Standard way of sharing product data for nuclear power plants in Korea

Standard way of sharing product data for nuclear power plants in Korea

April 11th, 2005

Soonhung Han

shhan@kaist.ac.kr

Plant Engineering Life Cycle Conference 2005

Contents

Korean nuclear power industry

Data sharing problems between participating organizations

Collaboration with Hitachi of Japan

Implementation of P&ID viewer and handover

Korea

Daejeon

Seoul

ChinChina

Japan

Energy Facts in Korea

South Korea needs to import 97% of its energy requirements.

Its first commercial nuclear power reactor began operating in 1977.

Today 19 reactors provide 40% of the country's electricity.

9 more planned until 2015

Long-Term Power Development Plan in Korea (facility)

0

5,000

10,000

15,000

20,000

25,000

30,000

NuclearCoalLNGOilHydro

1988 2005 2010 2015

(MWe)

34.2%

28.0%

31.4%

Main NPP Locations

APR 1400 Overview

Advanced Power Reactor 1400 1400 MWe evolutionary PWRDeveloped since 1992Standard design was certified in May 2002 Construction schedule is targeting the commercial operation in 2010

Data flow of Korean nuclear plantsOwner and operator (KHNP)

EngineeringKOPEC

Microstation,PlantSpace

EquipmentDoosan heavy ind.

Pro/E

ConstructionHyundai Cons.

AutoCADIntergraph/PDS etc.

O&MKHNP(KPS)

Architects & engineering

system

Equipmentdesign and mfg.

system

Construction system

O&Mmanagement

system

Design data translator

Equipmentdata translator

Constructiondata translator

O&MData translator

Plant life cycle

information management

order order order operation

Process & design info

Equipmentinfo.

O&Minfo.Spatial conf.

info.ERP

Translator

IPIMS of KOPEC (design stage)

DREAMS of KHNP (O&M stage)Technical documents: Equipments

SAP ERP

KHNP: Korea hydraulic and nuclear power

KOPEC: Korea plant engineering co.

KHNP: Korea hydraulic and nuclear power

KOPEC: Korea plant engineering co.

Application of GPM in O&M phase

Design/Construction O&M

IPIMS(KOPEC)

ERP (SAP)(KHNP)

Info. management system based on GPM

Data repository

DG

N V

iewer

GPM Translator GPM Server

P&ID,3D,Design data (equipment, parts)

O&M data

Barrier between design and O&M

GPM Browser

Equipmentmakers

R&D in Japan

PlantCALS July 1996 ~ March 1998 Budget: 2 billion Japan Yen

PlantEC 1998 ~ 2000 Data warehouse

IMS VIPNET 2000 ~ 2004(domestic), 2005 ~ 2006(IMS)

GPM model from Hitachi, Japan

GPM has been developed for nuclear plants by Hitachi GPM has been developed for nuclear plants by Hitachi

(generic plant model, generic product model)

Implementation of the first year

DB: EDM (OODB) & Access (RDB)

2D and 3D system: Microstation + plug-in application

DB: EDM (OODB) & Access (RDB)

2D and 3D system: Microstation + plug-in application

Test models for the second year

1st test data1st test data

2nd test data2nd test data

RDL test implementation

ECM EDM

APR1400 equipInitial reference class

VIPNET of IMS

Legacy Systems

and databases(1st layer)

Information Sharing

(2nd layer)

Visualization(4th layer)

Agents(3rd layer)

CAD/CAE/CAM

Engineering Business Services

PDM ERP SCM KM Sales Maintenance Decommission

Life Cycle

Class, association Lib.+

GPM core modelData

Warehouse

KnowledgeCreationSupport

DataMining

Safety & EnvironmentalAssessment

object Association object

class plant is …

Tree browser 2D browser 3D browser

・・・Visualization via WWWVisualization via WWW

Bi-directionalTranslators

(Information Exchange)

Bi-directionalTranslators

(Information Exchange)

GPM RepresentationGPM Representation

Intranet/Internet

TECHNOINFRA

TECHNOINFRA

TECHNOINFRA

Legacy Systems

and databases(1st layer)

Information Sharing

(2nd layer)

Visualization(4th layer)

Agents(3rd layer)

CAD/CAE/CAM

Engineering Business Services

PDM ERP SCM KM Sales Maintenance Decommission

Life Cycle

Class, association Lib.+

GPM core modelData

Warehouse

KnowledgeCreationSupport

DataMining

Safety & EnvironmentalAssessment

object Association objectobject Association object

class plant is …

Tree browser 2D browser 3D browser

・・・Visualization via WWWVisualization via WWW

Bi-directionalTranslators

(Information Exchange)

Bi-directionalTranslators

(Information Exchange)

GPM RepresentationGPM Representation

Intranet/Internet

TECHNOINFRA

TECHNOINFRA

TECHNOINFRA

• Virtual Production Enterprise Network (VIPNET) based on GPM

• Participating countries: Japan, Swiss, Canada, Korea

• Virtual Production Enterprise Network (VIPNET) based on GPM

• Participating countries: Japan, Swiss, Canada, Korea

Thanks

Korean project partners

Policy-making & project support

MOCIE (government)

Funding and evaluation

ETEP

Domestic standardization

KATS/ECIF

Coordination & Enabling technology

KAIST (prj coordinator)

HitachiOpenKnowledge, Japan

Overseas institutes

Commercialization

Participation companies

Institutes in commission

User GroupUser requirementPractical use of project output

PlantSTEP

PartDB Inc.ACT Inc.

Youl system

Requirement analysis Implementation

KHNPKOPEC

IAEKyunghee Univ.

KHNP: Korea hydraulic and nuclear power

KOPEC: Korea plant engineering co.

KHNP: Korea hydraulic and nuclear power

KOPEC: Korea plant engineering co.

APR-1400 3D-CAD Views

Interoperability cost in capital facilities industry of USA (in $ Millions), NIST

Stakeholder Group

Design and Engineering

Construction Operations and Maintenance

Total

Architects and Engineers

1,007.2 147.0 15.7 1,169.8

General Contractors

485.9 1,265.3 50.4 1,801.6

Specialty Fabricators

442.4 1,762.2 - 2,204.6

Owners and Operators

722.8 898.0 9,027.2 10,648.0

Total 2,658.3 4,072.4 9,093.3 15,824.0