ke ln sta =atio n C heck fo r slig ht free p lay .Lu b ricate sha箕 w ith sPec ified g rease as req u ire d .
E ve n′1!6 00k m (馬ooo m o
D rive C ha in o ii C heck o ilIeve L ・
C ha ng e‐ ・
D rive C hain C hec k d eflectio n .A djust if n eceSSa N ・
A fte rthe first 80 k m (50 m i) a nd ev e穹 800 k m(500 m o the reafte r
S ki/S ki R u n ne r C hec k fo r w ear a n d d a m ag e. ・
R ep lace if neCeSSa nゾ・ ・
S tee rm g S yste m C heck o pe ratlo n . ・
A dju st to e o ut if n ecessa ry . ・
Lig hts C heck o p eratio n .R e p -ace b ulb s if n ecessa ry . ・
P rim a ~ S hea ve C heck e ng ag e m e nt a n d sh靴 sPe ed‐ ・
A dju st if neCeSSa N ・ VV he n ev e r o p e ratin g e lev atio n is ch a ng ed
C heck fo 「 vvear a nd d a m ag e.R ep lace if n ecessary . ・
Lu b ricate W ith Sp ecifie d g re ase , ・
S eco n d a ry S h eav e Lu b ricate W ith Sp ecifie d g re ase . ・
A dju st if n eCeSSa穹・ Vyi in q elev atiP g
S tee rm g C o lu m n B ea rin g Lu b ricate w ith spe cifie d g rease . ・
S kia n d Fro nt S uspe nsio n Lu b ricate w ith sp ecifie d g re ase . ・
S uspe n sio n C o m po n ent Lu b ricate w ith sp ecifie d g re ase . ・
Pa rking B rake C a b le E n d
a nd Leve r E nd/ T h ro蛆eC a b le E nd
Lu b ricate W ith Sp ecifie d g rease. ・
C h ec k cab le d a m a g e .R ep lace if n ecessa ry. ・
S h ro u d Latch es M ake su re the sh ro ud latc h es a re h o o ke d . ・
Fi髄ngs/Faste ne rs C hec k tig htness. R e p a ir if n ecessa ry . ・
S e ~ ice T o o ls/S P a re Pa rts C heck fo r pro p e r p lace m e nt ・
P E R IO D IC M A IN T E N A N C E T A B L E
N O T E :B ra k e flu id re p la c e m e n t:
1 .VV h e n d isasse m b lin g th e m a s te r c y lin d e r o r c a lip e r“re p la c e th e b ra ke flu id . R e g u la rly c h e c k th e b ra ke
flu id le v e l a n d ad d flu id a s re q u ire d .
2 . o n th e in n e r p a n s o f th e m a s te r c y lin d e r a n d c a lip e r, re p la c e th e o ils e a ls e v e ry t w o y e a rs .
3 . R e p la ce th e b ra ke h o s e s e v e ry fo u r y e a rs , o r if c ra c k e d o r d a m a g e d .
2 -2
S P A R K P L U G S - - -
2EO1,
E N G IN ES P A R K P L U G S
1 . R e m o v e :
・ S p a rk p lu g c a p s
・ S p a rk p lu g s
2 .ln s p e ct:
・ E le c tro d e s ①
D a m a g e / w e a r一 R e p la c e th e s p a rk p lu g .● ln s u la to r co lo r ②
3 . M e a s u re :
・ S p a rk p lu g g ap ③。u t O f s p e c ific a tio n 一一 R e g a p .
U s e a w ire th ic k n e s s g a u g e .
揆 S p a rk p lu g g a p :
0 .7 ~ 0‐8 m m {0 .0 2 8 ~ 0 .0 3 1 in )
lf n e c e s s a ry , c le a n th e s p a rk p lu g s vvith a
s p a rk p lu g c le a n e r.
S ta n d a rd s p a rk p lu g :B R 1OEC S (N G K )
B e fo re in sta = m g a s p a rk p lu g , c 1e a n th e
g a s k e t s u rfa c e a n d s p a rk p lu g s u rfa c e .
4 .ln sta = :
・ S p a rk p lu g s
k ISparkp-ug l2 0 N m (2 .o m ・ kg , 14 ft ・ lb )
N O T E :F in g e r‐tig h te n ① th e s p a rk p lu g b e fo re to rq u ln g
② to s p e c ific a tio n .
2 -3
0 IL P U M P
2E021
0 IL P U M P
A ir b le e d in g
T h e o il p u m p a n d o il d e liv e ry lin e m u s t b e b le d in
th e fo llo M vin g c a s e s :
・ A n y p o rt io n o f th e o il s y s t e m h a s b e e n
d is c o n n e c te d .
・ T h e m a c h in e h a s b e e n t u rn e d o n its s id e .
・ T h e o il ta n k h a s b e e n ru n e m p t y .
・ A s p a rt o f th e p re‐d e liv e ry s e rv lc e/ ミ1 .F ill:
・ o ilta n k ①
Y A M A LU B E 2‐c y c le o il圏
Recom m ended o-I
Ioi髪ゑ型k解纜i$協t2‐製鈍り
2 . R e m o v e :
・ C a rb u re to rS
R e fe r to "C A R B U R ET O R S " in C H A PT E R 7 .
3 . P la c e a ra g u n d e r th e o i- p u m p a s s e m b ly to
s o a k u p a n y sp ille d o il.4 . D is c o n n e C t:
・ 〇ilh o s e
5 . D ra in th e c il u n til n o m o re a ir b u b b le s a p p e a r
in th e o i- h o s e .
6 . C o n n e ct:
・ o il h o s e
7 . D is c o n n e ct:
・ 〇ild e liV e ry h o s e
8 .F e e d th e "Y A M A L U B E 2‐cy cle o il" in tc th e o i1
d e liv e ry h o s e u s -n g a n o iIc a n fo r c o m p le te a ir
b le e d in g .9 . C o n n e c t:
・ o ild e liv e ry h o s e
1 0 . R e m c v e :
・ B le e d sc re w ①
・ G a s k e t (b le e d s c re w )
= . D ra in th e c ilu n ti1n o m o re a ir b u b b le s a p p e a r
fro m th e b le e d h o le .
1 2 . ln s p e ct:
・ G a s ke t (b le e d s c re w )
D a m a g e / w e a r一 R e p la c e .
2‐4
αLP 嗽 刊・一L-NE -NspECT-oN I隧 耶 團
T 3 . ln sta = "
・ G a s k e t (b le e d s c re w )
・ B le e d s c re VV
1 4 .ln sta = :
・ C a rb u re to rs
C a b le a d ju st m e nt
2
才÷山
N O T E
B e fo re a d ju stin g th e o il p u m p c a b le , th e th ro m e
c a b le d is ta n c e sh o u ld b e a d ju ste d .
A d ju st m e n t s te p s :
・ L o o s e n th e lo c kn ut ①.・ T u rn th e a d ju ste r ② in o r o u t u n tilth e s p e c i
fie d d is ta n c e is o b ta in e d .
炎 D ista n ce ③ :2 0 ~ 2 2 m m (0 .7 9 ~ 0 .8 6 in )
T u rn in g in 一 D ista n c e ⑩ is in c re a s e d .
T u rn in g o u t 一 D ista n c e ③ is d e c re a s e d .
・ T ig h te n th e lo c k n u t a n d p u s h in th e a d ju s te r
c o V e r.
F U E L LIN E IN S P E C T IO N
1 . ln s p e c t:
・ F u e l h o s e s
・ F u e l d e liv e ry h o s e s
C ra c k s/d a m a g e 一 R e p la c e .
2 -5
IN PC O O LIN G S Y S T E M - -一一
2E061
C O O L IN G S Y S T E M
C o o la n t re p la c e m e n t
N O T E :T h e c o o la n t sh o u fd b e C h a n g e d a t fe a s t e ve “
S e a s o n .
亀 P la c e th e m a c h in e o n a le v e l s u 庁a c e .
2 . R e m o v e :
"~ 盆
1“~
\\ )
\▽。 2
・ E x h a u st p ipe ①・ E x h a u st jo int②
3 . M a k e s u re th a t th e c a rb u re to r h e a te r′s k n o b ①
is tu rn e d to " O N " ②.
4 . R e m o v e ;
・ C o o la n t fille r ca p ①
D o n o t re m o v e t h e co o la n t fille r ca p ① w h e n th e
e n g in e is h o t.S ca ld in g h o t flu id a n d s te a m m a yb e b lo w n o u t u n d e r p re s s u re , w h ic h c o u ld c a u s e
s e rlo u s ln iu n予 VV h e n th e e n g in e h a s c o o le d , p la c e
a th ic k ra g o r a t o w e l o v e r th e c o o la n t fille r c a p .
S lo w ly ro ta te th e c a p c o u n t e rc lo c k Mvis e to th e
d e te n t. T h is a llo w s a n y re s id u a l p re s s u re t o e s
c a p e .VV h e n th e h is s in g s o u n d h a s s t o p p e d , p re s s
d o w n o n th e c a p w h ile tu rn in g c o u n t e rc lo c k M vis e
a n d re m o v e it.
2 -6
I鬮髓圏IN S PC O 0 u N G S Y S T E M - - -
5 . P la c e a n o p e n c o n ta ln e r u n d e r th e c o o la n t
d ra in b o lts ①.6 . R e m o v e :
・ C o o la n t d ra in b o lts
7 . D ra in th e c o o la n t.
N O T E :L靴 u P th e ta ilo fth e m a c h in e to d ra in th e c o o la n t.
8 . D is c o n n e c t:
・ C o o la n t h o se s (re a r) ①
9 . D ra in th e c o o la n t.
N O T E :
Lif★ u p th e frc n t o f th e nn a c h in e to d ra in th e
c o o la n t c o m p le te ly .
C o o la n t is p o is o n o u s . lt is h a rlrlfu l o r fa ta l if
s w a llo w e d .
・ lf c o o la n t is s w a llo w′e d′in d u c e v o m itin g i m m e
d iate ly a n d g e t i m m e d ia te m e d ic a l a tte n tio n .
・ lf c o o la n t s p la s h e s in y o u r e y e s , t h o ro u g h ly
w ra s h th e m w ith w a te r a n d c o n s u lt a d o c t o r.
・ lf c o o la n t s p la s h e s o n y o u r s k in o r c lo th e s ,
q u ic k ly w a s h it a w a y w ith s o a p a n d 淋′a te r,
↑0 .R e m o v e th e re s e ~ o ir ta n k ① a n d d ra in th e
c o o la n t.
O
\ ノ
n ‐ln sta = :
・ R e s e rv o ir ta n k
1 2 .ln s p e c t:
・ G a s ke ts (c o o la n t d ra in b o lts )
D a m a g e 一 R e p la c e .
1 3 . In sta ll:
・ G a s ke ts
・ C o o la n t d ra in b o lts
・ E x h a u s t p ip e/g askets
● M u ffle r
13 N m n a m ・ k g , 9 .4 俺 ・ lb ) 13 N m {l.3 m ・ k g , 9 .4 箕 ・ lb )
2 -7
CooL-NG SYST・田 隠 皿 園
14 .F ill:
・ C O O 1in g sy ste m
R e c o m m e n d e d c o o la n t :
H ig h q u a lity e th y le n e g ly c o l
a n tifre e z e c o n ta in in g
c o rro s io n in h ib ito r
C o o la n t a n d w a te r m ix e d ra tio :
6 0 % :4 0 %T o ta l a nn o u n t:
5 .6 L (4 .9 4 lm p q t, 5 .9 2 U s q t)
(S R X 600′600S ,S R X 700′700S 15 .9 L (5 1 9 lm p q t, 6 .2 4 U s q t)
(M S R X 700P )
・ H a rd 続′a te r o r s a lt 淋′a te r is h a r m fu l t o e n g in e
P a rts .lf s o ft w′a te r is n o t a v a ila b le , u s e b o ile d o r
d is ti= e d 睫′a te r.
・ D o n o t u s e 吶′a te r c o n ta in in g i m p u ritie s o r o il.
15 .B lee d th e a ir fro m th e c o o lin g s y ste m .
1 6 .ln s p e C t:
・ C o o lin g s y ste m
D e c re a s e o f p re s s u re (le a k s )→ R e p a lr a s
re q u ire d .
m s P e c tio n s te p s ;
・ A tta c h th e c o o lin g s y ste m te ste r ① to th e
co o la n t fille r ②.
矛 C o o lin g s y ste nn te s te r:
9 0 8 9 0‐0 132 5 , Y U‐2 4 4 6 0‐0 1
ずノ・ A p p ly乍0 0 ~ 12 0 kP a n .0 ~ 乱2 kg /cnn2, 14 ~ 17
p s i).・ M e a s u re th e p re s s u re w ith g a u g e .
2E071
A ir b le e d in g
1 .R e m o v e :
・ S e a t (e x c e p t fo r M S R X 700 P )・ R e a r b u m p e r c o v e r ① (e x c e p t f o 「
M S R X 700P)
2 .B le e d a ir fro m th e c o o lin g s y s te m .
2‐8
A ir b lee d in g s te p s :
・ Li仕 u P th e ta il o f th e m a c h in e .
・ R e m o v e th e b le e d sc re w ① o n th e h e a t e x
c h a n g e r.
・ VV h ile s lo w ly a d d in g c o o la n t to th e re s e rv o ir
ta n k, a llo w th e c o o la n t to d ra in u n tila = o fth e
a ir b u b b le s d is a p p e a r.
・ T ig h te n th e b le e d s c re w .
B le e d s C re My"
4 N m 鱒.4 m ・ k g ,2 .9 n ・ lb )
aな
夕,
- "\
搦場襲・ A d d c o o la n t to th e c o o la n t co ld le v e l⑩ .・ L o o s e n th e b le e d b o lt ② o n th e w a te r p u m p
h o u s in g .
・ K e e p th e c o o la n t ru n n ln g o u t u n til a = o f th e
a ir b u b b le s d is a p p e a r.
・ T ig h te n th e b le e d b o lt.
B le e d b o lt:4 N m (0‐4 m ・ k g , 2 .9 ft ・ lb】
‐ m sta = th e c o o la n t fille r c a p .
A p p ly a n d lo ck th e p a rkin g b ra ke . S ta rt th e
e n g ln e a n d ru n it a t a p p ro x i m a te ly 2 5 0 0 ~
30oo r/m in u n til th e th e r m o s ta t o p e n s a n d
th e c o o la n t c irc u la te s (a p p ro x i m a te ly 3 ~ 5
m in u te s ). T h e re a r h e a t e x c h a n g e r w i= b e
W a rm to th e to u c h .
T o a v o id s e v e re In ju ry o r d e a t h :
・ M a k e s u re t h e m a c h in e is s e c u re ly s u p p o rte d
M yith a s u ita b le s ta n d .
・ D o n o t e x c e e d 3 0 0 0 r/ m in . T h e m a c h in e c o u ld
u n e x p e c te d ly m o v e fo r・“a rd if t h e c lu tc h
e n g a g e s“o r d riv e lin e d a m a g e a n d e x c e s s iv e
V‐b e lt w e a r c o u ld o c c u r.
・ o p e ra te t h e e n g in e o n ly in a w e = -v e n tila te d
a re a .
・ R e m o v e th e c o o la n t fille r c a p a n d b le e d a ir
fro m th e c o o lin g s y s te m a g a in , a s s h o w n ln
th e ste p s a b o v e .
N o a ir b u b b le s 三一 0 K .・ A d d c o o la n t to th e sp e c ifie d le v e l.
2‐9
2E094
C A R B U R E T O R S Y N C H R O N IZ A T IO N
1 .R e m o v e "
・ C a rb u re to rs
R e fe r to "C A R B U R E T O R S " m C H A PT E R 7
2 A d ju st:
・ C a rb u re to r s y n c h ro n iza tio n
A d ju st m e n t s te p s :
・ T u rn th e th ro m e sto p s c re w ① o f c a rb u re to r
#2 u n tilth e sp ec ifie d th ro n le v a lv e h eig ht④
is o b ta in e d .
T h ro ttle v a lv e h e ig h t:2 .5 m m (0 .0 98 in )
・ A d ju st th e th ro ttle v a lv e h e ig h t ⑩ o n
ca rb u reto r# 1 ② a n d # 3 ③ w ith th e a d ju stin g
sC re W ④.・ M o v e th e th ro ttle le v e r 2 ~ 3 ti m e s .
● M a ke s u re th at a = o f th e c a rb u re to r th roは-e
v a lv e s a re a t th e s a m e h e ig h t.
3 .ln s ta = :
・ C a rb u re to rs
2Etoず
E N G IN E ID LE S P E E D A D J U S T M E N T
1 .A d ju st:
・ E n g in e id le s p e e d
A d ju s t m e n t ste p s :
・ S ta n th e e n g -n e a n d le t it w a r m u p .
・ T u rn th e th ro ttle sto p s c re w ① in o r o u t
u n til th e sp ec ifie d e n g in e id le s p e e d is o b
ta in e d .
T u rn in g in ーう ld le s p e e d is in c re a s e d .
T u rn in g o u t 二う ld le s p e e d iS d e c re a s e d .
窮 E n g in e id le s p e e d :
王80 0 ± 1 o o r/ m in
N O T E :A仕e r a d ju stin g th e e n g in e id le s P e e d ,th e th ro t
tle c a b le fre e p 1ay sh o u ld b e a d ju ste d .
2 4 0
2E131
T H R O T T LE C A B L E A D J U S T M E N T
N O T E :・ B e fo re a d iu s tin g th e th ro utIe c a b le fre e p la y ,th e
e n g in e id le s p e e d s h o u ld b e a d ju ste d .
・ A d ju st th e th ro ttle c a b le fre e p lay vv h ile th e
c a b le is in th e c a b le g u id e .
1 . M e a s u re :
● T h ro忙le c a b le fre e p lay ⑩
o u t o f s p e c ificatio n 一 A d ju st.
炎 T h ro ttle c a b le fre e p la y :1.0 ~ 2 .o m nn (0 .0 4 0 ~ 0 .0 7 8 im
2 .A d ju st:
・ T h ro ttle c a b le fre e p lay
A d ju s tnn e n t s tfep s :
・ L o o s e n th e lo c kn u t ① .・ T u rn th e a d ju stin g n u t ② in o 「 o u t u n tilth e
s p e cifie d fre e p lay is o b ta in e d .
T u rn in g in 冊う F re e p lay is in c re a s e d .
T u rn in g 0 u t -→ F re e p la y is d e c re a s e d .
・ T ig h te n th e lo c k n u t.
N O T E :● A fte r a d ju stin g th e fre e p la y ,tu rn th e h a n d le b a r
to rig ht a n d le孔 a n d m a k e s u re th a t th e e n g in e
id lin g d o s e n o t ru n fa ste r.
・ A貴e rad ju stin g th e th roはle ca b le fre e p lay ,p ro p
e rly in sta llth e a ir filte r e le m e n t.
2 -1 ?
TH Ro m E o vERR-DE S 灘 M m o .R s .) ㈱ K I鬮 罫 酊
2E122
T H R 0 n 「L E O V E R R ID E S Y S T E M (T .○.R .S .)C H E C K
VV h e n ch e ck in g T .[れR .S .:
・ B e s u re th e p a rk in g b ra k e is a p p lie d .・ B e s u 「e th e th ro 性le le y e r m o y e s s m o o t h ly .
・ D o n o t ru n th e e n g in e u p to c lu tc h e n g a g e m e n t
r′ m in . 0 t h e r W is e ,th e m a c h in e c o u ld s ta rt m o v
in g fo r・" a rd u n e x p e c te d ly , w h ic h c o u ld c a u s e
a n a c c id e n t.
? . S ta rt th e e n g‘n e .
2 .H o ld th e P iv o t P o in t o f th e th ro tt,e ,e v e r a W a y
fro m th e th ro ttle s w itch ① .
3 . P re s s ② th e th roはle Ie v e r g ra d u a lly .
T h e w a te r te m p e ra tu re w a rn in g lig h t s h o u ld
tu rn o n a n d o什 a n d th e e n g in e s h o u ld ru n
b e t w e e n 2 ,8 0 0 a n d 3 ,o o o r/ m in .
/覇
lf th e e n g in e d o e s n o t ru n b e h " e e n 2 ,8 0 0 a n d
3“o o o r/ m in , s t o p t h e e n g in e b y tu rn in g th e m a in
s、w itc h to t h e " O F F "p o s itio n a n d c h e c k t h e e le c
tric a l s y s te n 1.
24 2
S訟雁R ㈱ KE)㈱ 臘 劔sTMENT 圏 霊 園
S T A R T E R に H O K E ) C A B LE A D J U S T M E N T1 . M e a s u re :
● S ta rt e r C a b le fre e p lay ③o ut o f sp ec ificatio n 一 A d ju st.
lみ S sta挫鱒 able f㈱ p-ay③ lo .5 ~ 1 .5 m m 【0 .0 2 0 ~ 0 .0 5 9 in )
2 .A d ju st:
● S ta rt e r C a b le fre e p lay
A d ju s t m e n t s te p s :
・ L o o s e n th e lo ckn u t ① .・ T u rn th e a d ju stin g n u t ② m o r o u t u n til th e
s p e c ifie d fre e p la y is o b ta in e d .
T u rn in g in “う F re e p la y is in c re a s e d .
T u rn in g o u t ・一 F re e p la y is d e c re a s e d .
・ T ig h te n th e lo c k n u t.
24 3
Y A M A H A P O W′E R V A L V E S Y S T E M (Y .P .V .S .)
A D J U S T M E N T
W h e n a d iu s tin g th e v a lv e c le a ra n c e , d o n o t o p eト
a te t h e e n g in e .
1 . R e m o v e :
・ Y .P .V .S . v a lv e a sse m b ly ①
2 .A d ju st:
・ Y P .V .S .
A d ju st m e n t s te p s :
・ R e m o v e th e Y .P .V .S . c h e c k c o u p le 「 c a p ① .
・ C o n n e c t th e Y .P .V‐S . te st le a d c o u p Ie r ② to
th e Y P .V .S .c h e ck co u p le 「 ③ .・ C o n n e ct th e Y .P .V .S .te s t le a d s a s fo = o w s .
Y .P .V .S .“)te st le a d ④ 一 B a性e ry {+ )te r m in a l⑤
Y .P .V .S 式-}te st le a d ⑥ → B atte ry (-}te r m in a l⑦
2 -14
*一難0“鰍唯鰤酬 W s纖 Us讓 ・隠皿園N O T E
・ 汎′h e n b a n e ry p o w e r is a P P lie d ,th e Y .P .V .S .v a lv e sh o u ld fu =y o p e n .
・ lf th e v a lv e d o e s n o t fu =y o p e n , c h e c k th e
s e ~ o m o to r. R e fe r to "Y A M A H A P Oい′E R
V A LV E S Y S T E M (Y .P .V .s .r in C H A P T E R 8 .
・ R e m o v e th e a d ju s te r c o v e r ① .
・ L o o s e n th e lo c kn u t ② .・ T u rn th e a d ju stin g n u t ③ in o 「 o u t u n til th e
s p e cifie d c Ie a ra n c e is o b ta in e d .
1
3
8 ◎
揆 Y .P .V .S . v a lv e c le a ra n c e ④ :
2 .0 ~ 3 .5 m m {0 .08 ~ 0 .14 im
T u rn in g in 一 C le a ra n c e ⑩ is in c re a s e d .
T u rn in g o u t 一 C le a ra n c e ⑨ is d e c re a s e d .
・ T ig h te n th e lo c k n u t a n d in sta llth e a d ju s te r
c o V e r.
¥も
L o c k n u t:
7 N m (0 .ブ m ・ kg , 5 .1 ft ・ lb )
・ D is c o n n e ct th e Y .P .V .S . te st le a d c o u p le r
fro m th e Y .P .V .S . c h e c k c o u p le r.
・ ln s ta llth e Y .P .V .S . c h e c k c o u p le 「 c a p .
3 .ln s ta = :
・ Y .P .V .S . v a 1v e a sse m b ly ①
、"んY .P .V .S . v a Iv e a s s e m b ly b o lt:
8 N m {○.8 m ・ kg‘5 .8 俺 ・ lb -
2‐15
Y A M A H A P O W′E R V A L V E S Y S T E M (Y .P .V .S .)
P R E‐S E A S O N C H E C K S
T h e re m ay b e e x c e s s -v e a m o u n ts o f c a rb o n o n
th e Y .P .V .S . V a lv e W h ic h W ill c a u s e th e V a IV e to
stic k to th e c y lin d e r. ln th is c a s e ,th e v a lv e W illn o t
o p e ra te . T h e re fo re , b e s u re to c h e c k th e Y .P .V .S .
a s fo llo w s .
① C o v e r
② C a b les
③ P u lle r
④ V alve
2‐↑6
Y A M A H A P O W′E R V A EV E S Y S T E M
R e m o ve th e c o ve r.
C he c k if th e re is a n yfre e p la y o n th e Y .P .V s , F re e p -a y
c a b le S . ※ T he v a lve m a y b e stu c k in
T u m th e p u lle y to re m o v e
th e fre e p la y .
th e fu =y‐o p e ne d p o s itio n
N o fre e p la ya n d th e s e rvo m o to r m a y b e
fu lly c lo s e d .
S ta rt th e e n g ln e .
D o e s the w a te r te m p e ra tu re C h a ng e th e W a te r
lig h t b lin k th re e tim e s in th re e N o te m p e ra tu re in d ica to r lig h t
s e co nd s ? b u fb .
VV ith th e e n g ln e ru n n ln g at id le
sp e e d ,ch e c k th a t th e re is fre e p lay F re e p la y
o n th e Y .P V .S .c a b le s . ※ T he re is fre e p la y b e ca u s e th e
va lve is e ith e r stu c k in th e
N o fre e p la yh a lf‐o rfu lly‐o p e n e d p o s itio n .
A djust th e id le s p e e d b e lc w 9oor′nnin .※ T he va lv e fu =y o p e n s b e lo w
1o o o r/m in .
D c e s th e w a te r
te m p e ra tu reC h e c k th a t the w a te r te m p e ra tu re L ig h t u pin d ic ato r lig ht, lig hts u p .
in d ic a to r lig ht b lin k
s e v e n tinne s in fiv e
se c o n ds ?※ lf th e va lve is stu c k
in th e fu liy‐c lo se d o r
h a lf‐o pe n e d p o s itio n ,D o e s n o t lig ht u p N o th e d ia g n o s is fu n ctio n
m a y in d ica te a fa u lty
Se ~ o m o to r.
T h e Y .PふれS .is o k . A dju st th e R e fe r to th e =F A U L T L O C A T iO Nid le s p e e d to sp e c ific a tic n . T A B L E -in C H A PT E R 8
・ lfth e v a lv e is stuc k ,in sp e ct it a n d th e n e ith e r re m o ve a ny c a rb o n o r re a ss e m b le th e va lv e ,re fe r to the=Y A M A H A P O W E R V A LV E S Y S T E M (Y .P ,V .S .)『n C H A P T E R 5.
・ lf th e v a -ve is n o t stu c k, b u t th e w ate r te m p e ra tu re in d ic a to r 1ig ht re m a in s -it, refe r to th e =F A U L T
L O C A T IO N T A B L E --in C H A P T E R 8 .
2 4 7
IN S PE X H A U S T S Y S T E M IN S P E C T IO N - - - -
E X H A U S T S Y S T E M JN S P E C T IO N1 . o p e n th e s h ro u d .
2 . R e nn o v e :
● S P rin g s (e x h a u s t P ip e a n d m u 刊 e r)
3 . ln s p e c t:
・ E x h a u st jo in ts ①
・ E x h a u s t p ip es ②
・ E x h a u st sile n ce r ③
C ra c k s/d a m a g e 一 R e p la c e .
・ E x h a u s t g a skets ④
・ E x h a u s t g a skets ⑤
・ E x h a u s t g as kets ⑥
E x h a u s t g a s le a k s ・一 R e P la c e .
4 .C h ec k:
・ T ig h te n in g to rq u e
、濕もB o lt (e x h a u s t p ip e ):
13 N m n .3 m ・ k g , 9 .4 ft ・ lb )
2 -18
D R IV E V‐B E LTIN S P 蝋A D J
P O汎′E R T R A IN
D R IV E V‐B E LT
VV h e n in s ta u in g th e n e vv v‐b e lt, m a k e s u re th a t it
ls p o sitio n e d fro m 1 .5 m m {0 .0 59 in ) a b o v e th e
e d g e o f th e s e c o n d a ry s h e a v e t o 』 .5 m m (の .0 2 0
im b e lo w th e e d g e ⑨ .
lf n o t, t h e c lu tc h e n g a g e m e n t s p e e d vvi= b e
c h a n g e d . T h e m a c h in e m a y m o v e u n e x p e ct e d ly
vv h e n t h e e n g in e is s ta rte d .
A d ju st th e V‐b e lt p o sitio n b y re m o v in g o ra d d in g
a s p a c e r ① o n e a ch a d ju stin g b o lt ② .F o r th is a d ju s tnn e n t, c o n s u lt a Y a m a h a d e a le r o r
a n o th e r q u a lifie d m e c h a n ic .
-膚,馨“‘--=-←莵“〆=搬
A s th e V‐b e lt w e a rs , a d ju st m e n t m ay b e n e c e s
s a n r. T o e n s u re p ro p e r c lu tc h p e lf o r m a n c e‘th e V
b e lt p o s itio n s h o u ld b e a d ju s te d b y a d d in g a s p a c e r
o n e a c h ad ju stin g b o lt w h e n th e V‐b e lt p o s itio n
re a c h e s 1 5 m m {0 .059 in ) b e lo w th e ed g e .F o r th is a d ju s t m e n t, c o n s u lt a Y a m a h a d e a le r o r
a n o t h e r q u a lifie d m e c h a n ic .
3 4 .5 m m = .3 6 in )凶Ne章繋th… lBe霧e辯r鷁i幟ぞlgfh:
1 . M e a s u re :
・ V‐b e lt p o s itio n ⑩
8054 79
N O T E :ln sta = th e n e vv V‐b e lt o n to th e s e c o n d a ry s h e a v e
o n ly . D o n o t fo rc e th e V‐b e lt b e t w e e n th e s h e a v e s ;
th e s lid in g a n d fix e d s h e a v e m u s t to u c h e a c h
o th e r・
S ta n d a rd V‐b e lt h e ig ht ③ :や再 ~ 1.5 m m {○ ,0 2 0 ~ 0 .0 5 9 in )
2 4 9
DRlvE癈 田霊 前 園2 .A d ju st th e p o s itio n o f th e V‐b e lt b y re m o v in g
o ra d d in g a sp aoe r① o n e ac h a d ju stin g b o lt②.
V‐b e lt p o s itio n A d ju st m e n t
M o re t h a n 1.5 m m{0 .0 5 9 im a b o v e th e
e d g e
R e m o v e a s p a c e r
F ro m 1 .5 m m (0 .0 5 9i m a b o v e t h e ed g e t o
o .5 m m (◆ .0 2 0 imb e lo w th e e d g e
N o t n e C e S S a ry
ot is c o rre c t.}
M o re th a n や ,5 m m(〇 .0 2 0 in ) b e lo w th e
e d g e
A d d s P a c e r
3 .T ig h te n :
・ A d ju stin g b o lt
A d ju stin g b o lt:70 N m n .o m ・ k g 7 .2 ft ・ -b }
4 . m s p e c t:
・ D riv e V‐b e lt
C ra c k s/d a m a g e / w e a r 一 R e p la c e .
o il o r g re a s e o n th e V‐b e lt 一 C h e ck th e
p ri m a ry a n d s e c o n d a ry s h e a v e s .
5 .ln s p e c t;
・ P ri m a ry s h e a v e
・ S e c o n d a ry s h e a v e
o ilo r g re a s e o n th e p r- m a ry a n d s e c o n d a ry
s h e a v e s ÷→ U s e a ra g s o a ke d in la c q u e r
th in n e r o r s o -v e n t to re m o v e th e o il o r
g re a s e . C h e c k th e p ri m a ry a n d s e c o n d a ry
s h e a v e s .
⑥ 6 . M e a s u re :
・ D riv e V‐b e lt le n g th ③
o u t o f s p e c ific a tio n 【う R e p la c e .
D riv e V -b e ft‘e n g th :↑!12 9 ~ 1“13 7 m m (4 4 .4 ~ 4 4 .7 in )
2‐2 0
E N G A G E M E N T S P E E D C H E C K /P A R K IN G B R A K E P A D IN S PIN S P E C T IO N /P A R K IN G B R A K E A D J U S T M E N T - - - -
2E20l
E N G A G E M E N T S P E E D C H E C K
乍.P la c e th e m a c h in e o n a le v e l s u rfa c e o f h a rd
p a c k e d S n O W ,
2 .C h e ck:
・ C lutc h e n g a g e m e n t s p e e d
C h e ck in g s te p s :
● S ta rt th e e n g ln e , a n d o p e n th e th ro n le le v e r
g ra d u a = y .
・ C h e ck th e e n gーn e s p e e d w h e n th e m a c h in e
s ta rt s m o v in g fc r w a rd .
o u t o f s p e c ific a tio n 一 A d ju st th e p rim a ~
s h e a v e .
炎
P A R K IN G B R A K E P A D IN S P E C T IO N
1 . M e a s u re :
・ P a rkin g b ra k e p a d th ic kn e ss ③
。ut○f S p e d fic a tio n ーう R e p la c e a S a S e t.
軌′e a r lim it:1 .o m m (0 .0 4 in }
P A R K IN G B R A K E A D J U S T M E N T
1 . M e a S u re :
● C le a ra n c e ⑩
o u t o f S p e c ific a tio n 一 A d iu St.
0 5
o
06
あO -
. 窓 .
/ 4 a 818‐o42
l須 C 劇 e③ l1 .2 ~ 観3 m m {0 .0 47 ~ 0 .0 5 1 in )
2 .A d ju st:
● C le a ra n ce ③
o
O
2 ー / 3 4a
818-。41
A d ju st m e nt s te p s :
・ L o o s e n th e lo ckn u t ① .・ T u rn th e c a b le a d iu s tin g n U t ⑤ in o r o u t to
a d iu St th e c le a ra n c e b e t w e e n th e b ra k e p a d
⑥ a n d d iSc ④ .・ T u rn th e b ra k e p a d a d iu Stin g b o lt ② in o r o ut
to a d iu St th e c le a ra n c e b e t w e e n th e b ra ke
p a d ③ a n d d iSc ④ .・ T ig h te n th e lo c k n u t.
2‐2 1
BRAKEF営農 謡 纜壽幽 霊 師 団B R A K E FL U ID LE V E L IN S P E C T IO N
1 P la c e th e m a c h in e o n a le v e l s u lf a c e .
2 .C h e c k:
・ F lu id le v e l (lo w e r le v e l)
F lu id le v e l is u n d e r th e " L O VV E R " le v e llin e
⑩→ F illto th e p ro p e 「 le v e l.
・桧R e c o m m e n d e d b ra k e flu id :
D O T 4
N O T E :F o r a c o rre c t re a d in g o f th e b ra k e flu id le v e l, m a k e
s u re th at th e to p o f th e h a n d le b a r b ra ke m a ste r
c y lin d e r re s e hv o ir is h o riz o n ta L
B ra ke flu id m a y C o rro d e P a in te d s u rfa c e s o r P Ia s
tic P a 忙s . A h〃a y s C le a n u P SP iIle d flu id im m e d i
a te ly .
! ▼▲獲脂番=罫匡
・ U s e o n ly th e d e s ig n ate d b ra k e flu id . o th e r flu
id s m ay d e te rio ra t e th e ru b b e r s e a ls , c a u s in g
le a k a g e a n d P o o r b ra k e P e rfo r m a n c e .
・ R efilI W ith th e s a m e ty P e o f flu id - M ix in g flu id s
m a y re s u lt in a h a r m fu I C h e m ic a l re a c tio n le a d
in g t o P o o r b ra k e P e lf o r m a n c e .
・ VV h e n re fi= in g , b e c a re fu l th a t 淋′a te r d o e s n o t
e n te r th e b ra k e m a s te r c y lin d e r re s e rv o ir. V V a
te r Myill sig n ifica n tly lo w e r th e b o ilin g P o in t o f
th e flu id a n d m a y C a u s e v a P o r lo c k .
B R A K E P A D IN S P E C T IO N
主 A p p ly th e b ra k e le v e r.
2 .ln s p e c t:
・ B ra ke p a d
W e a r in d ic a to r ① n e a rly c o n ta c ts th e b ra k e
d isc ・一 R e p la c e th e b ra k e p a d s a s a s e t.
W e a r lim it ③ :1 .o m m (0 .0 4 in )
2‐22
B R A K E H O S E IN S P E C T IO N /A lR B LE E D lN G {H Y D R A U L lC B R A K E S Y S T E M } - - - -
A D JB R A K E H O S E IN S P E C T IO N
貸.ln s p e C t:
・ B ra k e h o s e
C ra c ks/d a m a g e / w e a r 一 R e p la c e .
2 .C h e ck:
・ F lu id le a k a g e
A p p -y th e b ra k e le v e r s e v e ra l ti m e s .
F lu id le a k a g e 一ラ R e p la c e .
A IR B LE E D IN G
(H Y D R A U L IC B R A K E S Y S T E M )
! = 獲liltl国医
B le e d th e b ra k e s y s te m w h e n e v e r:
・ T h e s y s te m h a s b e e n d is a s s e m b Ie d .
・ A b ra k e h o s e is lo o s e n e d o r re m o v e d .
・ T h e b ra k e flu id h a s b e e n v e ry lo vv.
・ B ra k e o p e ra tio n is fa u lty .lf t h e b ra k e s y s te m is n o t P ro p e rly b le d a lo s s o f
b ra k in g P e rfo r m a n C e m a y o C C u r.
1 .B le e d :
. B ra k e s y s te m
A ir b lee d in g s te p s :
● Fillth e b ra k e m a s te r C y lin d e r re s e rv o ir W ith
th e p ro p e r b ra ke flu id .・ ln s ta llth e d ia p h ra g m . B e C a re fu l n o t to sp ill
a n y flu id o r a = o w th e b ra ke m a s te r cy lin d e r
re s e ~ o lr to o v e rflo w .
・ C o n n e ct a C le a r p la stic h o se ① tig h tly to th e
b ra ke C a lip e r b le e d s c re w ② .
・ P la c e th e o th e r e n d o f th e h o s e ln to a c o n
ta ln e r.
a .S lo w ly a p p ly th e b ra k e -e v e r s e v e ra l ti m e s .
b .P u llth e le v e r in . H o ld th e le v e r -n p o s ltーo n .
C . L o o s e n th e b -e e d s c re vv a n d a = o w th e b ra ke
le v e r to tra v e l to w a rd s its lim it.d .T ig h te n th e b le e d s c re w w h e n th e b ra ke
le v e r li m it h a s b e e n re a c h e d′th e n re le a s e th e
le v e r.
・ R e p e a t ste p s (a ) tc (d ) u n til a ll o f th e a ir
b u b b ie s h a v e d is a p p e a re d fro m th e f-u id .・ T ig h te n th e b le e d s c re w .
効
2 -2 3
AlR BLEEDlNG (HYDRAULIC BRA臨 錯 織 聖 霊 耶 闘
B le e d s C re VV :
6 N m (0 .6 m ・ k g , 4 .3 ft ・ lb )
N O T E :lf b le e d in g is d i桁C u lt,it m ay b e n e c e s s a ry to iet
th e b ra ke flu id s e u le fo 「 a fe w h o u rs .
R e p e a t th e b le e d in g p ro c e d u re w h e n th e tin y
b u b b le s in th e s y ste m h a v e d is a p p e a re d .
・ A d d b ra k e flu id to th e p ro p e r le v e l.
R e fe r to th e " B R A K E FLU ID LEV E L IN S P E C
T IO N ".
- ! 曜獲1:lull輩匡
A fte r b le e d in g th e b ra k e s y s te m C h e c k th e
b ra k e o p e ra tio n .
D R IV E C H A IN
o i= e v e l in s p e ct io n
- ! ▼出国H u ll障匡
T h e e n g in e a n d m u刊rle r Myill b e v e ry h o t afte r th e
e n g in e h a s b e e n ru n . A v o id t o u c h in g t h e e n g in e
a n d ln u nfle r w h ile t h e y a re s till h o t Myith a n y p a rt
o f y o u r b o d y o r clo th in g d u rin g in s p e ctio n o r
re P a lr.
1 . P la c e th e m a c h in e o n a le v e l s u 庁a c e .
2 R e m o v e :
・ M u粁le r
R e fe r to th e "E X H A U S T S Y ST E M IN S P E C
T lO N ".
3 .C h e ck:
・ o i= ev e l
C h e ck in g s te p s :
● R e m o v e th e d iP stic k ① a n d w ip e it o什 w ith a
c le a n ra g .
R e in s ta = th e d ip stic k
2‐2 4
-騙郛酊D R IV E C H A IN
T h e re is a m a g n e t a tta c h e d t o t h e e n d o f th e
d ip stic k . lt is u s e d to re m o v e a n y m e ta I P a r
tic le s t h a t m a y a c c u m u la te in t h e d riv e c h a in
h o u s in g . V V h e n re m o v in g t h e d ip s tic k b e s u re
to :
・ P u ll it o u t s lo Mゾly a n d g e n tly s o th e m e ta I
P a ntiC le s d o n o t fa li○什 th e m a g n e t b a ck in to
th e d riv e c h a in h o u s in g .
・ Vy ip e o ff th e m a g n e t b e fo re re in s e n tin g th e
d ip stic k in t o th e d riv e c h a in h o u s in g .
・ R e m o v e th e d ip s tic k a n d c h e c k th a t th e o ilis
b e t w e e n th e u p p e 「 ① a n d lo w e r ② le v e ls . -f
n o t, a d d o ilto th e u p p e r le v e L
圏R eco m m end ed o l- 」G e a r o iI A pl " G L -3 "
S A E # 7 5 o r # 8 0
磯釜増
□nn a k e s Llre t h a t n o fo re ig n l1n a te ria l e n te rs th e
g e a r C a s e .
・ R e in sta llth e d ip stic k a n d fitth e lo o p ② o fth e
d ip stick h a n d le o n to th e p ro je ctio n ③ o f th e
g e a r c a s e .
o il re p la C e nn e n t
'
/
⑤
⑩ %℃①
o ilre p la c e nn e n t s te p s :
・ P la c e th e o il p a n u n d e r th e d ra in h o le .・ R e m o v e th e o ii d ra in b o lt a n d d ra in th e o iL
B e s u re t o re m o v e a n y o ilfro m t h e h e a t p ro te C
to r.
2‐25
・ m sta = th e o = d ra in b o は
o il d ra in b o lt:l6 N m n .6 m ・ kg ,篝.1 ft ・ lb )
G e a r o iI A P I G L-3 S A E # 7 5 o r # 8 0彈
Recom m ended oll
lo iリ髪編曲 翫 Im o o“麟 “S o,}
2ET82
C h a in s la c k a d ju s t m e n t
1 .A d ju st:
・ D riv e c h a in s la c k
A d ju s t m e n t ste p s :
・ L o o s e n th e lo c kn u t ① .・ T u rn th e a d ju stin g b o lt ② in u n til it is fin g e r
tig h t.・ T ig h te n th e lo c k n u t.
T R A C K T E N S IO N A D J U S T M E N T
A b r o k e n tra c k , tra c k fittin g s′ o r d e b ris th ro w n
by th e tra c k c o u ld b e d a n g e ro u s t o a n o p e ra t o r
o r b y s t a n d e rs . o b s e r v e t h e f o llo w Jin g
p re c a u tio n s .
・ D o n o t a llo w a n y o n e t o s ta n d b e h in d th e
m a c h in e yy h e n th e e n g in e is ru n n in g ・
・ V y h e n t h e re a r o f th e m a c h in e is ra is e d to a llo vv
t h e tra c k t o s p in , a s u ita b le s ta n d m u s t b e u s e d
t o s u p p o rt t h e re a r o f th e m a c h in e . N e v e r a llo w
a n y o n e t o h o ld th e re a r o f th e m a c h in e o作 th e
g ro u n d t o a llo w th e tra c k t o s p in . N e v e r a llo w
a n y o n e n e a r a ro ta tin g t ra c k .
・ ln s p e c t th e c o n d itio n o f th e tra c k fre q u e n t ly .
R e p la c e th e tra c k if it is d a m a g e d t o a le v e l
w h e re th e fa b ric re in fo rc e m e n t m a te ria l is
v is ib le .
・ N e v e r in sta ll s tu d s (c le a ts ) c lo s e r t h a n t h re e
in c h e s to t h e e d g e o f t h e tra c k .
2‐26
m“鱗 幅o““ M STMENT 幅 耶 酊
1 円 a c e th e m a c h in e w ith th e rig h t s id e fa cin g
d o w n .
lf th e m a c h in e is le ft o n its le ft s id e fo r m o re t h a n
8 0 m in u te s , th e fu e l m a y le a k o u t fro m th e fu e l
b re a t h e r h o s e .
2 . M e a s u re :
・ T ra c k d efle ctio n ①
U sin g a s p r-n g s c a le ② p u = d o w n o n th e
c e n te r o f th e tra c k . U s e 1 o kg (2 2 1b ) o f fo rc e .
o u t o f s p e c ific a tio n 一 A d ju s t.
2 5 ~ 3 0 m m (0 .9 8 ~ 1.18 in }凶Tra篦劣ddl総n l禍 総勢梛m
門(m B7 ~ o‐984 in}
3 .A d ju st:
・ T ra c k d e fle ctio n
A d ju s t m e n t s te p s :
・ P la c e th e m a c h in e o n to a s u ita b le s ta n d to
ra ls e th e tra c k o ff o f th e g ro u n d .
・ L o o s e n th e re a r a x le n ut ① .
N O T E :lt is n o t n e c e s s a ry to re m o v e th e c o tte r P in ② .
3
820.008
a . S ta n th e e n g ln e a n d ro ta te th e tra c k o n e o r
t w o tu rn s . S to p th e e n g in e .
b .C h e ck th e tra c k a lig n m e n t w ith th e s lid e
ru n n e r ③ .
lf th e a lig n m e n t ls ln c o rre c t,tu rn th e le費a n d
rig ht a d ju s te rs to a d ju s t.
2 J2 7
T ra c k a lig n m e n t⑥ S hi箕ed
t o rig ht
⑦ S h訛薊
t o left
④ Left a d ju ste r T u rn o u t T u rn ln
⑤ R ig h t a d ju ste r T u rn ln T u rn o u t
⑧ S lid e ru n n e r ⑨ T rac k
⑩ T ra ck m e ta l ⑪ G a p ⑫ Fo r w a rd
c .A d ju st th e tra c k d e fle c tio n to th e s p e c ifie d
a m o u n t.
T h e a d ju ste rs s h o u ld b e t u rn e d a n e q u a l
a m o u n t.
・ R e c h e c k th e a lig n m e n t a n d d e fle ctio n l f n ec
e s s a ry , re p e at ste p s (a )to (c )u ntilth e p ro p e r
a d ju strn e n t is a c h ie v e d .
・ T ig hte n th e re a r a x le n u t.
N u t (re a r a x le ):
7 5 N m (7 .5 m ・ k g , 5 4 ft ・ lb )
S LID E R U N N E R IN S P E C T IO N
1 .ln s p e ct:
・ S lid e ru n n e r ①
C ra c ks/d a m a g e / w e a r 一 R e p la c e .
2 . M e a s u re :
・ S lid e ru n n e r th ic kn e ss ②
o ut o f s p e c ific a tio n ・一 R e p la c e .
S lid e ru n n e r w e a r lim it:1o m m (0 .3 9 in )
1
82o-o78
靱 ⑫←
⑥歯彌圓爬
⑪
蜘章‐き6し
鰯 ⑫←
$書!1IT n n hn
を字…--‘㈱
M o re th a n L e s s th a n
sp e cifie d s p e c ifie d- - - -. -- ! l IT ra c k d e fle Ctio n
l l l分 1 l
④ Left a d ju ste r T u rn ln T u rn o u t
⑤ R ig h t a d ju ste r T u rn ln T u rn o u t
2‐2 8
SKysKIRU N N ER/sTEERIN G SYSTEM 隅 耶 闘
2E212
C H A S S IS
S K I/S K I R U N N E R
1 .ln s p e c t
・ S ki
・ S ki ru n n e r
D a m a g e /VVe a r 三一 R e p la c e .
8 m m (0 .3 , in )函 skIrunne M ear mm -t
; l
T o a v o id s c ra tc h in g , w′e a rin g a n d d a m a g in g th e
p la s tic s k is , b e c a re fu l w h e n lo a d in g a n d u n lo a d
in g th e s n o w m o b ile a n d a v o id rid in g ln a re a s
いJith li1btle o r n o s n o w a n d o n s u If a c e s Mvith s h a rP
e d g e s s u c h a s c o n c re te , c u rb s , e tc .
2E22l
S T E E R IN G S Y S T E M
F re e p la y c h e c k
1 .C h e c k:
・ S te e rin g sy s te m fre e p lay
M o v e th e h a n d le b a r u p a n d d o w n a n d b a c k
a n d fo rt h .
T u rn th e h a n d le b a r s Iig htly to th e rig h t a n d
le貴.E x c e s s iv e fre e p lay 一一 C h e c k th at th e h a n
d le b a r, t-e ro d e n d s a n d re la y ro d e n d s a re
ーn s ta lie d s e c u re ly in p o s itio n . lf fre e p la y
s tille x ists ,c h e c k th e ste e rin g b e a rin g ,fro n t
s u s p e n s io n lin k s a n d s k i m o u n tin g a re a fo r
w e a r. R e p la c e if n e c e s s a ry .
2E232
T o e‐o u t a d ju st m e n t
1 .P la c e th e m a c h in e o n a le v e l s u 庁a c e .
2 .C h e c k:
・ S kito e‐o u t
P o in t th e s kis fo r w a rd .
o u t o f s p e c ific a tio n 一 A d ju s t.
c
0 ~ 篝5 m m (0 ~ ○・5 9 in )園toeou 榊 ls既報奢檻 m割繁盛謁tocenter):
2 2 9
3 .A d ju st:
・ S kito e‐o u t
A d ju s t m e n t st e p s :
・ L o o s e n th e lo c kn u ts (tie ro d ) ① .・ T u rn th e re la y ro d ② in o r o u t U n til th e
s p e c ifie d to e‐o u t is o b ta in e d .
・ T ig h te n th e lo c kn u ts (tie ro d )① .
L o c k n u t (ro d e n d }:
2 5 N m (2 .5 m ・ k g , 18 ft ・ lb )
LO C T IT E⑪
困 L e簿 s id e
回 R ig h t s1d e
2‐3 0
2E251
L U B R IC A T IO N
B ra k e le v e r, th ro ttle le v e r a n d th ro ttle C a b le e n d
1 L u b ric a te th e b ra ke -e v e r P iV o t th ro ttle le V e r
a n d th e e n d s o f th e th ro ttle C a b le .
- L R e c o nn nn e n d e d lu b ric a n t:
ES S O B e a c o n 3 2 5 G re a s e
A p p ly a d a b o f g re a s e o n to o n ly th e e n d o f th e
c a b le .
D o n o t g re a s e th e th ro ttle c a b le s .
T h ey c o u ld fre e z e a n d c a u s e a lo s s o f c o n tro l.
2E261
F ro n t a n d re a r s u s p e n s io n
1 . U s e a g re a s e g u n to in je c t g re a s e in to th e
n rp p fe s ① .
日R eco m m end ed -ub r-cant 」E s s o B e a c o n 3 2 5 G re a s e o r
A e ro s h e lI G re a s e # 7 A
\~、・ 820‐067 国 F ro n t
回 R e a r
A
-リ
2‐3 1
一・“ M m 斑 蹴 oJUSTM ENT 隅 耶 虹
E L E C T R IC A L2E241
H E A D L IG H T B E A M A D J U S T M E N T
1 . P la c e th e m a c h in e o n a le v e l s u 庁a c e .
2 .P la ce th e m a c h in e in f ro n t o f a w a ll a t th e
re c o m m e n d e d d ista n c e ⑩ . R e fe r to th e ta b le
b e lo w ・
3 . M e a s u re th e d is ta n c e ⑩ fro m th e flo o r to th e
c e n te r o f th e h e a d lig h t a n d p la c e a m a rk o n
th e w a = a t th a t h e ig ht.
4 .VV ith a p e rs o n s 値 In g o n th e m a c h in e , a p p fy
th e P a rkin g b ra k e , sta 度 th e e n g m e a n d let it
id le .
5 .S w itc h c n th e h e a d lig h r s h ig h b e a m a n d
c h e c k th e h e ig ht o f th e p ro je cte d b e a m o n th e
vva = . T h e P ro je c tio n s h o u ld b e a t th e P O S -tlo n
m a rk e d in ste p 3 o r 1/2。 lo vve r (d ista n ce ⑥ )
⑥ 3 .o m n o賞.) 7 .6 m (2 5 箕.)
③ 2 6 m In n .o in .} 6 6 m m (2 .6 in .}
D : D ista n ce H : H e ig h t
6 .A d ju st:
● H e a d lig h t b e a m (V e作iCa lly )
V e rtic a l a d ju s t m e n t
H ig h e r T u rn th e a d ju stin g sc re w ① + ②
c lo c k vy is e .
L o w e r T u rn th e a d ju stin g sc re w ① + ②
c o u n te r c lo c k vv is e .
7 .A d ju st:
・ H e a d lig h t b e a m (h o rizo n ta lly )
H o riz o n ta l a d ju s t m e n t
R ig h t T u rn th e a d ju stin g s c re w ①c o u n te r c lo c k vv is e .
Le仕 T u rn th e a d ju stin g s c re w ②c o u n te r c lo c k vv is e .
2 3 2
2E271
T U N IN GC A R B U R E T O R T U N IN G
T h e C a rb u re to r is S e t a t th e fa c to ry to ru n a t
te m p e ra tu re s o f o oC ~ ‐2 0 0C (3 2 oF ~ ‐4 oF ) a t
s e a 1ev e l. lf th e m a c h in e h a s to b e o p e ra te d
u n d e rc o n d itio n s o th e rth a n th o s e s p e c ifie d a b o v e ,
th e c a rb u re to r m u st b e p ro p e rly a d ju s te d . S p e c ia l
c a re sh o u ld b e ta k e n in c a rb u re to r s e n ln g s o
th at th e p isto n W i= n o t b e d a nn a g e d o r VVill n o t
s e IZe .
T h e e n g in e o il is m ix e d w ith th e fu e lju st b e fo re
th e fu e le n te rs th e c a rb u re t o rs . D u rin g in itia lfu e l
flo w to th e C a rb u re t o r it is n o t a IW′a y s P o s s ib le to
su P P ly th e o P tim u m fu e l/o il m ix tu re d e P e n d in g
o n th e t h ro 忙le o P e n in g . T h e re fo re‘a fte r th e C a r
b u re to rs h a v e b e e n tu n e d o r m a in ta in e d , o r a fte r
th e flo at c h a m b e rs a re re m o v e d fo r c le a n in g o r
ie t re p la c e m e n t‘ b e s u 「e t o id le th e e n g in e fo r
a b o u t t h re e m in u te s in o rd e r t o a v o id e n g in e
tro u b le .
B e fo re P e rfo rn 1in g th e C a rb u re t o r tu n in g , m a k e
s u re th a t th e fo llo M yin g it e m s a re s e t t o
s p e c ific a tio n .
・ E n g in e id le s p e e d a d ju s t m e n t
・ T h ro ttle c a b le fre e p la y a d ju s t m e n t
・ C a rb u re t o r s y n c h rQ n iz a tio n
・ S ta rte r C a b le a d ju s t m e n t
・ o il p u m p c a b le fre e p la y a d ju s t m e n t
C a rb u re to r tu n in g d a ta
1 . S ta n d a rd s p e c ific a tio n s
園 M O D E L 600 7 0 0
回 Typ e T M 33 ←回 M an ufactu rer M IK U N I ←回 1.D . M a rk 8D FOO 8 D N O O
回 M ain iet {M .J.) #1,靴 #1鮠.3,鱒瀞150 #開2剥奪,3,㈱:期聰.8
回 Pilotlet(P.Jj # 4 7再 # 4 2 .5
回 Pilotscrew (P.S.) トリ2 tu rn s o 嶋 1- y 8 tu rn s o武
回 Float heig ht= .3 ~ 15 .3 m m
(0.“ ~ 0.6 in )←
田 -d le sp e e d 閉め0±1 " r′m m ←
2‐33
M id‐ra n g e a n d h ig h sp e e d tu n in g
N o a d ju st m e n t is n o rr・n a lly re q u ire d , b u t a d ju s t
m e n ts m a y s o m e tl m e s b e n e c e s s a ry , d e p e n d in g
o n te m p e ra tu re s , a ltitu d e o r b o th .M id‐ra n g e s p e e d a n d h ig h s p e e d tu n in g (fro m
1/4 to fu =-th ro ttle ) ca n b e d o n e b y a d ju stin g th e
m a ln je t.
T h e e n g in e sh o u ld n e V e r b e ru n M Jit h o u t th e a ir
in ta k e s ile n c e r in s ta lle d . S e v e re e n g in e d a m a g e
m ay re s u lt.
1 . S ta rt th e e n g ln e a n d o p e ra te th e m a c h in e
u n d e r n o r m a l c o n d itio n s to m a k e s u re th a t
th e e n g in e o p e ra te s s m o o th ly . S to p th e e n
9 ln e .
2 .R e m o v e :
・ S p a rk p lu g s
3 .C h e c k:
・ S p a rk p lu g in s u la to r ① c o lo r
A m e d iu m to lig h t ta n c o lo r in d ic a te s n o r
m a l c o n d itio n s .
D istin ctly d i拝e re n t c o lo r 三一 R e p lace th e
m a ln ie t.
4 .T h e m a -n ie t s h o u ld b e a d ju s te d o n th e b a s is
o f th e 」′M a in je t s e le c tio n c h a だ′.
N O T E :B y c h e c k in g th e c o n d itio n o f th e s p a rk p lu g s , -t ls
e a s y to g et s o m e id e a o f th e c o n d itio n o f th e
e n g ln e . T h is m ay d ia g n o s e p o te n tia l p ro b le m s
b e fo re e n g in e d a m a g e o c c u rs .
2E291
H ig h a ltitu d e tu n 1n g
U se th e c h a作in C H A P T E R 9 to se le ct nn a in je ts
a c c o rd in g to v a ria tio n s in e le v a tio n a n d te m
p e ra tu re .
N O T E :T h e s e ie忙in g s p e c ific a tio n s a re s u b je c tto c h a n g e .
C o n s u lt th e la te s t te c h n ic a l in fo r m a tio n fro m
Y a m a h a to b e s u re y o u h a v e th e rn o st u p‐to‐d a te
je ttln g s P e c ific a tio n s .
① C lip② J et n e e d le
③ P iIo t m ix tu re sC re w
④ M ain jet
2‐3 4
2E302
G u id e fo r c a rb u re tio n
園 T h ro ttte Y a tv e o P e n In g
国 M id‐ra n g e s p e e d tu n -n g
国 H ig h s p e e d tu n In g
回 Lo w s p e e d tu n in g ③
(≧\こ竪範」;oに一の三
国
C 1o s e d ?/8 1/2 3′4 回 F U = y o p e n e d
園 T h roはle v a Iv e o P e n 1n g
2 3 5
④ : s ta n d a rd m a in ie t
⑨: M a in je t w h o se d ia m ete r is 1 0 % s m a lle r th a n
Sta n d a rd
⑥: M a in jet w h o se d ia m e te r is 1 0 % la rg e r th a n
sta n d a rd
↑/2 3/4 回 F u = y o p e n e d
国 T h ro ttle o p e n ln g
④ : N o . ② p o s lt-o n
⑤ : N o .-① p o s ltlo n
◎:N o .③ positio n
セミこの-“」写oに一の弓墳扇
のこちう回
3/4 回 Fu = o p en
国 T h ro ttle o p e n ln g
lf t h e a ir s ile n c e r b o x is re m o v e d fro m th e c a rb u
re t o rs , t h e c h a n g e in p re s s u re in th e in ta k e w ill
c re a te a le a n m あくでtu re th a t m a y c a u s e s e v e re
e n g in e d a m a g e . T h e a ir s ile n c e r b o× h a s n o e作e Ct
o n p e rfo r m a n c e C h a ra d e ris tic s a n d m u s t b e s e
c u re d t o th e c a rb u re t o r d u rin g c a rb u re t o r tu n in g
a n d a d ju s t m e n t. A ls o , it m u st a l w a y s b e in p la c e
w h e n t h e e n g in e is o p e ra te d . R e g u la rly c le a n t h e
s ile n c e r a n d ke e p it fre e fro m o b s tru c tio n s .
畠1 1
\回 d ip
コーノ人参
⑦
\ 殴 m oo.・o
\
2‐3 6
独泳窓2E391
L o w s p e e d t u n in g
T h e c a rb u re to r is b u ilt s o th at lo w s p e e d tu n in g
c a n b e d o n e b y a d ju stin g th e P iio t m 凶 u re s c re w
② a n d th ro 性le s to p s C re W ① .
T h e e n g in e s h o u ld n e v e r b e ru n M yit h o u t th e a ir
in ta k e s ile n c e r in s ta lle d . S e v e re e n g in e d a m a g e
nn a y re s u lt.
1 .T ig h te n th e p ilo t m IX tu re s c re w u ntil it is
lig h tly s e a te d a n d th e n b ac k it o u t th e s p e c i
fie d n u m b e r o f tu rn s .
P ilo t m ix tu re scre w ② :1-リ2 (6 0 0 1 tu rn s o u t
1- y 8 (7 0 0 1 tu rn s o u t
P ilo t m l×tu re s c re w e行e cts :
T u rn -n ← S T D seは m g 一 T u rn o u t
L e a n e r R ic h e r
M ix tu re′ M ix tu re
2 . S e t th e e n g in e id le sp e e d b y tu rn in g th e th ro t
tle s to p s c re w in (to in c re a s e e n g ln e s p e e d ) o r
o u t (to d e c re a s e e n g in e s p e e d ).
窮 S ta n d a rd id le s p e e d :
鴇8 0 0 ± 10 o r′nn in
3 -lf lo vv s P e e d P e rfo r m a n c e is stilIP o o r a t h ig h e r
e le v a tio n s u n d e r e x tre m e c o n d itio n s′ th e
s ta n d a rd p ilo t iets rn a y n e e d to b e re p la c e d .
T h is is s o th e p ro P e r a ir/fu e l m ix tu re is o b
ta in e d .
N O T E :-n th is c a s e , u s e a la rg e r n u nn b e re d p ilo t iet to
e n ric h th e a ir/fu e l m ix tu re .
S ta n d a rd p ilo t ie t:
#47.5 (6001# 4 2 .5 {7 0 0 1
2‐3 7
CARBUREToR TUNlNG 隠 廓 酊
2E311
M a in je t s e le ctio n C h a ft
S p a rk p lu g c o lo r D ia g n o s晦 R e m e d y
L ig h t ta n o r g ra y , C a rb u re to r is tu n e d p ro p e rly .
D ry b lack o r fluf再d e p o s 1ts .
M ix tu re is to o ric h . R e p la ce th e m a ln Je t w ith th e n e x t s m a lle r s ize .
VV h ite o r lig ht g ra y . M ix tu reーs to o le a n . R e p la ce th e m a ln ie t w ith th e n e x t la rg e r s lze ,
VV h ite o r g ra y m s u la to r
W ith S m a = b la c k o r g ray
b ro w n s p o ts a n d
e le ctro d e s h a v in g a
b lu is h‐b u rn t a p p e a ra n ce .
M ix tu re ls to o le a n . T h e p isto n
is d a m a g e d o r se ize d .
R e p la ce th e p isto n a n d s p a rk p lu g .T u n e th e Ca rb u reto r a g a in , B e g in W ith lo w‐s p e e d
tu n -n g .
M e lte d e le ctro d e s a n d
p o ss ib ly a b liste re d
in s u lato r.M e ta = ic d e p o s ltS o n
in s u la to r・
M ixtu re is to o le a n .T h e s P a rk
p lu g m e lte d ,
C h e c k th e p isto n fo r h o le s o 「 se lzu re .C h e c k th e c c o lm g s y ste m′g a s o lin e o cta n e ra tin g
a n d ig n itio n tin「in g . A貴e r re P la c in g th e sp a rk
p lu 9 W ith a c o ld e r ty p e ,tu n e th e ca rb u 「eto r
a g a in . B e g in W ith lo w‐s p e e d tu n -n g ,
2E321
T ro u b le s h o o tin g
T ro u b le D ia g n o s ls A d ju st m e n t
H a rd s ta n ln g ln s u 桁 d e n t fu e l A d d g a s o lin e .
E x c e s s lv e u s e o f th e
sta lt e r o r c h o ke
R e tu rn th e sta rte r le v e r to its s e a te d p o s itio n s o th a t
th e s ta rte r v a lv e is fu = y d o s e d .
F u e lp a s s a g e is c lo g g e d
o f fro ze n
・ C h e ck, a n d if n e c e s s a ry , c le a n th e fu e lta n k a ir v e n t,th e fu e lfilte r a n d a llo f th e fu e l p a s s a g e s .
・ C h e c k , a n d if n e c e s s a ry , c le a n th e c a rb u re to r a lr
v e n ts , fu e l p a s s a g e s a n d th e flo a t v a lv e .
・ C le a n th e flo at c h a m b e r o f a n y ic e o r w a te r.
0 v e 刑o W A d ju st th e fu e = e v e l.
P o o r id lm g :
・ P o o r P e rfo r m a n c e a t
lo w s p e e d s
・ P o o r a c c e le ra tio n
・ S lo w re s P o n s e t o
th ro ttle
・ E n g in e te n d s to s ta ll
l m p ro p e r id lin g s p e e d
a d ju s t m e n t
A d ju st th e e n g in e id le s p e e d .R e fe r to " L o w s p e e d tu n in g
".
D a m a g e d p ilo t s c re w R e p la c e th e p ilo t S c re w .
C lo g g e d b y p a s s h o le C le a n th e b y p a s s h o le .
C 1o g g e d o r -o o s e p ilo t
jet
・ R e m o v e th e p ilo tje t,c le a n it w ith c o m p re s s e d a ir a n d
th e n in s ta = 虎
・ M a ke s u re th a t th e p ilo t iet is fu =y tig h te n e d .
A ir le a k in g In t o th ec a rb u re to r jo in t
R etig hte n th e c la nn p s c re w s o n th e c a rb u re to r jo in ts .
D e fe c tiv e sta rte r v a lv e
s e a t
C le a n o r re p la c e th e s ta rte r v a lv e s e a t.
o v e汁lo w A d ju st th e fu e = e v d .
2‐3 9
CARBUREToR TUNING 圏 郭 虹
T ro u b le D ia g n o s ls A d ju st m e n t
P o o r P e rfo r m a n C e a t
m id‐ra n g e s p e e d s :
・ M o m e n ta ry s lo w re -
s P 0 n s e to th e th ro t-
tle
・ P o o r a c c e le ra tlo n
C lo g g e d o r lo o s e p iIo t
je t
・ R e m o v e th e p ilo t je t,c le a n it w ith c o nn p re s s e d a ir a n d
th e n in s ta ll it.
・ M a k e s u re th a t th e p iIo t iet is fu =y tig hte n e d .
L e a n m ix tu re o v e rh a u lth e c a rb u re to r.
P o o r P e lf o r m a n C e a t
n o r m a l s p e e d s :
・ E x c e s s iv e fu e l c o n‐
s u m p tio n
・ P o o r a c c e le ra t-o n
C 1o g g e d a ir v e n t R e m o v e th e a ir v e n t h o s e a n d c le a n it.
C lo g g e d o r lo o s e m a -n
iet・ R e m o v e th e m a ln ie t, c le a n it w ith c o m p re s s e d a ir
a n d th e n in sta ll it.
・ M a k e s u re th a t th e m a in iet is fu =y tig h te n e d .
0 v e 庁lo w C h e ck,a n d if n e c e s s a ry ,c le a n th e flo a t a n d flo a t v a lv e .
P o o r P e rf o r m a n C e a t
h ig h s p e e d s :
・ P o w e r lo s s
・ P o o r a c c e le ra tio n
S ta rte r V a lv e is le負 o P e n R e tu rn th e sta rte r le v e r to Its s e a te d p o s -tIo n s o th a t
th e s ta rte r v a lv e is fu = y C 1o s e d .
C lo g g e d a ir v e n t R e m o v e a n d c le a n th e a ir v e n t.
C lo g g e d o r lo o s e m a -n
a ir iet
・ R e m o v e th e m a ln ie t, c le a n it w ith c o m p re s s e d a ir
a n d th e n in s ta ll it.
・ M a k e s u re th at th e m a in iet is fu =y tig hte n e d .
C lo g g e d fu e = m e C -e a n o r re p la c e th e fu e = in e .
D im / fu e lta n k C le a n th e fu e lta n k .
A ir le a ks in to th e fu e l
lin e
T ig h te n o r re p la c e th e fu e l lin e jo int.
Lo w fu e I P u m P P e lT o r-
nn a n C e
R e p a -r o r re p la c e th e fu e l p u m p .
C lo g g e d fu e lfilte r R e p la c e th e fu e lfilte r.
C lo g g e d inta ke R e nn o v e a n y o b s tru ctlo n s (i.e .ic e ).
A b n o rnn a l c o nn b u s -
tio n :
・ B a ckfirin g
L e a n m ix tu re C 1e a n a n d a d ju st th e c a rb u re to r.
D ilt y C a rb u re to r C le a n th e c a rb u re to r.
D inN o rC lo g g e d fu e llin e C le a n o r re p la c e th e fu e = m e .
0 v e lT lo vv :
・ P o o r id lin g
・ P o o r P e lf o r m a n C e a t
lo w , m id‐ra n g e , a n d
h ig h sp e e d s
・ E x c e s s iv e fu e l c o n‐
s u m p tio n
●H a rd sta 雨 n g
・ P o w e r lo s s
・ P o o r a c c e le ra tio n
C lo g g e d a ir v e n t C 1e a n th e a ir v e n t.
C 1o g g e d flo at v a lv e ・ D is a s s e m b le a n d c le a n th e flo at v a lv e .
・ D o n o t s c ra tc h th e v a lv e s e a t
S c ra tc h e d o r u n e v e n ly
w o rn flo a t v a lv e o rv a lv e
S e a t
・ C le a n o r re p la c e th e flo a t v a lv e a n d v a lv e s e a t
・ T h e v a lv e s e a t a n d b o d y m u s t b e re p la c e d to g e th e r.
B ro ke n flo a t R e p la c e th e flo a t.
ln c o rre ct flo a t le v e l C h e c k, a n d if n e C e s s a nれ re P la c e th e fo llo W in g P a lt s "
・ F 1o a t ta n g
・ T h e flo a t (re p la c e th e e n tire flo a t a s s e m b ly ).
・ T h e a r m p in .
2‐4 0
CLUTCH 圏 耶 酊W い′h ite S S ilv e r L B lu e
P P in k R R e d O o ra n g e
Y Y e llo w G G re e n
C L U T C H
H ig h a ltitu d e
S p e c ific a tio n s M o d e l:S R X 6 00′S R X 6 0 0 S
回 目ev atio n ~ 800 m(~ 2 ,5 0 0 箕)
600 ~ 1,4 0 0 m(2 000 ~ 4,500 冊
鰐200 ~ 2 ,o o o m(4 000 ~ 65 00貴)
1,8 0 0 ~ 2 ,6 0 0 m(6,000 ~ 8,500 m
2,400 m ~
(8 ,0 0 0 貴 ~ )
回 ld le sp e e d A pprox.↑,800“m m ← ← ← ←回 Clutch engage m ent A pprox.4,000“m m ← 4 10 o r/ m m ← ←回 S h i仕 sp e e d A pprox,8,500 "m m ← ← ← ←国 M a in jet #↑,# 2 :#↑46 .3 # 3 : 15 0 (S T D )
# 47‐5 (S T D ) 圃 R efe rto the“High‐al世ude sen ings“in“M A lN T EN A N C E s PEC IFICA T IO N S ".
1‐1/2 (S T D )
回 P ilo t (s lo w ) je t
回 ld le 而 雑U 「e sCre W
回 G e a rin g 23/39 (70 lin ks) ← 22/39 (70 1in ks ) 2 1/39 (68 lin ks ) ←回 P rim a ry SP rIn g
回 C o lo r P‐G ‐ P ← ← P - S - P ←図 Le n g th 8 6 .7 m m ← ← 8 5 .? m m ←ln p re lo a d rate 40 kg‐3.o k伊m m ← ← 35 kg‐3 0 k鄭m m ←国 W ire d ia m e te r の6 .o m m ← ← ← ←回 o utsid e d ia m eter の60 .o m m ← ← ← ←回 W e g ht n D ) 8 D F‐0 0 ← ← ← ←回 W e g ht riv e t Steel17.2 (O UT)
Stee n 3.3 0N )
S tee113.9 (O UT)S tee n 3.3 (IN )
Stee n o.3 (O U T )Stee 113.3 (IN )
Stee = 3.3 (O U T )A 1um inum 103眼)
Stee n o.3 (O U T )A lu m inum lo.即N)
回 W e g ht b u s h in g D u ra lo n ← ← ← ←回 Ro le r o u te r d ia . の16 .o m m ← ← ← ←回 R OIe r b u s h in g D u ra lo n ← ← ← ←圏 P n .c lutc h s h im N o n e ← ← ← ←回 S eco nd a N sp ring
図 C o io r G ← ← ← ←回 Le n g th 75 m m ← ← ← ←図 P re lo a d ra te 60 0 (3-3 )
8 48 kg m m /ra d←
700 O 6 )←
8 0 0 (2‐6 )
← ←
団 W ire d ia m e te r の5.5 m m ← ← ← ←図 o utsid e d ia m ete r の69 .5 m m ← ← ← ←回 S e c .to rq u e C a m 45 0 ← ← ← ←回 S ec.c lutch s h im 1.o m m ← ← ← ←S e c . c lu tc h s h im 1.o m m ← ← ← ←
2‐4 1
C,UTCH 圏 酊 虹S e tllin g C h a lt M o d e l:S R X 6 0 0′S R X 6 0 0 S
日 e v a tlo n C lu tc h S e仕ln g R e m a rk
o ft
2 ,0 00 貴
(600 m )
2 ,5 0 0 忙
(800 m )
4,0 0 0 負
= ,200 m )
4 ,5 0 0 箕
(1,4 0 0 m )
6‘0 0 0 仕
れ,8 0 0 m )
6 ,5 0 0 仕
(2 ,o o o m )
8 ,0 oo ft
(2 ,4 0 0 m )
8 ,5 0 0 俺
(2β0o m )
10 ,0 0 0 貴
(3 ,o o o m )
(R iv e t p o s it‘o n ; O U T E R /′N N E R )
」 LP ro d uctio n
淡′eig ht : 8 D F‐0O
R iv et : S te e n 7.2 / S tee n 3 3
P rim a ry sp n ng : 40 kg‐3.o kg/m m
R o lle r :の16.0 (8 C A‐20)
G ea rin g : 23/39 {70 1inks)
S ec.p re lca d : 60 0 (3‐3)
T o rq u e ca m : 450
」 L
、r
い′eig ht : 8 D F‐0 O
R ivet : S te e l倖3.9 / S tee1 T3 3
P rim a ry sp r-ng : 40 kg‐3.o kg/m m
R o =e r ;の16.○ (8C A‐20)
G ea rin g ; 23/39 (70 1in ks)
S eo.p re lo ad : 600 (3‐3)
T c rq u e ca m : 450一- - - - ~ - - - - - - - - - - - - - - 、 - - 一 - - - - - - - - - - 約 ~ - - - - -
」L
、r
LP ro d uctio n
淡′eig ht : 8 D F‐0O
R iv et : S te e n 7.2 / S tee n 3 3
P rim a ry sp n ng : 40 kg‐3.o kg/m m
R o lle r :の16.0 (8 C A‐20)
G ea rin g : 23/39 {70 1inks)
S ec.p re lca d : 60 0 (3‐3)
T o rq u e ca m : 450
・
L
- - -い′eig ht : 8 D F‐0 O
R ivet : S te e l倖3.9 / S tee1 T3 3
P rim a ry sp n ng : 40 kg‐3.o kg/m m
R o =e r ;の16.○ (8C A‐20)
G ea rin g ; 23/39 (70 1in ks)
S ec.p re lo ad : 600 (3‐3)
T o rq u e ca m : 450- - ~ - - - - - - - - - - - - - - 、 - - 一 - - - - - - - - - - 約 ~ - - - - -
」L
r
・
・
- -- -L - -
、-
W eig ht : 8 D F‐00
R ivet : S te e n 0 3 / S tee = 3 3
P rim a ~ sp r-n 9 : 40 kg‐3.o kg/m m
R o lle r :の16 .0 (8 C A‐20 )
G ea rin g ; 22/39 (70 lin ks)
S ec・p re loa d :フoo n一6 )
T o rq u e ca m : 45 0
」L
r
・
L
、
臥′eig ht : 8 D F‐0O
R iv et : S tee n 3.3 / A lu m in u m 10 3
P rim a ~ sp r-ng : 35 kg‐3.o kg′m m
R o ue r :の16‐0 鱒C A -20)
G ea ring : 2 1/39 (68 links)
S ec‐Prejoa d ; 80 O {2一より
T o rq u e ca m : 450
」L
r
・
、
L・
-峨′eig h t : 8 D F‐0O
R ivet : S te e n o.3 / A lu m in u m 10 3
P rim a ry sp rln g : 3 5 kg‐3 .o kg/m m
R o =e r :の16 .0 (8C A‐20)
G ea rin g こ 2乍/39 (68 lin ks)
S ec.p re lo ad ゞ80 0 (2‐6;
T o rq u e ca m : 45 0
-
- - - - ・
2‐42
W 坑′h ite S S ilv e r L B lu e
P P in k R R e d O o ra n g e
Y Y e = o vv G G re e n
S p e c ific a tio n s M o d e l:S R×7 0 0′S R×7 0 0 S
国 E 1e v a tlo n ~ 800 m(~ 2 ,5 0 0 m
600 ~鴇4 0 0 m(2,000 ~ 4 ,500 刊
1,2 0 0 ~ 2 ,oo o m(4 000 ~ 6,600社)
1,B O O ~ 2 6 00 m(6 000 ~ 8,500 m
2 ,4 0 0 m ~
{8,000代り
回 id le sp e e d A pprOX‐1,800 "m m ← ← ← ←回 Clutch engage m ent A pprox‐3β00仁m m ← 3 ,9 o o r′m m 4 ,o o o r/m in ←回 S h靴 sp e e d A pprox 8 5 00 "m m ← ← ← ←回 M a in jet # 1,# 2 :# 14 6 .3 # 3 : 148 .8 (S T D )
# 42‐5 (S T D ) 鬮 Referto the "H ig h‐altitude se鮪ngs" in "M A IN TEN A N C E S PEC IFICA TIO N S ".
1-1/8 {S T D )
回 P ilo t (s lo w )jet
回 Id le m ixtu re SCre W
回 G e a rin g 23/37 (68 lin ks) ← 22/37 {68 lin ks ) 2 1/37 (68 lin ks ) ←回 P rim a ry S p n n g
回 C o lo r G - G ‐G ← G ‐S - G ← ←圃 Le n g th 8 7 -9 m m ← 8 7 .4 m m ← ←回 P re lo a d rate " kg -2.75 kg m m ← 35 kg‐2 75 k朗m m ← ←國 W ire d ia m ete r の6〇 m m ← の5 .8 m m ← ←回 o utside d ia m ete r の60 D m m ← ← ← ←回 W e g ht (1D ) 8 D N‐0 0 ← ← ← ←回 W e g ht riv e t S tee = 7.2 (O U T )
S teel13.3 0N )SteeIl3.3 (O U T)Steel13.3 (-N )
S tee = 3‐3 (O U T )A lum inum 順卸N)
S te e l10.3 (O U T)N o n e (IN )
A lum inum 103(OL用N o n e (IN )
回 W e g ht b ush m g D u ra lo n ← ← ← ←回 R ole r o u te r d ia . の15 .6 m m ← ← ← ←図 R ole r b u sh m g D u ra lo n ← ← ← ←回 P ri.clutc h sh im N o n e ← ← ← ←回 S e co n d a ry S p rln g
団 C o lo r R ← ← ← ←回 Le n g th 75 m m ← ← ← ←図 P re lo a d rate 6 00 (3 -3 )
7 29 kg m m /ra d← ←
7 0 0 (1‐6 )
← ←
図 W ire d ia m ete r の5 .3 m m ← ← ← ←図 o utsid e d ia m ete r の69‐5 m m ← ← ← ←回 S e c .to rq u e C a m 47 0 ← ← ← ←回 S ec.clutch sh im 1 o m m ← ← ← ←
2‐4 3
C L U T C H
S e =tin g C h a rt M o d e l:S R X 7 0 0′S R X 7 0 0 S
E le v a tlo n C 1utch s e ttin g R e m a rk
o ft
2 ,0 0 0 俺
(600 m )
2 ,50 0 俺
(800 rm
4,0 0 0 俺
= ,200 m )
4,5 0 0 俺
= ,4 0 0 m )
6 ,0 0 0 貴
= ,8 00 m )
6 5 00 貴(2,o oo m )
8 ,0 0 0 俺
(2 ,4 0 o nn )
8 ,5 0 0 旨
(2,600 m )
惚Q OOO杜(3 ,o o o m )
(R iv et p o s -t-o n : O U T E R / lN N E R )
‘LP rod uctio n
い/eig ht : 8 D N‐0O
R iv et : S tee l17.2 / S tee 1 13.3
P rim a ~ sp r1n g : 40 kg‐2 7 5 kg/m m
R o =e r ;の15.6 (8 C A 4 0 )
G ea ring : 23/37 (68 links)
S eo.p re loa d : 600に;-3 )
T o rq u e oa m : 470
」 L
「 r
LP rod uctio n
い/eig ht : 8 D N‐0O
R iv et : S tee l17.2 / S tee 1 13.3
P rim a ~ sp r1n g : 40 kg‐2 7 5 kg/m m
R o =e r ;の15.6 (8 C A 4 0 )
G ea ring : 23/37 (68 links)
S eo.p re loa d : 600に;-3 )
T o rq u e oa m : 470
」
r
L
-い′eig ht : 8 D N‐0O
R ivet . : S tee l13 3 /S tee n 3 .3
P rim a ry sp n n g : 40 kg‐2 7 5 kg′m m
R o lle r : " 15.6 倦C A 4 0 )
G ea rin g : 23/37 (68 lin ks)
S ec.p re loa d : 600 (3-3 )
T o rq u e ca m : 470
- -」 L
r
L
、
W e ig ht : 8 D N‐0O
R ivet ; Stee - l3 .3 / A 1u m in u m 10 3
P rim a ~ sp n ng : 35 kg‐2 .75 kg/m m
R o =e r :の15.6 旧C A -℃)
G ea ring : 22/37 (68 lin ks)
S ec.p re lo ad : 600 g‐3 )
T o rq ue ca m : 470
」L
、r
臥/eig ht : 8 D N‐0O
R iv et : A iu m in u m lo .3 /N o ne
P rim a ry sp r!n g : 35 kg‐2 7 5 kg′m m
R o lle r :の15.6 {8 C A -↑0)
G ea ring " 2 1/37 (68 links)
S ec.p re lo a d : 700 =‐6 )
T o rq u e ca m : 470
- -‘L
、r
」
r
L
臥/eig ht : 8 D N‐0O
R iv et : A iu m in u m lo .3 /N o ne
P rim a ry sp n n g : 35 kg‐2 7 5 kg′m m
R o lle r :の15.6 {8 C A -↑0)
G ea ring " 2 1/37 (68 links)
S ec.p re lo a d : 700 =‐6 )
T o rq U e ca m : 470
‘L
r
L-
、
W eig ht : 8 D N‐00
R ivet : A 1u m in u m 10.3 / N o n e
P rim a ry sp n ng : 35 kg‐2.7 5 kg′m m
R o lle r :の15-6 旧C A‐10 )
G ea ring : 2 1/37 (68 lin ks)
S ec.p re -oa d : 700 (1-6)
T o rq ue ca m : 470-
2‐44
W い′h ite S S ilv e r L B 1u e
P P in k R R e d O o ra n g e
Y Y e = o vv G G re e n
S p e cificatio n s M o d e l: M S R X 7 0 0 P
園 E lev atlo n ~ 800 mト 2,500 冊
6 0 0 ~馬4 0 0 m(2,000 ~ 4,500杜)
倖,2 0 0 ~ 2 ,o o o m(4,000 ~ 6,500 m
1,8 0 0 ~ 2 ,60 0 m(6,000 ~ & 500 m
24 00 m ~(8,000仕 ~)
回 Id le s p e e d A pp「ox.↑,800 "m m ← ← ← ←回 Clutch engage m ent A pp「ox.3朗0“m in ← 3 ,7 0 o r/ m m 銭80o r/ m in ←回 S h i貴 sp e e d A pprox務500“m in ← ← ← ←回 M a in jet # 1,# 2 :#↑4 6 .3 # 3 : 14 8 .8 (S T D )
# 42‐5 (S T D ) 回 Referto the“H igh‐al俄ude sen ings" in "M A lN T EN A N C E s PEC lFICA T IO N S "‐
1-1/8 {S T D )
回 P ilo t (slo w ) je t
回 Id le m ix tu re SCre W
回 G e a rin g 21/39 (68 lin ks ) ← ← ← ←団 P rim a ry S p rln g
回 C o io r P‐ G ‐P ← P‐S ‐P ← ←固 Le n g th 8 6 .7 m m ← 8 5 .1 m m ← ←国 P re lo a d ra te 40 kg -3.o k切m m ← 35 kg‐3.o k" m m ← ←国 W ire d ia m e te r の6 10 m m ← ← ← ←回 o utsid e d ia m eter の60 .o m m ← ← ← ←回 W e g ht O D ) 8 D N‐0 0 ← ← ← ←回 W e g ht riv e t Steel13.9 (O UT)
Steel13.9 (IN )Stee n o.3 (O U T )Stae n 3・3 (IN )
Alum inum↑0.3ゆtimSteel纜3.3 {IN )
N o n e (O U T )Stee n o.3 (IN )
N o n e (O U T )A 1um inum 10.3{IN)
回 W e g ht b u sh m g D u ra lo n ← ← ← ←回 RO Ie r o u te r d ia . の14 .5 m m ← ← ← ←回 R OIe r b u s h in g D u ra lo n ← ← ← ←団 P ri.c lu tc h s h im N o n e ← ← ← ←回 Seco ndary Sp n ng
図 C o lo r R ← ← ← ←國 Le n g th 7 5 m m ← ← ← ←図 P re lo a d rate 600 (3‐3 )
7 29 kg m m′ra d←
7 0 0 (1-6 )
← ← ←
団 W ire d ia m e te r の5 -3 m m ← ← ← ←図 o utsid e d ia m eter の69 .5 m m ← ← ← ←回 S e c .to rq u e Ca m 47 0 ← ← ← ←回 S ec.clutch s h im L o m m ← ← ← ←
2‐45
C L U T C H
S e忙in g ch a忙 M o d e l: M S R X 7 0 0 P
E le v a tio n C lutc h s eはln g R e m a rk
0箕
2,0 00 杜
(600 m )
2,5 0 0 什
(800 m )
4 ,0 0 0 旨
= ,2 0 0 m )
4,5 0 0 杙
(1,40 0 m )
6,0 00 ft
{馬800 m )
6 ,5 0 0 旨
(2,o oo m )
8 ,0 0 0 箕
(2 ,4 0o nn )
8 ,5 0 0 貴
(2 ,6 0 0 m )
10 ,0 0 0 忙
(3 000 m )
(R iv et p o s itio n : O U T E R / IN N E R )
」 Lvve ig ht : 8 D N -0O
R ~ et : S tee l 13 ・9 / S tee l鵞3‐9
P rim a ry sp rm g き 40 kg -3 .o kg/ m m
R O =e r :の14‐5 (8 C A一9 m
G ea rin g : 2 1/39 (68 1in ks)
S e c.p re load : 600 (3‐3 )
T o rq ue ca m : 470
メ」
★
Lvve ig ht : 8 D N -0O
R ~ et : S tee l 13 ・9 / S tee l鵞3‐9
P rim a ry sp rm g き 40 kg -3 .o kg/ m m
R O =e r :の14‐5 (8 C A一9 m
G ea rin g : 2 1/39 (68 1in ks)
S e c.p re load : 600 (3‐3 )
T o rq ue ca m : 470
・
日」
W e ig ht ; 8 D N‐00
R iv et : S tee l 10 .3 / S te el 13 .3
P rim a ~ sp n ng ; 40 kg‐3 .o kg/m m
R o =e r ;の14.5 (8 C A‐9 1)
G ea ring : 2 ,/39 {68 1in ks)
S e c. p re load : 600 (3‐3)
T o rq ue ca m : 470一 - -
」L
r
・
、
L - - , - - - - - - - - ・
い′e ig ht : 8 D N -0O
R tVet : A lu m in u m 10 .3 / S tee l13 3
P rim a ry sp n ng : 35 kg -3.o kg/m m
R o lle r : "奪4 5 (8 C A‐9 3)
G ea ring : 2 1/39 (68 lin ks)
S ec. p re Io ad : 7 0o n -6 )
T o rq u e ca m : 470
・
、r
【一一一 ~ - - - - - - - - - - - 一 - - - - - - - - - - - - - - - - - - ・
、
P ro d uctio n
W eig ht ; 8 D N‐00
R ivet ; N o ne / S tee‘TO.3
P rim ary sp rln g : 3 5 kg‐3.o kg′m m
R o =e r :の14.5く8C A‐9 1)
G ea ring : 2倦/39 (68 links)
S ec. p re load : 700 n“-6 )
T o rq ue ca m : 470
一 1L- - ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
r
、
L - - 一 - - - - 、
VV eig ht ; 8 D N‐0O
R iv et : N o ne / A lu m in u m 10.3
P rim a ry sp n ng : 3 6 kg‐3.o kg/m m
Rα,e r きの74 5‘8 C A 9 “
G ea rin g : 2 1/39 (68 lin ks)
S ec.p re loa d : 700 (1‐6)
T o rq u e ca m : 470
-
一 - - - - - - - - - - - - - -
2‐46
C L U T C HIN S PA D J 蝋
2E331
T h e c lu tc h m a y re q u ire tu n in g d e p e n d in g u p o n
th e a re a o f o p e ra tio n a n d d e s ire d h a n d lin g c h aト
a cte ristic s . T h e c lu tc h c a n b e tu n e d b y c h a n g -n g
e n g a g e m e n t a n d sh i仕in g s p e e d . C lu tc h e n g a g e
m e n t s p e e d is d e fin e d a s th e e n g in e s p e e d w h e re
th e m a c h in e firs t b e g in s to m o v e fro m a c o m p le te
s to p .
S h i官in g s p e e d is w h e n th e m a c h in e h a s b e e n
s ta rt e d a t fu = -th roはle fro m a d e a d sto p a n d h a s
tra v e = e d 2 0 0 ~ 30 0 m (6 5 0 ~ 乱00o h ).N o r m a lly , w h e n a m a c h in e re a c h e s s h 靴in g s P e e d′
th e v e h ic le s p e e d in c re a s e s b u t th e e n g -n e s p e e d
re m a -n s n e a riy c o n s ta n t. U n d e r u n fa v o ra b le c o n
d itio n s (w et s n o w , lc y s n o w , h i= s , o r ro u g h te r
ra in ), h o vv e v e r, e n g ln e s p e e d nn a y d e c re a s e a 貴e r
th e s h 縦in g s p e e d h a s b e e n re a c h e d .
園 Eng ine s p e e d
回 G o o d co n d itic n
回 Bad co n d itio n
回 C lutch s h i什in g s p e e d
回 C lutch e n g a g e m e n t s p e e d
回 S ta 護 n g p o s itio n
回 2 0 0 ~ 3 0 0 m (6 5 0 ~ 亀000 館
回 D ista n c e trav e u e d
2‐47
園
回 国
G 環 sELECTloN 圏 師 団
G E A R S E LE C T IO N
T h e re d u c tio n ra tio o f th e d riv e n g e a r to th e d riv e
g e a r m u s t b e s e t a c c o rd in g to th e s n o w co n d i
tーo n s . lf th e re a re m a n y ro u g h s u rfa c e s o r
u n fa v o ra b le s n o w c o n d itio n s , th e d riv e /d riv e n
g e a r ra tio sh o u ld b e in c re a s e d . lf th e s u rfa c e s a re
fa irly s m o o th o r b eはe r s n o w c o n d itio n s e×ーst,
d e c re a s e th e ra t-o .
G e a r ra tio c h a rt
T h e d riv e a n d d riv e n g e a rs a n d th e c h a in s s h o w n
in th e g e a r ra tio c h a lt a re a v a ila b le a s o p tio n s .
T h e fig u re s c o n ta ln ln g a d e c i m a l p o in t re p re s e n t
th e d riv e /d riv e n g e a r ra tio s′ w h ile th e b o 性o m
n u m b e rs d e s ig n a te th e n u m b e r o f lin ks in th e
c h a in .
2‐4 8
GEARSELECT-oN I隠 耶 酊
① C h a in a n d s p ro c k e t p a rts n u m b e r:
国 P a n s n a m e 回 T e eth & L in ks 回 P a n s N o . 回 Sta nd a rd
回 D riv e s p ro c ke t
2 1 T 8 D F-17 6 8 2‐↑O M S R X 700P
22 T 8 D F‐17 68 2‐2 0
23 T 8 D F-T7 68 2‐3 0 S R X 600/600 S S R X 700 " 0OS
回 D riv e n s p ro c k e t37 T 8 D F‐47 58 7‐7 0 S R X 700 " 0OS
39 T 8 D F 4 7 58 7‐9 0 S R X 600/600 3 M S R X 700P
回 C h a in (lin ks)68 LIN K S 9 48 6 0‐0 3 0 68 6 0 0 , 7 0 0
7 0 L IN K S 9 48 6 0‐0 30 7 0
② G e a r ra tlo
\\逗趣きarm D riv e n g e a r
2 1 T 2 2 T 23 T
37 T1 7 6 2
68 L
1 6 8 2
68 L
1.6 0 9
68 L
39 T1 8 57
68 L
1.7 7 2
70 L
1 6 9 6
7 0 L
③ S e c o n d a ry S P rIn g
回 P a rts N o .
囚Spring rate
N ・m m /rad
(kg m m /「ad)
国 N o.ofcoils 圃 C o lo r回 W ire gau9e
(m m )
回 FTee length
(m m )回 S ta n d a rd
90508‐536A 9 7290 (729) 5 .5 R E D 5 .3 7 5 700
9 0 50 8 -556 A 2 8480 (848) 5 .5 G R E E N 5 .5 7 5 600
④ S e c o n d a ry s p rIn g b M s t a n g 1e90508‐536A 9 (R E D )/90508‐556A 2 (G R EE N )
.【II 10 0 40 0 7 0 0 10 0 0
2 2 0 0 5 0 0 8 0 0 1 10 0
3 3 0 0 6 0 0 9 0 0 12 0 0
⑤ T o rq u e c a m (s e c o n d a ly s p rin g s e a t)
回 P a rts N o . 回 C a m a n g le 回 S ta n d a rd
8 B V 4 7 60 4‐5 0 4 5 0 600
8 B V‐17 60 4‐7 0 47 0 7 0 0
2 4 9
圏霊園IN S PG E A R S E L E C T IO N - - -
⑥ P rim a ry Sp rln g
回P a rts N Q
回S p rin g rate
N /m m
(k馴m m }
回P re lo a d
(kg )
回C o 1o r
回W ire
g a u g e
(m m )
回0 眼sided ia m ete r
(m m )
ImN o . o f
c o ils
回F re e
le n g th
(m m )
国 s tand a rd
9 0 50 1-58 2 L 2 27 .5 (2 .7 5 ) 35 G‐S‐G 5 .8 60 4 .6 6 8 7 .4
9050 1‐602L 3 30(3.0) 35 P‐S‐P 6 .O 60 4 .8 2 8 5 .1 M S R X 700 P
9 0 50 1‐6 02 L B 2 7 .5(2 .7 5 ) 4 0 G‐G‐G 6 .O 60 5 .0 8 8 7 .9 S R X 700 " 0OS
9 0 50乍-6 02 L 9 30{3 .0) 4 0 P -G -P 6 ,O 60 4 .8 2 8 6 .7 S R X 600/600S
2 }5 0
H IG H A LT IT U D E T U N lN GIN S P 蝋A D J
H IG H A LT IT U D E T U N IN G
T o a忙a in th e b e s t P e 府o rrn a n c e in hig h a ltitu d e C o n d itio n s , C a re fu lly tu n e th e s n o w m o b ile a s o u tlin e d
b e lo w ・
C o n fi「 m S T D s e ttin g s
・ C a rb u re to r
・ S p a rk p lu g
A d ju st m a in je t s ize a c co rd in g to th e
c h a忙
T est th e m a in jetN o t o K 一十 A d ju st th e s ize c f th e m a in iet
(p e rfo r m a n o e & p lu 9 Co lo r)
O K N c t o KT e st th e lo w s p e e d se n ln g
N o t o K O K L C h eck to se e if th e g e a rln g 1s tc o hig h c r lo vv
T ツ h ig h a ltitu d e s eはin g s
N o t o K
D e c id e ifth e p ro b le m is w ith th e
p ilo t je t a n d a d ju st a ccc rd in g ly
o K O K C h e c k th e e n g a g e m e n t s p e e d
a n d s h i杙 p e rfo r m a n ce
N o t o K O K - -一一一十H ig h a ltitu d e
tu n in g O K
A d ju st th e p rlm a ry c lu tch a sO K
re q u ire d
N c t o K N o t o K
A d ju st th e se c c n d a ry c lu tc h as re -。K
q u ire d
2‐5 1
F R O N T S U S P E N S IO N
S p rin g p re lo a d
↑.A d ju st:
・ S p rin g p re lo a d
A d ju s t m e n t S te p s :
・ T u rn th e s rin ( S e a t 1 ln 。r o u t・
S p rin g s e a t
d is ta n C e
S ta n d a rd
S h o rte r ← → L o n g e r
P re lo a d H a rd e r ← → S o fte r
⑥ Le n g th
{S R X 600/7001
M in . M a x .
2 33 m m 2 23 m m 2 T3 m m(9 .18 in } (8 .78 m ) {8 39 im
④ Le n g th
{M S R X 700P )
M in . M a x .
2 24 m m 2 14 m m 20 4 m m‘8 .82 im (& 爽錠n ) 【8 ,0 3 im
⑩ Le n g th
(S RX600S/700S )
M in . M a x .
19 6 m m 2 13 m m 2 19 m m(7 .72 im (8 .39 im (8 .6 2 im
B e s u re th a t th e le箕 a n d rig h t s P rln g P re lo a d is
th e s a m e .
T h is s h o c k a b s o rb e r c o n ta in s h ig h ly P re s s u r
ize d n itro g e n g a s .
D o n o t ta m P e r Myith o r a tte m p t t o o P e n th e
s h o c k a b s o rb e r a s s e m b ly .
D o n o t s u b je c t th e s h o c k a b s o rb e r a s s e m b ly t o
a n o p e n fla m e o r h ig h te m p e ra tu re , a s th is
c o u ld c a u s e it to e x p lo d e .
D a m P in g fo rce【S R X 6 0 0 S /70 0 S )
1 .A d ju st:
・ D a m p in g fo rc e
A d ju s t m e n t s te p s "
・ T u rn th e a d ju stin g s c re w ① in o r o u t w ith th e
a d ju stin g s c re w d riv e r ② .
S ta n d a rd 8 C lic ks o u t美
M in im u m (h a rd ) 1 C lic k o u t署 (tu rn S in ③ )
M ax im u m (so m 16 C iicks。ut 「 tu rns o ut ④)0
も篝沸〔戸1
英 F ro nn th e fu lly tu rn e d 4 n p o s itio n
A d ju stin g s c re w d riv e r:
8 D E‐2 3 7 0 3‐0 0
2‐52
R掘 sUSPENS-oN 圏 皿 圏
・ N e v e r a tte m P t to tu rn a n a d ju ste r b e y o n d
th e m a×im u m o r m -n lm u m s e ttin g .
・ B e s u re th e le ft a n d rig h t d a m p in g fo rc e is
th e s a m e .
R E A R S U S P E N S IO N
S to p p e r b a n d
1 .A d ju st:
・ S to p p e r b a n d te n s io n
N O T E :T h is a d ju s t m e n t a件e cts th e h a n d lin g c h a ra c te ris
tlc s o f th e m a c h in e .
A d ju s t m e n t s te p s t
・ L o o s e n th e 1o c kn ut ① .・ T u rn th e a d ju stin g n u tくり in 。r o u t to a d ju st
th e s to p p e r b a n d te n s io n .
A d ju ste r
T h re ad
le n g th ⑩
L o n g e r ← → S h o rte r
m a×lm u m m ln lm u m1o m m0 .3 9 in
E 粁e Cts M o re W e ig h t L e寒幹 W e ig h t o n
o n skis.Less s k is . nn o re
W eig ht W e ig ht
tra n s fe r tra n 罐e r
・ T ig h te n th e lo c k n u t.
2 6 3
口EAR SUSPENS・oN 圏 睡 酊
S p rin g p re lo a d
1 .A d ju st:・ S p rin g p re lo a d
A d ju s t m e n t s te p s :
・ T u rn th e s p rln g s e a t ① in o r o u t.
S p rin g s e a t
d is ta n C e
S ta n d a rd
S h o rte r ←㈹ → L o n g e r
P re lo a d H a rd e r ←冊 一 S o旨e r
園 Length ⑩{fro n t)
M in . M a x .193 m m 183 m m 17 3 m m【7,60 in ) [7 .20 im (6.8乍 in )
困 Len gth ③{fro n t)
(M S R X 700P -
M m . M a x .2 T8 m m 20 8 m m 乍9 8 m m
協59 in ) 博.19 in 1 (7 7 9 im
回 Length ⑤(re a r)
M in . M a x .320 m m 3 10 m m 300 m m{12.60 in ) 【12 ,20 im = L 80 in )
回 Length ⑤(rea r)
{M S R X 700P 1
M in . M a x .38 1.5 m m 37 1.5 m m 36仇5 m m
(15 .02 in ) n 4 ,60 in ) {14 .20 in )
丁h is s h o Ck a b s o rb e r C o n ta in s h ig h ly P re s s u r
ize d n itro g e n g a s ・D o n o t ta m p e r w ith o r a tte m p t t o o P e n th esh o c k a b s o rb e r a s s e m b ly .D o n o t s u b je c t th e s h o c k a b s o rb e r a s s e m b ly to
a n o p e n fla m e o r h ig h h e a t′vv h ic h c o u ld c a u s e
it t o e x p lo d e .
R e a r s u s p e n s io n‐fu ll ra te
1 A d ju st:
・ F u = ra te a dju ste r
A d ju s t m e n t s te p s :
・ L o o s e n th e n ut ① ,● M O V e th e e n d o f th e s h o c k‐a b s o rb e r a s s e m
b ly to th e d e s ire d p o s lt-o n .
ln s ta = a tio n
P o s itio nA B C
S p rin g ra te
a n d D a m p m gS o n M e d iu m H a rd
S ta n d a rd B
N O T E :R o tatm g th e tra ck w i‘fh e fp to m o v e th e s h o c k
a b s o rb e r a s s e m b ly .
・ T ig h te n th e n u t
2‐5 4
STEERIN 車 HA S -こヂゴ
C H A S S IS
S T E E R IN G
国: 115 N m n .5 m ・ kg ! 世 ・ lb )l
2靜
o rd e r J o b n a m e /P a rt n a m e Q t y R e m a rk s
1
2
3
4
5
6
7
8
9
乍0
健筆
12
13
14
僅5
16
H a n d le b a r re m o v a I
H a n d le b a r C o v e r
B a n d
o ilta n k b re a th e r h o s e
T h u m b vv a rrh e r C o u p le r
E n g in e s to p s W itc h C o u p le r
B ra k e s w itc h C o u p le r
H e a d lig ht b e a m s w itc h C o u p le r
G rip W a r m e r le a d
T h ro口le Ca b le h o ld e r
T h ro仕le C a b le
o il p u m p C a b le
B ra k e le v e r h o fd e r
M a s te r C y lin d e r a s s e m b ly
H a n d le b a r h o ld e r (u p p e r)
H a n d le b a r
H a n d le b a r h c ld e r (lo w e r)
J1
3
"l●“1・【1-
乍■a1
4寸
11
11
11
1-【1
つム【1-【1・
R e m o v e th e P a rts in th e o rd e r b e lo W .
F o r m sta lla tio n , re v e rs e th e re m o v a l P ro c e‐
d u re .
3 -1
s T E E R -N G C H A S "≠霊
園: 23 N m く2.3 m k g汀7旨 ・脆u爾\
、回 -2 5 N m (2.5 m ・ kg ,旧 作 lb )!
回: L67 N m (6.7 m ・ kg .48俺 ・ lb )I A
LS
Y / 9 矼図囮12 N
L/
3 ミット ・ 5
13 "
\\\\
o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rk s
1
2
3
4
5
6
7
8
9
10
乍1
12
13
14
15
S te e rin g c o lu m n a n d t ie ro d re m o v a I
C a rb u re to rS
ln ta k e s ile n c e r
E n g in e a s s e m b ly
H a n d le b a r
C o tte r P in
C 1iPR e lay ro d
L o c k w a s h e r
B e a rin g h o ld e r
B e a rin g
C o = a r
S te e rin g c o lu m n
C oはe r P in
T ie ro d
VV a s h e r
V V a s h e r
B u sh in g
C o lla r
R e lay a r m
“1,
11
1-
フム
さ
‘4
‘4
"1
4T
?←〔ソ←
Z
〔ど
1‘【1‘
R e m o v e th e P a 作s in th e o rd e r b e lo W .
R e fe r to th e "C A R B U R E T O R " in C H A P T E R 7 .R e fe r to th e " F U E L P U M P " m C H A PT E R 7 .
R e fe r to th e "E N G 1N E " in C H A PT E R 5 .R e fe r to th e " H A N D L E B A R "
.
F o r m sta = a tio n“ re v e rs e th e re m o v a l p ro c e -
d u re .
3 -2
S T E E R IN G C H A SずlN S P E C T IO N
乱 ln s P e C t:
・ H a n d le b a r ①
・ S te e rin g co lu m n ②
B e n d s/c ra c k s/d a m a g e 一 R e p la c e .
D o n o t a はe m P t t o stra ig h te n a b e n t C o lu m n .
T h is m a y d a n g e ro u s ly w e a k e n th e C o lu m n .
2 . ln s p e c t:
・ B e a rin g s (ste e rin g co lu m n ) ①
● C o = a rs ②
W e a r/d a m a g e 一 R e p la c e .
・ S te e rin g co lu m n ③ (b e a rin g c o n ta c t
s u rfa c e s )
S c ra tc h e s/ w e a r/d a m a g e 一 R e p la c e .
3 . ln s p e c t:
・ R e la y ro d ①
・ T ie‐ro d s ②
B e n d s/C ra c k s/d a rn a g e ÷う R e p la c e .
! ▼▲獲脂lull罫匡
D o n o t a tte m p t t o s tra ig h te n a b e n t ro d T h is m a y
d a n g e ro u s ly w e a k e n t h e ro d .
4 . C h e c k :
・ R o d e n d m o v e m e n t
R o d e n d fre e p la y e x ists ÷→ R e p la c e .
R o d e n d tu rn s ro u g h ly ・◇ R e p la c e .
5 . ln s p e c t:
・ R e la y a r m
C ra c k s/d a m a g e 一 R e p la c e
3‐3
S T E E R IN G C H A SずlN S T A LL A T IO N
T J n s ta = :
・ T ie ro d s ①
N O T E :
・ M a k e s u re th a t th e in d e n ta tio n ⑥ o n th e tie
ro d fa c e s o u t.
・ T h e th re a d s o n b o th ro d‐e n d s m u st b e th e
s a m e le n g th .
!=\ "○
○
帰希//さき
A IW a y s u s e a n e w C O はe r P in .
L o c k n u t {r o d‐e n d ):
2 5 N m (2 .5 m ・ k g , 18 ft ・ lb )
L O C T IT E @
N u t【tie ro d‐re la y a r m ):
3 5 N m {3 .5 m ・ k g , 2 5 ft ・ lb )N u t (tie ro d‐ste e rin g a r m ):
4 2 N m {4 .2 m ・ k g , 3 0 ft ・ lb )
2 . ln s ta ll:
・ R e la y ro d ①
N O T E :M a ke s u re th at th e e n d o f th e re la y ro d , w ith th e
in d e n ta tio n ⑩, is c o n n e o te d to th e re la y a r m .
A IW a y s u s e a n e w C o 忙e r P in .
、潔もN u t【re la y ro d ):35 N m {3 .5 m ・ k g ,2 5 ft ・ lb )
3 4
S T E E R IN G C H A Sず3 .A d ju st:
・ S kis
A d ju st m e n t ste p s :
・ T e m p o ra rily m sta = th e h a n d le b a r.
・ H o ld th e h a n d le b a r s tra ig h t,a n d c h e c k to s e e
th a t th e s k is a re a t rig h t a n g le s to th e h a n d le
b a r.
・ L o o s e n th e lo c kn uts (re lay ro d ) ①.・ D ire c t th e s k is in p a ra lle lto th e m o v in g d ire c
tlo n ,
・ W ith th e s k is th u s ,tu rn th e re la y ro d ② e ith e r
w a y to a d ju st th e h a n d le b a rs a t rig h t a n g le s
w ith re s p e c t to th e d ire c t-o n o f m o v e m e n t.
T u rn in g th e re la y ro d
in d ire ctio n ⑩
T u rn in g t h e h a n d le b a r
in d ire ctio n ◎
T u rn in g th e re la y ro d
in d ire ctio n ⑤
T u rn in g t h e h a n d le b a r
in d ire ctio n ④
・ T ig hte n th e lo c kn u ts (re lay ro d ) ① .
、潔も
4 . ln sta ll:
・ H a n d le b a rサ⑥「
畔顎箕" a "
く" b "
◇鬮 」
C
・、、、、、、、 D
. B e s u re t h e s m a llg a p ④ s id e o f th e h o ld e r fa c e s
fo r w a rd ⑥ .・ C e n te r th e m a tc h m a rk ① o n th e h a n d le b a r ⑥
b e t w e e n th e h a n d le b a r h o ld e rs {lo w e r) ⑩ .
I 瀬 IBO-t (handIebarho-der) l15 N m n .5 m ・ kg , = ft ・ lb }
F irs t tig h te n th e b o lts o n t h e fro n t sid e o f th e
h a n d -e b a r h o ld e r“ a n d t h e n tig h te n th e b o ltお
o n th e re a r s id e .
3 -5
s K I
国: h O N m (1.o m ・ kg ,7 .2箕 ・ 1b )l
回 : '2 ' N m {2.1 m ・kgコ 5賞 ・ -b〕'
回 148 N m (4 8 m ・ kg ,3 靴 ・ lb)I
増 - - E ① ES S 0 beaco n 325
g re a se o r A e ro s h e -i
g re a se # 7 A
/キングク ジ》、 ,
o rd e r J o b n a m e /P a rt n a m e Q′ty R e m a rks
1
2
3
4
5
6
7
8
9
S kire m o v a l
C o tte r P in
S kic o lu m n lo w e r b ra c ke t
S kisto P P e r
C o lla r
VVa sh e r
S ki
S kiru n n e r
S P rin g W a s h e r
S ki h a n d le
↑,"1
41
!11
RY“1,“1-
b
」1
R e m o v e th e P a It s m th e o rd e r b e lo W .
F o r m sta = a tio n , re v e rs e th e re m o v a l p ro c e‐
d u re .
3 -6
S K I C H A Sず=、JS P E C T K) N
1 .ln s P e C t:
・ S ki①・ S ki ru n n e r ②
・ S kic o lu m n lo w e r b ra c ket ③
・ S ki h a n d le ④
・ S kisto p p e r ③
い/e a r/c ra c k s/d a m a g e 一 R e p la c e .
・ M o u n tin g b o lt ⑥
● C o lla r ⑦
・ B o lt ⑧
V v e a r/d a nn a g e ÷う R e p la c e ,
5/丸“
\
3 -7
F R O N T S U S P E N S IO N C HA S ミニー&■
FR O N T S U S P E N S IO N
図 : l23 N m {2.3 m ・ kgコフ杜 ・ lb )1
回 l4o N m (4.o m ・ kg ,29 H ・ー副
回: i42 N m (4.2 m ・ kg ,30 箕 ・ -b )1
回 : l48 N m “.8 m ・ k 9 35 箕 ・ -b )1
回 l5o N m (5.o m ・ kg ,36 杙 ・ -b )1
国道 56 N m (5 6 m ・ kg .40 杜 ・ lb )l
回 l78 N m o .8 m ・ kg ,56 ㈹ ・ lb u
、 12 11 F‐ 3
4
\\\" 堺 、6 ‐ 13
8 ノ ノフ
1OG ・ - -▲
. : ① E s s o b e a c o n 3 2 5 g re a s e
o 「 A e ro s h e = g re a s e # 7 A
o rd e r J o b n a m e /P a lt n a m e Q′tv R e m a rk s
1
2
3
4
5
6
7
8
9
10
=
12
13
F ro n t s u s p e n s io n re m o v a I
S ki
T ie ro d
S h o c k a b s o rb e r
C a p
S te e rin g a r m
S kico lu m n
B u sh in gVV a s h e r
C o n tro l ro d
C o lla r
B u sh in gC o n n e c tin g ro d
C o lla r
F ro n t a r m
"!“1
【1
【1
【1
つム
1【(乙
24「
1・
Z
ぬ1-
R e m o v e th e P a lt s in th e o rd e r b e lo W .
R e fe r to th e “S K r .
F o r in s ta = a tio n , re v e rs e th e re m o v a l p ro c e -
d u re .
3 -8
' m m ・旧 臘“,0“ IC H A S Iこヂ ー
H A N D L IN G N O T E S
! 呪獲鮨lu ll豊野
T h is s h o c k a b s o rb e r c o n ta in s h ig h ly c o m p re s s e d
n itro g e n g a s . B e fo re h a n d lin g th e s h o c k a b s o rb e r
re a d a n d m a k e s u re th at y o u u n d e rs ta n d th e
fo n o M yin g in fo r m a tio n . T h e m a n u fa c t u re r c a n n o t
b e h e ld re s p o n s ib le fo r p ro p e rty d a m a g e o r p e r
s o n a l in ju ry th at nn a y re s u lt fro nn inn p r o p e r h a n
d lin g ・・ D o n o t ta m p e r o r a tte m p t t o o p e n th e g a s
c h a m b e r.
・ D o n o t s u b je c t t h e s h o c k a b s o rb e r t o a n o p e n
fla m e o r a n y o th e r s o u rc e o f h ig h h e at. T h is
m a y c a u s e t h e u n it t o e x p Io d e d u e t o e x c e s s iv e
g a s p re s s u re .
・ D o n o t d e fo r m o r d a m a g e t h e g a s c h a m b e r in
a n y w a y . G a s c h a m b e r d a m a g e w ill re s u lt in
p o o r d a m p in g p e rfo r m a n c e .
lN S P E C T IO N
1 .ln s p e c t:
・ S h o c k a b s o rb e r ①
o il(g a s)le a ks/b e n d in g /d a m a g e 一 R e p lace
2 .ln s P e C t:
‐ S kic o lu m n ①
・ S te e rin g a rm ②
C ra c k s/b e n d in g /d a m a g e 一一 R e p la c e .
・ B u s h in g ③
V V e a r/s c ra tc h e s/d a m a g e ・一 R e p la c e .
3 . ln s p e c t:
・ C o n tro l ro d ①
C ra c ks/b e n d in g /d a m a g e 一 R e p lace .・ B u s h in g ②
・ C o l1a r ③
V v e a r/sc ra tc h e s/d a m a g e ヤラ R e p la c e .
3‐9
F R O N T S U S P E N S IO N C H A S ・雲lIE-&
4 . ln s P e C t:
・ C o n n e c tin g ro d ①
・ S ta b ilize r ②
C ra c k S/b e n d in g /d a nn a g e 一 R e p la c e .
● C o lla r ③
V V e a r/s c ra tc h e s/d a nn a g e 一 R e p la c e .
5 .in s p e c t:
・ F ro n t a r m ①
C ra c k s/b e n d in g /d a nn a g e 一 R e p la c e .
3 4 0
FR O N T S U S P E N S -O N C H A Sず
比7 - - 一
IN S T A LL A T IO N
1 .ln s ta ll:
・ C o n tro l 「o d ①
・ N ut ②
・ J o in t ③
⑩ S et le n g th
回 Le費 h a n d
回 S et length ⑩ {m m 回 S et an g -e o
国 U p p e r4 6 0 .2 ± 0 .5 m m(18.↑200± 0.0 197 in )
9 4 ± 1
回 Lo w e r4 5 8 .7 ± 0 .5 m m(18 .0600± 0.0 19 7 m )
9 4 ± 1
回 R ig h t h a n d
回 S et le n gth ③ {m m ) 回 S et a n g le ぐ)
回 U p p e r4 6 0 .2 ± 0 .5 m m(18 .1200± 0.0 197 m )
8 6 ± 1
回 Lo w e r4 5 8 7 ± 0 .5 m m(↑8.0600± 0.0 197 im
8 6 ±篝
困 12 m m = 48 ~ 64 N m (4.8 ~ 6 .4 m ・kg ,3 5 ~ 4 6忙・lb )
↑4 m m = 62 ~ 8 4 N m (6.2 ~ 8 .4 m ・kg ,45 ~ 6 0箕・ lb )
2 .ln s ta = :
・ S te e rin g a rm ①
N O T E :A -ig n th e p u n c h m a rk ③ o n th e s k i c o lu m n w ith
th e p u n c h m a rk ⑮ o n th e ste e rin g a r m .
¥も
N u t (s te e rin g a r m ):
5 6 N m (5 .6 m ・ k g , 4 0 ft ・ lb )
3‐1↑
F R o N T s U s P E N s Io N C H A S " =籤」
S kiS p in d le C a m b e r:
C h e ck th e s ki sP in d le c a m b e r W ith th e u n lt s l廿ln g o n a le v e I S u rfa C e . D O N O T e lev ate th e fro n t‐e n d .
① U s in g a n a n g le fin d e r, b e s u re th e u n it is s i地 n g P a ra lle I W ith th e flo o r.P la c e th e a n g le fin d e r u P a g a in s t
th e flat a lu m in u m P a rt o f th e b e lly P a n .
園 U S E A N G LE FIN D ER
T O V E R lFY T H E U N IT
IS L E V E L .
回 A N G LE F IN D ERA n g le fin d e r:
Y S‐42 4 2 2
② C h ec k th e s P in d le ca m b e r b y P lac in g th e a n g le fin d e r u P a g a ln s t th e v e 托ic a lfla t s u 庁a c e o n th e tra iIin g
a r m ju st b e h in d th e s P in d le W e ld‐ 回 N EG A T IV E 回 P o s IT IV E
S K IS P IN D LE C A M B E R
州0.げ to 十0 .5o
回 A N G LE FIN D E R
国 oo C A M B E R
⑥ T o a d ju s t c a m b e r, lo o s e n th e lo w e r ra d iu s ro d b a lljo in t lo c k n u t a n d re m o v e th e b o lt s e c u rIn g th e
ra d iu s ro d to th e tra ilin g a rn・. T u rn th e ro d in o r o u t a s n e c e s s a ry to a c h ie v e P ro P e r c a m b e r a n g le .
回 T U R N IN O R O U T
団 LO O S E N LO C K N U T圏 R E M O V E B O LT
3 12
F R O N T S U S P E N S IO N C H A S ・三豊-&■
④ ln sta llth e ra d iu s ro d o n to th e tra ilin g a r m a n d tig h te n th e b o lt.T ig h te n th e b a lljo in t lo c kn u t a n d a P P IY
g re a s e to th e b a = jo in t. R e p e a t th e p ro c e d u re fo r th e o th e r s id e .
園 5 6 m ・ kg (4 0 俺 ・ lb )
I 回 14 m m = 7 3 m ・ kg (5 3 杙 ・ lb )▼ - }
12 m m = 5 6 m ・ kg (4 1 社 ・ lb )
V V h e n t ig h te n in g th e b a lljo in t lo c k n u t, b e s u re to k e e p th e b a lljo in t o u te r h o u s in g C e n te re d w ith t h e b a n
t o P re v e n t b in d in g .
S ki A lig n m e n t:
N O T E :B e s u re to V e rify th e s p rln g p re lo a d S e ntin g a n d th e s k is p in d le c a m b e r b e fo re a d ju s tin g th e skito e o u t a s
e ith e r o f th o s e a d ju st m e n ts m a y e什e ct th e s k i to e o u t s e n ln g .
P o in t th e skis s tra ig h t fo n ~ a rd a n d m e a s u re th e a m o u n t o f s k i to e o u t.
① S K IT O E O U T②
0 ~ 15 m m (0 ~ 0 .59 in ) 合園
⑩ - ◎ = T o e o u t
3 4 3
Pロ. 轢 綣 舵郊E A N D DRlV E平 町 IP O W R
I Q ⑥ -T R
P O W′E R T R A IN
P R IM A R Y S H E A V E A N D D R IV E V‐B E LT
園 田 o N 耐 性.o m ・kg 8 靴 ・lb)I
2
4-1
o rd e r J o b n a m e /P a rt n a m e Q′ty R e m a rk s
“1
2勺)
P ri m a ry s h e a v e re m o v a l
V‐b e lt
B 1in d c a P
P ri m a ry s h e a v e a s s e m b ly
う-
イー
増I
R e m o v e th e P a 托S in th e o rd e r b e lO W .
F o r in sta = a tio n , re v e rs e th e re m o v a l p ro c e‐
d u re .
P R IM A R Y S H E A V E A N D D R IV E V‐B E ETP O VVRT R ⑥
国 : L3 N m (o.3 m ・ kg 2 .2杜 ・ lb ) l
回 L6 N m (o.6 m ・ kg“4 3箕 ・ -b ) l
国 L14 N m (1 4 m ・ kg , 10箕 ・ lb )1
回 : L2oo N m (20 m ・kg,145箕・lb) 1
o rd e r J o b n a m e /P a lt n a m e Q′ty R e nn a rk s
①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑩⑩
P ri m a ry s h e a v e d is a s s e m b ly
P ri m a ry s h e a v e c a p
p ri m a ry s h e a v e s P n n 9
C o = a r
R o lle r
VV ash e r
C o lla r
VV e ig ht
VV a sh e r
F ix e d s h e a v e
S to p p e r
S lid in g s h e a v e
B u sh in g
S p id e r
S lid e r
“1・【1
べ〕
≦〕
b
(べ〕
‘)
b
1-
11a1"“1
ぬ1-
h)
D is a s s e m b le th e P a It s m th e o rd e r b e lo W .
F o r a s s e m b ly , re v e rs e th e d isa sse m b ly p ro‐
c e d u re ・
PRIM A RY S H 皺 A N D D R-V E M BE U FO W R
ーQ 到T R
R E M O V A L
T .R e m O V e :
・ P ri m a ry s h e a v e asse m b ly ①しし
う
つ
2
N O T E :U s e th e p ri m a ry s h e a v e h o ld e r ② a n d p rim a ~
s h e a v e p u lle r ③ .
9 0 8 9 0 -0 17 0 1, Y S‐0 18 8 0国 霊
ry sheave holder l D ls A S S E M B L Y
1 . R e m o v e :
・ F ix e d s h e a v e ①
・ S to p p e r ②
・ S lid in g s h e a v e ③
・ B u s h in g ④
・ S p id e r ⑤
R e m o v a l s te p s :
・ l m m e rs e th e p rl m a ry s h e a v e a s s e m b ly m
a p p ro x lm ate ly 8ぴ ~ 10び C (17 60 ~ 2↑2o F )
w a te r fo r s e v e ra l m in u te s .
・ H o ld th e lo w e r p le c e o f th e c lu tc h s p id e r
s e p a ra to r ⑥ o n a rig id ta b le u s in g s u ita b le
m o u n tin g b o lts .
T h e n ,ーn sta = th e c lu tc h s e p a ra to r a d a p te r ⑦
o n to th e s e p a ra to r.
9 0 8 9 0 -。僅7 1 1, Y S一2 8 8 9 0一B盤
d utch sP-der seParator I ・ F it th e p rl m a ry s h e a v e a s s e m b ly o n to th e
a d a p te r,a n d s e c u re th e s u p p o 費-n g p la te s ⑨ .
トK )T E
S e c u re ly fit th e p ro je c tlo n s o f th e a d a p te r in to
th e fix e d s h e a v e h o le s .
・ S e t th e b a r w re nc h ⑨ o n to th e s p id e r a n d
tu rn th e s p e c ia lto o l c lo c k w is e to lo o s e n th e
s p id e r・
矛 C lu tch s p id e r s e p a ra to r (b a r w re n c h ):
9 0 89 0‐0 17 1 1“Y S‐2 8 8 9 0 -B
4-3
PRIM A RY sH W E A N D D Rlv E M BE U IP O W
牢 到- T R
・ S p id e r h a s a Ieht‐h a n d th re a d .・ T o lo o s e n th e s p id e r, h ig h t o rq u e is re q u ire d
s o b e s u re th a t t h e s p id e r, fix e d s h e a v e a n d
s p e c ia l to o l a re p la c e d s e c u re ly . L o o s e n th e
s p id e r c a re fu lly to p re v e n t c ra c k s a n d / o r
d a m a g e to th e s h e a v e s a n d s p id e r.
・ R e m o v e th e fix e d s h e a v e ,fix e d s h e a v e sto p
p e r, a n d s lid in g s h e a v e fro m th e s p id e r.
IN S P E C T IO N
1 ln s p e c t:
・ S p id e r ①
・ S lid in g sh e av e ②
・ F ix e d s h e a v e ③
・ P ri m a ry s h e a v e ca p ④
C ra c k S/d a m a g e 一一 R e p la c e .
2 .ln s p e c t:
・ P ri m a ry s h e a v e s p rin g ①
C ra c k S/d a m a g e -→ R e p′a c e .
3 . M e a s u re :
・ P ri m a ry s h e a v e s p rin g fre e le n g th ③
o u t o f s p e c ific a tio n ・一 R e p la c e .
4 . ln s p e c t:
・ P ri m a ry s h e a v e c a p b u s h ①
・ S lid in g s h e a v e b u s h ②
C ra c k s/d a m a g e 一 R e p la c e .
笄 C lu tc h b u s h in 9 P re s s :
Y S‐42 42 4
8 6 .7 m m 砲.4 1 in X S R X銀)0′E※)OS )凶r-mar
副 賞 g総I調
P R IM A R Y S H E A V E A N D D R IV E V‐B E LT
5 .ln s P e C t:
・ W e ig h t ①
・ R o =e r ②
・ B u sh in g ③
・ S lid e r ④
・ R iv et ⑤
● C o lla r
V v e a r′sc ra tc h e S /d a m a g e 一 R e p la c e .
S lid e r in sid e c le a ra n ce ⑭ + ⑮M in . o m m (o in】M a x . 0 .3 m m {0 .0 1 18 in )
R iv e t re p la c e m e n t s te p s :
・ R e m o v e o ld riv e t w ith th e a p p ro p ria te d rill.● ln s e lt th e riv et ① fro m th e ID m a rk ② sid e .・ P re s s o r p e e n th e riv e t h e a d s o th a t th e
d ia m ete r ⑩ o f riv e t h e a d m e a s u re s to 8 .2
m m {0 3 2 in ) o r la rg e r .
→
/“錢~べきシ /
国↓
溌国 ↓
,一身
楚f" :
6 . M e a s u re :
・ B u sh m g in sid e d ia m e te r
o u t。f s p e c ific a tiO n 一一 R e p la c e a S a s e t.
揆 B u s h in g in s id e d ia m e te r
R o lle r VVe ig h t
N e w9‐0 7 7 m m(0 .3 5 7 im
8 .0 7 7 m m(0.3 18 im
W e ar lim it9 .3 m m{0.366 im
8 .3 m m{0 .3 2 7 in )
N O T E :V V h e n re p la c e th e w e ig h t a n d ro = e r b u s h in g s ,u s e
th e Y X R clutc h b u sh in g iig kit.
ゑ Y X R c lu tc h b u s h in g jig k it:Y S‐3 9 7 52
囚 R e m o v 1n g
回 m sta = m g
4‐5
開 眼口, s日E M A N D DR-V E V.B 阻め W R
ー Q 酬T R
A S S E M B L Y
1 .ln sta = :
・ S lid in g s h e a v e
(o n to th e s p id e r)
N O T E :B e s u re th e s lid in g s h e a v e m a tc h m a rk (X ) is
a lig n e d w ith th e s p id e r m a tc h m a rk (X ).
2 . ln sta ll:
・ F ix e d s h e a v e
(o n to th e s p id e r)
N O T E :
A P P N L O C TーT E⑩ ① to th e first 4 th re a d s o f th e
s p id e r・
L O C T IT E @ sh o u ld b e a p p lie d o n ly t o th e a re a
s p e c ifie d . N e v e r a p p ly t o t h e b u s h in g s a n d o t h e r
a re a s
3 . ln sta ll:
・ F ix e d s h e a v e sto p p e rs ①
N O T E :S to P p e rta P e re d p o 元io n s h o u ld fa c e fi×e d s h e a v e .
4 .T ig hte n :
・ S p id e r
T ig h te n in g s te p s :
・ F in g e r‐tig h te n th e s p id e r u n til it sto p p e d b y
fix e d s h e a v e sto p p e r.
● H o ld th e fix e d s h e a v e W ith th e c lu tc h sp id e r
s e p a ra to r ① .
. . C lu tch sp id e r s e p a ra t o r:
9 0 89 0‐0 17 1 1“Y S‐2 8 8 9 0 -B
N O T E :S e c u re ly fit th e p ro je c tlo n s o fth e C Lutc h S e p a
ra to r A d a p te r② in to th e fix e d s h e a v e h o le s .
・ T ig h te n th e s p id e r to s p e c ific a tio n u s in g th e
b a r w re n c h ③ .
l※ lspider l2 0 0 N m (2 0 nn ・ k g 14 5 ft ・ lb )
4 -R
PRIM A 困 sH 閑 E A N D D RIV E W E = lP O W R
ーQ 到T R
T h e s P id e r h a s a le杜‐h a n d e d th re a d .
・ D o n o t o p e ra te th e p ri m a ry s h e a v e u n til
th e L O C T -T E @ h a s d rie d co m p lete ly .VV a it 2 4
h o u rs b e fo re o p e ra tin g th e p rirn a ry s h e a v e .
・ S in c e a h ig h t o rq u e is re q u ire d t o tig h te n t h e
sp id e r‘ m a k e s u re t h e sp id e r, fix e d s h e a v e ,
a n d s p e c ia l t o o l a re w e ll s e c u re d . T ig h te n
th e sp id e r c a re fu lly to p re v e n t c ra c k s a n d
d a m a g e to t h e s h e a v e s a n d s p id e r.
5 .fn sta‘‘:
● い/e ig ht
l※ INut① l6 N m (0 .6 m ・ k g , 4 .3 俺 ・ lb )
N O T E
T o m a in ta in th e p r- m a n / s h e a v e b a Ia n c e , th e
b o -ts qり nn u st b e in sta lle d w ith th e ir th re a d e d
P o 作-o n s P o in tin g in a C o u n te r d o c kVv is e d ire c tlo n ,
a s i= u stra te d .
6 .ln s ta = :
・ P ri m a ry s h e a v e sp rin g ①
・ P ri m a ry s h e a v e ca P‐②
N O T E :B e s u re th e s h e a v e c a p m a tc h m a rk (X ) is a lig n e d
w ith th e s P id e r m a tc h m a rk (X ).
l ※ lpri囎 ysh 纖 pbo-t l14 N m (乱4 m ・ k g ,乍o ft ・ lb )
4 -7
P R IM A R Y S H E A V E A N D D R IV E V‐B E ET
JN S T A L L A T IO N
1 . ln sta ll:
・ P ri m a ry s h e a v e a s s e m b ly
305 016
B e s u re to re nn o v e a n y o ila n d /o r g re a s e fro m t h e
ta P e re d P o rtio n o f th e c ra n k s h a H a n d s P id e r
u s in g a c lo th d a m p e n e d M yith th in n e r.
2 .A p p ly :
・ Y A M A L U B E 2‐c y c le o il o r a n e q u iv a le n t
g re a s e (to th re a d s o f p ri m a ry s h e a v e b c 1t)
3 .T ig h te n :
・ B o lt (p rim a ry sh e av e )①
T ig h te n in g st e P s :
・ H o ld th e p rl m a n/ s h e a v e ③ u s in g th e p rl
m a ~ s h e a v e h o ld e r ② a n d tig h te n th e b o lt
(p rinn a ry s h e a v e ) to s p e c ific a tio n .
影 P ri m a ry s h e a v e h o ld e r:
9 0 8 9 0 -。17 0も Y S‐0 18 8 0
悩も
B o lt (p rim a ry s h e a v e ):
優20 N m n 2 m ・ kg ,8 5 賞 ・ lb )
S・C0NDARY SHE雛 lP 響 RIQ 副
S E C O N D A R Y S H E A V E
国珪 64 N m 笹.4 m ・ kB 4.6 箕 ・ -b ) I
43
“亥
4‐9
o rd e r J o b n a m e /P a lt n a m e Q′ty R e m a rks
"1
つキ
3
4吋rh)
S e c o n d a ry s h e a v e re m o v a I
V‐b e lt
VV a s h e r
s h im
C o =a r
S e c o n d a ry s h e a v e a s s e m b ly
“1I"-‘
3
41・
1‐
R e m o V e th e P a rts in th e o rd e r b e lo W .
F o r in sta = a tio n , re v e rs e th e re m o v a I P ro c e‐
d u re .
SECONDARY S 覊 耳PO W R
ーQ ⑥ IT R
国 : I23 N m (2.3 m ・ kg , 17 代 ・ -b )l
/′\
\
//
,. /
/
く を/、
\ !′
‘ \ ~\ ハ
・′
/\
く\\ /
%@@
呻I■--- : ① E S S 0 b e a c o n 3 2 5 g re a s e
o r A e ro s h e = g 「e a se # 7 A
o rd e r J o b n a m e /P a rt n a m e 0′ty R e m a rks
①②③④⑥⑥
S e c o n d a ry s h e a v e d is a s s e m b ly
S p rin g s e a t
S e c o n d a ry s h e a v e s p rln g
S e c o n d a ry s h e a v e p la te
F ix e d s h e a v e
S to p p e r
S lid in g s h e a v e
1‘a1
?L
1,
TIJ1
D is a s s e m b le th e P a rt s in th e o rd e r b e lo W .
(M S R×700 P )
F o r a s s e m b ly“ re v e rs e th e d is a s s e m b ly P ro‐
c e d u re .
4 4 0
D ls A S S E M B L Y
・ U s e e X tre m e C A U T l。N yy h e n d is a s s e m b lin g
th e s e c o n d a ry s h e a v e a s s e rio u s ln ju ry c a n
o c c u r fro m th e s u d d e n re le a s e o f sp rin g te n
s io n . U s e t h e s h e a v e c o m p re s s o r to c o n ta in th e
s p rin g te n s io n b e fo re re m o v in g th e n u t (s p rin g
s e a t).
・ D o n o t a tte m p t th e p ro c e d u re u n le s s y o u h a v e
th e p ro p e r t o o ls a n d u n d e rs ta n d th e in s tru c
tio n s th o ro u g h ly .
S h e a v e C o m p re s s o r:
9 0 8 9 0‐0 17 12 , Y S‐2 8 8 9 1
1 .R e m o v e :
・ N u ts (s p rin g s e a t)
IN S P E C T IO N
1 In s P e C t:
・ S lid in g s h e av e ①
・ F ix e d s h e a v e ②
・ S p rin g se a t ③
C ra c ks/d a m a g e 一 R e p la c e .
・ S to p p e r ④
臥′e a r/d a m a g e 一 R e p la c e .
蝨鰤2 . ln s P e C t:
・ B u s h m g (sp rin g se at) ①
● S lid in g s h e a v e (V‐b e lt C o ntact su庁a ce )② "
S c ra tc h e s/ w e a r′d a m a g e 一 R e p la c e .
・ S lid in g b u sh in g ③
U n s y nn m e tric a l w e a r/d a nn a g e 一 R e p la c e .
3 .ln s p e c t:
・ S e c o n d a ry s h e a v e sp rin g ①
C ra c k s/d a r}n a g e ・一 R e p la c e .
4 . M e a s u re :
・ T o rs io n s p rin g fre e le n g th ③
L e s S th a n S p e c ific a tio n -→ R e p !a c e .
F re e le n g th Iim it:7 5 m m {2 .9 5 in )
4 4 1
S E C O N D A R Y S H E A V E
5 . M e a s u re :
・ R a m p s h o e th ic kn e ss ⑩
。u t○f s p e c ific a tio n ーう R e p la c e .
套 洗′e a r lim it:1 .o m m {0 .0 4 im
1
/⑯
-
翻る “鱸
A S S E M B L Y
1 J n sta = :
・ S e c o n d a ry s h e a v e sp rin g ①
トK )T E "H o o k th e e n d o f th e s e c o n d a ry s h e a v e s p n n g o n to
th e s p n n g h o le s in th e fix e d s h e a v e a n d in th e
s p n n g S e a t.
S ta n d a rd s p rln g p o s itio n :
3 -3 (S R X 6 0 0′6 0 0 S , S R X 7 0 0 /7 0 0 S )
1-6 (M S R X 700P )
ln s ta lla tio n s te p s :
・ A tta c h th e s h e a v e C o m p re s s o r.
・ T u rn th e s lid in g s h e a v e c o u n te rc lo c b“is e to
th e s p e c ifie d a n g le ⑩ .・ H o ld th e slid in g s h e a v e a n d fix e d s h e a v e in
th is p o s ltlo n .
S ta n d a rd t w is t a n g le ⑩ :600 (S R X 600′600S ,S R X 700′700S )7 0 o { M S R X 7 0 0 P )
⑧ = {s h e av e sid e h o le n u m b e r 十 s p rin g s e a t
sid e h o le n u m b e r) x 1 0
・ T u rn in th e s h e a v e c o m p re s s o r S c re w S o th a t
th e s p rin g S e a t e n g a g e s W ith th e fix e d s h e a v e .
4‐12
㈱0緋 騰HE郊Eせ豊 中⑥ -IN S T A LL A T IO N7 .L u b ric a te ;
・ S p lin e s (fix e d s h e av e )
R e c o m m e n d e d g re a s e :
ES S 0 b e a c o n 3 2 5 g re a s e o rA e ro s h e = g re a s e #ァA
2 .T ig hte n :
、潔もS e c o n d a ry s h e a v e b o ltき
64 N m ‘6 .4 m ・ k 9 4 6 ft ・ lb )
3 .A d ju st:
・ V‐b e‘t p o s itio n
・ S h e a v e d is ta n c e
● S h e a v e o 什se t
・ F re e p la y (c le a ra n c e )
4‐13
D R IV E C H A IN H O U S IN G
D R IV E C H A IN H O U S IN G
囮 124 N m (2 .4 m ・ kg , 17杜 ・ 1b ) 1
回 148 N m 簿B m ・ kg ,3 5 h ・ 1b ) 1
回 16o N m (6 0 m ・ kg ,43仕・ lb ) 」
特 5 7
@ %@⑤ “
\"\
3
o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rk s
1
2
3
4
5
6
7
8
9
10
D riv e c h a in h o u s in g re m o v a I
B ra k e c a Iip e r
P a rkin g b ra ke
T e n s io n a d ju s te r
B o lt
D riv e c h a in h o u s in g c o v e r
C h a in te n s lo n e r
R o = e r
D riv e s p ro c k e t
C o = a r ‘
D riv e c h a in
D riv e n s p ro c k e t
C o lla r
D riv e c h a in h o u s -n g
イー
増-‐“-'‐生I・年I
4I
イー
増I
増I
,I
R e m o V e th e p a it s m th e o rd e r b e lo w .
R e fe r to th e " B R A K E ".
Lo o sen .R efe rto the“S LID E R A IL S U S P E N S lO N ".
D ra in th e o il.
F o r in sta lla tio n , re v e rs e th e re m o v a l p ro c e‐
d u re .
4‐14
DRIV E cHAIN Ho US-NG LP O W R
ーQ ⑥ーTRIN S P E C T IO N
1 .ln s P e C t:
・ D riv e c h a in h o u s in g ①・ D riv e c h a in h o u s in g c o v e r ②
C ra c k s/d a m a g e 一 R e p la c e .
・ o ils e a ls (d riv e c h a in h o u sin g )
W e a r′d a m a g e 一 R e p la c e .
・ B e a rin g s (d riv e c h a in h o u sin g , co v e r) ③
P ittin g /d a m a g e 一 R e p la c e .
・ B e a rin g (c h a in te n s -o n e r) ④
P in in g /d a m ag e 一 R e p la c e b e a rin g a n d in
n e r ra c e h o ld e r a s a s e t.
R e p la c e nn e n t s te p s :
・ R e m o v e th e c irc = p ⑤ (d riv e c h a in h o u sin g )‘・ R e m o v e th e b e a rin g (s) ③ u s in g a g e n e ra l
b e a rin g p u lle r.
・ ln sta llth e n e vv b e a rin g (s).
N O T E :U s e a s o c k e t ⑥ th a t m a tc h e s th e o u ts id e d ia m
e te r o f th e ra c e o f th e b e a rin g .
D o n o t s trik e th e in n e r ra c e ⑦ o r b a ll b e a rin g s
⑧. C o nta ct s h o u ld b e m a d e o n ly w ith th e
o u te r ra c e ⑨ .
・ ln s ta = th e n e w c irc lip (d riv e c h a in h o u sin g ).
讓讓轉轉離灘A IYV′a y s u s e a n e vv c irc lip .
2 .ln s p e c t:
・ D riv e s p ro c k e t te eth ①
・ D riv e n s p ro c k e t te eth ②
・ C h a in te n s lo n e r ③
P ittin g / w e a r/d a m a g e 一 R e p la c e .
・ D riv e ch a in ④
汎/e a r/d a m a g e 一 R e p la c e .
S t硝子一一 C le a n o r re p la c e .
4‐15
DRIvE CHAIN Ho UsIN G IP O W R
IQ 到TRIN S T A LL A T IO N
D u rin g m s ta = a tio n , p a y a tte n tio n to th e fo llo vv in g
p o in t:
国 M a ke s u re th a t th e b e a n n g s e a ls fa c e to w a rd s
th e d riv e c h a in .
回 P rc p e rly in sta llth e ru b b e r s e a l o n to th e d riv e
c h a in h o u s in g r m a k in g s u re th a t rh e s e a re n o
g a P s .
回 B e s u re to in sta llth e s P a c e rs in th e ir o rig in a I
P O S -tlo n s o f th e b ra ke d isc a n d ja c ks h a旨 w ill
stic k.
回 0 .1 ~ 0 .5 m m 鱒.0 0 4 ~ 0 .0 2 0 in )
咀 ■ -に ① E S S 0 b e a c o n 3 2 5 g re a s e o r A e ro s h e ll
g re a s e # 7 A
J a cks h ah a n d d riv e C h a in h o u s in g ln s ta = a tio n
s te p s R e fe r to th e "J A C K S H A FT ".
4‐16
JAcKSHAFT IP 鮒 胆 鰯
J A C K S H A FT
園 : 18 .5 N m (o.85 m ・ kg ,鋭 仕・ lb)l
回 l23 N m (2.3 m ・ kg話7 旨 ・ lb )1
o rd e r J o b n a m e /P a n n a m e Q′ty R e m a rk s
1-
Z
さ
4T
RV
㈹〕「/
R〕
J a c k sh a h re m o v a I
S e c o n d a ~ s h e a v e
S iie n C e r
D riv e c h a in h o u s in 9
C o = a r
B ra k e d is c
K ey
VV a s h e r
C irc lip
J a c k s h a h
B e a rin g h o ld e r
B e a rin g
“'‐1l【1
41
・1
11
2"I-
R e m o v e th e P a rts in th e o rd e r b e lo W .
R e fe r to th e "S E C O N D A R Y S H E A V E ".
R e fe r to th e "D R IV E C H A IN H O U S IN G ".
F o r in s ta lla tio n , re v e rs e th e re m o v a I P ro c e -
d u re .
4 4 7
J A C K S H A FT
IN S P E C T IO N
1 . -n s p e C t:
● J a c ks h a費 ①
S c ra tc h e s (e x c e s s iv e )/d a m a g e 一 R e p la c e
・ S p lin e s ②
い/e a r/d a m a g e 一 R e p la c e .
● B e a rin g c o n ta c t s u lf a c e ③
S c ra tc h e s/ w e a r/d a m a g e 一 R e p la c e .
2 .ln s p e c t:
・ B e a rin g h o ld e r ①
C ra c k s/d a rn a g e 一 R e p la c e .
・ B e a rin g ②
P ittin g /d a m ag e 一 R e p la c e .
3 . M e a s u re :
・ B ra k e d isc th ic kn e ss ⑥
o ut o f s p e c ific a tio n 一一 R e p la c e .
M in im u m t h ic k n e s s :
9 .5 m m {0 .3 7 4 in )
M e a s u r-n g p o in t 1 ~ 3 m m fro m th e e d g e .
4‐18
JACKs日An IP 讐 RIQ ⑥J
J A C K S H A FT A N D D R IV E C H A IN H O U S IN G
IN S T A L L A T IO N
1 ln sta = ;
・ D riv e c h a in h o u s -n g
● J a c k s h a貴
ln s ta lla tio n ste p s :
・ In s ta ll th e d riv e c h a in h o u sin g ① .・ T ig h te n th e b o lts ② .
、滋もB o lt (d riv e c h a in h o u sin g ):
4 8 N nn (4 .8 nn ・ k g ,3 5 ft ・ lb )
・ T e m p o ra rily tig hte n th e n uts ③ .・ T ig h te n th e n u ts ④ .
、滋もN u t (ja ck sh a貸主
60 N m {6 .o m ・ k g , “ 賞 ・ lb )
・ R e tig h te n th e n u ts ③ .
¥も
N u t (b e a rin g h o ld e r1:23 N m {2 .3 m ・ k g , 17 ft ・ lb }
-
,
・ T ig hte n th e s e t sc re w s ⑤ .
¥も
S et s c re w (b e a rin g ):
8 ,5 N m (0 ,髄 m ・ k B 6 .1 ft ・ lb }
・ ln s ta = th e d riv e c h a in h o u s m g c o v e r ⑥ .
困 P ro P e rly in sta = th e ru b b e r s e a l o nto th e d riv e
c h a in h o u s in g , m a kin g s u re th a t th e s e a re n o
g a P s .
・ T ig h te n th e b o lts ⑦ .
、滋もB o lt【d riv e c h a in h o u s in g c o v e r}:
2 4 N m (2 .4 m ・ k g , 17 ft ・ lb )
4‐19
B R A K E
B R A K E
国: l6 N m (o.6 m ・ kg ,4.3 俺 ・ 1b ) I
回 l48 N m (4.8 m ・ kg ,35貴 ・ lb )l
o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rks
"1
つ←
3
4マ
K)〔b
B ra k e p a d re m o v a I
A ir d u Ct
E x h a u st p ip e
M u作le r
C a p b o lt
R eta in in g p -n
P ad s p rin g
B ra k e p a d
S h im 1
S h im 2
・I
・1ln1
2【と
っム
R e m o v e th e P a lt s in th e o rd e r b e lo W .
F o r in sta lla tio n , re v e rs e th e re m o v a l p ro c e -
d u re .
4‐2 0
T R
D is c b ra k e C o m p o n e n ts ra re ly re q u ire d iS a S s e m
b ly . D O N O T :
・ D is a s s e m b le c o m p o n e n ts u n le s s a b s o lu te ly
n e c e s s a ry .
・ U s e s o lv e n ts o n in te rn a l b ra k e c o m p o n e n ts .
・ U s e c o n ta n 1in a t e d b ra k e flu id fo r c le a n in g .
U s e o n ly C le a n b ra k e flu id .・ A Ilo w b ra k e flu id to C o m e in c o n ta c t w ith th e
e y e s , o th e rMyis e e y e ln ju ry m a y o c c u r.
・ A Ilo w b ra k e flu id to c o n ta c t p a in t e d s u rfa c e s o r
p la s tic p a rts o t h e r、〃is e d a m a g e m a y o c c u r.
・ D is c o n n e ct a n y h y d ra u lic C o n n e c t io n o fh e r・nyis e
th e e n tie s y s te m m u st b e d is a ss e m b le d ,d ra in e d‘
C le a n e d , a n d th e n p ro p e rly fille d a n d b le d a fte r
re a s s e m b ly .
B R A K E P A D R E P L A C E M E N T
N O T E :lt is n o t n e c e s s a ry to d is a s s e m b le th e b ra k e c a li
p e r a n d b ra k e h o s e to re p la c e th e b ra ke p a d s .
1 .R e m o v e :
・ B ra ke p a d s ①
N O T E :・ D o n o t d e p re s s th e b ra ke le v e r w h e n th e o a lip e r
o r d isc is o H th e m a c h in e o th e r w is e th e b ra ke
p a d s w illb e fo ro e d s h u t.
・ In sta ll n e w b ra k e p a d s p r-n g a n d s h i m s w h e n
th e b ra ke p a d s h a v e to b e re p la c e d .
・ R e p la c e th e p a d s a s a s e t if e ith e r is fo u n d to b e
w o 「n to th e w e a 「 li m it ③ .
Iな S w 馴 imit③ l1.o m m {0 .0 4 in )
4‐2 1
2 . ln sta = :
・ B ra k e p a d s
・ P a d s p rin g
2
こと }ムln s ta = a tio n S te p s :
・ C o n n e ct a s u ita b le h o s e ① tig h tly to th e
c a lip e r b le e d s c re w ② . P u t th e o th e r e n d o f
th is h o s e ln to a n o p e n C 0 n ta ln e r
・ L o o s e n th e c a lip e r b le e d s c re w a n d p u s h th e
pーsto n s in to th e c a lip e r W ith th e fin g e r.
・ T ig h te n th e c a lip e r b le e d sc re w ② .
¥も
B le e d s c re M V:
6 N m {0 .6 m . k g , 4 .3 ft ・ lb )
・ ln s ta = th e b ra ke p a d s a n d p a d s p r-n g .
N O T E :T h e ta n g s ③ o f th e p a d s p rln g m u s t p o in t in th e
d ire ctio n o f th e d isc ro ta tlo n .
3 .ln s p e c t:
・ B ra ke flu id le v e l
R e fe r to th e " B R A K E FLU ID LE V E L IN S P EC
T lO N " in C H A PT E R 2 .4 .C h e c k :
. B ra ke le v e r o p e ra tlo n
A s o忙 o r s p o n g y fe e lin g 一 B le e d b ra k e
s y ste nn .
R e fe r to th e “A篝R B LEE D lN G (H Y D R A U u c
B R A K E S Y ST E M Y in C H A PT E R 2.
4‐2 2
B R A K E C A L IP E R A N D P A R K IN G B R A K E
囚濾 m N m a .o m ・ kg ,7.2仕 ・ Ib珪
回 : l23 N m (2.3 m ・ kg ,17 箕 ・ 1b )I
回: l48 N m (4.8 m ・ kg 3 5仕 ・ 1b )」
0 ヒ ー
o rd e r J o b n a m e /P a rt n a m e Q′ty R e m a rk s
乍
2
3
4
5
6
7
8
9
To
B ra k e c a lip e r a n d p a rkin g b ra k e re‐
m o v a l
A ir d u ct
E x h a u st p ip e
M u什le r
B ra ke flu id
R e S e下V o ir ta rk
B ra k e h o s e
B ra ke c a lip e r a s s e m b ly
C o tte r p ln
P a rk in g b ra k e c a b le
P in
P in
C o lla r
S p rin gB ra k e s h o e
1-
1・
乍・
ソム
1・“11
1"
つム
つム
?」
R e m o V e th e P a rt s in th e o rd e r b e lo W .
D ra in .
F o r in sta lla tio n , re v e rs e th e re m o v a I P ro c e -
d u re .
4‐2 3
o rd e r J o b n a m e /P a rt n a m e Q′ty R e m a rk s
①②③④⑥⑥⑦⑥⑨
B ra k e c a lip e r d is a s s e m b ly
C a p b o lt
R eta in in g p -n
P a d sp rin 9
B ra ke p a d
s h im 1
S h im 2
B le e d SC re W
〇ils e a l
P is to n
“1
“1,ぬ1
つ」
?-
?←
Z
4マ
?ム
D is a s s e m b ly th e P a lt s m th e o rd e r b e lo W .
F o r a s s e m b ly , re v e rs e th e d is a s s e m b ly p ro‐
c e d u re ・
4‐2 4
T RB R A K E C A LIP E R D IS A S S E M B L Y
N O T E :B e fo re d is a s s e m b lin g th e c a lip e r, d ra in th e b ra k e
h o s e , m a s te r c y lin d e r, b ra k e c a lip e r a n d b ra k e
re s e rv o ir o f th e ir b ra ke flu id .
1 R e m o v e :
. P isto n s
・ P isto n o ilse a ls ①
R e m o v a l ste p s :
・ U sin g a w o o d p ie c e ②, lo c k th e rig h t sid e
p Isto n ・
・ B lo w c o m p re s s e d a ir into th e h o s e io ln t
o p e n in g ③ to fo rc e o u t th e le箕 s id e P is to n
fro m th e c a lip e r b o d y .・ R e m o v e th e p isto n s e a ls a n d re in s ta ll th e
p isto n ・
・ R e p e a t p re v lo u s ste p to fo rc e o u t th e rig h t
sid e p isto n fro m th e c a lip e r b o d Y .
・ N e v e r try to p ry o u t th e p is to n .
・ D o n o t lo o s e n th e re ta in in g p in ③.
B R A K E C A L IP E R IN S P E C T IO N A N D R E P A IR
R e c o m m e n d e d b ra k e c o m p o n e n t
re p la c e m e n t s c h e d u le :
B ra k e p a d s A s re q u ire d
P is t o n s e a ls ,d u s t s e a ls
E v e ry tvv o y e a rs
B ra k e h o s e E v e ry tvv o y e a rs
B ra ke flu id R e p la c e o n ly vv h e n
b ra k e s a re
d is a s s e m b le d .
A Ilin te rn a l b ra k e c o m p o n e n ts s h o u ld b e c le a n e d
in n e w b ra k e flu id o n ly . D o n o t u s e s o lv e n ts a s
th e y Myill c a u s e s e a ls to s w e ll a n d d is to n t.
4‐2 5
B R A K EP O VVRT R ⑥
1 .ln s p e c t:
・ C a lip e r p lsto n ①
S c ra tc h e s/ru st/ w e a r 一 R e p la c e c a lip e r a s s e m
b ly .
・ C a lip e r cy lin d e r ②
汎/e a r/s c ra tc h e s 一 R e P 'a c e c a iiP e r a s s e m b 'y .
・ C a lip e r body ③C ra c k s/d a m a g e 一 R e p la c e .
・ o il d e liv e ly p a ssag e (ca lip e r b o d y )
B lo w c u t w ith c o m p re s s e d a ir.
- ! 1獲1:11 =【匡
R e p la c e th e p is t o n s e a ls a n d d u s t s e a ls w h e n e v e r
th e c a lip e r is d is a s s e m b le d .
B R A K E C A u P E R A S S E M B L Y
. A Il in te rn a l p a rts s h o u ld b e c le a n e d in n e w
b ra ke flu id o n ly .
・ ln te rn a l p a rts s h o u ld b e lu b ricate d wvith b ra k e
flu id 約′h e n m sta =e d .
R e c o m m e n d e d b ra k e flu id :D O T 4
・ R e p la c e th e p is t o n s e a ls a n d d u s t s e a ls w h e n
e v e r a c a lip e r is d is a s s e m b le d .
B R A K E C A u P E R IN S T A L L A T IO N
1 .ln sta = :
・ B ra ke h o se ①
W h e n in s ta = in g t h e b ra k e h o s e ① o n t o th e b ra k e
c a lip e r ② , m a k e s u re th a t t h e b ra k e p ip e t o u c h e s
th e p ro je c tio n ③ o n t h e b ra k e c a ';p e r.
4‐2 6
B R A K E M A S T E R C Y L IN D E R
/襞辺 が\ て 7へ
\ -◇
\\
\\
℃‐
\\
\ 3 >\
\\
1/
//
“
o rd e r J o b n a m e /P a n n a m e Q′ty R e m a rk s
a1l
Z
(3
4吋ヤリ
b
「′
B ra k e m a s te r c y lin d e r re nn o v a I
B ra ke flu id
P a rkin g b ra ke c a b le
B ra k e s w itc h
B ra k e le v e r
P a rkin g b ra ke le v e r
B ra k e h o s e io ln t
H o ld e r
M a s te r c y lin d e r a s s e m b ly
増I
年I一作I・弓-
作I一等I・,I
R e m o V e th e P a lt S m th e o rd e r b e lo W .
D ra in .
F o r in s ta lla tio n , re v e rs e th e re nn o v a l p ro c e‐
d u re .
①②③④
B ra ke m a s te r c y lin d e r d is a s s e m b ly
B o o t
C irc h pM a s te r c y lin d e r kit
M a s te r c y lin d e r b o d y
倖
1
1
1
D is a s s e m b ly th e P a It s m th e o rd e r b e lo W .
F o r a s s e m b ly , re v e rs e th e d is a s s e m b ly p r o
c e d u re ・
4‐2 7
IN S P E C T IO N
1 ln s p e C t:
・ M a ste r cy iin d e r ①
い/e a r/s c ra tc h e s 一 R e p la c e th e m a s te r cy -i奇
d e r a s s e m b [y .
・ M a s te r cy Iin d e r bo dy ②C ra c ks/d a m a g e 一 R e p′a c e .
・ o il d e liv e ry p a ssa g e (m a ste r cy lin d e r b o d y )
B lc w o u t w ith c o m p re s s e d a ir.
2 .ln s p e c t:
・ M a ste r c y lin d e r kit①S c ra tc h e s/ w e a r/d a m a g e 一 R e p la c e a s a s e t.
B R A K E M A S T E R C Y L IN D E R A S S E M B L Y
・ A n in te rn a l p a rts S h o u ld b e C le a n e d in n e w
b ra ke flu id o n ly .
・ ln te rn a I p a rts Sh o u ld b e lu b ric a te d Myith b ra k e
flu id w h e n in s ta lle d .
・桧 R e c o m m e n d e d b ra k e flu id :D O T 4
・ R e p la c e th e p is t o n s e a ls a n d d u st s e a ls w h e n
e v e r a c a lip e r is d is a s s e m b le d .
4‐28
S LID E R A IL S U S P E N S IO N
S L ID E R A IL S U S P E N S IO N
S R X 600 /6 0 0 S , S R X 7 00/7 0 0 S
国: 172 N m (7 .2 m ・ kg ,52仕 ・ 1b )l
4‐29
o rd e r J o b n a m e /P a rt n a m e Q′ty R e m a rk s
【1
つム
QU
S lid e ra il s u s p e n s io n re m o v a I
T e n s io n a d ju ste r
B lin d C a PS u s p e n s io n re a r p la te
S lid e ra ils u s P e n s Io n
2つ“バー
R e m o v e th e P a rts in th e o rd e r b e lO W .
L o o s e n .
F o r in sta lla tio n , re v e rs e th e re m o v a I P ro c e‐
d u re .
SLlDE RA -L SUSPENS-o N lP 響 R
lQ 剛
M S R X 70 OP
園 : l24 N m (2 .4 m ・ kg月 7旨 ・ 1b )l
回 : 172 N m (7.2 m ・ kg ,52杜 ・ 1b )I
o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rk s
・1【
クム
さ
S lid e ra il s u s p e n s lo n re m o v a I
T e n s lo n a d ju ste r
B lin d Ca P
S u s p e n s io n re a r p Ja te
S lide ra iI s u s p e n s lo n
フム
クム"1
R e m o v e th e P a rt s in th e o rd e r b e lo W .
L o o s e n .
F o r in sta lla tio n , re v e rs e th e re m o v a I P ro c e -
d u re .
4‐3 0
S L ID E R A IL S U S P E N S IO N
園 L4 N m (o.4 m ・ k 9 2 .9 箕 ・ lb u
回濃16 N m n .6 m ・ kg ,鮒 箕・ -b)i
′′ 、、、ゾ
へ、、
、 ・18 ど
、
o rd e r J o b n a m e /P a 1t n a m e Q′ty R e m a rks
①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑩⑭⑮⑯⑰⑩
S lid e ra il s u s p e n s io n d is a s s e m b ly
S to p p e r b a n d
H o o k
B u sh in gC o = a r
F ro n t s h o c k a b s o rb e r
B ra c k e t
F ro n t s u s p e n s io n b ra c ke t
R u b b e r d a m p e rF ro n t p iv o t a r m
B u sh in 9C o lla r
B u sh in gC o = a r
S u s p e n s lo n w h e e l
C o lla rVV h e e l b rac ketF ro n t p iv o t a r m b ra c k e t
S h a杜
2つ←4T〔ソム↑・つムぬ1
?ムー・?ムー‘‐4
つム?←?←?←?←・I
D is a s s e m b 1e th e P a It s m th e o rd e r b e lo W .
【S R X 600/600S ,S R X 700 " 0OS )
{S R X 6 0 0/6 0 0 S , S R X 7 00 " 0 O S )
(M S R X 700 P)
SLlDE RA -L SUspEN slo N IP 鰡
RIQ 剛
困 ; 124 N m (2.4 m ・ kg月 7 t ・ lb)l
回 149 N m (4 9 m ・ kg ,坊箕 ・ -b )l
回 172 N m (7.2 m ・ k 9 52仕 ・ lb )l
4‐3 2
o rd e r J o b n a m e /P a lt n a m e Q′ty R e m a rk s
⑲⑳⑭⑳⑬⑭⑮⑳⑰⑳
S u s p e n s -o n w h ee l
C o lla r
VV h e e - b rac ket
C irc lip
S u s p e n s io n w h e e l
B u sh m g
C o lla r
R e a r s u s p e n s io n b ra c k e t
S p a c e r
C o lla r
クム
2
つム
2つ←(′心・I
・11
2
41
Su DE RA -L SU SPEN S-o N IP 雛 R
IQ 動
因: 149 N m (4 9 m ・ k9 35仕 ・ lb )l
回 172 N m (7 .2 m ・ kg,52箕 ・ -b )1
/ 34 ‘\\
\ =“ \'
ももぎ
4‐33
o rd e r J o b n a m e /P a lt n a m e Q′ty R e m a rk s
⑳⑳⑪⑳⑳⑭⑮⑳⑰⑳⑳⑱
R e a r s h o c k a b s o rb e r
C o =a r
P u ll ro d
C o =a r
R e a r b ra c k e t
C o = a r
C o u a r
S u s p e n s lo n w h e e l
C o n tro l ro d
B u sh m g
C o lla r
B u sh m g
【1
11
24マ(ソム
クム
ソム
フム
?←
?←
?一
つ←
(M S R X 700P )
(M S R X 700P )(S R X 60 0/6 0 0 S ,S R X 7 0 0 " 0 O S )
Su DE RA IL sU sPEN SIO N lP O W R
ーQ 到T R
国煌 24 N m (2.4 m ・ kg , 17 杙 ・ lb )1
回 l7 2 N m (7 .2 m ・ k 9 52箕 ・ lb )」
回 : l7 5 N m (7 5 m ・ kg .54仕 ・ -b )l
\ 難い
o rd e r J o b n a m e /P a lt n a m e 0′ty R e m a rk s
④◎③⑭⑥⑭⑰⑫⑱⑩⑪◎⑫⑭⑭⑫
R e a r p iv o t a r m
B u s h in g
C o lla r
C o =a r
R e a r p iv o t a r m b ra c k e t
C o lla r
C irc lip
S u s p e n s lo n い′h e e I
VV h e e l b ra c ket
R e a r a x le
G u id e w h e e I
C o u a r
T e n s lo n a d ju s te r
C o = a r
C o lla r
S lid in g fra m e
“1
つ←【1
41
11【1
つム
?←
↑'【1・(3
つム
?」
11
1-
クム
F o r a s s e m b ly‘ re v e rs e th e d is a s s e m b ly p ro -
c e d u re ・
4‐3 4
S LID E R A IL S U S P E N S IO N
IN S P E C T IO N
1 ln s P e C t:
・ S u s p e n s -o n w h e e l
・ G u id e w h e e l
C ra c k s/d a m a g e 一 R e p la c e .
・ V V h e e l b e a rin g
Vv h e e ltu m S r0 u g h ly 一一 R e p la c e .
2 .ln s p e c t:
・ S to p p e r b a n d ①
F ra y e d /d a m a g e 一 R e p la c e
・ P u ll ro d ②B e n d s/d a m a g e 一 R e p la c e .
・ S h o c k a b so rb e r ③
o il le a ks/d a m a g e 一 R e p la c e .
・ B u s h in g s
い/e a r/c ra c ks/d a m a g e 一 R e p la c e .・ F ro n t p lv o t arm ④・ R e a r p 'v o t a r m ⑥
・ R e a r p lv o t a r m b ra c ket ⑥
・ S u s p e n s -o n w h e e l b rac ke t ⑦
・ S 1id in g fra m e ⑤
C ra c k s/d a m a g e -→ R e p la c e .
・ S !id e ru n n e r ⑨
Vv e a r/d a m a g e 一 R e p la c e .
4‐3 5
FRo NT AXLE A N D TRAcK 1P 鰡 R
IQ 剛
F R O N T A X L E A N D T R A C K
国 16 N m ゅ,6 m ・ kg ,4.3 箕 ・ lb ) 1
回 : l2o N m (2.o m ・ kg, 14 作 -b )l
o rd e r J o b n a m e /P a n n a m e Q′ty R e m a rk s
"I
之
さ
4T
Rv
R)
F ro n t a x le a n d tra c k re m o v a I
D riv e c h a in h o u s in g
s lid e ra ils u s p e n S lo n
S e c o n d a ly s h e a v e
S p e e d o m e te r g e a r a s s e m b ly
C a b le jo in t
S et b o lt
F ro n t a x le a s s e m b ly
B e a rin g
T ra c k
・l
"I
2
11"I
【l
R e m o v e th e P a It s m th e o rd e r b e lo W .
R e fe r to th e " D R IV E C H A IN H O U S IN G ".
R e fe r to th e "S L ID E R A IL S U S P E N S IO N ".
R e fe r to th e "S E C O N D A R Y S H E A V E "‐
F o r m sta = a tio n , re v e rs e th e re m o v a l p ro c e‐
d u re .
4‐3 6
FRo N T A X LE A N D TRA cK 四W R
I Q 畔, T R
内 外「 外T も内ノ、滅べ 久′-
穴′
クg舒【一 ^′ 〔/
/
IN S P E C T IO N
1 .ln s p e C t:
・ T ra c k ①
・ S 1id e m eta l②
Vv e a r/C ra c kS/d a nn a g e 一一 R e p la c e .
2 .ln s p e c t:
・ S p ro c ke t w h e e l①
V v e a r/b re a k/d a nn a g e 一◇ R e p la c e
・ F ro n t a x le ②
B e n t/s c ra tc h e d (e x c e s s iv e ly )/d a m a g e 一
R e p la c e .
国. 纖㈹ ‐ 鱒㈹ . '・m m .
斧売地療育掘割斡 > l ! ! ,ン □
近道硼剛粋
I C
園 > - - ! ン□
ぜE-旧副囲卿L皇
剔㈱“) “‘㈹ ㈱㈹
誓壷翼
面謝舞彪鋪 - 1
一事, -
中巨コ 熊湖上[ゴニ]‐ し′ヂゼ′□′- 」
i
山□LL132.6 m m
」 ・6.22m) 」
5礬ロー割れ「 M 1‐9mm、 (44 1m3
乍64‐1mm{6.46im
IN S T A LL A T IO N
R e v e rs e th e "R E M O V A L " p ro c e d u re .
N o te th e fo = o w in g p o ln ts .
1 .ln s ta = :
・ S p ro c k e t w h e e ls
・ G u id e w h e e ls
N O T E :・ V V h e n p re s s in g th e s p ro c k e t vv h e e ls o n to th e
fro n t a x le ,a lig n th e Iu g s o n e a c h s p ro c ke t vv h e e l.
・ L o c a te e a c h s p ro c k e t w h e e l o n th e a x le w h e re
s h o w n in th e i= u stra tio n .
国 :S R×600/600 S S R X 7 0 0/7 0 0 S
回 : M S R X 70O P
2 .P la c e th e tra c k in th e c h a s s is .
う
~\ /
トK )T E :B e s u re lt -s p o s It-o n e d a s s h o w n in th e i= u s tra
tio n .
図 T U R N 1N G D IR E C T IO N回 F o rw a rd
4‐3 7
臨“訟s鮖椰α IEN G - 劃
E N G IN E
E N G IN E A S S E M B LY
園荘34 N m (3 4 m ・ kg 2 4杙・ lb )l
o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rks
1
2
3
4
5
6
7
8
9
10
E n g in e re m o v a l
E x h a u s t P lp e
C a rb u re to r
Y .P .V .S .
R e co ilsta 托e r
C D I M a g n e to
P ri m a ry s h e a v e
C o o la n t
C o o la n t h o s e 1
C o o la n t h o s e 2
C o o la n t h o s e 3
C a rb u re to r h e a tin g h o s e
T h e r m o s e n s o r c o u p le r
R e a r b ra c ket (rig h t)
o ilh o s e
V a c u u m h o s e
o il p u m p c a b le
M o u n tin g b o lt
【1
"1Iバー
I
"l
【l
?〕【l
nl
【I
R e m o v e th e P a n s in th e o rd e r b e lo W .
R e fe r to th e "C A R B U R ET O R " in C H A P T E R 7 .R e fe r to th e "Y A M A H A P Oい′ER V A LV E S Y S -
T E M (Y .P .V .S .)".
R e fe r to th e " R E C O IL S T A R T E R ".
R e fe r to th e "C D l M A G N E T O ".
R e fe r to th e "P R IM A R Y S H E A V E A N D D R IV E
V‐B E LT " in C H A P T E R 4D ra in . R e fe r to th e "C O O L A N T R E P L A C E‐
M E N T " in C H A PT ER 2 .
L o o s e n .
F o r in sta = a tio n , re v e rs e th e re m o v a I P ro c e‐
d u re .
5 -1
飢 糊口 ㈱ ㈱ o' m m。IEN G I 急 ー
C Y LIN D E R H E A D A N D C Y LIN D E R
国 : l1o N m n o m ・ kg, 7 2杙 ・ ib )I
回 : I骼 N m n .4 m ・ kg, 10仕 ・ lb ) I
5‐2
o rd e r J o b n a m e /P a n n a m e Q′ty R e m a rk s
乍
2
3
4
5
6
7
8
C y lin d e r h e a d a n d c y lin d e r re m o v a I
S p a rk p lu g c a p
o utlet w ate r jac ket jo int
G a s k e t
B ra c ke t
S p a c e r
P la stic lo c kin g tie
1g n itio n co il
lg n itio n c o i= e a d
〆〕“1
{)‐1
つ」“1・
d
4マ
R e m o v e th e P a rt s in th e o rd e r b e lo W .
C Y LIN D E R H E A D A N D C Y L IN D E R E N G ◎
回 l33 N m (3 .3 m ・ kg,24杜 ・ lb ) I
傭st l13 N m n .3 m ・ kg , 9 .4 什 ・ lb )
2 n d I2 8 N r1m 2 ・8 nn ・ kg , 2 0 旨 ・ lb )
国: l14 N m (1 4 m ・ kg , 10仕 ・ lb ) l
回 : l2o N m (2 .o m ・ kg , 14仕 ・ lb ) I 回:
o rd e r J o b n a m e /P a n n a m e Q′ty R e m a rk s
9
10
1 1
12
13
14
15
16
17
18
19
20
2 1
2 2
23
24
25
S p a rk p lu g
C y lin d e r h e a d
○‐rin g
C y lin d e r
G a s k e t
P isto n rln g
P is to n p in d ipP is to n p ln
P isto n
B e a rin g
C la m p
o ilp u m p b re a th e r h o s e
ln ta k e m a n ifo ld
G a s ke t
S p a c e r
R e e d v a lv e sto p p e r
R e e d v a lv e
↓
{)
b
〔J
“1
b
〔b
さ
〆〕
さ
っ←
1・
{〕
"
{〕
b
〆〕
F o r in sta lla tio n , re v e rs e th e re m o v a l p ro c e -
d u re .
5‐3
d m ㈱ 舵“o““o o 癇 班 中 N G 虚 -
R E M O V A L
1 . R e m o v e :
・ P is to n p in c Iip
・ P is to n P ln
・ P is to n
・ S m a = e n d b e a rin g
N O T E :・ B e fo re re m o v -n g th e p is to n p in c lip , c o v e r th e
c ra n k c a s e W ith a c le a n ra g s o y o u w ill n o t
a c c id e n ta = y d ro p th e c lip in to th e c ra n k c a s e .
・ B e fo re re m o v in g th e p is to n p in ,d e b u rr th e c lip
g ro o v e a n d p in h o le a re a . lf th e p is to n p in
g ro o v e is d e b u 「re d a n d th e p isto n p in is still
d ifficu lt to re m o v e , u s e th e p is to n p ln p u = e r.
・ P u t id e n tific a tio n m a rk s o n e a c h p isto n h e a d fo r
re fe re n c e d u rin g re In s ta lla tio n .
影 P is to n p in p u lle r:9 0 8 9 0一〇130 4 , Y U -○慨3 0 4
2 1
3 307.017
D o n o t u s e a h a m m e r t o d riv e th e p isto n p in o u t .
① P isto n P m
② P isto n
③ Pisto n p m p u =e r
5 -4
d m 職 旺 臥“o M '“㈱ IEN G I 訓
IN S P E C T IO N
1 .E li m in a te :
・ C a rb o n d e p o s it
(fro m th e c o m b u s tio n c h a m b e r)
U s e ro u n d e d s c ra p e r ① .
D o n o t u s e a s h a rp in s tru m e n t a n d a v o id d a m a g
in g o r s c ra tc h in g .
2 . ln s p e c t:
・ C y lin d e r h e a d w a te r jac ket
C ru s t o f m in e ra ls/ru st 一 R e m o v e .
3 . M e a s u re :
・ C y lin d e r h e a d w a rp a g e
0 ut o f s P e d fic a tio n ニラ R e s u 汁a c e .
I“そS w拗a瓣離It lo .0 3 m m {0 .0 0 12 in】
‐ S tra ig ht e d g e ①
・ T h ic k n e s s g a u g e ②
4 .E li m in a te :
・ C a rb o n d e p o s its
(fro m th e cy lin d e rs)
U s e th e ro u n d e d s c ra p e r ① .
D o n o t u s e a s h a rp in stru m e n t a n d a v o id d a m a g
in g o r s c ra tc h in g th e s u rfa c e .
5 .E 1im in a te :
・ C a rb o n d e p o s its
(fro nn th e p isto n c ro w n a n d rin g g ro o v e s )
6 .ln s p e c t:
・ P is to n c ro w n
B u rrs/n ic k s/d a m a g e 一 R e p la c e .
5 6
d - - o ・ロー・ 臥 “o o, m o m l E N G 虚 l7 .E li m in a te :
・ S c o re m a rks a n d la c q u e r d e p o s its
(fro m th e p isto n w a ll)
U s e 600 ~ 800 g rit w e t s a n d p a p e r.
N O T E :S a n d in a c n s s c ro s s p a n e rn . D o n o t s a n d e x c e s
s iv e ly .
8 . M e a s u re :
・ P isto n‐to‐c y lin d e r c le a ra n c e
M e a s u re m e n t S te p s :
1 st s te p :
・ M e a s u re th e c y Jin d e r b o re (C i w rth a c y‘in d e r
b o re g a u g e ① .
/( 、 N O T E :
M e a s u re th e c y lin d e r b o re (C )p a ra lle lto a n d a t
rig h t a n g le s to th e c ra n k s h a性. T h e n fin d th e
a v e ra g e o f th e m e a s u re m e n ts .
揆 S ta n d a rd W′e a r lim it
C y Iin d e r b o re
(C )6 0 0 :64.000 ~ 64.014 m m(2.5 197 ~ 2.5202 in )70 0 :69.000 ~ 69.0 14 m m{2 .7 165 ~ 2 .7 17 1 im
6 4 .惟 m m(2 .5 2 in )
6 9 1 nn m(2.72 im
T a p e r {T } 0 .0 5 nn m{0 .0 0 19 in )
o u t o f ro u n d
(R )0 .0 1 m m(0 .0 0 0 4 in )
C = M a x im u m D
T = {M a x im u m o f D 1 o r D 21 -
{ M a x im u m o f D 5 o r D 6)
R = ( M a x im u m o f D 1' D 3 o r D 51‐
( M in im u m o f D 2, D 4 o r D 61
・ lf o u t of s p e c ific a tio n , re p la c e c y lin d e r, a n d
re p la c e p is to n a n d p is to n rln g s a s a s e t.
2 n d ste p :
● M e a s u re th e p is to n s k i忙 d ia m e te r (P ) W ith a
ITM C ro m e te r.
⑩ 6 0 0 " 0 0 : 1o m m (0 .39 in ) fro m th e
b o tto m e d g e o f th e p is to n
5 -6
飢継甜訟州o飢糊 中 NG l忠一P is t o n s ize (sta n d a rd ) {P ):
6 0 0 : 6 3 .93 2 ~ 6 3 .9 4 4 m m{2 .5 17 00 ~ 2 .5 17 4 8 in】
7 0 0 : 6 8 .93 2 ~ 6 8 .9 4 4 m m{2 .7 13 85 ~ 2 .7 M I3 3 im
・ lf o u t o f s p e c ific a tio n , re p la c e th e p isto n a n d
p isto n rin g s a s a s e t.
3 rd ste p :
・ C a lc u la te th e p ls to n‐to‐c y lin d e r c ie a ra n c e
w ith th e fo = o w in g fo r m u la :
P is to n 薄o‐c y lin d e r c le a ra n c e =
C y lin d e r b o re {C 1- P is t o n sk irt d ia m e te r {P )
・ ff o u t o f s p e c ific a tio n , re b o re o r re p la c e cy l
in d e r, a n d re p la c e p isto n a n d p is to n rin g s a s
a s e t
o .0 6 5 ~ 0 .0 70 m m幽
P閑
溌
to-cy1lnd 開 earance l
9 . M e a s u re :
・ S id e c le a ra n c e (p is to n rin g s )
U s e th e fe e le r g a u g e ①.o u t o f s p e c ific a tio n ★→ R e p la ce th e p isto n
a n d /o r rin g s .
N O T E :
E lim in ate th e c a rb o n d e p o s its fro m th e p is to n
rin g g ro o v e s a n d rin g s b e fo re 「n e a s u r m g th e s id e
c le a ra n c e .
Si続発“鉾報知in,
綿売る暴れ魅惑雌蘂.in)
5 -7
C Y LIN D E R H E A D A N D C Y L IN D E R E N G=◎
? 0 .ln s ta ll:
・ P isto n n n g
o n to th e cy lin d e r)
P u s h th e rin g W ith th e p iSto n C ro w n .
N O T E :ln s e lt th e rin g in to th e c y lin d e r, a n d P u s h it a P
p ro x l m a te ly 2 0 m m (0 .8 in )into th e cy lin d e r.P u sh
th e rin g w ith th e p isto n c ro w n s o th a t th e rin g is
a t rig h t a n g le s to th e c y lin d e r b o re .
' 1 . M e a s u re :
・ E n d g a p (p isto n rin g s )
o u t o f s p e c ific a tio n ・一 R e p la c e rln g s a s a
s e t.
U s e th e fe e le r g a u g e ①‘
炎
⑥ 2 0 m m (0 .8 m )
1 2 . M e a s u re :
・ o u ts id e d ia m ete r ⑩ (p isto n p in )
o u t o f s p e c ific a tio n ・一 R e p la c e .
o u tsid e d ia nn e te r (p is to n p in ):19 .9 9 5 ~ 2 0 m m(0 .7 8 72 ~ 0 .7 8 7 4 in }
1 3 . M e a s u re :
・ P is to n p in -to -p lsto n c le a ra n c e
o u t o f s p e c ific a ti0 n 一一 R e p la c e p iSt0 n .
′/
P is to n p in -t o‐p is to n c le a ra n c e 二
B o re s ize (p isto n p in } ⑤
o u tsid e d ia m ete r (p isto n p in ) ⑩
揆5‐8
d m 鰡 眠 臥 “o 飢 ゆ・。 IE N G I訓1 4 .ln s p e c t:
・ R e e d v a Iv e s ①
B e n t/C ra c kS/d a nn a g e 一 R e p la c e .
1 5 . M e a s u re :
・ V a lv e s to p p e r heig ht③o u t o f s p e c ific a tio n 一 R e p la c e .
V a lv e st o p p e r h e ig h t:1 0 .3 ~ 1 0 .7 m m {0 .4 1 ~ 0 .42 in )
僅6 . M e a s u re :
・ R e e d v a lv e b e n d in g lim it⑩
o u t o f s p e c ific a tio n ・一 R e p la c e .
R e e d v a lv e b e n d in g lim it:-e s s t h a n o .6 m m {0 .0 2 3 6 in }
1 7 .in s p e c t:
・ R e a r b ra c ket ①
C ra c k s/d a nn a g e 三一 R e p la c e .
5 -9
M 糊口 ㈱ ““oo湘 鰈 IEN G l 訓IN S T A L L A T IO N
1 J n sta = :
・ R e e d v a lv e s
。 R e e d v a lv e sto p p e rS
N O T E :● P la c e th e re e d v a lv e ① w ith its C o n c a v e s u rfa c e
fa cin g th e re e d v a lv e s e a t ② .
・ F it th e re e d v a lv e s to p p e r c u t ③ in to th e c o rre
sp o n d in g ou t ④ o n th e re e d v a lv e .
2 .T ig h te n :
・ S c re w s (re e d v a lve ) ①
¥もを
N O T E :T ig hte n e a c h s c re w g ra d u a lly t o a v o id w a rp -n g .
3 .ln s ta = :
・ S m a = e n d b e a rin g
・ P is to n
・ P is to n P 1n
・ P is to n p in c lip・ P is to n rln g s
トK )T E :。 T h e a rro w ⑩ o n th e p is to n m u s t P o ln t to th e
fro n t o f th e e n g in e .
・ B e fo re ln s ta llin g th e p isto n p in c lip , c o v e r th e
c ra n k c a s e w ith a c le a n ra g s o th a t y o u d c n o t
a c c id e n ta = y d ro p th e p in c lip a n d m a te ria l in to
th e c ra n kc a s e .
・ P o s itio n e a c h p isto n v e ry c a re fu lly in its o r-g I
n a l p la c e .
崗酋@
・ A 1 w a y s u s e a n e w p is to n p in clip .・ D o n o t a llo w th e clip o p e n e n d s to 1n e e t th e
p is t o n p in s lo t.
5‐10
C Y LIN D E R H E A D A N D C Y L IN D E R E N G仝◎
4 .C h e ck;
・ P is to n n n g p o s ltlo n
・ M a k e s u re rin g e n d s a re p ro p e rly fitte d a ro u n d
rig lo c a tin g p in s in p ist o n g ro o v e S .
・ B e s u re t o c h e c k t h a t th e m a n u fa c tu re r s m a rk s
o r n u m b e rs sta m p e d o n t h e rin g s a re o n th e
t o p s id e o f th e rin g s .
5 .ln sta = :
・ G a s k e t (cy lin d e r)
・ C y lin d e r ①
A Ivv a y s u s e a n e vv g a s k e t .
N O T E :ln s ta = th e C y lin d e r W ith o n e h a n d W h ile C o m
p re s s in g th e p isto n r1n g s w ith th e o th e r h a n d .
6 .T ig h te n :
・ N u ts (c y lin d e r h e a d )
0 ◎ o ⑥ ⑱ ⑤ ◎ @T ig h te n in g ste p s :
・ T e m p o ra rily tig hte n th e C y lin d e r h e ad n u ts
① ~ ⑥ as fo =o w s.1 st s te p :
・ T ig h te n th e n u ts ① ~ ⑥ .
N u t {cy lin d e r h e a d ):倦3 N m n .3 m ・ k g , 9 .4 箕 ・ lb )
2 n d s te p :
・ R e tig hte n th e n u ts ① ~ ⑥ .
N u t {cy lin d e r h e a d ):2 8 N m (2 .8 m ・ kg , 2 0 ft ・ lb )
○
0 IL P U M R C R A N K C A S E A N D C R A N K S H A FT
国 事3 N m (1.3 m ・ k 9 9.4 箕 ・ lb )I
回 i23 N m ‘2 .3 m ・ kgコフ箕 ・lb ) '
回 : l33 N m (3 3 m ・ kg 2 4仕 ・ -b円
回 脚 N m {4.o m ・kg,29 耗 ・ '呵
回:日 計13 N 廊 3 m ・kg′9.靴 ・lb)1
2 n d 2 7 N m (2 .7 m ・ kg計 9 ft・ lb)
o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rk s
1
2
3
4
5
6
7
8
910
僅乍
倦2
13
o『‘ P u m P , C ra n k C a s e a n d C ra n k s h a 旨
re m o v a l
o il p u m PR e a r b ra c k e t (c e n te r)
R e a r b ra c k e t oe費)F ro n t fo w e r b ra c k e t
D a m p e r
F ro n t u p p e r b ra c ke t
VV a te r P u m p C O V e r
G a s k e t
0 = h o s e
L o w e r c ra n k c a s e
C ra n ks h a貴 a ss e m b ly
o il se a I
U p p e r c ra n kc a s e
【I,"I,【1ln/“
と
っ←作I
膚I
4-
4I
11"I
"I,
R e m o v e th e P a It s in th e o rd e r b e io W .
F o r in sta Ila tio n , re v e rs e th e re m o v a l p ro c e‐
d u re .
5‐12
o・一‐囎 ㈱ 鮴 餅 鮴“o o ㈱‘ 鰈 . IE N G I 羸
u==『
‐
IN S P E C T IO N
1 . M e a s u re :
・ R u n o u t
U s e th e V‐b lo cks a n d a d ia lg a u g e .
o u t o f s p e c ific a tio n ・一 R e p la c e o r re p a lr.
矛 D ia l g a u g e :
9 0 8 9 0‐0 3 0 9 7 , Y U‐03 0 9 7
C T :0 .0 3 m m (0 .0 0鼈2 in )圏Runoud-m
総 l幇C瑠盤鰡l8:8細R;④ 89.5 m m (3 .52 m )⑩ 8 4.5 m m (3 .33 m )
2 . M e a s u re :
・ S m a ll e n d fre e p -ayU s e th e d ia l g a u g e .
o u t o f s p e c ific a tio n ・一 R e p la c e th e d e fe ctiv e
p a rts .
医 S sm anend f麗 piay ⑧ lo .8 ~ 亀o m m (0 .03 1 ~ 0 .0 4 0 in )
‐ B ig e n d s id e c le a ra n c e
U s e th e fe e le r g a u g e .
。u t○f s p e c ific a ti○n ーう R e p la c e th e d e fe c tiV e
p a rt s .
歴 S 蝋 d side d 鉗an篤 ⑤ 10 .2 5 ~ 0 .7 5 m m (0 .0 1 ~ 0 .0 3 in )
3 .ln s p e ct:
・ C ra n ksh a貴 b e a rin g ①
P itt m g /d a rn ag e 一 R e p la c e .
・ S to p p e r rin g ②
B e n d /d a rn a g e 一 R e p la c e .
・ C ra n k s h a貴 o il s e a ls ③
・ l m p e lle r d riv e g e a r te eth ④
V v e a r/d a rn a g e 三一 R e p la c e .
L u b ric a te th e b e a rin g s i m m e d ia te ly a fte r e x a m
in in g t h e m , t o p re v e n t ru s t .
5 13
o IL PU M R CRA N KCAsE A N D CRA N KsHA FT l E N G I 副
4 .‘n s p e c t:
・ L o w e r c ra n kc a s e ①
・ U p p e r c ra n k c a s e ②
・ F ro n t lo w e r b ra c ket ③
・ F ro n t u p p e r b ra c ket ④
・ R e a r b ra cket ⑤
・ D a m p e r ⑥
C ra c k S/d a rn a g e 一 R e p la c e
5 .ln s p e c t:
・ l m p e lle r d riv e n g e a r te eth ①
V v e a r/d a m a g e 一 R e p la c e ,
● lm P e lle r sh a仕 ②
・ B e a rin g ③
P ittin g /d a m a g e 一 R e p 'a c e .
6 .ln s p e c t:
・ o il p u m p
C ra c k Sノd a m a g e 一 R e p Ja c a
・ o il h o s e S
C lo g /d a m a g e 一 R e p la ce . 敵(敵((傾ぐ、""""" "\.こね叱“の
5 4 4
o ・一 捌 口o 嗣 嚥 ・“ 贓 ロ““‘‘・ m IE N G I 訓
%“,巽錢)
IN S T A LL A T IO N
1 ,ln s ta = "
・ S to p p e r rin g ①
(o n to th e lo w e r c ra n kc a s e b e a rin g ② (p ri
m a ry s h e a v e s id e ) a s sh o w n )
⑨ K no ck pin
2 . ln sta ll:
● C ra n k s h a貴 a s s e m b ly
(o n to th e u p p e r c ra n k c a s e 園 )
N O T E :S e t th e k n o c k p in s ① o f th e b e a rin g s a n d la b y rinth
s e a l in to th e p in h o 1e s ② o n th e c ra n kc a s e 園 a n d
u p p e r c ra n kc a s e by tu rn ln g th e b e a rin g s a n d
la b y rin th s e a l.
③ B e a rin g (C D l m a g n e to s id e )
3
5 4
N O T E :S et th e k n o c k p in s ④ o n th e u p p e r c ra n kc a s e 園
a n d la by rin th s e a l in to th e p in h o le ⑤ o f th e
b e a rin g a n d u p p e r c ra n kc a s e b y tu rn ln g th e b e a r
in g s a n d la b y rin th s e a l.
T h e o ilse a llip m u s t fit in to th e c ra n k c a s e g ro o v e .o o o こコ
5‐↑5
薹0 IL P U M R C R A N K C A S E A N D c R A N K S H A FT E N G ◎
3 .F i= :
・ G e a r ro o m ①- 「6
o o
o
t
on 〔
Y A M A LU B E 2‐c y c le圏
Recom m ended o1I
JGe袋琴辯 鼈能辯 脇‘‘o‐'' Us oa
饉撥露語潮騒審議鱈裔算総理義薹鰡菱馨講義諺託
B e fo re in s ta llin g a n d to rq u in g th e c ra n k c a s e b o lts ,
b e s u re to c h e c k th at th e c ra n k s h a箕 is t u rn in g
s m o o th ly .
4 .T ig hte n :
・ B o lts (c ra n kc a s e )
N O T E :T ig h te n th e b o lts in o rd e r sta 忙-n g W ith th e lo W e s t
n u m b e re d a n d to rq u e th e b o lts in t w o s ta g e s .
B O撫 折
n kcase):
Fi爾
,
N m n‐3 m ‐k勤 9‐4 俺‐lb )
27 N m (2 .7 m ・ kg“19 ft ・ lb )
5 4 6
C D I M A G N E T O E N G ◎C D I M A G N E T O
国: 119 N m n .9 m ・ kg汀 3俺・ lb )」
回 148 N m (4.8 m ・ kg ,3 擶 ・ lb u
回 : 185 N m {8 5 m ・ kg 節 贄・ー明
竿\
\@亀、"“
/凰
o rd e r J o b n a m e /P a rt n a m e Q′ty R e m a rks
1
2
3
4
5
6
7
8
C D I M a g n e t o re m o v a 1
R e c o i‘Sta rte r
F ra m e c ro s s m e m b e r
C D I m a g n e to c o u p le r
P -astic c la m p
S ta It e r P u lley
M a g n e to ro to r
VV o o d ru什 key
s ta to r c o iI
P -ate
“1
〔3
1-・I・
?・‘1
“1
11
R e m o v e th e P a rt s in th e o rd e r b e lo W .
R efe r to th e "R E C O fL S T A R T E R ".
F o r in sta lla tio n , re v e rs e th e re m o v a l P ro c e -
d u re .
5 4 7
Co.鞠 鷺 IEN G 趣
R E M O V A L
↑.R e m o v e :
・ B o lt ①
● S ta lt e r P u lley ②
・ N u t ③
N O T E :A tta ch th e P ri m a ry S h e a v e h o ld e r to h o ld th e
P rl m a ry s h e a v e .
矛 P ri m a ry s h e a v e h o ld e r:
9 0 89 0‐0 17 0鰐 Y S‐0 18 8 0
2 . R e m o v e :
・ M a g n e to ro to r ①
N O T E :・ R e m o v e th e m a g n e to ro to r u s ln g th e ro to r
p u lle r ② .・ F u =y tig hte n th e to o l h o id in g b o lts , b u t m a ke
s u re th e to o l b o d y is p a ra lle lvv ith th e m a g n e to
ro to r. lf n e c e s s a ry , o n e s c re w m a y b e b ac ke d
o u t slig htly to le v e l to o l b o d y .
矛 R o t o r p u lle r:
9 0 89 0‐0 13 6 2 , Y U‐3 3 2 7 0
5 18
C D I M A G N E T O E N G ◎IN S T A L L A T IO N
↑.ln s ta ll;
● W o o d ru什 key ①
B e s u re t o re m o v e a n y o ila n d / o r g re a s e fro m th e
ta P e re d P o ntio n o f th e C ra n k s h a ft u s in g a C lo th
d a m p e n e d M yith t h in n e r.
N O T E :P a s s th e m a g n e to le a d s th ro u g h th e h o le a n d
ln sta = th e g ro m m e t in th e c ra n k c a s e .
2 .ln s ta = :
・ M a g n e to ro to r
・ V V a s h e r
・ N u t {nn a g n e to ro to r)
讓翻藪臘鰹轉B e s u re to re m o v e a n y o ila n d / o r g re a s e fro m t h e
ta p e re d p o rtio n o f th e m a g n e t o ro t o r u s in g a
d a m p e n e d C lo th w ith t h in n e r.
N O T E :
VV h e n in sta llin g th e m a g n e to ro to r, m a k e s u re th e
w o o d ru ff k e y is P ro P e rly s e a te d in th e k e y w a y o f
th e c ra n k s h a h .
3 .T ig hte n
19 N m (乱9 m ・ k g , 13 俺 ・ lb )図
sta忙erpulley bolt①
IM #謡 釀冊ぼる,欄。)
N O T E :A tta ch th e p rI m a ry s h e a v e h o ld e r to h o ld th e
p ri m a ry s h e a v e .
P ri m a ry s h e a v e h o‘d e r:
9 0 89 0‐0 17 0馬 Y S -0 18 8 0
5‐19
ロ.⑩ 蹴 舵。IEN G - 副
R E C O IL S T A R T E R
国 118 N m n .8 m ・ kg , 13仕 ・ lb ) 1
回 : 123 N m (2 .3 m ・ kg“17 静 め) l
o rd e r J o b n a m e /P a lt n a m e Q′ty R e m a rk s
1
2
3
4
5
6
7
8
9
10
↑1
↑2
13
R e c o il s ta rte r re m o v a I
M u杆le r
S ta rte r h a n d le
C la m p
R ec o ilsta 托e r C a s e
D riv e p la te
VV a sh e r
D riV e p a w l
R e tu rn s P rln g
C a m g u id e
D riv e p la te s P rln g
C o =a r
S h e a v e d ru m
S ta lt e r rO P e
S ta It e r s p rin g
翻1I
つム翻1
41-・I
n-
4I
【I
"I
4I-"I
【1
1■
R e m o v e th e P a rts in th e o rd e r b e lo W .
F o r in sta lla tio n , re v e rs e th e re m o v a I P ro c e‐
d u re .
5‐2 0
口蹴 臥 臘 IENGー 訓
R E M O V A L
乍.R e m o v e :
● S ta lt e r h a n d le ①
さこ N O T E :
T o re m o v e th e sta rte r h a n d le , lo o s e n th e k n o t ②
in th e sta rte r ro P e a n d th e n r e tle a kn o t ③ in th e
ro p e e n d s o th a t it w illn o t b e p u lle d in t o th e re C o il
sta lt e r C a s e ④ .
IN S P E C T IO N
1 ln s p e C t:
・ D riv e p late ①
C ra o k s/b e n d s/d a m a g e 一 R e p la c e .
・ D riv e p a w l②
・ R e tu rn s p rin g ③
・ C a m g uid e ④W e a r/C ra o k s/d a m a g e 一 R e p ia o e .
・ D riv e p la te s p rin g ⑤
W e a r′d a m a g e 一 R e p la c e .
・ S h e a v e d ru m ⑥
C ra o k s/d a m a g e 一一 R e p la c e .
● S ta lt e r s p rin g ⑦
C ra o k s/b e n d s/d a m a g e 一 R e p la o e .
● C o lla r ⑧
C ra o ks/d a rn a g e ・一 R e p Ia o e .
● S ta lt e r ro p e ⑨
V V e a r/b re a k s/d a nn a g e ・一 R e p la c e .
5 2 1
R E C O IL S T A R T E R □ N u ●
IN S T A LL A T IO N
1 . W in d :
● S ta lt e r ro P e (2 ↑/2 tu rn s C o u n te rC lo c k W is e )
(to th e s h e a v e d ru m )
2 .ln s ta = :
● S ta rt e r sP rin g ①
・ S h e a v e d ru m a sse m b ly ②
N O T E :・ M e s h th e s p rin g h o o k ③ w ith th e C a se s lit,th e n
W in d th e s p rin g C o u n te rC lo c k W is e in tc th e C a s e
fro m a la rg e r to a s m a lle r d ia m e te r.
・ M es h th e s h e a v e d ru m h o o k ④ W ith th e s p r"n g
h o o k ⑤ .
3 .ln s ta ll:
・ D riv e p a W I①
・ C a m g u id e ②
・ D riv e p late ③
N O T E :T h e c a m g u id e ② sh o u id n o t b e o n to p o fth e d riv e
p a w l① .
4 ,P u lla b o u t fo u r in c h e s o f s ta lt e r ro p e o u t o f th e
c u to u t p o 直io n in th e s h e a v e d ru m a n d ro ta te
th e s h e a v e d ru m 4 1/2 ti m e s C o u n te rC lo c k W is e
to p re lo a d th e s ta lt e r s p r-n g .
N O T E :P a s s th e ro p e th ro u g h th e C a s e h o le a n d m a k e a
kn ot qD in th e ro p e s o th a t th e ro p e is n o t p u =e d
-n to th e C a s e .
5‐2 2
州 ・一難 o w 田 瀕 M 漕 ・ M .ロ.“‐庫 E N G I羸ー
Y A M A H A P O W′E R V A EV E S Y S T E M (M R M S .)
園 : 16.5 N m (o.65 m ・ kg ,4.7 資 ・ -b )l
国 事 1 N m m m ・k9β.o杜・-副
o rd e r J o b n a m e /P a 1t n a m e Q′ty R e m a rk s
・1
つム
さ
4Trb
Y A M A H A P O W′ER V A LV E S Y S T E M
{Y .P .V .S .) re m o va I
Y .P .V .S . le a d
Y .P .V .S . c o u p le r
s e ~ o m o to r a s s e m b ly
C o = a r
Y .P .V .S . v a lv e h o u s ln g
‘l
べT-4I
?ム
?〕
R e m o v e th e P a n s in th e o rd e r b e lo W .
F o r in s ta lla tio n , re v e rs e th e re m o v a I P ro c e -
d u re .
5‐2 3
Y A M A H A P O W′E R V A LV E S Y S T E M 【Y R M S .)E N G ◎
囮 l7 N m ゆ.7 m ・ kg 瀞 治 ・ -b )I
回 : 18 N m (o.8 m ・ kg 瀞 8 什 ・ゅ)I
o rd e r J o b n a m e /P a lt n a m e Q′ty R e m a rk s
①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑩⑭⑮⑲
Y .P .V .S .d isa sse m b ly
C o v e r
Y .P .V .S .c a b le (s e ~ ○ m o to r s id e )
C a b le h o ld e r
V a lv e
H o ld e r
G a s k e t
S p rin g
S p rin g s e a t
V a lv e h o u sin g 1
C lip臥′a s h e r
G a sket
V a lv e h o u s in g 2
0‐rin gP u = e r
S e ~ ○ m o to r a s s e m b ly
・I
Q)【l■
Q)
QV
QU[()
く〕
噂〕
べ〕
(〕
(〕
()
ご
(d
4l
D is a s s e m b le th e P a rt S in th e o rd e r b e lO W .
F o r a s s e rn b ly , re v e rs e th e d is a s s e nn b ly p ro‐
ce d u re ・
う‐2 4
Y A M A H A P O W′E R V A LV E S Y S T E M {Y R V .S .)E N G .n
Y・
ト"′
R E M O V A L
1 . R e m O V e
・ Y .P .V .S .
N O T E :P u t id e ntificatio n m a rk s o n e a c h v a lv e fo r re fe r
e n c e d u rin g re In s ta lla tio n .
IN S P E C T lO N
1 .E li m in a te :
・ C a rb o n d e p o s -t
(fro m th e v a lv e )
U se th e ro u n d e d s c ra p e r ① .
D o n o t u s e a s h a rp in s tru nn e n t . A v o id d a nn a g in g
o r s c ra tc h in g t h e s u rfa c e
2 .E lim in ate :
・ C a rb o n d e p o s it
(fro m th e cy lin d e r)
U se th e ro u n d e d s c ra p e r ① .
D o n o t u s e a s h a rp in s tru nn e n t . A v o id d a nn a g m g
o r s c ra tc h in g th e s u lf a C e .
A S S E M B L Y
亀 ln s ta ll
・ Y .P .V .S . c a b 1e p u lle y ①
N O T E :ln sta llth e s c re w ② th ro u g h th e ro u n d e d sid e o f
th e s h a費 ③ a s s h o W n .
S c re My:
7 N m (0 .7 m ・ k g‘5 .1 箕 ・ lb )
5‐2 5
瀕M A HA Po w ER 瀕 M sYsTEM N p v s‐}I E N G I 忠一
2 . ln sta ll:
・ Y .P .V .S . c a b le s
R e fe r to th e m lu stra tio n s .
C a b le ln s ta lla tio n P o s itio n
#'C a b le L o w e r n o tch ①#2C a b le U p p e r n o tch ②#3C a b le C e n te r n o tch ③
N O T E :A fte r in sta = m g th e C a b le s , tu rn th e Y .P .V .S .C a b le
p u lle y ④ c o u n te rc lo c k w is e to re m o v e a n y fre e p la y .
3 .ln s ta ll:
・ C a b le h o ld e r ①
N O T E :・ M a k e s u re th a t th e c a b le s a re p ro p e rly p o sー
tio n e d in th e h o ld e r a s s h o vv n .
・ T h e o P e n e d‐s id e o f th e C a b le h o fd e r s h o u Id
fa c e ln ・
・ P o s itio n th e c a b le h o ld e r a s c lo s e to th e s p a rk
p lu g a s p o s s ib le .
0 O
,◎ ④℃
② #↑C a b le
③ #2C a b le
④ #3C a b le
{【に ト ー
IN S T A LL A T IO N
L ln s ta ll:
・ Y .P .V s . v a lv e a s s e m b ly
N O T E :・ P o s itio n e a c h v a lv e v e ~ c a re fu = y in its o rig in a l
p la c e ・
・ R e fe r to p ag e 2‐14 fo r p ro p e r Y .P .V .S .ad ju stin g
p ro c e d u re .
5‐2 6
C O O LIN G S Y S T E M
一年I
H E A T E X C H A N G E R
14 /
9.
・ T 1
o rd e r J o b n a m e /P a rt n a m e Q′ty R e m a rks
123456789101 112131415乍617
H e a t e x c h a n g e r re m o v a I
C o o la n t fille r c a p
C o o la n t re s e rv o ir ta n k
C o o la n t h o s e 1C o o Ia n t h o s e 2J o in t P lp eC o o la n t h o s e 3C o o la n t h o s e 4H e a t e x o h a n g e r (rig h t)C o o la n t h o s e 5C o o la n t h o s e 6H e a t e×C h a n g e r (le杜)H e a t e x c h a n g e r (re a r)
C o o la n t h o s e 7
B an dC o o la n t h o s e 8C a rb u re to r h e atin g h o s e TC a rb u re to r h e a tin g h o s e 2
【1つム"1-"1癪1“1-“1メ1-"1-【1【11-"1-フム"1-【1●1‘
R e m o v e th e P a lt s m th e o rd e r b e lo W ,D ra in . R efe r to th e " C O O L A N T R E P L A C E -M E N T " in C H A PT E R 2 .
F o r in s ta lla tio n , re v e rs e th e re m o v a l p ro c e‐
d u re .
H E A T E X C H A N G E R C O O L X=、JS P E C T K) N
1 . ln s p e c t:
・ C o o la n t h o se s ①
・ H e a t e x c h a n g e rs ②
・ J o in t p ip e ③
・ C O O Ia n t re s e ~ o ir ta n k ④
・ C a rb u re to r h e a tin g h o se ⑤
C ra c k s/d a nn a g e 一 R e p la c e .
2 . M e a s u re :
・ F i= e r c a p o p e n ln g p re s s u re
C a p o p e n s a t p re s s u re b e lo w th e sp e c ifie d
p re s s u re 一一 R e p la c e .
C a p o p e n ln 9 P re s s u re :
10 0 ~ 憾2 0 k P a= .0 ~ 1.2 k g′c m 2
, 14 ~ 17 p si)
飛翔e a s u re m e n t s te P S :
● A tta c h th e c o o lin g s y s te m te ste r ① to th e
co o la n t fi=e r c a p ② . ●
C o o lin g s y s te m te s te r:
9 0 8 9 0 -0 13 2 5 , Y U‐2 4 4 60‐0 1
・ A p p ly th e sp e c ifie d p re s s u re fo r亀。 s e c o n d s ,
a n d m a k e s u re th e re ls n o p re s s u re d ro p .
6 2
W rA T E R P U M P C O O L 笂W AすE R P U M P
国:i1o N m n o m ・ kg ,7 .2箕 ・ 1b )l
回 申 3 N m (1.3 m ・ k 9 9 .4仕 ・ -b )」
6 3
o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rk s
・1
つ▲
{)
4Trb
b
VV a te r p u m P re m o v a I
E x h a u s t P lp e
D ra in b o lt
C a rb u re to r h e a tin g h o s e
C o o la n t h o s e
V V a te r p u m P C O V e r
G a s ke t
l m p e lle r
イー
増-
・I
リー
,1
R e m o v e th e p a n s in th e o rd e r b e lo w .
D ra in th e c o o la n t. R e fe r to th e “C O O L A N T
R E P L A C E M E N T " in C H A PT E R 2 .
F o r in sta = a tio n , re v e rs e th e re m o v a l p ro c e‐
d u re .
R E M O V A L
1 . R e m o v e :
・ lm p e lle r ①
N O T E :A鮭a c h th e p rl m a ry s h e a v e h o ld e r to h o ld th e
P rl m a ry s h e a v e .
P ri m a ry s h e a v e h o ld e r:
9 0 89 0‐0 170 1, Y S -0 18 8 0
IN S P EC T IO N鼠 m s p e C t:
・ im p e =e r ①
・ W a te r p u m p c o v e r ②
C ra c k s/d a nn a g e 一 R e p la c e .
IN S T A LL A T IO N
1 .In sta = :
・ lm p e lle r ①
N O T E :A tta ch th e p rl m a ry S h e a v e h o ld e r to h o ld th e
p rlm a ~ s h e a v e .
P ri m a ry s h e a v e h o ld e r:9 0 89 0‐0 17 0馬 Y S‐0 18 8 0
6‐4
oo1-・' 輔 鯏 獺 U o・“, I同 叩 圈
O U T LE T W rA T E R J A C K E T J O IN T
国 l4 N m (o.4 m ・ k B 2.9 箕 ・ -b) l
回 h o N m n o m ・ kg ,7 .2 什 ・ lb )1
回 : 123 N m (2.3 m ・ kg , 17 箕 ・ lb ) 1
6 6
o rd e r J o b n a m e /P a n n a m e Q′ty R e m a rk s
①②③④⑤⑥⑦⑧⑨⑩
o u tle t w a te r ja c k e t jo in t d is a s s e m b ly
o utlet w ate r ja cket jo int
G a s k e t
V V a s h e r
C a rb u re to r h e a tin g kn o b
o‐rin gT h e r m o s ta t C O V e r
T h e r m o s ta tic v a lv e
G as ke t
V V a te r te m p e ra tu re S e n s o r
V V a s h e r
o u tlet w ate r jacket jo int
"
?←
1141
【1・ATI【I
11“1・"11
R e m o v e th e p a n s in th e o rd e r b e lo W .
R e fe r to th e "C Y L lN D E R H E A D A N D C Y u N‐
D E R " in C H A PT E R 5 .
F o r a s s e m b ly , re v e rs e th e d is a s s e rn b ly p ro -
c e d u re ・
O U T L E T W′A T E R J A C K E T J O IN T C O O L 笂=、JS P E C T K卵J
1 .ln s p e c t:
・ C a rb u re to r h e a tin g kn o b ①
・ T h e r m o s ta t c o v e r ②
・ o u tle t w a te r jac ket jo int ③C ra c k s/d a m a g e 一 R e p la c e .
2 .ln s p e c t:
・ T h e r m o s ta tic v a lv e ①
V a lv e d o e s n o t o p e n a t 4 2 ± 2 ~ 5 5 oC O 16±
4 ~ 142 0F )→ R e p la c e .
in s p e c tio n s te p s :
・ S u s p e n d th e r m o s ta tic v a lv e in a v e s s e l
・ P la c e re lia b le th e r m o m e te r in a w a te r.
・ o b s e rv e th e r m o m e te r, w h ile s tlrrln g w a te r
c o n tin u a lly .① T h e r m o m ete r
② W ate r③ T h e r m o static v a lv e
④ V es se l
園 C LO S E
回 O P E N
N O T E :T h e r m o s ta tIC v a lv e is s e a le d a n d its s e ttin g ls
s p e c ia lize d w o rk . lf its a c c u ra c y is in d o u b t, re
p la c e it. A fa u lty u n it c o u ld c a u s e s e rlo u s o v e r
h e a tin g o r o v e r‐c o o lin g .
(せ16±4 ・F) 55℃ (142。F)
6‐6
製中 瀬'ロ.獺 U om l同 町 灯IN S T A L L A T IO N
1.ln s ta ll:
・ T h e r m o s ta t ①
N O T E :A -ig n th e h o le ⑩ in th e th e r m o s ta t w ith to n o tc h
⑥ in th e th e r m o sta t C o v e r.
2 .in s ta ll:
・ T h e r m o s e n s o r ①
Vy a te r te m p e ra t u re S e n s o r:
23 N m (2 .3 m ・ k g , 17 ft ・ lb )
B e v e ry c a re fu l w h e n h a n d lin g th e w a te r te m
p e ra t u re s e n s o r a n d th e r m o u n it. R e p la c e p a rts
th a t w e re s u b je cte d t o irn p a c ts o r w e re d ro p p e d .
6‐7
C A R B U R E T O R S C A R B 守C A R B U R ET IO N
C A R B U R E T O R S
o rd e r J o b n a m e /P a n n a m e Q′ty R e m a rk s
簿
2
3
4
5
6
7
8
C a rb u re to r re m o v a l
S e rv o m o to r a s s e m b ly
ln ta k e s ile n c e r
C a rb u re to r h e a tin g kn o b
C a rb u reto r s w itch (T .○.R S .) le a d
C Ia m p s c re W
C a rb u re to r h e a tin g h o s e
T h ro n le c a b le
S ta it e r C a b le
F u e l h o s e
C a rb u re to r
ぬ1-
Z
b
ど
【1
【1
〔J
R)
R e m o V e th e P a tt s m th e o rd e r b e lo W .
R e fe r to th e "Y A M A H A P O 叺′E R V A L V E S Y S -
T E M (Y .P .V s .Y in C H A PT E R 5 .R efe r to th e “F U E L P U M P ".B e fo re re m o v -n g th e c a rb u re to rs‘ m a k e s u re
th a t th e c a rb u re to r h e a tin g kn o b is tu rn e d to
" O F F ".
F o r in sta lla tio n , re v e rs e th e re m o v a l p ro c e‐
d u re .
7‐1
C A R B U R E T O R S C A R B 中
o rd J o b n a m e /P a rt n a m e Q′ty R e m a rk s
①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑩⑭⑯
C a rb u re to r s e p a ra tio n
C a rb u re to r h e a tin g h o s e
S ta lt e r C a b le h o ld e r
C o lla r
S p rin gS c re w
S ta rt e r ro d
S p rin gS ta lt e r le v e r
B re a th e r h o s e
T o p C o v e r
G a s k e t
T h ro u le s h a箕 C o n n e ctin g s c re w
C la m pC o n n e C tln g p late (u p p e r)
C o n n e c tin g p tate (lo vve r)
"
“1I"1-“1-
RY膚11
11
3
b
〔る
〔て〕
て〕
↑'!1・
?'
S e P a ra tio n th e P a rts in th e o rd e r b e lo W .
L o o s e n ,
F o r a s s e m b ly , re v e rs e th e s e p a ra tio n P ro c e‐
d u re .
7‐2
⑥/
“
③
C A R B U R ET IO N
C A R B U R E T O R S
o rd e r J o b n a m e /P a n n a m e Q rty R e m a rk s
↑
2
3
4
5
6
7
8
C a rb u re t o r re m o v a l
S e ~ o m o to r a s s e m b ly
ln ta ke s iie n c e r
C a rb u re to r h e a tin g kn o b
C a rb u reto r s w itch (T .0 .R S .) Ie a d
C la m p S C re W
C a rb u re to r h e a tin g h o s e
T h ro ttle C a b le
S ta rte r C a b le
F u e l h o s e
C a rb u re to r
"1
(乙
b
【ノム
ーl【I
Q)
□
R e m o v e th e P a rts in th e o rd e r b e lo W .
R e fe r to th e "Y A M A H A P O VVE R V A LV E S Y S -
T E M (Y .P .V .S .)" in C H A PT E R 5 .
R e fe r to th e " F U E L P U M P“.B e fo re re m o v -n g th e c a rb u re to rs , m a ke s u re
th a t th e c a rb u re to r h e a tin g kn o b is tu rn e d to
" O F F ".
F o r in sta lla tio n , re v e rs e th e re m o v a l p ro c e‐
d u re .
7 4
訟
】〃/巳
2
o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rk s
①②⑧④⑤⑥⑦⑧⑨⑩⑪⑫⑩⑭⑮
C a rb u re to r s e p a ra tio n
C a rb u re to r h e atin g h o s e
S ta rte r C a b le h o ld e r
C o =a r
S p rin g
S c re w
S ta rte r ro d
S p rin g
S ta lt e r le v e r
B re a th e r h o s e
T o p C o v e r
G a s k e t
T h ro m e s h a ft C o n n e c tln g s C re w
C la m pC o n n e ct-n g p Iate (u p p e r)
C o n n e c tin g p late (lo w e r)
{〕ぬ1
11
1l
"
↑'メー
"
R〕
べ〕
↓
↓
【1
【1
れ1・
S e P a ra tio n th e P a rts in th e o rd e r b e lo W .
L o o s e n .
F o r a s s e m b ly , re v e rs e th e s e p a ra tlo n p ro c e‐
d u re .
7 2
"/“
⑥
C A R B U R E T O R S C A R B 中国 : lo.7 N m (0 .o7 m ・ kg 刃.引 贄・ lb )l
回 : h N m (o,1 m ・ kg,o.7 箕 ・ーb) I
回 れ 8 N m (o 脇 m ・ kg話 .3 箕 ・ lb) l
回 l2.5 N m (o.25 m ・ kg話β杜 ・ lb) l
14
ぬ\ ~
静
o rd e r J o b n a m e /P a lt n a m e Q′ty R e m a rks
①②③④⑥⑥⑦⑥⑨⑩⑪⑫
C a rb u re t o r d is a s s e m b ly
T h roはle stO P S C re W
C a rb u retO r S w itch (T .0 .R .S .)
T h ro性le c a b le h o ld e r
T h ro ttle V a lv e a s s e m b ly
ln n e r th ro忙le le v e r a s s e m b ly
B o o t
S ta rte r P lu n g e r a s s e m b ly
P ilo t m lx tu 「e s c 「e W
S P rin g
VV ash e r
o‐rin g
F lo a t c h a m b e r
,l
勺l
,1
41
うl
“1
“I・,"
年-
牟I
坤I
作I
D is a s s e m b ly th e P a lt s in th e o rd e r b e lo W .
T u rn c lo c k w is e .
7‐3
C A R B U R E T O R S C A R B 中国 : lo .7 N m 鱒 o7 m ・ kg ,o.5 1仕 ・ lb)1
回 : 11 N m (o.1 m ・ kg 9 7 旨 ・ 1b ) l
回 れ 8 N m (o.伯 m ・ kg . 1 3箕 ・ lb) 1
回 : 12.5 N m (o.25 m ・ kg話 .8 仕 ・ー州 驫 も
\れ
=
o rd e r J o b n a m e /P a rt n a m e Q′ty R e m a rk s
⑩⑭⑮⑱⑰⑩⑩⑳⑩⑳⑳⑭
G a s k e t
M a in jet
M a in je t rin g
M a in n o zz le
P ilo t jet
P ilo t jet s le e v e
Flo at p in
F1o at
N e e d le v a lv e
S c re w (v a lv e s e a t)
V a lv e s e a t a s s e m b ly
o‐rin g
卿1
41・リー・惣J
イー
ベ1
,I一,1・イー
イ.-
'-
イー
F o r a s s e m b ly , re v e rs e th e d is a s s e nn b ly p ro‐
c e d u re ・
7 -4
C A R B U R E T O R S C A R B 中R E M O V A L
1 .R e m O V e :
・ T h ro ttle c a b le
N O T E :F irs t, re m o v e th e th roはle c a b le fro m th e c a b le
g u id e o n th e ste e r1n g c o lu m n .
IN S P E C T IO N
1 .in s p e C t:
・ C a rb u re to r b o d y・ F u e l P a s s a g e
C o n ta n・in a tio n 一 C le a n .
N O T E :・ U s e a p e tro 'e u m b a s e d s o iv e n t fo r c le a n in g .
・ B lo w o u t a lIP a s s a g e s a n d ie ts w ith c o m p re s s e d
a lr.
2 . ln s p e c t:
・ R u b b e r se a ls ①
・ B e a rin g ②
い/e a r/d a m a g e 一 R e P Ia c e .
3 .ln s p e c t:
・ F io at ①
D a m a g e ーう R e p la c e .
4 .ln s p e c t:
・ V a lv e s e a t a sse m b ly ①
・ M a in n o zz le ②
・ M a in iet ③・ M a in jet rin g ④
・ P ilo t ie t ⑤
・ P iIo t iet s le e v e ⑥
・ P ilo t m ix tu re s c re w asse m b ly ⑦
● S ta rt e r P lu n g e r a sse m b ly ⑤
・ J e t n e e d le ⑨
B e n d / w e a r/d a m a g e 一 R e p la c e .
B lo c k a g e 一 B lo w o u t th e jets w ith co m
P re s s e d a ir.
ゞ さ⑨もち
7 -5
C A R B U R E T O R S C A R B 中5 . ln s p e c t:
・ T h ro = le v a lv e ①
い/e a r/d a m a g e 一 R e p la c e .
6 .C h e c k:
・ T h ro ttle v a lv e m o v e m e n t
S tic k ・一 R e p la c e c a rb u re to r b o d y a s s e m b ly .
A S S E nねB L Y
R e v e rs e th e d is a s s e r1n b ly p ro c e d u re .
N o te th e fo llo w in g p o ln ts .
N O T E :● B e fo re re a s s e m b lin g , w a s h a ll p a 托s in c le a n
g a s o -in e .
・ A lw a y s u s e n e w g a s ke ts a n d o‐rin g s .
1 .T ig h te n :
● ln n e r p a rts
P ilo t a ir ie t:0 .7 N m {0 .0 7 m ・ kg , 0 .5 1 賞 ・ lb )
S c re w (v a lv e s e a t):
1 N m (0 .篝 m ・ k g , 0 .7 代 ・ lb )P ilo t iet:
0 .7 N m {0 .0 7 m ・ kg , 0 .引 責 ・ lb )M a in iet:
1 .8 N m {0 .憾8 m ・ kg , 1 .3 仕 ・ lb )S ta rte r p lu n g e r a s s e m b ly :
2 .5 N m {0 .2 5 m ・ kg , 1 .8 ft ・ lb )
2 . M e a s u re :
・ F lo a t heig ht⑨o u t o f sp e c ificatio n 一 A d ju st.
套 F lo at h e ig h t:1 1.3 ~ 15 .3 m m (0 .4 4 ~ 0 .6 0 in )
7‐6
M e a s u re m e n t a n d a d ju s t m e n t s te p s :
・ H o ld th e c a rb u re to r u p sid e d o w n .
・ M e a s u re th e d ista n c e b e b〃e e n th e c a rb u re to r
b o d y a n d to p o f th e flo a ts .
N O T E :T h e flo a t a r m sh o u ld re stin g o n th e n e e d le
v a lv e W ith o u t e×e 托in g p re s s u re o n it.
● lf th e flo at h e ig h t is n o t W ith in s p e c ific a tio n ,
In s p e c t th e v a lv e s e a t a n d n e e d le v a lv e .
・ lf e ith e r is w o rn , re p la c e th e m b o th .・ If b o th a re fin e , a d ju st th e flo at h e ig ht by
b e n d in g th e fIo a t a rnn ta n g ① o n th e flo a t.
・ R e c h e c k th e flo at h e ig h t.
4
6 /
3 . ln sta = :
・ R e tu rn s p r-n g s ①
・ C a rb u re to rs (N o .鰐 N o .3 )
N O T E :H o o k th e s p rin g h o o ks ② to th e p ro je c tio n s o n th e
c o n n e c tin g le v e r ③ a n d c a rb u re to r b o d y ④ , w h ile
t w istin g th e s p rln g c lo c k w is e a p p ro x i m a te -y 3 15
d e g re e s .
し \)
7 -7
C A R B U R E T O R S C A R B 辱F U E L LE V E L A D J U S T M E N T
1 . M e a s u re :
・ F u e l le v e l
o u t o f s p e c ific a tio n 一 A d ju s t
揆 F u e = e v e l (F ro m th e b o re c e n te r):
3 6 ~ 3 8 m m n .4 2 ~ L 5 0 in )
M e a s u re m e n t a n d a d ju s t m e n t s te p s :
・ P la c e th e m a c h in e o n a le v e l p la c e .
● Aはa c h th e fu e = e v e 1 g a u g e ① to th e flo a t
c h a m b e r n o zz le .
影 F u e = e v e l g a u g e :
90 89 0一〇13 12 , Y M一〇13 12一A
N O T E :U s e th e a d a p te r (o u ts id e d ia m ete rの6 h o se )②
vv h e n a tta c h m g th e fu e l le v e l g a u g e .
・ L o o s e n th e d ra in s c re w ③ a n d s ta rt th e e丹
g In e .
・ P la c e th e tu b e a lo n g th e s e a m lin e ④ o f th e
c a rb u re to r b o d y .
・ M e a s u re th e fu e l le v e l⑧ w ith g a u g e .・ lf th e fu e = e v e l is in c o rre c t, a d ju st th e fu e l
le v e l.
・ R e m o v e th e c a rb u re to r.
・ ln s p e c t th e v a lv e s e a t a n d n e e d le v a lv e .
・ lf e ith e r is w o rn′ re p la c e th e m b o th .
・ lf b o th a re fin e , a d ju st th e flo at h e ig h t byb e n d in g th e flo at ta n g ⑤ o n th e flo at.
・ R e c h e c k th e fu e = e v e l.
IN S T A L L A T IO N
1 . ln sta = :
・ T h ro ttle c a b le
N O T E :A fte r in s ta = th e th ro ttle c a b le , th e th ro n le c a b le
fre e p lay sh o u ld b e a d ju ste d .R efe rto“T H R O T T L E
C A B LE A D J U S T M E N T " in C H A PT E R 2 .
7 -8
F U E L P U M P
国症 7 N m (o.7 m ・ kg,5.1俺 ・ lb ) 1
回 : h o N m n .o m ・ kg,7.2負 ・ lb )l
o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rk s
奪
2
3
4
5
6
7
8
9
篤O
11
12
13
F u e l p u m p re m o v a I
A ir d u ct
C la m p S C re W
A ir filte r e le m e n t
VV a sh e r
C o lla r
T h ro ttle C a b le
〇iIP U m P ca b le
F u e l h o s e
ln ta ke s ile n c e r
F u e l h o s e
F u e ld e liv e ry h o s e
P u ls e T h o s e
o ilh o se
F u e I p u m p a s s e m b ly
"
【1
ぬ1
41-【I
T-“1
411!11
{〕“1
1-【1
R e m o v e th e P a lt s in th e o rd e r b e lo W .
L o o s e n ,
N O T E :V V h e n re m o v in g th e in ta k e s ile n c e rJ i仕 u P th e
th roはle C a b le , o iI P u m P C a b le a n d fu e l h o s e ,
F o r m sta = a tio n , re v e rs e th e re m o v a l p ro c e -
d u re .
7‐9
F U E L P U M P C A R B 中IN S P E C T IO N
1 . m s p e c t:
・ F u e l h o se ①
・ F u e l d e liv e ry h o se s ②
・ P u ls e 「 h o s e ③
・ o il h o se ④
C lo g s/d a m a g e 一 R e p la c e .
2 .C h e ck:
・ F u e 1 p u m p o p e ra tlo n
C h e ck in g s te p s :
・ C o n n e ct th e M ity v a c ① to th e p u lse r h o se ② .
l 矛 -M ityvac: 」9 0 8 9 0‐0 6 7 5 6 , Y B -3 5 9 5 6
・ P la c e a c o n ta in e r ③ u n d e r th e e n d o fth e fu o l
d e liv e ry h o s e s ④ .
・ o p e ra te th e M ity v a c ①, w h ile c h e c k in g th a t
fu e Iflo w s fro m th e fu e ld e liv e ry h o se s ④ .・ lf fu e l d o e s n o t flo w o u t, re p la c e th e fu e l
p u m p .
IN S T A L L A T IO N
?‐fn sta = :
・ A ir filte r e le m e n t
N O T E :P ro p e rly in sta llth e a ir filte r e le m e n t.
7‐10
S M VIT C H IN S P E C T IO N E LE C 門E LE C T R IC A L
′′“"℃′
S MゾIT C H IN S P E C T IO N
S MVIT C H IN S P E C T IO N
U s e a p o c ke t te s te r to c h e c k th e te r m in a ls fo r
c o n tin u ity . lf th e c o n tin u ity is fa u lty a t a n y p o in t,
re p la c e th e s w itc h .
. P o c k e t t e s te r:
9 0 8 9 0 -0 3 1 12 , Y U‐0 3 1 ,2
トK )T E :● S et th e p o c k e t te s te r to “0 " b e fo re sta止in g th e
te st.
● W′h e n te s tin g th e s w itc h fo r c o n tin u ity th e p o c ke t
te ste r s h o u ld b e s e t to th e "x 1 " Q ra n g e .
● VV h e n c h e c kin g th e s w itc h tu rn it o n a n d o什 a
fe w ti m e s .
IN S P E C T IN G A S MVIT C H S H O W N IN T H E
M A N U A L
T h e te r m in a l c o n n e c tio n s fo r s w itc h e s (m a in
s w itc h , h a n d le b a r s w itc h , e n g ln e s to p s w itc h ,
lig h t s w itc h , e tc .) a re s h o w n -n a o h a rt s i m ila r to
tn e o n e o n th e le旨.T h is c h a rt s h o w s th e s w itc h P O S -t-o n s in th e C o l
u m n a n d th e s w itc h Ie a d c o lo rs in th e to p ro w .
F o r e a c h s w itc h p o s itio n ,"○ - 「 0 " in d icate s th e
te r m in a ls w ith c o n tln u ltv .
T h e e x a m p le c h a rt s h o w s th a t:
① T h e re ls c o n tin u ity b e t w e e n th e B lu e パ e lb w
a n d B lu e/B lac r le a d s w h e n th e s w itc h is s e t
to " O F F′.
② T h e re ls c o n tin u ity b e t w e e n th e “R e d a n d
B ro w n /B lu e " le a d s w h e n th e s w itc h is s e t to
" O N ".
8 4
IG N IT IO N S Y S T E MC lR C U IT D lA G R A Mく “'中るが・ふさご¥なくうる.ゞ ピザ外れ少ビラ‘葵トムグミを落ちもて,もし、ハトゞ▲'きゞ‘〆ふし道中.もちねらうノノ′′“望もくももゞぶ溢れくんをくゞこう′人 ず々つ函,'き'!“;ゞ 'ん、き" ▼、も・ちちも,(′も鮪、き鮪{室室落し采
) }
;
鬱]⑭ ①
⑱
曲 ;③
′】{き
ノメ
ふきどこ .①③⑦⑩⑪⑩⑱⑱⑩⑭
① C D l m ag n eto③ D C reg u lato r
M a in s w itc h
E n g in e sto p s w itc h
T h ro ttIe s w itc h
C a rb u re to r s w itc h
C D Iu n it
Ig n itio n c o il
S p a rk p lu gVV a te r te m p e ratu re
in d ica to r lig h t
T R O U B LE S H O O T IN G
I N 0 s P A R K O R w E A K S p A R K . I
C h e c k th e sp a rk p Iu g g a p .
↓ o K n o UT O F SPECIFIC m O N> 口e・, 酊 0 ね 能 , * ““
C h e c k th e s p a rk p lu g c a p re s ista n c e .
↓ oK □ o U≦
O F S PEC IFIC 郡 O N〉 …p,畿 能 sp 諌 p,口g c,p,
C h e ck th e ig n itio n c o il re s lsta n c e .
↓ o K □ o U T O F S PECーFlC m O N
〉 ,ep ,畿 能 , n ,t, 堝 o乱
C h e ck th e sta to r c o il.
晏 o K n FAULN〉 口ep・畿 煎 o m ag煎c・
C h e ck th e e n g in e s to p s w itc h ,
th roはle s W itc h , c a rb u re to r s W itc h
a n d m a in s w itc h .
↓ o K n FA U LTY
〉 癖嘉納浅野網壽離州ri颯㈲M知rC o rre c t c o n n e c tio n a n d /o r re p la c e
C D Iu n it a n d/o r D C re g u la to r.
8‐3
“煎癒mm I同車罰S P A R K P L U G C A P
1 R e m o v e :
・ S p a rk p lu g c a p
2 . C o n n e ct:
・ P o c k e t te ste r
(to th e sp a rk p lu g ca p )
3 . M e a s u re :
・ S p a rk p lu g c a p re s ista n c e
o ut o f s p e c ific a tio n -→ R e p la c e .
- ⑱
皿団spark Plu9 Cap 「esi引a m e: l5 k Q a t 20oC (6ぽF)
IG N IT IO N C O IL
1 . D is c o n n e C t:
・ lg n itio n c o i= e a d
・ S p a rk p lu g le ad
2 . C o n n e ct:
・ P o c ke t te ste r
(to th e ig n itio n co il a n d s p a rk p lu g le a d )
3 . M e a s u re :
・ P ri m a ry co il re s is ta n c e ①
・ S e c o n d a ~ co il re s ista n c e ②
o ut o f s p e c ific a tio n -う R e p la c e .
回‐ ⑱
回0 .36 ~ 0 .得 Q at 2びC 畑Bo内
国
「lm ary co -lres-引a nce
lse隷弩講義食醍醐離籍:- ①
r 1・≧ --へ
鱸①
掻痒
台一考き窓
Q x 1
5 9 6
②
掻痒
鼠」%鋺内的
③
中州6 9 0
図黛寂さに二JM BlY IB !
Q x 1 Q x 1
6 9 0 6 9 0
C D I M A G N E T O
1 . D is c o n n e ct:
・ C D l m a g n e to c o u p le r
2 . C o n n e C t:
・ P o c k e t te ste r
(to th e C D l m a g n e to c o u p ie r)
3 . M e a s u re :
・ S o u rc e c o il/p ic ku p co il re s ls ta n c e
。ut o f S p e c ific a tio n 一一 R e p la c e .
3 9 2 ~ 4 7 9 Q a t 2 0℃ {68oF)
S o u rc e co il re s ista n c e : ②
(B ro w n /R e d - B -a c k }7 7 ~ 9 5 Q a t 2 0 oC (6 8oF )
P ick u p co ilre s ista n c e : ③
{W rh ite /R e d ‐ =′h ite /G re e n }
18 9 ~ 2 3 1 Q a t 20℃ {680円
8‐4
・m m邨 灘・ I同 車 罰S P A R K P L U G
1 .R e m o v e :
・ S p a rk p lu g s
2 . M e a s u re :
・ S p a rk p lu g g a p
S ta n d a rd s p a rk p lu g :
B R 1OEC S (N G K )
S p a rk p lu g g a p :0 .7 ~ 0 .8 m m (0 .0 2 8 ~ 0 .0 3 T in )
T H R O T T L E O V E R R ID E S Y S T E M {T .○.R .S .)
lf th e C a rb u re to r o r th ro員le C a b le S h o u ld m a lfu n c
tio n d u rin g o p e ra tio n , T .〇.R .S . W illo p e ra te vv h e n
th e th ro ttle le v e r ls re le a s e d .
T h e T‐〇‐R‐S‐is d e s ig n e d to in te rru p t th e ig n itio n
a n d ke e p th e e n g -n e re v o lu tio n s b e t w e e n 2800
a n d 3 0 o o r′m in if th e c a rb u re to r fa ils to re tu rn to
id le w h e n th e le v e r -s re le a s e d .
・ lf T .○.R .S . b e g in s to o p e ra te , m a k e s u re th at
th e c a u s e o f th e m a lfu n c tio n h a s b e e n c o r
re c te d a n d th at th e e n g in e c a n b e o p e ra t e d
M yit h o u t a p ro b le m b e fo re re s ta ntin g th e e n
9 ln e .
・ B e s u re t o u s e t h e s ta n d a rd re s is ta n c e‐ty p e
s p a rk p lu g a n d s p a rk p lu g c a p . o t h e n " is e ,
T .○.R .S .Myill n o t w o rk p ro p e rly .
●≧≧ミ"eA iId le
o rSitartin g
旦lR u n
C IT ro u b le
T h ro仕les w itch
O FF O N O FF
C arb u reto rs w itch
O N O F F O FF
E n g ine R U N R U N T .○,R ,S w illo p erate
① C a rb u re to r s w itc h
② T h ro仕le s W itc h
③ T h ro ttle c a b le
④ T h roはle Sto p s c re W
⑩ “o N“
⑤ “O FF"
816‐on
8‐5
H A N D L E B A R S MVIT C H (R IG H T )
E n g in e s to p s W itc h a n d th ro忙le s W itc h
1 . D is c o n n e ct:
・ H a n d le b a r s W itc h (rig h t) co u p le r
2 . C o n n e c t:
・ P o c k e t te ste r
ミ‐◎、 、
3 .C h e c k;
・ E n g in e sto p s W itc h c o n tin u ity
F a u l等 一 R e p la c e .
S w itc h p o s itio n G o o d c o n d itio n
R U N (p u ll} ×
O F F (p u sh } O
0 : C o n tin u ity x : N o c o n tin u ity
4 .C h e c k"
● T h ro n le S w itc h C o n tin u ity
Fa u lでy 一 R e P lace
T h ro ttle s w itch
P o sitio nG o o d co n d itio n
T h ro ttle le v e r is
o p e ra te d .O
T h ro ttle le v e r is n o t
o p e ra te d .×
庄司
0 : C o n tin u ity x ; N o c o n tin u ity1. - -
‐ェ
同国=録間
C A R B U R E T O R S MVIT C H
↑‐D is c o n n e ct:
・ C a rb u re to r s w itc h le a d
2 . C o n n e Ct:
・ P o c k e t te ste r
3 . C h e c k ;
・ C a rb u re to r s w itc h c o n tin u ity
Fa u lty 一 R e p la c e .
C a rb u re to r s M yitc h
P o s itio nG o o d co n d itio n
T h ro ttle le v e r is
o p e ra te d .×
T h ro ttle le v e r is n o t
o p e ra te d .O
0 : C o n tin u ity x : N o c o n tin u ity
8 -6
M A IN S MVIT C H
1 . D is c o n n e ct:
● M a in S w itc h C o u p Ie r
2 . C o n n e c t:
・ P o c k e t te Ste r
3 . C h e c k :
・ M a in S w itc h c o n tin u ity
F a u lty ÷→ R e p la c e .
S w itch p o s itio n G o o d c o n d itio n
O FF O
O N ×
0 : C o n tin u ity x : N o c o n tin u ity
S w itc h
P o sitio n
C o lo r c o d e
Y′B Y′R B B′、〃
O FF ◇◇O N 1 G ℃O N 2 ◇◇ ◇◇
S T A R T ◇◇◇0 - - O C o n tin u ity
8 -7
u G H T IN G S Y S T E MC IR C U IT D IA G R A M
( ) (′ "′ ( 】 - 】 )入 ) -ト“‐・、.・閼尹
}′閼、へ ,. ( ー "
なぞ〆
②
る病み病弱
漣なくてイ
て① CD l m a g n e t。
② V o ltag e re g u la to r 1℃ ⑳ T ai“b rake l晦ht
, ⑰ T acho m ete r lig ht', ⑳ S p e e d o m e te r lig ht
⑳ H ig h bea m in d icato rlig ht
( ⑭ H ead lig ht
この薑『一之ののくの『用響
m戸mo
□l
I
))}
' 〆 洋 なし<
〉, , “ ⑭ H ead -ig ht b ea m
S w itc h
LIG H T IN G S Y S T E M E LE C [T R O U B LE S H O O T IN G
H E A D L IG H T“T A IL L IG H T A N D /O R M E T E R LIG H T D O N O T C O M E O N .
C he c k th e b u lb (s ).
尋 o Kn N 0 C0 N T 1N U 1W
DC he c k th e h e a d lig h t b e a m s w itc h
a n d lig h tin g co iL
晏 o K n FA U U Y〉
C o rre c t c o n n e c tio n a n d /o r re p la c e
th e v o lta g e re g u la to r 1 .
R e p la c e th e b u fb (s ).
R e p fa c e th e h e a d lig h t b e a m s w itc h a n d /o r C D !
rn a g n e to .
8‐9
⑨
" ‐1
. 2
3
⑤〆‘
、
、 8 -、 1
23
B U L B (S )
1 . R e m o v e :
・ H e a d lig h t b u lb ③
・ T a il/b ra ke fig h t b u‘b ⑥
・ M e te r lig h t b u lb ◎
2 . C o n n e ct:
・ P o c k e t te s te r
(to th e b u lb te rnn m a ls )
! =獲鮨lull罫匡
K e e p fla m m a b le p ro d u cts a n d y o u r h a n d s a w ay
fro m th e b u lb w h ile it is o n ; it w illb e h o t. D o n o t
t o u c h th e b u lb u n til it c o o ls d o w n .
3 .C h e ck:
・ B u‘b (s i
T e r m in a l G o o d c o n d itio n
①‐② O
①‐③ O
0 : C o n tin u ity
H E A D L IG H T B E A M S MVIT C H
1 . D is c o n n e C t:
・ H e a d lig h t b e a m s vv itc h c o u p le r
2 . C o n n e c t:
・ P o c k e t te s te r
(to th e h e a d lig ht b e a m s w itc h c o u p le r)
3 .C h e c k:
・ H e a d lig ht b e a m s w itc h c o n tin u ity
F a u lでy 一 R e p la c e .
S w itc h
P o s itio n
③ G oo dc o n d itio n
⑤ G o o dc o n d itio n
H I × O
LO O ×
。:C o n tin u ity x N o Co n tin u ity
⑥ね ,I
尹。(S 6
てIG -Y I
斗 L 「
⑥-黛話
メ◆⑱6 、
汕Yャ
Q x q Q X倦
◆⑱& ◆⑱6
8 4 0
C D l M A G N E T O
↑. D is c o n n e C t"
・ C D l m a g n e to c o u p le r
2 . C o n n e C t:
・ P o c k e t te s te r
(to th e C D 1 m a g n e to c o u p le r)
3 . M e a s u re :
・ Lig htin g c o il re sーsta n c e
o u t o f s p e c ific a tio n ・一 R e p la c e .
L ig h tin g co il re s is ta n C e :
(Y e llo w ‐ B la ck)
0 .2 3 ~ 0 .2 8 Q at 2 0 0C (68 oF )
S IG N A L S Y S T E MC IR C U IT D IA G R A M
,} )
き‘彬-'‘-ふみ“ふも ば メ) (
, ざ らメメメうが 碇 きみ‘
① ⑱
に
L -
き
) '℃ゞ
<
① C D I m a g n e to
② V o ltag e re g u la to r l
③ D C re g u la to r
④ C o n d e n s e r
⑱ C D lu n lt
⑰ W a te r te m p e ra tu re
Se n s o r
を隊
( ⑳ B rake lig ht s w itch
℃ ◎ T a il/b rake lig ht
⑯ Fuels e n d e r
ミ ⑳ o illev els w itc h
談 ⑭ Fue l m e te r
( ⑳ W a te r te m p e ra tu re
in d ica to r lig h t
⑭ ○illevellnd icato rlight
T R O U B L E S H O O T IN G
B R A K E LIG H T D O ES N O T C O M E O N .
C h e ck th e ta il/b ra ke lig ht b u lb .
晏 o K □ N 0 C0 N T lN U lNめ 呻 aoe th e轆
C h e ck th e b ra ke lig h t S w itch .
↓ O K D FAUL W
》 Re・l畿 能 鷲 ke -ig 応 w i繍 ,C h e c k th e lig hting c o il.
□ o K n o U T O F S PEC IFIC 酊 1O N
〉 口e. 駝 能 C D l . ag 霰 o ,C o rre c t c o n n e ctio n a n d /o r re p la c e
th e v o lta g e re g u la to r 1 .
8‐13
S IG N A L S Y S T E M E LE C 内W A T E R T E M P E R A T U R E A N D / O R O IL LE V E L IN D IC A T O R LIG H T S D O N O T C O M E O N .
C h e c k th e w a te r te m p e ra tu re a n d /o r
o ii le v e l in d ic ato r lig h t b u lb (s ).
晏 o K 匹 N 0 C 0 N T 1N U -TY〉 ' ep ・aoe tho bo ・b“'.
C h e c k th e lig h tin g c o il.
↓ ○K n FAULTY〉 , ep ,纖 能 o o , m a, 敵 o ,
C h e c k th e w a te r te m p e ra tu re
s e n s o r o r o i= e v e l g a u g e .
□ o K P FAUL N〉 職癆軸ew * 中 華 れ筋≦ のroi=…l
C o rre c t c o n n e c tio n a n d /o r re p la c e
th e v o lta g e re g u la to r篭, D C re g u la
to r a n d /o r C D l u n it. N O T E :T h e in d ic a to r lig h ts c o m e o n fo r a fe vv s e c o n d s
a仕e r th e e n g in e sta rts. lf th e lig h ts d o n o t c o m e
o n . c h e c k th e in d ic a to r lig h t c irc u it a n d b u Ib (s).
8‐14
S IG N A L S Y S T E M E LE C 門F U E L M E T E R D O E S N O T O P E R A T E
C h e c k th e lig htin g co il.
◇ o K F
C h e c k th e fu e ls e n d e r
□ o K
FA U LT YR e p la c e th e C D I m a g n e to .
FA U LTY
R e p la c e th e fu e l s e n d e r
C o rre ct c o n n e c tlo n a n d /o r re p la c e th e D C re g u la to r.
R e p lac e th e c o n d e n s e r.
R e p la c e th e fu e l m e te r.
C h e c k fo r v o lta g e o n th e c o n d e n s e r c o u p le r.
↓ o K
C h e ck th e c o n d e n s e r
↓ o K
C h e c k th e fu e l m e te r
↓ o K
O U T O F S PE C IFIC A T IO N
O U T O F S PE C IFIC A T IO N
D O ES N O T M O V E
C o rre c t c o n n e c tio n a n d /o r re p la c e
th e C D Iu n it.
8‐15
T A IL /B R A K E L IG H T B U L B
1 . R e m O V e :
・ T a il/b ra ke lig h t b u lb
T e n n in a l G o o d c o n d itio n
①‐② O
① - ③ O
0 : C o n tin u ity
8E211
B R A K E L K3H T S VVIT C H
1 .C h e c k:
・ B ra ke lig h t s w itc h c o n t-n u -苺
Fa u lでy 一 R e P lace
S w itc h p o s itio n G o o d c o n d itio n
B ra k e le v e r
O P e ra te sO
B ra k e le v e r d o e s
n o t o p e ra te×
0 : C o ntin u ity × : N o c o n tin u ity
W A T E R T E M P E R A T U R E S E N S O R
1 . D isc o n n e c tth e w a te r te m p e ra tu re S e n s o r C o u
p le r a n d re m o v e th e w a te r te m p e ra tu re s e n
s o r.
紹 H a n d le th e 汎′a te r te m p e ra tu re s e n s o r Myith s p e .
c ia lc a re . N e v e r s u b je c t it t o s h o c k o r a H o w lt t o b e
d ro p p e d . S h o u ld it b e d ro p p e d“ it m u s t b e re
p la ce d .
8 4 6
S IG N A L S Y S T E M E LE C 門2 . C o n n e C t
・ P o c ke t te ste r ①
(to th e w a te r te m p e ra tu re s e n s o r)
N O T E :S et th e te ste r s e le c to r tび′Q x 鵞" p o s itio n ,
3 .l m m e rs e th e w a te r te m p e ra tu re s e n s o r② in
c o o la n t ③ a n d c h e c k th e w a te r te m p e ra tu re
s e n s o r o p e ra tlo n .
2 .4 5 0 k Q a t 2 0 0C (6 lBOF)
樫
W atertem perature sensorresI猷ance
l教義総諾888瑞鱈0 .3 2 2 k Q a t 80 oC 【17 6 0F )
④ T e m p e ra tu re g a u g e .
N e v e r h e a t th e c o o la n t t o a t e m p e ra t u re o f 1 2 0 oC
(2 48 .50F ).
4 .lf th e w a te r te m p e ra tu re s e n s o r o p e ra tlo n ls
in c o rre c t, re p Ia c e lt.
5 .ln sta = th e w a te r te m p e ra tu re s e n s o r a n d c o n
n e c t th e vv a te r te m p e ra tu re s e n s o r le a d .
、滋もVV ate r te m p e ra tu re S e n s o r:
23 N m (2 .3 m ・ k g ,鵞7 賞 ・ lb )
D o n o t o v e rtig h te n th e W a te r te m P e ra tu re se群
S o r.
8 4 7
テー -
0 lL L E V E L S MVIT C H
乍.R e m o v e :
・ ln ta ke s ile n c e r
R e fe r to th e " F U E L P U M P " in C H A PT E R 7 .
・ o il lev e lg a u g e ①
2 . C o n n e c t:
・ P o c ke t te ste r
(to th e o il le v e l s w itc h c o u p le r)
3 . C h e c k :
・ o ille v e l s w itc h c o n tin u ity
F a u l等 一 R e p la c e .
0 : C o n tin u ity × : N o c o n tin u ity
F U E L S E N D E R
1 . R e m o v e :
・ ln ta k e s ile n c e r
R e fe r to th e "F U E L P U M P 'r.
・ F u e l s e n d e r ①
(fro m th e fu e lta n k)
2 . C o n n e c t:
・ P o c k e t te ste r
{to th e fu e l s e n d e r c o u p le r)
3 . M e a s u re :
・ F u e l s e n d e r re s is ta n c e
o u t o f s p e c ific a tio n ・一 R e p la c e .
Iil- o
-:㈹
回
・ 一発
- -T
- . - - R
N・ e
.
^ , 斜 liし
= 髄
S w itc h p o s itio nG o o d
B a d C o n d itio nco n d itio n
園 U p rig ht p o s itio n o x x o
回U p sid e d o w n
× ○ x oP o sitio n
4 ~ 倖O Q at 2 0 oC {6 8 oF )団
FuelsenderresI錠ance 畑p ③
IFu眺期誇纜涵譜緋呂Wn⑤):
8 4 8
C O N D E N S E R
1 . D is c o n n e ct:
・ C o n d e n s e r ①
o 嶋
。輻
2 . C o n n e c t:
・ C o n d e n s e 「
(to th e LC R m e te r)
3 . M e a s u re :
・ C o n d e n s e r c a p a c lty
o u t o f s p e c ific a tio n ・一 R e p la c e .
I 副C ondenserCapacity: l4 ,7 0 0 粁F a t 2 0 0C (6ぼF )
8 4 9
GRIP 総 RM ER SYSTEM lE LE C = コ ー
⑬
繭醇⑩
…繭覇
⑩
くむ対~ゞきき套ごミミミ
き
のさどもき話そk湾/き溜れし忍
〕公翼ゞもゞ着き"、
′の,きこぎ炊を\
しき≦こし盗んメきてき\ゞ病弱′
】'‘:'-‘"-1-----
----
論,
[、二人ザレふて寝′さ
べきミン
きき】!ゞ
*- ,ごべき~
¥き
さま対さ*漱ぎ
覇
′さき燃
裂き熊きれ
1u、も/.尹れ該ん
只-? n
さ
*総礬総べき
“‘:
⑮
“
"ミニ
をミ
痴
GR1P 蝋 RM ER SYSTEM 匡 c l 曰到
T R O U B LE S H O O T IN G
G R IP W A R M E R D O E S N O T O P E R A T E .
C h e ck th e m a in s w itc h .
↓ o K n N 0 C0 NT 1N U lN
〉C h e c k th e g rip a n d th u m b w a r m e r.
↓ o K n N 0 C0 NT lN U I~
〉C h e c k th e v a ria b le re s is to r.
ゆ Co RRE d n lN C0 RRECT〉
C h e ck th e g rip w a rm e r co il.
↓ CO RRE d □ IN CO RRECT>
↓ Co RR 町 n IN C0 RRECT
BC h e c k th e stato r co ila n d /o r c o n n e c tlo n .
↓ o K n N 0 C0 N T 1N U -N
〉R e p la c e th e v o lta g e re g u la to r 2 .
R e p la c e th e m a in s w itc h .
R e p la c e th e g rip w a r m e r a n d /o r th u m b w a r m e r.
R e p la c e th e v a ria b le re s ls to r.
R e p la c e th e C D I m a g n e to .
R e p la c e th e C D I m a g n e to .
R e p la ce th e C D lnn a g n e to a n d /o rc o rre c t c o n n e ctio n .
8ー2倦
G R IP W rA R M E R S Y S T E M E LE C 門8E301
G R IP A N D T H U M B W A R M E R C O IL
1 . D is c o n n e C t:
・ G rip w a r m e r le a d s ①
・ T h u m b w a r m e r le a d s
2 . C o n n e ct:
・ P o c k e t te ste r
(to th e g rip w a r m e r c o ille a d s a n d /o r th u m b
W a r m e r c o i= e a d s )
、
、- 港一 笑苞
態
、
ノ
ネン
3 . C h e c k :
・ G rip w a r m e r ① c o n tln u I N
・ T h u m b W a r m e r ② c o n tin u i y
N o c o n tin u ity ・一 R e p la c e .
B W 庄司
V A R IA B L E R E S IS T O R
1 . D is c o n n e c t:
・ V a ria b le re s ls to r c o u p le r
2 .C o n n e ct:
・ P o c k e t te ste r
(to th e v a ria b le re s ls to r c o u p le r)
o
o -o ・ ・・
o
3 .C h e ck:
・ V a ria b le re s -sto r re s Is ta n c e
Vv h e n p u =ey is tu rn e d o n c e .
o u t o f s p e c ific a tio n 一一 R e p la c e .
4 0 0 ~ 6 0 0 Q a t 20oC (68 0F)
8‐2 2
G R IP W′A R M E R S Y S T E M E L E C 門C D I M A G N E T O
1 . D is c o n n e Ct:
・ C D I m a g n e to c o u p le r
2 . C o n n e C t:
・ P o c k e t te ste r
(to th e C D I m a g n e to c o u p le r)
3 . M e a s u re :
・ G rip w a r m e r c o il re s lsta n c e
o u t o f s p e c ific a tio n 一一 R e p la c e .
副
8‐23
」O-OE0とのの◎e ◎◎◎◎◎
との“謡
◎
報弱
oなに◎氾E
一QU
-き匙ヤ
YA M A HA Po w ER YA W E sYsTE M 艀 M s‐} 越 E c l- □ -
撒こ鷄漱ぎ辯奪い老実き
緘黙&飜導き總轄超越瀞掃い程弩鯲EEEミ.
総轄鷺緘さ1
一÷静際一塁圏講説は
…
◎
総総避寒さき選ぼ蕁"熟さ
~無雑ふ観競泳蟻窯※難語さか礒辞さ稀薄濃隷度淺漱ご
漱詠ま対藝漱ぎ鍔総轄鑿靜韓翻さ套謡ささノ慰霊館
※総務総裁溝態滋"滋“蝨鳶鰐巍公ふま*ミ漱ご震
(.のン岱ジニ霊山十の>の田>細《>に豊玉0偽《±生霊虻ン
⑫
醸せ…高■講師料“軒臨幸章窄む選べ頑Eよぶ歪ま
8‐2 4
Y A M A H A P O W′E R V A LV E S Y S T E M (M R Y S .)E LE C [
T R O U B LE S H O O T IN G
S E R V O M O T O R D O E S N O T M O V E .
C h e ck th e s e ~ o m o to r o p e ra tlo n .
晏 o K P D o ES N 0丁 M 0 V E
◇ R e・ 綬 能 se ~ o “ ⑧ r・C h e ck th e s e N o m o to r c o il.
驫 CoRRECT n IN C 0 R R EC T
〉 R e・ 競 能 C D I m o・ 厩 o ・C o rre c tc o n n e c t1o n a n d /o r re p Ia c e C D
u n it a n d/o r D C re g u la to r.
3 25
Y A M A H A P O W E R V A LV E S Y S T E M (M R M S .)E LE C 門
S E R V O M O T O R
1 . R e m o v e
● C o v e r ①
2 . D is c o n n e c t th e Y .P .V .S .c h e ck c o u p le r ca p ①
fro m th e Y .P .V .S . c h e c k c o u p le r ② .
3 . ln s p e c t
・ S e ~ o m o to r
ln s p e c tio n S te p s :
・ C o n n e c t th e Y .P .V .S . te s t le a d c o u p le r ① to
th e Y P .V .S .c h e c k co u p le r ② a n d a p p ly b at
te ry v o lta g e 0 2 V ) to th e Y .P .V .S .te st le a d .
Y .P .V .S .(+ )te st le a d ③ → B atte ry {+】te r m in a l
Y .P .V .S . {- )te st le a d ④ 一 B a日e ry (- }te r m in a l
D o n o t ru n th e e n g ln e .
S e ~ o m o to r d o e s n o t m o v e 一 R e p 1a c e th e
s e hV o m o to r
/
1玖
適確ぶ,
3
8‐2 6
Y A M A H A P O W′E R V A EV E S Y S T E M (Y R V .S .)E LE C 門
C D I M A G N E T O
1 . D is c o n n e C t:
・ C D I m a g n e to c o u p le r
2 . C o n n e C t:
・ P o c ke t te ste r
(to th e C D Inn a g n e to c o u p le r)
3 . M e a s u re :
・ S e rv o m o to r c o il re s ls ta n c e
F o r th e c o n tin u ity b e t W e e n "い′h ite/B lac k
VV h iteノY e llo vv " .o ut o f s p e c ifio a tio n ÷→ R e p la c e .
1.4 7 2 ~ 亀7 9 9 Q a t 2 0 oC (68 oF )
8‐2 7
脚甘LO ㈲ ON 弼 叫 ELEC II□
F A U LT L O C A T IO N T A B L E
N O T E
VV h e n m o re th a n o n e p ro b le m is d e te c te d , th e w a te r te m p e ra tu re in d iC a to r lig h t fla s h e s m th e p a n e rn o f
th e lo w e st n u m b e re d p ro b le m . A什e r th a t P ro b le m ls c o rre c te d th e w a te r te m P e ra tu re in d ic a to r lig h t
fla s h e s in th e p a n e rn of th e n e )(t lo w e s t n u m b e re d P ro b le m . T h is c o n tln u e s u n tila = o f th e p ro b le m s a re
d e te c te d a n d c o rre c te d .
N o . P a忙e rn s C o n d itio n R e fe re n C e
.・I・
・ 1/
つ Q -
轡 -05 S O .5S
3S
箋 lf th e EC U is W o rk in g p ro p e rly , th e W a te r te m -
p e ra tu re in d ic a to r lig h t c o n tin u e s fla s h in g in th is
p a tte rn w h e n th e te s t le a d is c o n n e c te d o r a什e r
th e e n g in e is tu rn e d o n .
・ V V a te r te m p e ra tu re
in d icato r lig h t is
g o o d .
lf th e w a te r te m p e ra -
tu re in d ic a to r lig ht
d o e s n o t c o m e o n
re p la c e it.
R e fe r to th e
" W A T E R T E M‐
P E R A T U R E "
IN D IC A T O R
LIG H T D O N O T
C O M E O N .
2
\ 1/ Repeat
つQ 川 m m - = -も藁“0
・ o v e rh e a t. R e fe r to th e
" W A T E R T E M -
PE R A T U R E
S EN S O R lN‐
S P E C T IO N ".
-ii◆:
!
3
\ 1/ Repeal
つ8て nnn0 ,7 5 S O .2 5 S
4S ・
・ D is c o n tin u ity o r
s h o n in g o f w a te r
te m p e ra tu re S e n s o r ls
d e te c te d .
R e fe r to th e
" W A T E R T E M -
PE R A T U R E
S E N S O R IN -
S P E C T IO N ".
0 ,7 5 S
4
\ 1/ Repeat
うQm nnn m n -
省増山“% '
・ D is c o n tin u ity o r
S h o rt m g o f s e ~ ○
m o to r is d e te c te d .
R e fe r to th e
"S E R V O M O‐
T O R IN S P E C -
T IO N ".
纖飜 w 繍 ing lig m O N
呂 o FF w a rn in g lig h t O F F
8‐2 8
G E N E R A L S P E C IF lC A T IO N S S P E C ぴS P E C IFIC AT IO N S
G E N E R A L S P E C IF IC A T IO N S
M o d e lS R X 600/600S S R X 700" 0OS
M S R X 700P
M o d e lc o d e n u m b e r: 8D F (S R X 600)8D E (S R X 600S )
8D N (S R X 700 )8D W (S R X 700S )8D P (M S R X 700 P)
D i m e n s lo n s :
o v e ra l= e n g th
o v e ra ll w id th
o v e ra ll h e ig h t
2 ,7 6 0 m m = 0 8 .7 in )
2 ,9 7 0 m m (116 .9 in X M S R X 700P )1“17 0 m m (4 6 .↑ m )隻180 m m (46.5 m ) (M S R X 700P)倦,0 8 5 m m (4 2‐7 m )馬220 m m (48 .o m X M S R X 7 0 0 P )
臥′e ig h t: 2 4 7 kg (545 -b X S R X 600,S R X 700)2 48 kg 侍47 lb X S R X 600S ,S R X 700S )259 kg (57 1 1b X M S R X 700P )
M in im u m tu rn in g ra d iu s :
C lo c k w ise
C o u n te rc lo c k w is e
3 .8 m (12 .5 仕)4 m n 3.1 刊 (M S R X 700P )3 .8 m (12 .5 俺)4 m n 3.1仕)(M S R X 700P )
E n g in e :
E n g in e ty p eln d u c tio n s y s te m
C y lin d e r a rra n g e m e n t
D is p la c e m e n t
B o re x stro k e
C o m p re s s io n ra tio
M a x i m u m h o rs e p o w e r r/m in
M a x i m u m to rq u e r/ m in
S ta rtin g s y ste m
L iq u id c o o le d 2‐s tro k e
C ra n k c a s e re e d v a lv e
F o r w a rd in c lin e d p a ra lle l3‐c y lin d e r
5 9 8 c m 3 69 6 c m 3
6 4 x 6 2 m m (2 .5 2 x 2 .4 4 in ) 69 x 6 2 m m (2 .7 2 x 2 .4 4 im
6‐5 増
8 ,5 0 0 ± 2 5 0 r/m in ←
8 2 50± 250 r′m m ←R e c o il h a n d s ta lt e r
L u b ric a tio n s y ste m : S e p a ra te lu b ricatio n (Y A M A H A A U T O L U B E )
E n g in e o il:T y p eT a n k c a p a c ity
Y A M A LU B E 2‐c y c le o i1
2 .4 L (2 .1 lm p g t, 2 .5 U s gt)
D riv e c h a in h o u s -n g o il:T y p eC a p ac ity
G e a r o iIA p l" G L‐3 " S A E # 7 5 0 「 # 8 0
0 .2 5 L (8 .8 m n p o z, 8 .4 5 U s o z)
C o o la n t:
T o ta la m o u n t 5 .6 L (4 .9 4 lm p g t, 5 .9 2 U s gt)5 .9 L (5 .19 lm p g t, 6 .2 4 U s g t) (M S R X 7 0 0 P )
F u e l:
T y p e
T a n k c a p a c ity
P re m -u m unleaded g aso -m e (Pu m p o ぬ ne 増す艶 9 1)
45 L (9 .9 lm p g a l, 1 1 .9 U s g a o
9‐1
G E N E R A L S P E C IF IC A T IO N S S P E C 枦M o d e l
S R X 600/600S S R X 700 " 0OSM S R X 700P
C a rb u re to r:
T y p e / q u a n tityM a n u fa ctu re r
T M 3 3 x 3M lK U N I
S p a rk p lu g :T y p eM a n u fa ctu re r
G a p
B R 1O E C S
N G K0 .7 ~ 0 8 m m (0‐0 2 8 ~ 0 .0 3 1 in )
T ra n s m lss lo n :
P ri m a ry re d u ctio n s y ste m
P ri m a ry re d u c tio n ra tlo
C lu tch ty p eS e c o n d a ry re d u c tio n s y s te m
S e c o n d a y re d u c tio n ra tlo
R e v e rs e s y s te m
V‐B e lt
3 .8 ~ 1 : 1
A u to nn a tlc c e n trifu g a l e n g a g e m e n t
C h a in
1.696 (39/23 ) 1.609 (37/23 )↑.857 (39/2 1X M S R X 700P)
N o
C h a s s is :
F ra m eでy P eC a ste r
S kis ta n c e (c e n te r to c e n te r)
M o n o c o q u e
2 2 .50
鶏040 m m (4 0 .9 in )
S u s p e n s lo nき
F ro n t s u s p e n s io n ty p eR e a r s u s p e n s lo n ty p e
L e a d in g a r m
S lid e ra il s u s P e n s Io n
T ra c k :
T ra c k ty p e
T ra c k W id th
Le n g th o n g ro u n d
T ra c k d e fle c tio n nn nn /↑o kg {22 Ib)
in te rn a l d riv e ty p e3 8 1 m m 0 5 in )7 5 2 m m (2 9 .6 in )
9 4 4 m m (3 7 .2 in X M S R X 700P )25 ~ 30 m m (0 .9 8 4 ~ T.18 1 in )
20 ~ 2 5 m m (0 .7 8 7 ~ 0 .98 4 in X M S R X 700P )
B ra k e ;
B ra ke ty p eo p e ra tio n m e th o d
C a lip e r ty p e d isc b ra ke
H a n d le le v e r, le ft h a n d o P e ra te d
E le c tric a l:
Ig n itio n s y s te m / nn a n u fa ctu re r
G e n e ra to r s y s te m
C D I/ M IT S U B IS H IF ly w h e e l m a g n e to
B u lb w a tta g e × q u a n tity :
H e a d Iig htT a il/b ra ke lig htT a c h o m e te r lig htS p e e d o m e te r lig h tH ig h b e a m in d ic a to r lig h to i= ev e l in d ic ato r lig htVV a te r te m p e ra tu re in d ic a to r lig ht
12 V , 6 0 M " 5 5 VV X 112 V , 8 MV/2 3 W × 112 V , 1.7 W x 1
12 V , 1 7 W x 112 V , 1‐7 W X倖12 V , 1 7 W x 112 V , 1.7 W x 1
9‐2
S P E C O軍事M A IN T E N A N C E s P E C IF IC A T lo N s S P E C O軍事
M A IN T E N A N C E S P E C IF IC A T IO N SE N G IN E
M o d e lS R X 6 0 0/6 0 0 S S R X 7 0 0 " 0 O S
M S R X 7 0 0 P
C y lin d e r h e a d :
V o lu m e (w ith sp a rk p lu g )
く W a rp lim it>
」}& ー
ハノ 美
し澂
“-/ r - \
2 0 .8 5 ~ 2 1 .1 5 c m 3
れ.2 7 ~ 1 2 9 c u .in )
2 5 .9 5 ~ 2 6 .2 5 c m 3
(1 .58 ~ 1.6 0 c u .in )
く0 .0 3 m m (0 .0 0乍2 m )>署L in e s in d ic a te Stra ig h t e d g e m e a s u re m e n t.ハ
澂〉 V
C y lin d e r:M a te ria l
B o re S IZe
くT a p e r lim it>くo u t-o f‐ro u n d lim it>
C a s t lro n
6 4 .0 0 0 ~ 6 4 .0 14 m m (2 .5 19 7 ~ 2 .5 20 2 in )
く0 .0 5 m m (0 .0 0 19 m )>
く0 .0 1 m m (0 .0 0 0 4 m b
P is to n : ≧三ヨP is to n s ize “D "
- ○ !↓⑨
M鯛鉗mg閲口◎午 ) 「
P is to n to‐c y lin d e r c le a ra n c e
くLim it>P is to n o nf‐se t
P isto n o nf‐se t d ire c tio n
P isto n p in b o re in s id e d ia m e te r
6 3 .9 3 2 ~ 63 .9 44 m m(2 .5 17 0 0 ~ 2 .5 17 4 8 im
6 8 .9 3 2 ~ 68 .9 4 4 m m(2 .7 13 8 5 ~ 2 7 1433 in )
lo m m (0 .39 m )0 .0 6 5 ~ 0 .0 7 m m く0 .0 0 2 5 6 ~ 0 .0 0 2 7 6 in )
く0 .0 7 m m (0 .00 2 7 6 m )>0 7 5 m m (0 .0 29 5 in )
E X sid e2 0 .0 0 4 ~ 2 0 .O T5 m m (0 .7 8 7 6 ~ 0 7 8 8 0 im
P isto n p in :P isto n p in o u ts id e d ia m e te r
P isto n p in le n g th
T9 .9 9 5 ~ 2 0 .o oo m m (0 .7 8 7 2 ~ 0 .7 8 7 4 im
5 3 .7 ~ 5 4 .o m m(2 .↑14 ~ 2 .↑26 in )
5 5 .7 ~ 5 6 .o m m(2 .↑9 3 ~ 2 .20 5 in )
P isto n rln g :
S e c tio n a l s ketc h
T o p rin g / 鷆Bし
TJ
2 n d rin g に露BT
E n d g a p (in sta lle d ) T o p rin g2 n d rin g
s id e c le a ra n c e T o p rin g2 n d rin g
C o atin g T o p rin g2 n d rin g
K e y s to n e
B = 1 2 m m (0 .0 4 7 in )
T = 2 .5 5 m m (0 .1 im T = 2 .7 5 m m (0 .10 8 im
K e y s to n e
B = 1.5 m m (0 .0 5 9 in )←B = ↑.2 m m (0 .0 47 in )
T = 2 .4 5 m m (0 .0 9 6 in ) T = 2 .7 5 m m (0 1 0 8 im
0 3 5 ~ 0 .5 5 m m (0 .0 14 ~ 0 .0 2 2 in )0 .3 5 ~ 0 .5 5 m m (0 .0 14 ~ 0 .0 2 2 m )0 .0 2 ~ 0 .06 m m {0 .0 0 07 8 7 ~ 0 .0 0 2 36 0 in )0 .0 2 ~ 0 .0 6 m m (0 .0 0 07 8 7 ~ 0 .0 0 2 3 60 in )C h ro m e p iate d/p a rke riz m gC h ro m e p late d/p a rke riz m g
9‐3
S P E C 口中昏
M o d e lS R X 600/600S S R X 700 " 0OS
M S R X 700P
C ra n k s h a仕:
C ra n k w id th “A " 5 6 .9 5 ~ 57 .o o m m {2 .2 4 2 ~ 2 2 4 4 in )
C ra n k w id th " B " 29 2 .7 5 ~ 2 9 3 .3 0 m m n 1.5 2 6 ~ n .5 47 in )C ra n ks h a杜 d e fle c tio n “C " : C 1 B e lo w o .0 3 m m (0 .0 0 12 in )
C 2 ~ C 5 B e lo w o .0 4 m m (0 .0 0 16 in )
C 6 B e lo w o .0 3 m m (0 .0 0 12 in )M e a s u rin g p o in ts : 1 8 9 .5 m m (3 .5 2 in )
2 8 4 .5 m m (3 .3 3 in )C o n n e ctin g ro d big e n d sid e c le a r‐ 0 .2 5 ~ 0 .7 5 m m (0 .0 1 ~ 0 .0 3 in )
a n c e “□′
C o n n e ctin g ro d s m a = e n d fre e p lay "F " 0 .8 ~ ↑.o m m (0 .0 3 1 ~ 0 .0 40 in )
D F
恥踊躍岬B ig e n d b e a rin g :
T y p e N e e d le b e a rin g
S m a = e n d b e a rin g :
T y p e N e e d le b e a n n g
C ra n k p in :C ra n k p in o u ts id e d ia m e te r 2 6 .9 9乍 ~ 27 .o o o m m (1.0 6 27 ~ 1.0 63 0 in )
C o n n e c t m g ro d :
S m a lle n d d ia m e te r
B ig e n d d ia m e te r
2 4 .9 9 5 ~ 2 5 .0 0 5 m m (0 .9 8 4 1 ~ 0 .9 8 4 4
3 4 .0 20 ~ 3 4 .0 3 3 m m (1.3 3 9 4 ~ 1.3 3 9 9n )
n )
R e a d v a lv e :
M a te ria l
T h ic kn e ss
< B e n d in g lim it>S to p p e r h e ig h t
R e s in
0 .3 5 ~ 0 .49 m m (0 .0 14 ~ 0 .0 19 in )
く0 .6 m m " .0 2 3 6 in )>10 .3 ~ 10 .7 m m (0 4 1 ~ 0 .4 2 in )
M A IN T E N A N C E s P E C IF IC A T lo N s S P E C 口中昏
9 -4
M A IN T E N A N C E s P E C IFIC A T IO N s S P E C O枦驫
M o d e lS R X 600/600S S R X 700 " 0OS
M S R X 700P
C a rb u re to r:
T y p e / q u a ntityM a n u fa C tu re r
l.D . m a rk
M a in je t (M .J)
P ilo t jet (P.J)J e t n e e d le (J .N )N e e d le jet (N .J)P ilo t a ir jet (P .A .J )
P ilo t o u tle t (P .○)B y p a s s (B .P .“
P ilo t s c re w (P .S )T h ro性le v a -V e (T h.V )V a lv e s e a t s ize (V .S )S ta It e r jet (G .S )F lo at h e ig ht . (F.H )
F u e l le v e l (fro m th e b o re c e n te r)
E n g in e id le s p e e d
T M 3 3 x 3
M 1K U N l8D FOO# 1,2 :# 14 6 .3
# 3 :#乍50
# 4 7 .5
6 F N 2 3 .O
○-2 ,
1・0
の0 .9
1・0
1‐1/2
C .A 2 .5
の1 3
の1 .4= .3 ~ 15 .3 m m {0.44 ~ 0 .6 0 m )
36 ~ 3 8 nn m (1.42 ~ 1.5 0 m )1,8 0 0 土 1o o r/rm n
←←8D N OO# 鶏2 :# 14 6 .3
# 3 :# 14 8 .8
# 4 2 .5
6 G M 2 6-3 .O
○-6
←←←ぅ‐1/8
←←←←←←
F u e l p u m p :
T y p eM a n u fa c tu re r
P u m p c a b le a d ju stnn e n t
D IA P H R A MT A IY O G IK E NB‐ty p e
o ilp u m p :
P u m p c a b le a d iu stin g le n g th 20 ~ 2 2 m m (0 .7 9 ~ 0 .8 6 in )
C o o lin g s y ste m :
Filte r c a p o p e n in g p re s s u re 10 0 ~ 12 0 kP a n .0 ~ 1 2 kg /c m12話 4 ~ 17 p so
T h e r m o s ta t:
o p e n in g te m p e ra tu re
V a lv e li貨4 0 ~ 4 4。C (鮒 2 ~ 120。F )
8 m m / 5 5 oC (0 .3 1 m / 142 oF )
VV ate r p u m P :
T y p e -m p e lle r ty p e
C o o la n t:
T y p e
C a p ac ity
C o o la n t m lx ln g ra tio (c o o la n t: w a te r)
H ig h q u a lity e th y ie n e g -y c o la n ti-fre e ze C o n ta in in g C o rro s lo n
in h ib ito r5 .6 L (4 .9 4 lm p q t, 5 .9 2 U s q t)
5 .9 L (5 .19 Im p q t, 6 .2 4 U s qtX M S R X 700円3 :2 (60 % /40 % )
9‐5
M A lN T E N A N C E S P E C IFIC A T IO N S S P E C 枦H ig h a ltitu d e s e性in g s
S R X 600/600S
、、、、、、、T e m p e ra --、、、、、、、A ltitu d e
tu re‐40 oC ‐29 oC - 18 oC ‐7 oC 4oC 15 oC
(‐40 oF ) {- 2 0 oF ) (ooF) (20oF) (40oF) (60oF)
0 ~ 10 o m(330 ft)
M J # 1#2 # 150M J #3 # 153 .8PJ # 47.5JN 3 .5PS T-↑/2
M J # 1# 2 # 148.8M J #3 # 152.5PJ # 47 .5JN 3PS T‐1/2
M J #↑#2 # 147.5M J #3 # 15 1.3PJ #47 .5JN 3PS 1‐1/2
M J # 1# 2 # 146 .3M J #3 # 150PJ # 47 .5JN 3PS 1-1/2
M J # 1# 2 # 145M J #3 # 148.8PJ #45JN 3Ps l-3/8
10 0 ~ 500 m(330 ~ 馬600 刊
M J # 1# 2 # 148.8M J #3 # 152.5PJ # 47 .5JN 3PS 1-1/2
M J # 1# 2 # 147 .5M J #3 # l5 1.3PJ # 47 .5JN 3PS 14 /2
M J # '# 2 # 146.3M J #3 # 150PJ # 47.5JN 3PS ↑‐1/2
M J # 1# 2 # 145M J #3 # 148 .8PJ #47 .5JN 3PS 争γ2
M J # 1#2 # 143.8M J #3 # 146.3PJ # 45JN 2 .5Ps l‐3/8
500 ~ 1,0 0 o m作β00 ~ 3,300 m
M J # 1# 2 # 146 3M J # 3 # 150PJ # 50JN 3PS 1-3/4
M J m #2 # 14 5M J #3 # 148 .8PJ # 50JN 3PS 1-3/4
M J m #2 # 143.8M J #3 # 146.3PJ #50JN 2.5PS ト3/4
M J # 1# 2 # 142 .5M J #3 # 14 5PJ #50JN 2.5PS 1‐3/4
M J # 1# 2 # 14 1.3M J #3 # 143.8PJ # 47 .5JN 25PS 1‐5/8
1′0 0 0 ~ 1,5 0 0 m{3 3 00 ~ 4,9oo ho
M J # 1#2 # 143.8M J #3 # 146.3PJ # 52 .5JN 2.5PS 2
M J # 1#2 # 142 .5M J #3 霜45PJ # 52 .5JN 2.5PS 2
M J # 1#2 # 14乍.3M J #3 # 143.8PJ # 52.5JN 2.5PS 2
M J m #2 # 140M J #3 # 142.5PJ # 52.5JN 2.5PS 2
M J # 1# 2 #乍38.8M J #3 # 14 1.3PJ # 50JN 2.5PS 1-7/8
1,5 0 0 ~ 2 P oo m{4 ,9 0 0 ~ 6,600計り
M J #↑#2 # l4 1.3M J # 3 # 143 .8PJ # 55JN 25PS 2-y 4
M J #↑# 2 # 140M J #3 # 142 5PJ # 55JN 2 .5PS 24 /4
M J #↑#2 # 138.8M J #3 # 14 1.3PJ #55JN 2.5PS 24′4
M J # 1# 2 # 137 .5M J #3 #140PJ #55JN 25PS 24 /4
M J # 1# 2 # 136.3M J #3 # 138.8PJ # 52 .5JN 2.5PS 24 /8
2 ,0 0 0 ~ 2 ,5 0 0 m(6,600 ~ 8 20o m
M J # 1# 2 # 138.8M J # 3 # 14 1.3PJ # 57 .5JN 2.5PS 2-y 2
M J # 1# 2 # 137 .5M J #3 # 140PJ # 57 .5JN 25PS 2-1/2
M J # 1# 2 # 136.3M J # 3 # 138 .8PJ # 57.5JN 2.5PS 24 /2
M J #↑#2 m 35M J #3 # 137 .5PJ #57 .5JN 2PS 2-1/2
M J # 1#2 # 133 .8M J #3 # 136.3PJ #55JN 2PS 2-3/8
2 ,5 0 0 ~ 3 0 0 0 m(8,200 ~ 9,800 m
M J # 1#2 # 136 3M J #3 # 1388PJ # 60JN 2.5PS 2-1/2
M J # 1# 2 # 135M J #3 # 137.5PJ # 60JN 2PS 2-1/2
M J # 1# 2 # 133 .8M J # 3 # 136.3PJ #60JN 2PS 2‐1/2
M J # 1# 2 #↑32 .5M J #3 #↑35PJ #60JN 2PS 24 /2
M J # 1#2 # 13 l.3M J #3 # 133 ,8PJ # 57.5JN 2PS 24 /2
P ro d u c tio n sp e c ] M J# 1,# 2 :# 14 6‐3 M J# 3 :#乍5O P J :# 47‐5 J N : 6 F N 2-3‐O P A J コ‐0 :倦‐γ2# : M a in jet n u m b e r J N :J et n e e d le c lip p o sitio n P S : P ilo t s c re w tu rn s o u t P J : P ilo t jet n u m b e r
N O T E :・ J e t n e e d le (J N ) p o sitio n .
R efe r to th e fo llo w in g in fo r m a tio n fo r th e J et n e e d ie s h i m s In sta lla tio n .
J N :2 (S T D ) J N :1,5 J N n J N :0 .5
粁庭蓮證國こす「÷ べ」一 睡證遜帥 図璽函囮 C lip十一幅扇扇霊P □=ニニコ こ=ニニコ
0 ,4 m m sh im寝室当「÷
・ o x y g e n ate d fu e lsU s e o n e s iz e la rg e r M a in J et th a n s p e c ifie d .
9‐6
M A IN T E N A N C E s P E C IF IC A T lo N s S P E C □中島
H ig h a ltitu d e s e ttin g s
S R X 70α70〇S‘M S R X 7〇OP
、、、、、、、T一e m P e ra
、、、、、、、A ltitu d etu re
‐40 oC ‐2 9 oC ‐18 oC ‐7 oC 4 oC 15 oC
(- 4 0 0F ) (‐2 0 oF ) (ooF) (20 oF ) “ooF) (600F)
0 ~ 10 o m(330 燭
M J# 1#2 # 15OM J # 3 #争52‐5PJ # 42.5JN 3.5PS ↑‐1/8
M J # 1# 2 #↑48.8M J #3 # l5 1.3PJ # 42 .5JN 3PS ↑‐1/8
M J # 1#2 # 147 .5M J #3 # 150
PJ # 40
JN 3PS 1-y 8
M J # 1# 2 # 146.3M J #3 # 148.8PJ #40JN 3PS 1‐1/8
M J #1#2 # 145M J #3 # 147 .5PJ #37.5JN 3PS 1
乍0 0 ~ 500 m(3 3 0 ~ 1,6 00 m
M J#1#2 # 148 .8M J#3 # l5 1.3PJ # 45JN 3PS 1‐リ8
M J m #2 # 147.5M J #3 # 150PJ # 42 .5JN 3PS 1-1/8
M J # 1#2 # 146 .3M J #3 # 148 .8PJ # 42.5JN 3PS 1‐リ8
M J # 1#2 #145M J # 3 # 147.5PJ # 40JN 3PS トリ8
M J #1#2 # 143 .8M J #3 # 146 .3PJ #40JN 3PS 1
500 ~ 1,o o o mn β00 ~ 3,3 0 0 m
M J # 1#2 # 147 .5M J#3 # 150PJ #45JN 3PS ↑-↑/4
M J # 1# 2 # 146 .3M J #3 #↑48.8PJ # 45JN 3PS 14 /4
M J # 1#2 # 145M J # 3 # 147 .5PJ # 42.5JN 3PS 1‐y 4
M J # 1#2 # 143.8M J # 3 # 146.3PJ #42.5JN 3PS 1‐l/4
M J #↑#2 # 142 .5M J #3 # 14 5PJ #40JN 3PS 1-1/8
1,0 0 0 ~ 1,50 0 m(3′3 0 0 ~ 4,900竹t)
M J # 1#2 #145M J #3 # M 7‐5PJ # 47.5JN 3PS 1-3/8
M J # 1# 2 # 143.8M J #3 #↑46.3PJ # 45J N 3PS 徳一3/8
M J # 1# 2 # 142.5M J # 3 # 145PJ # 45JN 2.5PS 倖-3/8
M J # 1#2 # 14憾.3M J # 3 m 43.8PJ # 42.5JN 2.5PS 1‐3/8
M J m #2 #140M J #3 # 142 .5PJ #42 .5JN 2.5PS . ↑-1/8
鴇500 ~ 2,ooo m(4 ,9 0 0 ~ 6 ,60 0 HD
M J m #2 # 142 5M J #3 # 145PJ # 5 0JN 2 .5PS 1ーリ2
M J # 1#2 # 14 1.3M J #3 #仲43 .8PJ # 47.5JN 2.5PS 1‐1/2
M J # 1#2 # 140
M J #3 # 142 .5PJ #47 .5JN 2 .5PS 1‐1/2
M J # 1#2 # 138.8M J #3 # 14 1.3PJ # 45JN 2.5PS 1-1/2
M J # 1# 2 # 137 .5M J #3 # 140PJ # 45JN 2.5PS 1‐3/8
2 ,0 0 0 ~ 2′5 0 o nn(6 .6 0 0 ~ 8 ,20 0 m
M J # 1# 2 # 140M J#3 # 142 .5PJ # 52.5JN 2.5Ps l‐5/8
M J #↑# 2 # 138 .8M J #3 # 14 1.3PJ , # 50JN 2 .5PS 1‐5/8
M J # 1#2 # 137 .5M J #3 # 140PJ #50JN 25PS 1‐5/8
M J # 1# 2 # 136.3M J #3 # 138.8PJ #47 .5JN 2.5PS 1‐5/8
M J # 1# 2 # 13 5M J#3 # 137 .5PJ # 47 .5JN 2 5PS T-↑/2
2 ,5 0 0 ~ 3,o o o m{8,200 ~ 9 ,8 0 0 nr)
M J # 1# 2 # 137.5M J #3 # 140PJ #55JN 25Ps l‐3/4
M J # 1#2 # 136 .3M J #3 # 138 .8PJ # 52.5JN 2.5PS 13 /4
M J #↑# 2 # 135M J #3 # 137.5PJ #52 .5JN 2 .5PS 1‐3/4
M J # 1# 2 #鵞33‐8M J #3 # 136.3PJ #50JN 2PS T‐3/4
M J # 1# 2 # 132.5M J #3 # 13 5PJ # 50JN 2PS 1-5/8
, 2 : # . 3 :# 14 .8 : 4 . 2 6 -3 . : .0# : M a in jet n u m b e r J N :J e t n e e d le c lip p o s itio n P S : P ilo t sc re w tu rn s o u t P J : P ilo t jet n u m b e r
N O T E :・ J e t n e e d Ie (J N ) p o s itio n .
R e fe r to th e fo llo w in g in fo r m a tio n fo r th e J et n e e d le s h im s In sta lla tio n .
J N 2 (ST D ) J N :1 5 J N n J N :0 .5
に= =ニコ 0 .4 m m s h i m
・ o x y g e n a te d fu e ls
U s e o n e s ize la rg e r M a in J et th a n s p e c ifie d .
9 -7
M A IN T E N A N C E S P E C IFIC A T IO N S S P E C ぴT ig hte n in g t o r q u e :
P a rt s to b e tig h te n e dT ig hte n m g to rq u e
R e m a rk sN m m ・ kg 貴 ・ lb
C ra n kca se (first){fin a l)
E n g in e fro n t b ra c k e t a n d fra m e
E n g in e re a r b ra c k e t (rig h t ・ c e n te r)
E n g in e re a r b ra c k e t (rig h t ・ c e n te r) a n d e n g ln e
E n g in e re a r b ra c k e t (le m a n d e n g in e
E n g in e re a r b ra c ket (le箕) a n d c o n n e c tin g a r m
E n g in e fro n t.b ra c ke t a n d d a m p e r
C y lin d e r h e a d
N ut (first)
(fin a l)C y lin d e r b o d y n u t
C y lin d e r h e a d a n d o u tle t w a te r jac ket jo in tlg n itio n co iI
S p a rk p lu go ilp u m p b re a th e r h o s e a n d c ra n kc a s e
C la m p a n d in ta k e m a n ifo ldR e a d v a lv e s c re w
o il p u m ps ta lt e r p u = e r
M a g n e to ro to r n u t
C la m P s a n d re c o il h a n d sta 1t e r c a s e
R e c o il sta rte r
s e ~ o m o to r a s s e m b ly a n d in ta ke s ile n c e r
Y .P .V .S . v a lv e a s s e m b ly
Y .P .V .S . lo c k n u t
Y .P .V .S . p u = e r
Y .P .V .S . v a lv e h o u s In 9V V a te r p u m p c o v e r
lm p e lle rC a rb u re to r h e a tin g kn o b b o ltC a rb u re to r h e atin g k n o b h e x a g o n s o c k e t b o ltT h e rrh o s ta t c o v e r
V V a te r te m p e ra tu re s e n s o r
P ilot a ir jetS c re w (v a lv e s e a t)
P ilo t jetM a in jetS ta rte r P lu n g e r a s s e m b ly
F u e l p u m pR e s e rv o -r ta n k a n d in ta ke s ile n c e r
↑32 7
50503 4
234 040
13
283310
14
201414
1
3319
8523↑86 .5
877
1 1
13
104
乍0
10
23
0 ・7
10 ・7
1.8
2 .5
10
7
1.32 .7
5 .O
5 .O
3 .4
2 .3
4 .O
4 .O
1.3
2 .8
3 .3
1・0
1.4
2 .O
1.4
1.4
0 ・1
3 .3
1 9
8 .5
2 .3
1 8
6 .5
0 .8
0 ・7
0 ・7
1・1
T.3
1 00 .4
篝‐○
?・0
2 .3
0 10 7
0 11
0 ・0 7
0 .18
0 .2 5
1 00 ・7
9 .4
19
36362 4
↑72929
9 .4
202 4
7 .2
10
T4
10
10
0 ・7
24年3
6奪
17
134 .7
5 .8
5 .1
5 .1
8 .O
9 .4
7 .2
2 .9
7 .2
7 .2
17
0 .5 1
0 ・7
0 .5 1
1 3
1.8
7 .2
5 .l
T ig h te n th e b o lts in t w os ta g e s .
T ig h te n th e n u ts in tw os ta g e s .
9 8
S P E C □戸蟹M A IN T E N A N C E s P E C IF IC A T Io N s S P E C □戸蟹
P O W′E R T R A IN
M o d e lS R X 600/600S S R X 7 0 0“0 O S
M S R X 7 0 0 P
T ra n s m IS S -o n :
T y p eR a n g e o f ra tio
E n g a g e m e n t r/rh in
S h 靴 r/m in
s h e a v e c e n te r d ista n c e “A "
S h e a v e o ffse t " B "
ゴヒ鬘隻\〆“
ミゾ
V‐b e lt a u to m a tic
3 .8 ~ 1 : 1
4,0 0 0 ± 2 0 o r/ m in
8 5 0o r/ m in
3 ,8 0 0 ± 20 o r/m in
←2 67 ~ 2 7 0 m m n o .5 2 ~ 10 .6 2 in )
13 .5 ~ 16 .5 m m (0 .5 3 ~ 0 .6 4 in )
V‐B e lt:P a lt n u m b e r / m a n u fa C tu re r
o u ts id e c irc u m fe re n c e
MVidth " A "
く、八′e a r lim it“B " >A ,
ポツー
8 D N‐17 6 4 1‐0 0 / M IT S U B O S H I鴇129 m m ~ 1“13 7 m m (4 4 .4 ~ 4 4 .7 in )
3 4 .5 m m =‐36 m )く3 2 5 m m (1.28 in b
-
P ri m a ry s h e a v e s P rln g :
P a lt n u m b e r
C o lo r c o d e
D ia m e te r
V v ire d ia m e te r
P re lo a d
S p rin g rate
N u m b e r o f c o ils
F re e le n g th
9 0 50 1‐6 0 2L 9
P in k-G re e丹P in k
6 0 m m (2 .3 6 in )
6 m m (0 .2 4 in )
392 3 N (3 9 .2 kg , 8 6 .49 1b )
29.4 N m (2.94 kg/m m 溝 65 1b/in)
4 .8 2
8 6 .7 m m (3 .4 1 in )
9 0 50 1-6 0 2 L8
9 0 5 0 1-6 0 2 L3 (M S R X 7 0 0 P )G re e n‐G re e n‐G re e n
P in k‐S ilv e r‐P in k (M S R X 7 0 0 P )
←←←343.2 N (34.3 kg,75.66 lb}{M SRX700P)← (M S R X 700 P)27‐5 N m (2‐7 5 kg/m m 裏 54 1b/in )
← {M S R X 700P )5 .0 8
8 7 .9 m m (3 .4 6 in )
8 5.1 m m (3 .35 in X M S RX 700P)
P ri m a ry s h e a v e w e ig h t a r m :
P a lt n u m b e r (W ith b u s h m g )
い/e ig h t
a d d itio n a l w e ig h t ty p e
8 D F‐17 6 0 5‐0 0
37 .8 4 9 o .3 3 o z)R iv et
8 D N‐17 60 5‐0 0
4 4 .2 5 g = .5 6 o z)
←
9 -9
M A IN T E N A N C E S P E C IF IC A T IO N S S P E C 枦M o d e l
S R X 600/600S S R X 700" 0OSM S R X 700P
R iv et:o u te r
M o d e lP a n n u m b e r
M a te ria l
S izeQ u a ntityH o le q u a ntity
ln n e r
M o d e l
P a n n u m b e r
M ate ria l
S izeM o d e lP a n n u m b e r
M a te ria l
S izeQ u a ntityH o ie q u a n ti蝉
S R X 600/600S9 0 2 6 1‐0 60 3 3
S te e l
" .2 m nn (0 .6 8 in )
3 p c s
3 p c s
S R X 600/600S9 0 2 6 1‐0 6 0 19
S te e l
13 3 m nn (0 .5 2 in )
3 p c s
3 P cs
S R X 700 " 0OS
←←←←←
S R X 700 " 0OS
←←←M S R X 700P9 0 26 1‐0 6 0 15S te e l
1 0‐3 m m {○‐4鵞 m )←←
S e c o n d a N s h e a v e s P rIn g :
P a n n u m b e r
C o lo r c o d e
o u tsid e d ia m e te r
V V ire d ia m e te r
H o le p o s ltlo n
s he ave sid e‐sp n n g sid e (h " ist a n g le )
◎纖S p rin g ra te
N u m b e r o f c o ils
F re e le n g thT o rq u e c a m a n g le
9 0 5 0 8‐55 6 A 2
G re e n
69 .5 m m (2 .7 4 m )5 .5 m m (0 .2 2 m )
3‐3
8.7 N′m m 楓87 kg′m m ,48.88 lbnn)5 .57 5 m m (2 .9 5 m )4 50
9 0 5 08 -5 3 6 A 9
R e d
←5 3 m m {0 .2 1 m )
←1‐6 (M S R X 700P )
7.4 N/m m (0.74 kg′m m 逐1.57 lb/in)
←←47 0
D riv e c h a in :
T y p eN u m b e r o f lin ks
R E X N O R D S 3 7 T5
68 L
9‐10
M A IN T E N A N C E s P E C IF IC AT IO N s S P E C O戸暮
M o d e lS R X 600/600S S R X 700 " 0OS
M S R X 700P
T ra c k :
P a lt n u m b e r
Mゾid th
Le n g th
P itc h
N u m b e r o f lin ks
T h ic k n e s s " A "
H e ig h t“B "
, /\
な\◇ブ÷TBD efle ctio n a t 1o kg (22 lb)
8 D F‐47乍10‐0 0
3 8 1 m m (15 in )
3 072 m m (乍2 0 .9 in )
6 4 m m (2 5 2 in )48 L
5 .8 m m (0 .2 3 in )
l9 m m (0 .7 9 m )
2 5 ~ 3 0 m m (0 .9 8 ~ 1 l8 im
←8C P-47 = 0-○○{M S R X 700P )
←←3,456 m m = 36.l inX M SRX 700P)
←←5 4 L (M S R X 700P)
←5 .3 m m (0 .2↑ in )
←38 J m m く1.5 m X M S R X 700P)
←20 ~ 25 m m 楓79 ~ 0.98 m X M SRX700P)
S lide ra i-s u s p e n s lo n :
F ro n t tra v e l
R e a r tra v e l
S u s p e n s io n s p rIn g ra te
F ro n t
R e a r
S p rin g W ire d ia m e te r
F ro n t
R e a r
16 2 m m (6 3 8 m )2 0 0 m m (7 .87 m )
55 N m (5 5 kg/m m 3 08.99 lb/in)
25 ~ 45 N /m m (2.5 ~ 4.5 kg/m m ,140.45 ~ 252.8 1 1b/m )
28 ~ 48 N /m m (2.8 ~ 4.8 kg/m m ,157.3 ~ 269.66 lb/m X S RX 600S)
9 .5 m m (0 3 7 in )
9 .o m m (0 .3 5 m X S R X 600S )↑o .5 m m (0 .4 1 im
222 m m {8 .7 4 in )25 4 m m (1o in )
←←
← (S R X 700S )
27 ~ 55 N /m m (2.7 ~ 5.5 kg/m m ,15 1.69 ~ 308.99 lb/m )
(M S RX 700P)
←← {S R X 7 0 0 S )
←S u s p e n s lo n s e ttin g p o s -t-o n :
H o o k s e ttin g le n g th *
美
壽④F u ll ra te a d ju stin g p o s itio n * *
身‐
1o m m (0 .3 9 m )
B
S P E C □粁野M A IN T E N A N C E S P E C IFIC A T lo N S S P E C び轡
M o d e lS R X 600′600S S R X 700" 0OS
M S R X 7 0 0 P
S lid e ru n n e r:
T h ickn e ssくVV e a r lim it>
“‐8 m m (0 ・7 in )
く1o m m (0 .3 9 m b
T ra c k s p ro c k e t w h e e l:
M ate ria l
N u m b e r o f te e th
P o ly e th y -e n e
9 T
R e a r g u id e w h e e l:
M ate ria l
o utsid e d ia rh e te r
H ig h‐m o le c u la r‐w e ig h t p o ly e th y le n e w ith ru b b e r
l7 8 m m (7 .o m n )
B ra ke :
P ad th ic k n e s s
くP ad w e a r lim it>D is c o u ts id e d ia nn e te r
D 1s c th 1c k n e s s
10 2 m m (0 .4 m )く1.o m m (0 .0 4 in )>
220 m m (8 .6 6 m )
1o m m (0 .39 im
9‐12
M A IN T E N A N C E S P E C IF IC A n 0 N S S P E C 枦T ig h te n in g t o r q u e :
P a lt s to b e tig h te n e dT ig h te n in g to rq u e
R e m a rk sN m m ・ kg 仕 ・ lb
P ri m a ry s h e a v e
S p id e r a n d s lid in g s h e a v e
P ri m a ry s h e a v e c a p a n d slid in g s h e a v e
R o lle r a n d w e ig h t (p rim a ly sh e a v e )B o -tS c re w
S e c o n d a ry s h e a v e
D riv e s p ro c k e t
L o c k n u t c h a in te n s lo n e r
C h a in h o u s in g a n d fra m e
D riv e n s p ro c k e t
D ra in b o lt (d riv e ch a in h o u sin g )C h a in h o u s ln g C o v e r
C h a in h o u s -n g a n d b ra k e c a lip e r
B le e d s c re w (b ra k e c a lip e r)
S p rin g s e a t (s e c o n d a ry s h e a v e )
N u t (p a rkin g b ra ke )B ra k e h o s e
B e a rin g s e t sC re vv (ja c ksh a負)B e a rin g h o jd e r (jacks h a m
S to p p e r b a n dH o o k a n d fro n t p iv o t a r m
VV h e e l b ra c ke t a n d s lid in g fra m e
B rac ket b o lt (re a r)B ra c k e t b o lt (fro nt)S h a箕 a n d slid in g fra m e
F ro n t p iv o t a r m a n d fro n t p iv o t a r m b ra c k e t
F ro n t p iv o t a r m b ra c k e t a n d slid in g fra m e
S u s p e n s io n w h e e I
G u id e vvh e e I
S lid ing fra m e a n d s lid e ru n n e r
S lid e ra il s u s p e n s io n m o u n tin g b o ltS lid e ra ils u s p e n s -o n m o u n tin g b o lt (re a r)
R e a r p iv o t a r m a n d b ra c k e t
S h o c k a b s o rb e r a n d re a r p -v o t a r m
R e a r p iv o t a r m a n d ro d
R e a r s u s p e n s io n b ra c k e t a n d ro d
C o n tro l ro d a n d slid in g fra m e
S h o c k a b s o rb e r a n d fro n t p iv o t a r m
S h o c k a b s o rb e r a n d b ra c ke t
R e a r b ra c k e t a n d s u s p e n s lo n w h e e I
S h o c k a b s o rb e r a n d re a r pーv o t a r m
W′h e e l b ra c ke t s h a貴 a n d s lid in g fra m e
S et b o lt (fro n t ax le )S p e e d o m e te r g e a r a s s e m b ly
12 0
200
年4
63
6 4
602 4
6048
162 4
48
62310
238 .5
234
乍6
2 4
307 2
7 2
7 2
727 2
7 5
34
722 4
2 449
49
497 2
49
49
72497 2
6
20
12 .O
2 0 .O
乍.4
0 .6
0 .3
6 .4
6 .O
2 .4
6 .O
4 .8
T.6
2 .4
4 .8
0 .6
2 3
T・0
2 3
0 .8 5
2 30 .4
1 6
2 .4
3 .O
7 .2
7 .2
7 .2
7 .2
7 .2
7 .5
0 3
0 .4
7 .2
2 .4
2 .4
4 .9
4 .9
4 .9
7 .2
4 .9
4 .9
7 .2
4 .9
7 .2
0 .6
2 .O
8514 5
10
4 .3
2 .2
4 6
4317
4 3
3 5
1↑
17
3 54 .3
17
7 .2
17
6 ・篤
う7
2 .9
1 1
17
225 2
525 2
5 2
5 2
5 4
2 .2
2 .9
5217
17
3 5
35355 2
353 5
5 2
3 5
524 .3
14
Le箕‐h a n d th re a d .A p p ly L O C T IT E⑩
A p p ly LO C T IT E⑭
A P P ly LO C T IT E@
(Fo r S R X 600/600 6700 " 0OS )(fo r M S R X 700P )
A p p ly L O C T lT E⑭
(F o r M S R X 7 00 円
A p p ly L O C n T E⑬
A p p ly L O C T IT E⑩
9 4 3
M A IN T E N A N C E S P E C IF IC A T IO N S S P E C 枦C H A S S IS
M o d e lS R×6 0 0/6 0 0 S S R X 700" 0OS
M S R X 700P
F ra m e :
F ra m e m a te ria i
S e at h e ig htL u g g a g e b o x lo c a tio n
A 'u m m u m
685 m m (2 6 .8 m )R e a r s id e o f s e a t
S te e n n g :
L o c k-to‐lo c k a n g le Qe賞)(rig ht)
S kia lig n m e n t
T o e‐o u t s iz e
S kis ta n c e (c e n te r to c e n te r)
2 9 .60 (R ski) 3 4 .8
0 (L ski)
3 4 .80 (L s ki) 2 9 .6
0 (R ski)T o e‐o u t
0 ~ l5 m m (0 ~ 0 .59 in )
1“0 4 0 m m (4 0 .9 in )
S ki:S ki m ate ria l
Le n g th
VV id th
S k i ru n n e r m a te ria I
S k i c o v e r
P lastic1,o o o m m (3 9 .4 m )
13 1 m m (5 ! 6 m )13 9 .7 m m (5 .5 in X M S R X 700P )C a rb id eN o
S kis u s P e n s lo n :
T y p eT ra v e l
S p rin g ty p eS p rin g ra te
V v ire d ia m e te r
Le a d in g a r m
173 m m (6 .8 1 imC o il s p rln g
25 N m (2 .5 kg /m m , 140 .4 5 Ib/in )27 N m (2 .7 kg /m m 江 5 1.6 9 Ib/in X S R X 600S ,700S )7 .8 m m (0 3 0 7 in )
9ー傭4
M A IN T E N A N C E s P E C IF IC A T lO N s S P E C □戸聾
T ig h te n in g to rq u e :
P a 忙s to b e tig hte n e dT ig h te n in g to rq u e
R e m a rk sN m m ・ kg 仕 ・ lb
H a n d le b a r h o ld e rS te e rin g c o lu m n
U p p e rL o w e r
S te e rin g c o lu m n a n d re la y ro d
R e lay ro d a n d re la y a r m
R e la y a r m a n d tie ro d
T ie ro d a n d s te e rin g a r m
L o c k n u t (re la y ro d a n d tie ro d )S kiS ki ru n n e r
S kic o lu m n lo w e r b ra c k e t
S h o c k a b so rb e r (u p p e r)S h o c k a b s o rb e r b ra c k e t
S h o c k a b s o rb e r o o w e r)
S te e rin g a r m a n d s k ic o lu m n
L o w e r c o n tro l a r m a n d fra m e
U p p e r c o n tro l a r m a n d fra m e
C o n tro l a r m a n d fro n t a r m
F ro n t a r m p iv o t b o ltS ta b i‘ize r b a r a n d c o n n e ctin g ro d
C o n n e c tin g ro d a n d frc n t a r m
H o o dS e a t a n d fra m e (n u t)F ro n t c o w lin g
15
2 3
2335352 5
4 2
25482乍10
48
40
565 6
505048
782323393
1.5
2 .3
2 .3
3 .5
3 .5
2 .5
4 2
2 .5
4 .8 .
2 .11 0
4 84 .O
5 .65 .6
5 .O
5 .O
4 .8
7 82 .3
2 .3
0 .3
0 .9
0 .3
1 1
17
T7
2 52 5
1830l83 5
↑57 .2
35294 04 0
36363556T7
17
2 .2
6 .52 .2
A pp ly L O C T IT E⑪
9 4 5
M A IN T E N A N C E S P E C 1FIC A T IO N S S P E C 枦E LE C T R IC A L
M o d e IS R X 6 0 0/6 0 0 S S R X 700" 0OS
M S R X 7 0 0 P
V o lta g e : ↑2 V
lg n itio n s y ste m :
A d v a n c e d ty p e E le c tric a l ty p e
C D I:M a g n e to m o d e l/ M a n u fa c tu re r
P icku p co ilre s ls ta n c e
{co lo r co d e )S o u rc e c o iをe s ls ta n c e
(c o lo r c o d e )
S o u rc e c o il re s ista n c e
{co lo r co d e )L ig h tin g c o il re s is ta n c e
{c o lo r co d e )C D 1 u n it m a n u fa c tu re r
F4T 327 / M IT S U B IS H I189 ~ 2 3 1 Q at 2 0 oC (6 8 0F )
(VV h ite/R e d -VV h ite/G re e n )39 2 ~ 4 7 9 Q a t 2 0 oC (6 8 0円
(B ro w n‐B ro w n/R e d )
77 ~ 95 Q a t 2 0 oC (68 oF )
(B ro w n/R e d‐B lac k)0 .2 3 ~ 0 .28 Q a t 2 0 oC (6 8 0F )
(Y e llo W‐B lac k)
8 D F‐○○/ M lT S U B IS H I
8D N‐00 / M IT S U B IS H l(700)
Ig n itio n c o il:
M o d e l/ M a n u fa c tu re r
M in i m u m s p a rk g a pP ri m a ry c o il re s ista n c e
S e c o n d a ry c o il re s ista n c e
8D F‐00 / M IT S U B IS H -3 nn m (0 .1 18 m )0 .3 6 ~ 0 .48 Q a t 2 0 oC (6 8 oF )5 4 ~ 7 .4 艇Q a t 200C (680F)
S p a rk p lu g c a p :
T y p eM o d e l/ M a n u fa c tu re r
R e s ista n C e
R u b b e r ty p e8 1E /T O K A ID E N S 05 k食 at 2 0 oC (68 oF )
C h a rg m g s y ste m :
T y p e F ly w h e e l m a g n e to
F ly w h ee l m a g n e to :
M o d e l/ M a n u fa c tU re r
Lig htin g vrね
- - (M in im u m )
Lig htin g v o lta g e (M ax im u m )Lig htin g c o il re s is ta n c e
【c o lo r co d e )
C o ilre s ista n c e fo r g rip w a r m e r
【co lo r co d e )C o ilre s ista n c e fo r v a ria b le re s -sto r
(co lo r c o d e )
C o ilre s is ta n c e fo r th u m b w a r m e r(c o lo r c o d e )
F4T 327 / M lT S U B IS H I竹 V at 3 '0 o o r/rm nl5 V a t 8 ,o o o r/rh in
o .2 3 ~ 0 .28 Q a t 2 0 0C (6 8 oF )(Y e =○い小B lac k)
0 .7 53 ~ 0 .9 2 1 Q a t 2 0 oC (68 oF )
(Y e llo w /B la ck‐B lac k)40 0 ~ 600 Q a t 2 0 oC (68 oF )
(Y e llo w八~ h ite B -ac財R e d )6 6 ~ 80 Q a t 2 0 oC (68 oF ){VV h ite‐B lac k)
V o ltag e re g u la to r:
T y p eM o d e l/ M a n u fa ctu re r
N o Io rd re g u la te d v o lta g e
S h o rt C irc u it tY P e
8 2 M‐A O / S H IN D E G E N13 .5 ~ T4 1 V
9‐16
G E N E R A L T O R Q U E S P E C IF IC A n O N S /D E FIN IT IO N O F U N IT S S P E C 枦A
(n u t)
B(bo lt)
G e n e ra l to rq u e
s p e c ific a tio n s
N m m ・ kg 貴 ・ lb
1o m m 6 m m 6 0 .6 4 .3
?2 m m 8 m m 75 1 5 "
14 m m 1o m m 30 3 .O 22
17 m m 12 m m 55 5 .5 40
19 m m 14 m m 85 8 .5 61
2 2 m m 16 m m ぅ30 13 .O 94
G E N E R A L T O R Q U E
S P E C IF IC A T IO N ST h is c h a 忙 s P e c ifie s to rq u e fo r s ta n d a rd fa s te n e rs
W ith sta n d a rd l・S に)・ p itc h th re a d s ・ T o rq u e S p e c -
fic a tio n s fo r s p e c ia l c o m p o n e n ts o r a s s e m b lie s
a re in c lu d e d in th e a p p lic a b le s e c tio n s o f th is
b o o k. T o a v o id w a rp a g e , tig h te n m u lti-fa s te n e r
a s s e ln b lie s in a c rls s c ro s s fa s h io n ,ーn p ro g re s s lv e
s ta g e s , u n tilfu llto rq u e is re a c h e d . U n le s s o th e ト
Wーs e s p e c ifie d ,to rq u e s p e c ific a tio n s c a llfo r c le a n ,
d ry th re a d s .C o m p o n e n ts s h o u ld b e a t ro o m te m
p e ra tu re .
A : D ista n c e a c ro s s fla ts
B : o u ts id e th 「e a d d ia m e te r
D E F IN IT IO N O F U N IT S
U n it R e a d D e fin itio n M e a s u re m e n t
m mC m
M illim ete rC e n ti m e te r
10 3 m e te r
10 2 m e te r
Le n g thLe n g th
kg K ilo g ra m 10 3 9 ra m い/e ig h t
N N e W to n ↑kg x m /s e c 2 F o rc e
N m
m ・ kg
N e W to n m e te r
M ete r kiIo g ra m
N x mm x kg
T o rq u e
T o rq u e
P aN′m m
P a s c a l
N e W to n s p e r m i= i m e te r
N / m 2
N / m m
P re s s u re
S p rin g ra te
LC m 3
L ite rC u b ic c e n ti m e te r
V o lu m e o r c a p a c ity
r/ m in R o ta tio n s p e r m ln u te E n g in e s p e e d
9 4 7
S P E C □戸脾C A B LE R O U T IN G S P E C □戸脾
C A B L E R O U T IN G
0 0 0 0 o o
o o o o o
o o
O
3 0 0
○
O
9‐18
C A B LE R O U T IN G S P E C 枦① W a te r te m p e ratu re s e n so r
C o u p le r
② Ig n itio n co il le a d
③ C a rb u reto r s w itc h le a d
④ Y A M A H A P O W E R V A LV ES Y S T E M (Y .P .V .S .) le a d a n d
c o u p le 「
⑤ B ra ke h o se
⑥ fn sta -‘th e m a in s w itc h co u p‘e r
b e h in d th e in stru m e n t p a n e l.P o sitio n th e m a in s w itc h
c o u p le 「 u n d e r th e fu e lta n k
b re ath e r h o se a n d o ilta n k
b re ath e r h o se .
⑦ M a ke s u re th a t th e s w itc h w ire
h a rn e ss is o n th e in sid e o f th e
in stru m e nt p a n e ls c re w (a w a yfro m th e e n g in e ).
⑧ R o u te th e p a rkin g b ra ke c a b le
u n d e r th e o il b re ath e r h o se .
⑨ F irst, re m o v e th e th ro蛙le ca b le
fro m th e c a b le g u id e o n th e
ste e rin g co lu m n .
⑩ A d ju st th e th ro n le ca b -e fre e
p la y w h ile th e ca b le is in th e
c a b le g u id e .
⑪ T h roはle c a b le
⑫ o il p u m p c a b le
⑩ R o u te th e fu e l h o s e th ro u g h
th e h o s e s lo t o n th e in ta ke
s ile n c e r.
⑩ A箕e r a d ju stin g th e th ro仕le
ca b 'e fre e p 'a y′p ro p e r!y in sta l'
th e a ir filte r e le m e n t.
9‐19
C A B LE R O U T IN G S P E C 枦⑮ C o o la n t h o s e
⑩ C la m p
⑰ S p e e d o m ete r ca b le
⑱ U n d e r 5 0 m m n .9 7 in )
⑲ F aste n th e s p e e d o m ete r c a b le
a n d w ire h a rn e ss w ith a p Ia stic
c la nn p . ln sta = th e c la m p a s
clo s e to th e d riv e V‐b e lt g u a rd
b ra c ket, a s p o ss ib le (re a n〃a rd )
⑳ S p a c e r
⑳ ln ta ke s ile n c e r
9‐2 1
C A B LE R O U T IN G S P E C 枦① S p e e d o m ete r c o u p le r
② T a c h o m ete r co u p le r
③ C o n d e n s e 「 c o u p 'e r
④ In sta llth e c o n d e n s e r so lt ls
flu s h w ith th e in n e r e d g e o f th e
ta b .
⑥ H ead lig ht le a d s
⑥ S p e e d o m ete r ca b le
⑦ F a ste n th e w ire h a rn e s s a n d
s p e e d o m e te r ca b le a t th e w h ite
ta p e m a rk“ w ith a p la stic b a n d .
⑥ Plastic b a n d
⑨ C la m p
⑩ R o u te th e w ire h a rn e ss a n d
s p e e d o nn ete r ca b le o v e r th e
s h ro u d′s sto p p e rいゾire .
9‐2 3
C A B L E R O U T IN G S P E C 枦
せる- - 一0- - 。 -、 ′ ‐‐ - - - -
/‐′^、/\ / \ -′ 、、J′、‐′
′、、ノ′'
- - - - - - - - J
9 2 4
C A B L E R O U T IN G S P E C 枦① ○= p u m p ca b le
② T h ro仕le Ca b le
③ D o n o t fa ste n th e th ro n le Ca b le
a n d o ilp u m p ca b le .
④ T h u m b w a r m e r co u p le r
⑥ G rip w a r m e r le a d
⑥ B ra ke lig ht s w itc h Co u p le r
⑦ H e a d lig h t b e a m s w itc h
⑥ F a ste n th e b ra ke lig ht s w itc h
le a d′h e a d lig h t b e a m s w itc h
!e a d a n d g rip w a r m e r ie a d w ifh
a p la stic C la m p .
⑨ Pa rking b ra ke C a b le
⑩ o il b re ath e r h o s e
⑪ F a ste n th e o ii b re ath e r h o se
w ith a p ia stic c la m p .
⑫ F a ste n th e le貴 a n d rig h t
h a n d -e b a r s w itc h e s ,a n d th e o il
b re a th e r h o se b e h in d th e
ste e rln g c o lu m n , w ith a p la stic
b a n d . D o n o t fa ste n th e p a rk in g
b ra ke Ca b le a n d b ra ke h o se .
⑩ F a ste n th e w ire h a rn e ss a n d
fu e i b re a th e r h o s e w ith a
p fa stic c fa m p .
⑭ G ro u n d lea d
⑮ Fuelb re ath e r h o s e
⑯ F u e ls e n d e r co u p le r
⑰ o i= e v e ls w itc h Co u p le r
⑩ Y A M A H A P O VVE R V A LV ES Y S T E M {Y .P .V .S .) C h e c k
c o u p le r.
⑲ F a ste n th e fu e l b re ath e r h o s e ,
v o lta g e re g u lato r le a d a n d C D 1
rn a g n e to le a d vvith a p la stic
C 1a nn p .
9‐2 5
C A B LE R O U T IN G S P E C □戸胖
@ ln se rt th e e n d ( m o re th a n 50
m m ) o f th e fu e fb re a th e r h o s e
th ro u g h th e h o le .
⑭ F a ste n th e fu e l b re ath e r h o s e
a n d C D I m a g n eto le a d w ith a
p la stic c la m p .
⑭ M a ke s u re th at th e ta b s o n th e
m e ta lc la m p fa c e o u t.
② R e p la c e th e p ip e jo in t a n d
g ro m m et a s a se t.
⑭ T o th e ca rb u reto r
③ P u‘se r h o s e
⑳ Fuel h o se
⑰ o il h o s e
② R e se ~ o ir ta n k h o se
◎ ○= h o se
@ W ire h a rn e ss
◎ T o th e o il p u m p
⑯ F a ste n th e w ire h a rn e s s at th e
w h ite ta p e m a rk, w ith a c la m p .
@ R o u te th e w ire h a rn e s s a n d
co o la n t h o se n e x t to e ac h
o th e r.
⑭ P a ss th e b ra ke h o s e a n d
re s e ~ o ir ta n k h o s e th ro u g h th e
h o s e g u id e .
⑤ D o n o t lo o s e n th e ta il/b ra ke
Iig ht le a d c la m p .
⑯ F a ste n th e ta il/b ra ke lig ht le a d
w ith a p la stic c la m p (a t th e
w h ite ta p e m a rk).P o s itio n th e p‘a stic c la m p n e x t
to th e sta托e r ro p e g u id e ,a s
s h o w n .
⑤ F a ste n th e w ire h a rn e ss , fu e l
b re a th e r h o se a n d o il b re ath e r
h o s e w ith a p la stic c la m p .
9‐27
C A B LE R O U T IN G S P E C 枦① R o u te th e fu e l b re a th e r h o s e
a lo n g th e s id e o f th e fra m e .
② R o u te th e o il b re ath e r h o se
a lo n g th e s id e o f th e fra m e .
⑧ In sta = th e ta il/b ra ke lig h t -e a d
b e h in d th e in stru m e n t p a n e l.
④ M a ke s u re th at th e o ilta n k c a pa n d o il b re a th e r h o s e d o n o t
to u c h e a c h o th e r.
⑤ P as s th e ta il/b ra ke lig h t lea d
th ro u g h th e in s id e o f th e ta b o n
th e fra m e . R o u te th e ta il/b ra ke
lig ht lead b e h in d th e ta b o n th e
fra m e ・
⑥ R o u te th e ta il/b ra ke lig ht le a d
b e t w e e n th e fu e lta n k a n d th e
s n o w m o b ile b o d y . M a ke s u re
th a t th e fu e lta n k d o e s n o t
c ru s h th e ta il/b ra ke lig ht le a d .T h e n“faste n th e th re e p lece s o f
a d h e s iv e ta p e b e lo w th e fu e l
ta n k a s s h o w n .
⑦ A d hesive ta p e
⑧ T o th e ta il/b ra ke lig h t
⑥ F u e ls e n d e r c o u p le r
⑩ o i= ev e ! s w itc h co u p le r
⑪ Y A M A H A P O W E R V A LV E
S Y S T E M (Y .P .V .S .) c h e c k
c o u p le r
⑫ F u e l h o se
⑩ P u ls e r h o se
⑭ o il h o se
9‐2 9
C A B LE R O U T IN G S P霊C □戸鼾
① R o u te th e fu e l h o s e th ro u g h
th e h o se s lo t o n th e in ta ke
s ile n ce r.
② S ta rte r ca b le
③ F a ste n th e sta rte r ca b le a n d
co o la n t h o se a t th e s p o t
m a rke d W ith W h ite p a -n t.
④ 1g n itio n co il le a d
⑤ C a rb u reto r s w itc h le a d
⑥ Y A M A H A P O W E R V A LV E
S Y S T E M (Y .P .V .S .) le a d a n d
o o u p le r
⑦ W a te r te m p e ra tu re se n so r
o o u p le r
⑧ F a ste n th e W ire h a rn e ss a n d
o o o la n t h o se W ith a p la stic
o la m P .
⑨ F a ste n th e W ire h a rn e ss a n d
o o o la n t h o se a t th e s p o ts
m a rke d W ith W h ite p a in t.
⑩ T o th e ca rb u re to r
⑪ F a ste n th e W ire h a rn e ss a n d
c o o ta n t h o s e at th e s p o ts
m a rke d W ith W h ite p a in t.
⑫ W ire h a rn e ss
9‐3 1
W IR IN G D IA G R A M
S R X 60 0/600S , S R X 700/700 S
M S R X 70O P
鬱 :◎ ①
L‐‐‐-
⑧
l回耳師岡
…⑳
…
GY
----------
. ------------・J
R′B-臼′B① R′「
-彊-(GREEN)
圓
噂燻りL-
⑭: ⑰:"■
---------------⑩
---------------
① C D l m a g n eto
② V o ltag e re g u la to r 1
③ D C re g u la to r
④ C o n d e n s e r
⑤ B a忙e ry (fo r Y .P .V .S / o p tio n )
⑥ T est le a d (fo r Y .P .V s / o p tio n )
⑦ M a in s w itc h
⑧ V o ltag e re g u la to r 2
⑨ V a ria b le re s lsto r
⑩ E n g in e sto p s w itc h
⑪ T h ro甜e s W itc h
⑫ T h u m b w a r m e r
⑬ C a rb u re to r s w itc h
⑭ G rip w a r m e r
⑮ S e rv o m o to r
⑯ C D 1 u n it
⑰ W a te r te m p e ra tu re S e n se r
⑩ Ig n itio n c o il
⑩ S p a rk p lu g
⑳ G ro u n d
⑳ B rake lig h t s w itc h
⑳ T a il/b ra ke lig ht
⑳ Fu els e n d e r
⑳ o il le v e l s w itc h
⑳ Fue l m e te r
⑳ T a c h o m e te r
⑰ T a c h o m e te r iig ht
⑳ S p e e d o m e te r lig h t
⑳ H ig h b e a m in d ic a to r lig h t
⑳ W ate r te m p e ratu re in d ica to r lig ht
⑪ ○ilIe v e l in d ic ato r lig ht⑫ S p ee d o m e te r
⑯ H ead lig ht
⑭ H e a d lig h t b e a m s w itc h
C O L O R C O D EB …………. B la c k
G ………… G re e n
L ………….B lu e
o ………… o ra n g e ・、R ………….R e d
Y .…….“" ,Y e = o w
B r …,...M m B ro w n
C h ………" C h o co late
B /R ……… B la c灯R e d
Bハ~ mm m m B 1ack′W h iteB/》 " .m m m B la c kハノe llo w
G /B ……… G re e n /B 1a c k
G /R ……" " G re e n /R e d
G パ m .m m m G re e n /》e =o w
L/R ..m m "“ B lu e/R e d
R/B … … .R e d /B 1a c k
R/ W mm..m R ed/ W h iteW /B … … W h ite/B la c k
W /G …… . W h ite /G re e n
W /R …… W h ite/R ed
w " …… W h iteパe llo w
YノB m m m m ,Y e = o w /B la c k
Y /L … … " Y e ilo w /B lu e
Y′R … … ,Y e ilo w /R e d
Y/ W …… Y eilo w ルVh iteB r/R … … B ro w n/R e d
…
‐…
圓圓:」三国
-▲-」‐
CABLE RoUn“G lS P ECー 枦 l
① R o u te th e fu e l h o se th ro u g h
th e h o se s lo t o n th e in ta ke
s ile n ce r.
② S ta掩e r ca b le
③ F a ste n th e sta rte r Ca b le a n d
co o la n t h o se a t th e s p o t
m a rke d w ith w h ite p a in t.
④ 1g n itio n c o il le a d
⑤ C a rb u re to r s w itc h le a d
⑥ Y A M A H A P O W E R V A LV ES Y S T E M (Y .P .V .S .) le a d a n d
C o u p ie r
⑦ W a te r te m p e ra tu re se n so r
co u p le r
⑧ F a ste n th e w ire h a rn e ss a n d
c o o‘a n t h o s e w ith a p la s tic
c la m p ・
⑨ F a ste n th e w ire h a rn e ss a n d
c o o la n t h o se a t th e s p o ts
m a rke d w ith w h ite p a ;n t.
⑩ T o th e ca rb u re to r
⑪ F a ste n th e w ire h a rn e ss an d
Co o la n t h o se a t th e s p o ts
m a rke d w ith w h ite p a in t.
⑫ W ire h a rn e s s
9‐3 1
Recommended