SURFACE FINISHING SYSTEMS - George Koch Sons, LLC Systems... · SURFACE FINISHING INDUSTRY...

SURFACEFINISHINGSYSTEMSINDUSTRY EXPERIENCE

• Singleormultiplehoiststo15,000lbs.capacity• Poly,fiberglass,steel,andstainlesssteelprocesstanks• Automatedbarrelloadingandunloadingsystems• Weigh-inorweigh-outvibratoryfeedersandscales• Noiseabatementenclosures• Fullmachineventilationenclosures• Automaticpositioningloadsystems• Automaticbarrelcoverhandling• Poweredwetordrytransfershuttles• Programmablein-tankandup-barrelrotation• Tankrimairknivesandin-lineblowdowncells• Fulltankandhalospraysystems• Air,pumped,andmechanicalagitation• Centrifugal,in-line,andoff-linedryers• Engineeredin-linebarrelandrackdryers• Fullyintegratedin-linebakeovens• Fullyautomatedrack/barrelstorageandretrieval• Lightbeam,lightcurtain,andinterlockinggate

operatorsafetydevices• Intuitive,self-diagnostic,webaccessibletouchscreen

controls• Automaticbarcode,electronicfile,ormanualkeypad

inputcapable• Programmableimmersiontimesandplatecell

rectificationsettings• Touchscreenmachinecontrolwithupto10,000recipe

capacity• Non-contractlinearencoder,laser,andcamplatehoist

positioning• Wirelessremoteoperationformanualmodeimproves• operatorsafety• Cablecarriersprovidequietoperation,improved

durability,andmachineaesthetics

BARREL SYSTEMSJessupSystemsbuiltareputationfordeliveringextremelyrugged,reliable,andcosteffectivebarrelfinishingmachines.Majorcomponentsincludinghoists,track,frame,load/unloadequipment,barrels,dryers,andcontrolsarebuiltin-housebyskilledcraftsmen.

Polypropylene Barrel Technology

• Highcapacityone-piececylindricalshelldesign• Tongueandgrooveweldedconstruction• Integratedfusionweldedtumblingribs• CNCdrilledorslottedperforationpatterns• Knoborinside-outstyleloadlockercovers• Singlepointdriveandhighpressurecathodecontact

Jessup Systems, a division of George Koch Sons, LLC www.jessupsystems.com 248-853-5600 Rochester Hills, MI USA

Fully enclosed push-pull ventilation with canopy assist

RACK SYSTEMSOursystemsincludenumerousferrous,non-ferrous,andplating-on-plasticrackplatingandcoatingsystems.Fulllengthnon-contactlinearencoderscoupledwithvariablefrequencydrivesenablesmooth,virtuallysway-freeoperationandprecisepositioningforeventhelargestracksystems.In-lineautomaticrackstorageandretrievalisanincreasinglypopularoptionforlargeracksystems.

High volume plating system with hoist serviced load/unload stations

Experience,practicalengineering,qualityworkmanship,anddedicationtocustomer

satisfactionhaveearnedJessupSystemsareputationforbuildingthemostenvironmentallysoundandcompetitivefinishingsystemsonthemarket.

Jessup Systems, a division of George Koch Sons, LLC www.jessupsystems.com 248-853-5600 Rochester Hills, MI USA

BASKET SYSTEMSOurtechnologyincludessingleandtwinbasketoscillatingchromatecoatingandcentrifugedryingsystems.Topandbottomgripstainlesssteelbasketsallowfullyinvertedunloadcapability.Materialhandlingequipmentislinedtominimizepartdamage.

Workisprocessedthroughreversibleautomaticcentrifugedryersdesignedtodeliverhighproductionvolumewithminimalpartdamage.

Basketcoatinganddryingfeaturesareoftenintegratedintofullyautomatedplate,bake,andchromatesystemswithload-by-loadparttraceability.

Features Include

• In-tankbasketoscillation• Linedtransfersforgentlehandling• Rotate-stop-reversecontrolavailable• Steam,gas,orelectricheatoptions• Fullyinvertedunloadrollover

SPECIALTY SYSTEMSWithover700systemsandcountlessconversionsinstalled,theJessupSystemsteamhasaccumulatedtremendousexperienceintegratingasophisticatedarrayofmechanical,hydraulic,pneumatic,electric,andelectroniccomponents.Webelieveinlongtermcustomerfocus,exactingquality,andontimestart-up.Theseresultsareachievedthroughefficientin-housemechanical,electrical,andcontrolsengineering,coupledwithtimelyinstallationandfieldservices.

Straight sided high volume chromate basket

Robotic load/unload for partial immersion phosphate

COATING SYSTEMSOurtechnologyextendsphosphateande-coatingmachines,whereoscillatingorrotatingbasketsmaybeused.Dip-spinandmechanicalplatingareamongthelonglistoffullyintegratedsystemoptions.

Coating Barrel Technology

• Highcapacityone-piececylindricalshelldesign• Steel,stainlesssteel,Alloy20,polypropylene• Integratedtumblingribs• Automaticandmanualtablock,springlatch,andnut

lockcovers

CONTROLSAnintuitivetouchscreenHMI/PLCistheheartofeveryJessupmachine.Itdisplayssystemoverviews,recipeoptions,hoistprogramming,load/unloadmonitoring,processfunctions,loadtracking,faultdiagnostics,andpre-programmedmaintenanceschedules.Thesupportsectionmayalsoincludestorageofdrawings,schematics,andoperationsmanuals.

Performancemonitoringincludesshiftreportsfortotaltimeandcycles,automaticvs.manualoperation,load/unloaddelay,andfaultdata.Tospeedcorrectionofunexpectedstoppages,thecontrolsystemprovidessystemdiagnostics.Detailedscreensdisplayfaultlocationandactionsneededtoquicklyrestoreproduction.Internetbasedremotemonitoringexpeditestroubleshootingandrepairs.

High volume polypropylene barrel ecoat system

Spring-latch flat cover designed for easy removal

Self diagnostic feature directs problem solving