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TAKE CONTROLOF THE SUN
Sliding shutters and fixed louvres for
sun control and complete privacy.
A dedicated pneumatic punching tool
guarantees quick and easy fabrication.
Taking control of the sun has
never been so easy
Sun Control
- SANAS Accreditation -
HBS has the largest and now the only SANAS accredited test rig
in South Africa
HBS Aluminium Systems Test Center is now an ISO 17025 accredited laboratory for
testing its products in line with SANS 613: 2011 (excl. par. 5.7). According to SANAS
the HBS test rig is the only test rig in South Africa that has this recognition.
The HBS test rig is the largest of its kind, accommodating test samples from
1200mm high to 6110mm high by 3000mm wide.
Some of the test rig capabilities include:
· Testing pressures from A1 to A6
· Water resistance from 200Pa to 700Pa
· Deflection (positive and negative) from -3500Pa to 3500Pa
· Structural proof loading from 1500Pa to 5250Pa
Our personnel have been declared competent and approved as Technical Signatories
by SANAS. This means a test certificate issued by HBS is legally acceptable and does
not need the signature of a professional engineer which saves HBS customers money.
Regular calibration of equipment is key to maintaining SANAS accreditation. HBS
equipment is calibrated with ILAC traceability thus ensuring accurate results every
time.
By achieving SANAS ISO 17025 accreditation our laboratory now has national and
international recognition of competence and test reports. No other test rig in South
Africa can make this claim.
We offer branded aluminium system that architects and fabricators can trust because
they have been tested to destruction on the only SANAS accredited test rig in South
Africa.
Sun Control
- Index -
PROFILES
HARDWARE
Sun Control
PRODUCT OVERVIEW
2019
The latest version of this document is
available on the website - www.hbs.co.za
CANTILEVER LOUVRES
1-6. PRODUCT TYPES
FEATURES & BENEFITS
PERFORMANCE & SIZES
ARCHITECTURAL SPECIFICATIONS
ASSEMBLIES
7-12. TYPICAL DETAILS
13-16. CUTTING SIZES
17-31. INSTALLATION
PUNCHING
MACHINING
ASSEMBLY
SLIDING SHUTTERS 33-34. PRODUCT TYPES
FEATURES & BENEFITS
35-48. TYPICAL DETAILS
49-58. CUTTING SIZES
59-62. PUNCHING
ASSEMBLY
63. ARCHITECTURAL SPECIFICATIONS
64-65. POWDER COATING
66. DISCLAIMER
CAPE TOWN 021 534-7420
DURBAN 031 564-7350
JOHANNESBURG 0861 246-444
0861 AIM HIGHER
www.hbs.co.za
PROFILE INERTIA
GLASS WEIGHT
WIND LOAD
76
38
38
38
38
3
206
30
203
200
25
x
y
Ø
4
,
8
Louvre Arm
AB7002
5,9m
Open Louvre Blade
AB7001
5,9m
Closed Louvre Blade
AB7000
5,9m
Louvre Post
76x38x2mm
ARP305
6,0m
Louvre Brace
38x38x2mm
ARP203
6,0m
Louvre Brace Plate
38x3mm
AMD008
6,0m
CANTILEVER LOUVRES
2019
Sun ontrolC
Ix = 334cm⁴
Iy =3.7cm⁴
Ix = 249cm⁴
Iy =10.2cm⁴
Ix = 259cm⁴
Iy =7.2cm⁴
www.hbs.co.za
PROFILE INERTIA
GLASS WEIGHT
WIND LOAD
2019
Sun ontrol
33
25
80
50 37
55
22
38
38
8
50
25
37
64
25
25
39
Shutter Track
AB7007
5,9m
Shutter Track Lock
AB7006
5,9m
Shutter Blade
Support
AB7005
5,9m
Closed
Shutter Blade
AB7003
5,9m
Top/Bottom Rail
ABA2000
7,25m
Open
Shutter Blade
AB7004
5,9m
Lock Stile
ABA2017
7,25m
Interlock
ABA2028
7,25m
HD Lock Stile
ABA2020
7,25m
6.2cm⁴
2.8cm⁴
HD Interlock
ABA2029
7,25m
Meeting Stile Adapter
ABA2007
7,25m
4.3cm⁴
3cm⁴
4.5cm⁴
19.3cm⁴
5.8cm⁴
16.5cm⁴
SLIDING SHUTTERS
54
18
24
48
C
Ø
3
9
Ø
3
Ø
4
Ø
4
7
CAPE TOWN 021 534-7420
DURBAN 031 564-7350
JOHANNESBURG 0861 246-444
0861 AIM HIGHER
Sun Control
ANCHOR KIT-
Pressure Single Glazing
HAS105
- Hardware -
200kg load capacity SS304 TEK Screws are supplied
with all Anchor kits by HBS Aluminium Systems.
Standard TEK screws commonly available are of
different design and therefore can not be considered
safe to use in this application.
5,5x25mm Self Drilling Hex
Head TEK Screw SS304
HV029
5,5x60mm Self Drilling Hex
Head TEK Screw SS304
HV060
CAUTION
HAS106
ANCHOR KIT-
Pressure Double Glazing
HAS107
ANCHOR KIT-
Flush Glazing
HAS104
ANCHOR BOLT-
M10x155mm
A2 SS304 (All Glazing)
Cantilever louvre components
3,5x25mm CSK S/tap Screw SS304
SS304 Hex M10x60mm Bolt & Nut
SS304 10mm Flat Washer
Note
Not supplied by HBS.
Use HMZT003 and HAS150 with HMZT022 Pneumatic
punching machine table.
*
*
*
*
Sliding shutter components
End Cap
HAS100
Stopper block
HGN007
Wall BracketHAS102
Wall BracketHAS103
Barrel Bolt Lock, Stainless
HAS101
Pneumatic punching
machine for 700 sash
HMZT003
Refer to the Coastal book for usage details.
700 Door Roller PlasticHMZ111
700 Window Roller PlasticHMZ112
700 Lock Stile Screw CoverHMZ113
700 Interlock Screw CoverHMZ114
Finpile 6.7 x 600
HL050
M8x16 Hex Bolt Nut & Washer SS304
3.5x16 S/Tap Screw SS304
HAS150
Punch tool for Shutter Blade
Support AB7005 and Louvre
Arm AB7002
*
*
Note
Every tool is supplied with a test report
indicating the actual Hole distance (Hd)
that your particular tool produces. We
recommend this Hole distance (Hd) be
used for cutting size calculations.
Only use silicone based lubricant. Never ever use WD40
or other degreasing spray or oil.
*
3.5x16 CSK Screw SS304
Sun Control
- Pneumatic punching tools -
Operation and maintainence
Operating Instructions
Operational stages
Initial use
1) Check that all bolts and fittings are tight.
2) Connect the foot valve to the main air line and open the
sliding tap.
3) Press the foot valve slowly and check whether the
movement is smooth.
4) Insert the profile and make sure it hits the stopper correctly.
Regular operation
1) Adjust the stoppers if needed.
1) Open the sliding tap on foot pedal.
2) Operate the machine with the foot valve.
3) After each operation, make sure that burr does not block the
die sets.
4) Once every 10 perforations, spray the die sets with silicone
based lubricant.
End of operation
1) Close the sliding tap.
2) Press the foot valve for several times to release all air
pressure from the system.
3) Clean the die sets using an air gun.
Spare parts
-Block sets can be ordered from HBS.
-Stations and/or cutters likewise.
Maintenance & Safety
Maintenance
- Clean the machine at the end of the day and check that all bolts
and fittings are tight.
- When not using the machine for a long period oil-spray the
various knives.
Safety Precautions & Instructions
If parts of the machine, or the guards, have to be disassembled
for any reason, make sure that the air line is disconnected
beforehand.
Please be aware that:
-The manual contains most important information needed to
operate the machine safely.
-The user should allow only persons who comply with the
instructions of the manual to operate the machine.
-The machine has been constructed in line with the various
CE regulations and directives.
It should be used:
- Only for the intended application.
- Only in perfect safe working order.
- Only according to the regulations and instructions in the manual.
- For any amendments, a written consent from the manufacturer
is needed.
Note that improper usage poses risks of injuries to people, and
could damage sub-units and material.
The Supplier, “HBS Aluminium Systems” can not be held liable.
Contact the Technical Manager at the HBS Branch for assistance
and advice.
General information
The pneumatic punching unit uses die-sets to perforate the
various profiles.
Each die performs a different operation, and the dies are all
numbered.
Stoppers are installed when necessary for setting the desired
lengths.
The operating foot valve is pressed while the user holds the
profile tight in its position for punching.
The machine is a “bench type”, and fit to be mounted on HBS
punch tool table HMTZ022.
Using our steel table, the unit can be adjusted on a center
pivot so it swivels by 360 deg when being manually pushed.
Technical data
Perforation power :Up to 2500 Kg.
Air Supply needed :7-8 bars, 10L per stroke.
200 L compressor recommended.
Dimensions :Width 650 mm
Depth 300 mm
Height 560 mm
Weight :150 Kg.
Standard equipment :Foot valve with a sliding tap, pair of
guards (front / back)
Block set for station 6 (6 items)
Block set for station 1 (2 items)
Settings
No special settings are needed, the machine is already set to be
used immediately while following the instructions in the drawings
of the specific model.
If a need to reset the machine arises, please contact your HBS
Technical Manager.
Installation & Servicing
Installation
Attach the machine to a workbench.
-When using HBS's special steel bench, the machine does not need
to be connected to the bench by bolts. It is set on a pivot; and by
being manually pushed, it can swivel on the center pivot to allow
convenient operation.
-With other solid workbenches the machine must be connected to
the base plate by 4 bolts.
The machine air line should not obstruct movement of workers.
Also, make sure to allow ample space around the machine
according to the size of the profiles being punched.
The HAS150 & HMZT003 are intended for inside use only.
Keep dry at all times.
Servicing
No special service is needed for the machine. If die-sets are
worn-out, they should be replaced; contact HBS.
TAKE CONTROLOF THE SUN
CANTILEVER LOUVRES
Cantilever Louvres
- Index -
Product Types
Features & Benefits
Full Size Details
Installation
2019
The latest version of this document is
available on the website - www.hbs.co.za
1. PRODUCT TYPES
2. FEATURES & BENEFITS
3-4. PERFORMANCE & SIZES
5. ARCHITECTURAL SPECIFICATION
6. ASSEMBLIES
7-9. PRESSURE SINGLE GLAZING
10. PRESSURE DOUBLE GLAZING
11. FLUSH SINGLE GLAZING
12. FLUSH DOUBLE GLAZING
13. LOUVRE ARM LENGTH
14. PRESSURE SINGLE GLAZING -MULLION CONNECTION
15. 450 POST
16. 950 POST
17-22. BOTTOM/TOP BRACKET MOUNTING
POST MOUNTING
LOUVRE PANELS
23-24. LOUVRE ARM
25-26. 450 POST
950 POST
27. LOUVRE ARM CUTTING
28. PRESSURE PLATE COVER (AB5010)
29. BRACE COMPONENTS
30-31. LOUVRE PANEL & POSTS
Cutting Sizes
Punching
Machining
Assembly
Cantilever Louvres
Outside
Scale 1:60
· Double Volume example
Overhang
- Product types -
Overhang
Overhang
Overhang
Inside
floor
1
CTC
CTC
Elevation A
Elevation B
Cantilever Louvres
- Features & benefits -
- TEK screws used on louvre blades ensure quick assembly of louvre panels.
- SS304 stainless TEK screws and anchor bolts are supplied by HBS.
· Quick build, quick installation
· Pneumatic punching tool
- Overhang from 600 - 2400mm provides effective sun control.
- Up to 2100 Mullion center-to-center distance provides great
flexibility of application on common building sizes and types.
- Reduced Solar Heat Gain provide comfortable working spaces.
- SANS204 compliance becomes possible with more economical glass.
- Wind load conditions up to A4 (2500Pa).
- 2 standard louvre blade shapes provide for different appearances.
- Pitch of louvre blades can be set to best suit a given building or
orientation.
· Cantilever louvres
· Pressure & Flush Glazing, new and retro fit
- Cantilever Louvres work on both Advantage Pressure and Flush glazing.
- Retro-fit is possible to reduce solar heat gain on existing buildings.
- Bolt & nut assembly of louvre panels and louvre posts allows
for partial or sequential installation as the facade is ready.
- Adjustable anchor blocks and bolts provide for level and
straight louvres on any elevation.
Open Louvre Blade
Closed Louvre Blade
2
- A dramatic productivity increase is the primary benefit of a pneumatic punching tool.
- Punching operations are up to 10 times faster than with conventional marking and
drilling.
- Louvre arm profiles are punched with the hole pattern required.
- Louvre blade distances can be set at 146-200mm.
- Accuracy and product finish is greatly improved by
consistently prepared components.
Cantilever Louvres
- Performance & Sizes -
450mm Post
400
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
Maximum overhang allowed depends on :
- Wind pressure
- Mullion Center-to-Center
- Louvre Blade type
- 450 or 950 Post.
Use SS304 screws, bolts, nuts & washers.
MAX. OVERHANG
1600mm
Mullion
CTC
A1
A2
A3
A4
A1=1000Pa
A2=1500Pa
A3=2000Pa
A4=2500Pa
450 Post
600
800
1000
1200
1400
1600
1800
2000
900 1200 1500 1800 2100
3
O
v
e
r
h
a
n
g
M
u
l
l
i
o
n
C
T
C
C
T
C
C
T
C
Max. overhang
(mm)
Cantilever Louvres
900
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
950mm Post
w. brace
2200
2300
2400
MAX. OVERHANG
2400mm
MINIMUM
950mm
- Performance & Sizes -
950mm Post w. Brace
A1
A2
A3
A4
Max. overhang
(mm)
1000
1200
1400
1600
1800
2000
2200
900 1200 1500 1800 2100
Note
Sizes indicated on these 2 charts are based on the following assumptions -
a) Max. 2000N safe tensile load per TEK screw on Anchor.
4 TEK screws per Anchor, only 2 assumed effective.
(i.e max. 4000N tensile load per Anchor)
b) Max. 150N/mm
2
max nominal stress. (bending,bearing)
c) Wind load assumed perpendicular to Louvre plane.
- Maximum load and size cases have been tested physically with
equivalent dead loads
- Anchor tensile load capacity is only achievable using the specialized
TEK screws supplied with each kit.
- Additional anchors can be used as required.
- Deviation from these specifications must involve Engineers sign-off.
2400
4
950 Post
Mullion
CTC
A1=1000Pa
A2=1500Pa
A3=2000Pa
A4=2500Pa
Cantilever Louvres
GENERAL
Sun control shall be achieved by the Cantilever Louvres system as supplied by HBS
Aluminium Systems. Manufacture shall be in accordance with the current online
manuals as provided by HBS Aluminium Systems.
MATERIALS
Material shall be of 6063 T6 aluminium alloy with a minimum structural wall
thickness of 2.0mm. SS304 TEK screws as supplied by HBS must be used to achieve
load capacity required.
CONSTRUCTION
All louvre blades are to be fixed directly to louvre arms with SS304 stainless TEK
screws. Stainless bolts, nuts and screws must be used for all connections in the
assembly of louvre panels and posts.
HARDWARE
Anchor kits including TEK screws to be supplied by HBS Aluminium Systems.
Bolts and nuts are not supplied by HBS, but must be SS304 A2 grade.
FINISH
Sections are painted in accordance with SABS1578, parts 1 & 2. All powder coating
carries a minimum 10 year warranty however 15 years or longer is available to
special request on certain finishes. All aluminium profiles to be priced utilizing the
Category X2 or X3 range. Colour to be confirmed.
PERFORMANCE
Refer to the Performance Charts in this document.
Build sizes must not exceed the sizes given in this document without Engineers'
sign-off.
- Architectural specifications -
5
Cantilever Louvres
- Assemblies -
450 Post
6
450mm Post
- Recommended max. overhang 1600mm.
- Recommended max CTC width 2100mm.
- 450mm Post can mounted upside-down
where required.
Use A2 SS304 screws, bolts, nuts & washers.
950mm Post with Brace
- Recommended max. overhang 2400mm.
- Recommended max CTC width 2100mm.
- Upside-down Post mounting is not
recommended.
Use A2 SS304 screws, bolts, nuts & washers.
950 Post
Cantilever Louvres
AB7002
Louvre arm
AB7001
Louvre blade
Mullion
Hole distance
(146, 150, 170, 200mm)
- Pressure Single Glazing -
450mm Post
AB7001
Louvre blade
Louvre arm
AB7002 Louvre arm
HV029
SS304 HEX M10x60mm
bolts, nuts & washer
76
HAS104
SS304 M10 supplied to 155mm.
Reduce to size once level
adjustment is complete
38
ARP305 Post
HAS105
Anchor Kit
ARP305 Post
450mm
HAS105
Anchor Kit
30
30
38
200
206
146
146
400
450
HAS104
SS304 M10 supplied to 155mm.
Reduce to size once level
adjustment is complete
M10x60mm
Bolt
Mullion
Mullion
7
HAS105
Anchor Kit
(Includes TEK screws)
Anchor
bolt spacer
Anchor bolt
spacer from kit
42mm TEK screw
from kit
AB5072
Note
Screw type and number depends on the Louvre blade
AB5010
Detail 2
Scale 1:4
Detail 1
Scale 1:4
Cantilever Louvres
Elevation A
Louvre blade
HV029
Louvre blade Louvre blade
M10x60mm
Bolt
HV029
HAS105
Anchor
ARP305 Post
450mm
HAS104
ARP305 Post
450mm
Mullion
Overhang
Louvre Post
Louvre Arm
Louvre Blade
(Typical
Glass Corner)
Louvre
Arm
Post
Mullion CTC
Overhang
- Pressure Single Glazing -
450mm Post
AB7002
Louvre Arm
AB7002
Louvre Arm
8
1
2
Elevation view
X
Scale 1:4
HAS105
Anchor
HAS105
Anchor
Top view
Top view
Side view
Cantilever Louvres
Overhang
AB7001
Louvre blade
M10x60mm
Bolt
- Pressure Single Glazing -
950mm Post
ARP305 Post
950mm
ARP305 Post
950mm
HAS105
Anchor
206
900
950
76
ARP203
Louvre Brace
AMD008
Brace Plate
Mullion
9
ARP203
Louvre Brace
AMD008
Brace Plate
HAS105
HAS104
Anchor bolt
M10x60mm
Bolt
AB7002
Louvre arm
M10x60mm
Bolt
SS304 HEX M10x60mm
bolts, nuts & washer
Elevation B
Scale 1:4
Elevation B
Side view
1
Detail 1
Scale 1:4
Side view
Cantilever Louvres
Mullion
Mullion
Hole distance
(146, 150, 170, 200mm)
Mullion
AB7002
Louvre blade
Louvre arm
AB7002 Louvre arm
HV029
Louvre arm
- Pressure Double Glazing -
76
38
ARP305 Post
M10x60mm
Bolt
ARP305 Post
10
HAS106
Anchor Kit
(Includes TEK screws)
Anchor
bolt spacer
AB5025
HV060
60mm TEK screw
from kit
Anchor bolt
spacer from kit
SS304 HEX M10x60mm
bolts, nuts & washer
HAS104
HAS106
Anchor Kit AB5010
AB7002
Louvre arm
AB7001
Louvre blade
Note
Screw type and number depends on the Louvre blade
HAS104
HAS106
Anchor Kit
Detail 2
Scale 1:4
Detail 1
Scale 1:4
Cantilever Louvres
Hole distance
(146, 150, 170, 200mm)
- Flush Single Glazing -
AB7002
Louvre blade
Louvre arm
AB7002 Louvre arm
76
38
ARP305 Post
HV029
ARP305 Post
Mullion
Mullion
Mullion
11
HAS107
Anchor Kit
(Includes TEK screws)
Anchor
bolt spacer
ARP305 Post
Anchor bolt
spacer from kit
42mm TEK screw
from kit
HAS104
SS304 HEX M10x60mm
bolts, nuts & washer
30
30
38
AB7002
Louvre arm
AB7001
Louvre blade
HAS104
HAS107
Anchor Kit
M10x60mm
Bolt
AB5040
HAS107
Anchor Kit
206
Cantilever Louvres
AB7002AB7001
Hole distance
(146, 150, 170, 200mm)
- Flush Double Glazing -
76
38
ARP305 Post
AB7002
Louvre blade
Louvre arm
AB7002 Louvre arm
M10x60mm
Bolts
HV029
ARP305 Post
Mullion
Mullion
Mullion
12
Note
Screw type and number depends on the Louvre blade
HAS107
Anchor Kit
HAS104
Anchor bolt
spacer from kit
HAS104
HV067
HAS107
Anchor Kit
Anchor
bolt spacer
HAS107
Anchor Kit
(Includes TEK screws)
Cantilever Louvres
- Cutting sizes -
Louvre Arm length
Length = O1 + O2 + (N-1) x Hd
O1 - Louvre arm distance that is inclusive of vertical post.
O2 - Last screw to end of Louvre arm
N - Number of Louvre blades
Hd - Hole distance - either 146mm, 150mm, 170mm or 200mm
This equation is applicable to both Pressure glazing and Flush glazing configurations.
The table highlights the Louvre arm AB7002 cut lengths, based on the Hole distance (Hd) and the number of Louvre blades required.
SCALE 1:20
NO.
BLADES
LOUVRE ARM LENGTH (AB7002)
N
146mm
Hole dist.
Hd
150mm
Hole dist.
Hd
170mm
Hole dist.
Hd
200mm
Hole dist.
Hd
(no light
through)
(2deg.) (10deg.) (21deg.)
1 250 250 250 250
2 396 400 420 450
3 542 550 590 650
4 688 700 760 850
5 834 850 930 1050
6 980 1000 1100 1250
7 1126 1150 1270 1450
8 1272 1300 1440 1650
9 1418 1450 1610 1850
10 1564 1600 1780 2050
11 1710 1750 1950 2250
12 1856 1900 2120 2450
13 2002 2050 2290
14 2148 2200 2460
15 2294 2350
16 2440 2500
900
950mm Post
w. brace
AB7002
Louvre Arm Length
160 90
Hole dist.
Hd
13
950 PO
ST
O1
QQ Top offset
85mm
O2
QQ Bottom offset
18mm
450 PO
ST
Quick Quote
Top & Bottom offsets
Cantilever Louvres
- Pressure Single Glazing -
Mullion connection
SCALE 1:6
Hole distance-Hd
200mm
SCALE 1:6
Hole distance-Hd
150mm
No direct light through
(Tropical location)
Hole distance-Hd
146mm
2 degrees
(no light through Gauteng)
21 degrees Example
(% of light will transmit in summertime midday)
2
1
°
2
°
SCALE 1:6
Hole distance-Hd
170mm
10 degrees
(no light through Cape Town)
1
0
°
14
QQ Top offset
85mm
QQ Bottom offset
18mm
Cantilever Louvres
- Cutting List -
450mm Post
Pic
Description
Code
Qty Cut Length
PROFILES
Post ARP305 1 450
Arm AB7002 1
(N-1)xHd+250
Open or
Closed Louvre
Blade
AB7001
N CTC-43
AB7000
ACCESSORIES from HBS
Anchor, Pressure
Single Glazing or
HAS105 2
per Post
Anchor, Pressure
Double Glazing
or
HAS106 2
per Post
Anchor, Flush
Glazing
HAS107 2
per Post
Anchor Bolt w.
washers SS304
HAS104 2
per Post
Blade TEK Screw
5.5x25 SS304
HV029 4 x N
per Blade
ACCESSORIES
Blade Screw
3.5x25 CSK
s/tap SS304
- 4 x N
per Blade (only
AB7000)
M10 x 60 Bolt &
Nut SS304
- 4
per Post
10mm Flat
Washer SS304
- 8
per Post
Note
CTC = Mullion center-to-center distance.
Hd = Hole distance, blade-to-blade.
N = number of Louvre blades.
Anchor kits are supplied with TEK screws.
It is critical that those TEK screws be used
correctly without exception.
A
r
m
L
e
n
g
t
h
(
o
v
e
r
h
a
n
g
)
C
T
C
N
=
1
N
=
2
N
=
3
N
=
4
N
=
5
N
=
6
Louvre
blade
e
t
c
.
Post
H
d
Anchor w.
TEK screws
Post
Anchor
Bolt
M10x60
Anchor
Bolt
spacer
10mm
washer
15
Anchor w.
TEK screws
Arm
Post
Cantilever Louvres
Pic
Description
Code
Qty Cut Length
PROFILES
Post ARP305 1 950
Arm AB7002 1
(N-1)xHd + 250
Open or
Closed Louvre
Blade
AB7001
N CTC-43
AB7000
38mm Square
Tube Brace
ARP203 1 977
38 x 3mm
Brace Plate
AMD008 2 87
ACCESSORIES from HBS
Anchor Pressure
Single Glazing or
HAS105 2
per Post
Anchor Pressure
Double Glazing
or
HAS106 2
per Post
Anchor Flush
Glazing
HAS107 2
per Post
Anchor Bolt w.
washers SS304
HAS104 2
per Post
Blade TEK Screw
5.5x25 SS304
HV029 4 x N
per Blade
ACCESSORIES
Blade Screw
3.5x25 CSK
s/tap SS304
- 4 x N
per Blade (only
AB7000)
M10 x 60 Bolt &
Nut SS304
- 7
per Post
10mm Flat
Washer SS304
- 14
per Post
- Cutting List -
950mm Post w. brace
Brace
plate
Post
Louvre
Blade
Louvre
Arm
M10x60
Anchor
Hd
16
Anchor w.
TEK screws
Brace
Cantilever Louvres
- Installation procedure -
Step 1
-Set up a level laser line at the required height.
Detail X
Laser line
Laser line
X
H
H
Laser line
- Mark out the center positions on the Pressure Plate or Mullion
INSTALLATION
PRESSURE GLAZING
- Anchor Brackets are set on the pressure plates, i.e after glazing is complete.
- IMPORTANT : Pre-drill 6mm holes in the pressure plate for every anchor TEK
screw to pass through un-hindered. DO NOT PRE-DRILL INTO THE MULLION.
- Anchor TEK Screws must cut their own hole and thread into the mullion.
- For 4 - 9.9mm glazing use the 42mm TEK as included in the pack.
- For 10 - 13mm glazing use 50mm TEK Screws.
FLUSH GLAZING
- Anchor Brackets are set on the mullions. Either before or after glazing.
- On new installations we recommend to set the Anchors before glazing.
- Always use the 42mm TEK Screws regardless of glass thickness.
17
AB5072
Cantilever Louvres
- Installation procedure -
Mount the bottom bracket
Step 2
- Mount the bottom Anchor and hold it to sight the laser mark through the M10 Bolt-hole.
a) If Pressure Glazing then pre-drill 6mm hole in the pressure plate only via the slotted upper or
lower hole. Then insert and run the TEK screw into the mullion.
b) If Flush Glazing using the slotted upper or lower hole insert a TEK screw and run it into the
mullion.
Using the upper or lower slotted screw hole will allow for +/-5mm height adjustment of the Anchor.
AB5072
M10 Bolt hole
Upper Slotted hole
Laser line
37
H
37
Lower Slotted hole
Anchor
Upper Slotted
hole
Lower Slotted
hole
TEK screw
6mm hole pre-drilled
Anchor
TEK screw
6mm pre-drilled hole
Anchor mounted
18
AB5072
Cantilever Louvres
- Installation procedure -
Mount the top bracket
Step 3
- Mount the rest of the TEK screws
a) If Pressure Glazing then pre-drill 6mm hole in the pressure plate in the 3 remaining holes.
Then insert and run the TEK screw into the mullion.
b) If Flush Glazing then run TEK screws into the 3 remaining holes in the Anchor.
AB5072
Laser line
6mm holes
pre-drilled
Step 4
- Mount upper Anchor 400 or 900mm from the Laser Line at H depending on Post height used.
- Repeat Step 2 and 3 to mount upper Anchor.
Step 3
400 or 900
Step 4
19
H
Cantilever Louvres
- Installation procedure -
Post mounting
Step 5
- Install anchor bolts into all anchors.
- Clip on the mullion cover centre piece between the 2 anchor bolts.
- Mount the posts with anchor bolt sleeves internally.
- Adjust the post to vertical by adjusting the nuts.
20
400 or 900m
m
AB5010
Clip on
this
center
piece
before
bolting
on the
Post
Adjustment
Adjustment
Mullion Mullion
Mullion MullionAB5010
ARP305
Post
Cantilever Louvres
- Installation procedure -
Louvre panels
Step 6
- Hang Louvre panels as indicated below.
Louvre arm
Louvre blade
Laser
line
H
Adjustment
Step 7
- Rotate Louvre panels into the level position and secure the remaining M10 bolts.
M10x60
21
Cantilever Louvres
- Installation procedure -
Louvre panels
Step 8
- For adjustment of Louvre tip misalignment use the Anchor bolt nuts.
Mullion
Louvre Tip
Misalignment
Adjustment
Adjustment
Mullion
M10x60mm
Bolts & Nuts
Adjustment
X
22
M10x60mm
Bolts & Nuts
H
o
le
d
is
ta
n
c
e
AB7002
52
PROFILES RESULT
AB7002
Hole distance
Hd90
206
Hole distance
Hd
Hole distance
Hd
17
172
10.5
30(adjustable)
Ø
1
0
.
5
136,3
H
o
le
d
is
t
a
n
c
e
206
Ø5.5
Ø5.5
Ø5.5
Ø5.5
H
o
le
d
is
t
a
n
c
e
206
Punching of AB7002 Louvre Arm
Louvre blades AB7000 and AB7001 will fit the hole patterns generated.
A left and right hand version louvre arm is required for each louvre panel.
- 10.5mm holes are punched first.
- 5.5mm holes can then be punched having set the stopper & hole distance setting.
The Hole distance (Hd) will determine the resulting louvre blade distance on the product.
Cancellation levers on both 10.5 and 5.5mm holes allow for the desired hole pattern.
5.5mm holes nearest to center line are needed for AB7000 only.
Generally use Silicone spray on/in the station cutters after every 10 operations.
17
Ø
1
0
.
5
Ø5.5
Ø5.5
Ø5.5
Ø5.5
(for AB7000 only)
(for AB7000 only)
(for AB7000 only)
23
(adjustable)
*
*
90
1
6
0
m
m
L
o
u
v
r
e
A
r
m
L
e
n
g
th
- Pneumatic Punching -
Louvre Arm
Cantilever Louvres
AB7002
Louvre blade AB7000
AB7002
Louvre blade AB7001
AB7002
Cantilever Louvres
- Pneumatic Punching -
Louvre Arm
Step 1
Set the Stopper to "0" for punching the Ø10,5mm holes ONLY.
Set Cancellation levers A to punch (OUT). Levers B & C are (IN)
Stopper plate
Step 2
Set the Stopper to 65mm and punch hole set 1 of Ø5,5mm holes.
Cancel levers A (IN) and set levers B (OUT) and C as required.
*
Step 3
Dis-engage the stopper. Set the hole distance block D
according to table and punch the remaining hole sets.
Hole distance (Hd) Surface to pin centre
146mm 121mm
150mm 125mm
170mm 145mm
200mm 175mm
HAS150
Example:
For hole distance of 200mm, the surface to pin
centre distance must be 175mm
*
*
D
6
5
A
B
175
200Hd=
Louvre arm
AB7002
B
D
*
*
A
24
Repeat Steps 1 to 3 for each AB7002 louvre arm
A
A
**
**
**
Ø10,5
Stopper
A
B
A
"OUT"
"IN"
"OUT"
Every tool is supplied with a test report indicating
the actual Hole distance (Hd) that your tool
produces.
This Hole distance (Hd) must be used for cutting
size calculations. 35 & 39mm blocks with fixed pins
are for punching AB7005 profiles. Block D with a
spring pin is for punching AB7002 profiles.
Refer to Operation & Maintenance page.
D
(with spring pin)
**
Stopper plate
0
TOP VIEW
"IN"
B
C
"IN"
B
(OUT)
C (OUT)
B
(OUT)
C (OUT)
B
(OUT)
B
(OUT)
A (IN)
B (OUT)
C (IN)
A (IN)
B (OUT)
C (OUT)
AB7001
AB7000
A (OUT)
B (IN)
C (IN)
Step 1 result
Step 2 result
AB7001
Step 2 result
AB7000
AB7002
Cantilever Louvres
40
52
52
172
450
400
25
25
- Post Machining -
450mm
SCALE 1:2
12 12
450
7638
ARP305
ARP305
25
R
5
,
2
5
R
5
,
2
5
R5,25
R5,25
Cantilever Louvres
40
52
52
172
950
900
25
25
- Post Machining -
950mm
SCALE 1:2
80
12
12 12
ARP305
ARP305
950
26
R
5
,
2
5
R5,25
R5,25
R5,25
R
5
,
2
5
Cantilever Louvres
AB7002
206
30
206
L
o
u
v
r
e
A
r
m
L
e
n
g
t
h
90
116
116
- Louvre Arm Cutting -
Termination detail
27
Louvre Arm Length
AB7002
AB7002
- Tip Cutting Options -
AB7002 AB7002 AB7002
Note
Adjust Louvre Arm cutting length as required
Cantilever Louvres
- AB5010 machining -
AB5010
Threaded
rod
Threaded
rod
400 or 900m
m
AB5010
AB5010
Clip on this
center piece
before bolting on
the Post
SCALE 1:2
AB5010
Center piece
400 or 900m
m
28
400 or 900m
m
R6 Cut-out
R
6
Cut-out
Cut-out
Cantilever Louvres
- Post Machining -
Brace Components
SCALE 1:2
50
87
977
48
48
881
38
ARP203
AMD008
29
AMD008
ARP203
R5
R
5
R
5
18,5
18,5
87
3
19 19
Cantilever Louvres
- Assembly -
Louvre panel
AB7002
AB7001
AB7002
HV029
HV029
Note
Louvre blade AB7000 may be used if
required.
*
*
AB7001
AB7001
AB7001
AB7001
AB7000
30
Cantilever Louvres
- Assembly -
Louvre posts
ARP305
cut to 450mm
ARP305
cut to 950mm
ARP203
AMD008
Anchor
Anchor
Anchor bolt
spacer
Anchor bolt
SS304
M10x60 Bolt w.
washers SS304
Anchor bolt
SS304
M10x60 Bolt w.
washers SS304
M10x60 Bolt w.
washers SS304
450 Post
950 Post
31
Cantilever Louvres
32
Notes
TAKE CONTROLOF THE SUN
SLIDING SHUTTERS
Sliding Shutters
Product Types
Features & Benefits
Full Size Details
Cutting Sizes
Punching
Assembly
2019
The latest version of this document is
available on the website - www.hbs.co.za
33. PRODUCT TYPES
34. FEATURES & BENEFITS
35-36. SINGLE TRACK
37. DOUBLE TRACK
38. TRIPLE TRACK
39-40. SINGLE TRACK - X & XX SLIDERS
41-44. DOUBLE TRACK - XX, XX-XX & XX-X SLIDERS
45-48. TRIPLE TRACK - XXX & XXX-XXX SLIDERS
49-58. CUTTING SIZES
- X SLIDER
- XX SLIDER ON SINGLE TRACK
- X-X SLIDER ON DOUBLE TRACK
- XX-X SLIDER
- XX-XX SLIDER
- XXX SLIDER
- XXX-XXX SLIDER
59-60. SHUTTER BLADE SUPPORT
61-62. SHUTTER PANEL
TRACK COMPONENTS
63. ARCHITECTURAL SPECIFICATION
64-65. POWDER COATING & ANODISING
66. DISCLAIMER
- Product types & Specification-
XX-XX Slider
XX Slider
X Slider
XXX Slider XXX-XXX Slider
XX-X Slider
X-X Slider
Note
Mirrored types not indicated here.
*
*
*
W
H
W
W
W
W
WW
Specification
- Horizontally sliding shutters for exterior or
interior application.
- Sun control and visual security for
Windows, Doors, Balconies and Verandas.
- Bottom rolling on ball bearing wheels.
- 1,2 and 3 track products are standard.
- No upper limit for number of tracks.
- No maximum overall width.
Sizes
- 2500mm maximum height recommended.
- 1250mm maximum panel width.
- 39mm Shutter blade, fixed.
- 80mm Shutter blade, fixed
Wind Pressure
- SANS613 and related deflection limits do
not apply. HD stiles are recommended for
heights in excess of 2,1m.
Mounting & Installation
- Wall mount on adjustable angle brackets.
- Floor mounting of bottom track available.
- Stainless sliding bolt lock to retain panels.
(closed)
W
(open)
33
*
Sliding Shutters
- Features & benefits -
- By stacking our shutter track repeatedly, products with
any number panels can be manufactured.
- Top and bottom tracks use same profile throughout.
- Fewer profiles and better material usage is the benefit for
the fabricator of this design.
- Standard 700 rollers are used on the track.
· 1 profile for any number of tracks & panels
X
38
X-X
XX
XX-X
XX-XX
XXX
XXX-XXX
38
- HBS offer pre-machined Wall brackets that provide the
benefit of quick installation of products with 1,2 or 3 tracks.
- Slotted bolt holes in the brackets provide the benefit of
on-site adjustment of top and bottom track both length,
height and depth-wise.
· Brackets for wall mounting
· EPDM blocks
- The End cap (HAS100) works as both a panel end stopper
and Profile end cap. EPDM is a UV resistant rubber suitable
for all exposed environments.
- HGN007 stopper is used along each track where panel
stops must be enforced. Typically on types with more than 2
shutter panels.
· Pneumatic punching tool HAS150
- Screw holes for shutter blades are punched on the AB7005 profile.
- Hole distances are adjustable to provide the benefit of different shutter layouts.
- Shutter blades are screw fixed for durability and ease of assembly.
- A dramatic productivity increase is the primary benefit of a pneumatic punching tool.
- Punching operations are up to 10 times faster than with conventional marking and drilling.
- Improved accuracy and product finish are direct benefits of pneumatic punching.
1 track bracket
- 39mm coverage against direct sun light is provided by the closed shutter blade.
- Can also be set at 35mm centers for increased privacy.
- The closed profile provides a classic and aesthetically pleasing appearance inside
and out.
- 78mm coverage is provided by the open shutter blade profile.
- Fewer profiles provides the benefit of faster assembly and a more economical
solution.
· Shutter blades
39
78
39
Typical configurations
Stacking
Stacking
Shutter Track
AB7007
2-3 track bracket
Bracket
HAS100
End Cap
HGN007
Stopper
34
Sliding Shutters
54
35mm Hd 39mm Hd
39
85
16,5
HAS101
A
B
Detail A
SCALE 3:4
Detail B
35
ABA2000
HMZ112
Roller
830
AB7003
AB7005
AB7006
- Typical details -
Single track
M8x16 Hex
69
51
M8x16 Hex
HL050
AB7007
AB7006
(optional)
30
12
38
25
39
39
35
16,5
35
Sliding Shutters
1,5
1,5
*
*
HAS102
HAS102
QQ Top
offset
QQ Bottom
offset
*
Hole distance (Hd)
Note
1.5mm must be set in QQ, as the top
and bottom offsets to allow for room
for error for the shutter blade support
AB7005.
78mm Hd (2x39mm)
A
B
ABA2000
AB7004
85
Detail A
SCALE 3:4
Detail B
HMZ112
HAS101
830
AB7005
- Typical details -
Single track
80
51
M8x16 Hex
HAS102
HL050
M8x16 Hex
AB7007
62
(adjustable)
AB7004
36
Sliding Shutters
1,5
1,5
Quick Quote
Top & Bottom offsets
*
*
*
Note
1.5mm must be set in QQ, as the top and
bottom offsets to allow for room for error for
the shutter blade support AB7005.
HAS102
QQ Top
offset
Bottom
offset
16,5
39
39
39
39
39
39
78
78
78
Insert the actual Hole distance from the test
report to minimise sequential errors.
**
**
Hole distance (Hd)
- Typical details -
Double track
A
B
AB7007
HL050
HAS101
AB7004
ABA2000 HAS103ABA2000
M8x16 Hex
AB7006
85
HMZ112
830
54
AB7005
Detail A
SCALE 3:4
Detail B
HGN007
HGN007
HAS103
M8x16 Hex
123
37
Sliding Shutters
*
1,5
*
1,5
*
Note
1.5mm must be set in QQ, as the top and
bottom offsets to allow for room for error for
the shutter blade support AB7005.
A
B
AB7007
HL050
HAS101
AB7005
AB7006
ABA2000
AB7004
ABA2000ABA2000
54
85
HMZ112
830
HAS103
HGN007
HGN007
M8x16
Hex
- Typical details -
Triple track
HAS103
M8x16 Hex
108
160
38
Sliding Shutters
1,5
*
1,5
*
AB7005
ABA2017
C D
*
Closed
Open
52
- Typical details -
X Slider on single track
Detail C
SCALE 3:4
Detail D
ABA2017
Shutter
blade
AB7007
3.5x16
ScrewsHAS100
Note
Wall bracket (HAS102) for single
track
The heavy duty lock stile (ABA2020)
may be used.
*
**
**
ABA2020
AB7007
**
Alternative lock stile option
HAS101
38
54
54
69
HAS100
HAS100
47
Shutter
blade
HAS101
Sliding Shutters
39
52
E C
mirror line
Closed
Open
105
- Typical details -
XX Slider on single track
ABA2017 ABA2017 ABA2017
AB7007
AB7005ABA2007 HAS100
HAS102
HAS102
51
M8x16
Hex
AB7007
AB7007
38
*
** ** **
Wall bracket for single track
Wall mounting - TOP Wall mounting - BOTTOM Floor mounting - BOTTOM
HAS101
HAS102
Detail E
SCALE 3:4
Detail C
SCALE 1:2
38
54
54
Shutter
blade
Shutter
blade
Sliding Shutters
40
39
52
52
DC
F
*
+
+
Closed
Open
- Typical details -
XX Slider on double track
ABA2017
ABA2017
AB7005
3.5x16
Screws
ABA2028
ABA2028
HAS100
AB7007AB7007
AB7007
** **
Note
Wall bracket for double track
The heavy duty lock stile (ABA2020)
and interlock (ABA2029) may be
used, but only on the outer track only.
*
**
+
HGN007
Detail C
SCALE 3:4
Detail F Detail D
73
108
73
Note
Interlock block - HGN007 position.+
Shutter
blade
Shutter
blade
41
Sliding Shutters
HAS101
Note
Placement of the barrel bolt lock (HAS101) is not restricted to the
lock stile only. It can be placed on the interlock if need be.
52
39
C
F
E
*
+
+
mirror line
Closed
Open
- Typical details -
XX-XX Slider on double track
ABA2017
ABA2017
ABA2028
ABA2028
AB7005
3.5x16
Screws
AB7007
ABA2007
AB7007
** **
HAS101
+
HGN007
Detail C Detail F Detail E
SCALE 3:4
mirror line
73
mirror line
Shutter
blade
Shutter
blade
42
Sliding Shutters
3952
- Typical details -
XX-X Slider on double track
*
+
+
D1
E
F
C
Closed
Open
ABA2017 ABA2028
ABA2028
AB7005HAS100
3.5x16
Screws
AB7007
AB7007 AB7007
** **
Note
Wall bracket for double track
The heavy duty lock stile (ABA2020)
and interlock (ABA2029) may be
used, but only on the outer track only.
*
**
+
HGN007
Detail C
SCALE 3:4
Detail F
73
Note
Interlock block - HGN007 position.+
Shutter
blade
Shutter
blade
43
Sliding Shutters
105 52
- Typical details -
XX-X Slider on double track
ABA2017 ABA2017 ABA2017
3.5x16
ScrewsAB7005
HL050
ABA2007
AB7007
HAS100
HAS103
HAS103
FFL -
Outside
89
AB7007
Wall bracket for double track
*
*
Note
Wall bracket HAS103 cut to 104mm
for double track.
*
1
0
4
HAS103
HAS101
AB7007
Detail E
SCALE 3:4
Detail D1
Wall mounting - TOP
Wall mounting - BOTTOM Floor mounting - BOTTOM
SCALE 1:2
HAS103
104
Note
For floor mounting, the wall bracket
may be cut to as required.
M8x16
Hex
73
Shutter
blade
44
Sliding Shutters
DC
F F1
*
+
+
Closed
Open
- Typical details -
XXX Slider on triple track
ABA2017 ABA2028
ABA2028
52
39
AB7005
3.5x16
Screws
AB7007
AB7007
**
**
Note
Wall bracket for triple track
The heavy duty lock stile (ABA2020)
and interlock (ABA2029) may be
used, but only on the outer track only.
*
**
+
108
Detail C
SCALE 3:4
Detail F
HGN007
+
Note
Interlock block - HGN007 position.
Shutter
blade
Shutter
blade
45
Sliding Shutters
52
- Typical details -
XXX Slider on triple track
ABA2017
39
AB7005
3.5x16
Screws
ABA2028
ABA2028
AB7007
AB7007
AB7007
HAS100
HAS103
HAS103
140 124
FFL -
Outside
AB7007
M8x16
Hex
HAS103
HAS101
Detail F1
SCALE 3:4
Detail D
Note
For floor mounting, the wall bracket
may be cut to as required.
Wall bracket for triple track
Wall mounting - TOP
Wall mounting - BOTTOM Floor mounting - BOTTOM
SCALE 1:2
108
Shutter
blade
46
Sliding Shutters
C
F F1
E
*
+
+
Closed
Open
- Typical details -
XXX-XXX Slider
Triple track
ABA2017
HAS100
AB7007
AB7007
AB7007
52
ABA2028
ABA2028
39
AB7005
3.5x16
Screws
** **
Note
Wall bracket for triple track
The heavy duty lock stile (ABA2020)
and interlock (ABA2029) may be
used, but only on the outer track only.
*
**
+
Detail C
SCALE 3:4
Detail F
108
HGN007
Note
Interlock block - HGN007 position.+
mirror line
Shutter
blade
Shutter
blade
47
Sliding Shutters
105
- Typical details -
XXX-XXX Slider
Triple track
ABA2017ABA2017
ABA2028
ABA2028
AB7007
AB7007
39
AB7005
HL050
ABA2007
AB7007
AB7007
C
FF1
*
+
+
Closed
Open
HAS101
Detail F1
SCALE 3:4
Detail E
mirror line
108
mirror line
Shutter
blade
Shutter
blade
48
Sliding Shutters
3.5x16
Screws
H1 = (n-1)Hd+209
H1 = 2(n-1)Hd+250
Pic
Description
Code
Qty Cut length
Shutter Blade Support
AB7005 2 H1-150
Lock Stile ABA2017 2 H-57
Top/Bottom Rail
ABA2000 2 W-30
Shutter Blade - select from
either AB7003 OR AB7004
AB7003
n W-104
AB7004
Shutter Track AB7007 2 2W-52
Shutter Track Lock AB7006 2 2W-52
ACCESSORIES
Shutter Wall Bracket HAS102 6
End Cap
HAS100 4
Barrel Bolt Lock HAS101 1
700 Window Roller HMZ112 2
700 Lock Stile Screw Cover HMZ113 4
M8x16 Hex Bolt, Nut & Washer
SS304
- 6
3.5x16 S/Tap Screws SS304
- 4n
3.5x16 CSK Screws SS304 - 8
Finpile 6.7x600
HL050 - 4W
A
5252
2W-52
W
W-30
ABA2000
W-104
AB7006, AB7007
Shutter blade
AB7007AB7007
1515
AB7007
- Cutting sizes -
X Slider-Single track
ABA2017AB7005
38
H
AB7005
L
14
H-57
Detail A
Scale 1:2
ABA2017
B
Detail B
Scale 1:2
39
W
H
Cutting Calculations
1. Calculate Shutter Height H1
2. Calculate Shutter Height H = L+167
*
82
85
17
Hd
49
Sliding Shutters
H1 = (n-1)Hd+209
H1 = 2(n-1)Hd+250
Pic
Description
Code
Qty Cut length
Shutter Blade Support
AB7005 4 H1-150
Lock Stile ABA2017 4 H-57
Meeting Stile Adapter
ABA2007 1 H-57
Top/Bottom Rail
ABA2000 4
(W/2)-30.5
Shutter Blade - select from
either AB7003 OR AB7004
AB7003
n
(W-209)/2
AB7004
Shutter Track AB7007 2
(2W)-104
Shutter Track Lock AB7006 2
(2W)-104
ACCESSORIES
Shutter Wall Bracket HAS102 8
End Cap
HAS100 4
Barrel Bolt Lock HAS101 1
700 Window Roller HMZ112 4
700 Lock Stile Screw Cover HMZ113 8
M8x16 Hex Bolt, Nut & Washer
SS304
- 8
3.5x16 S/Tap Screws SS304
- 4n
3.5x16 CSK Screws SS304 - 8
Finpile 6.7x600
HL050 - 8W+2H
- Cutting sizes -
X-X Slider-Single track
10552
C
Detail C
Scale 1:2
AB7007
(2W)-104
AB7006, AB7007
(W-209)/2 (W-209)/2
W
(W/2)-30.5 (W/2)-30.5
ABA2000 ABA2000
38
ABA2017
A
Shutter blade Shutter blade
*
Cutting Calculations
1. Calculate Shutter Height H1
2. Calculate Shutter Height H = L+167
H
W
50
Sliding Shutters
*
Important Note
Step 1:
Calculate the height H1 of the
shutters by choosing :
n=Number of shutter blades
Hd=Hole distance 35 or 39mm
Step 2:
- Cut AB7005 profile to
H1-150mm.
- Proceed to punch AB7005 with
the Hd selected set on the punch
tool.
- Cut AB7005 in order that the
last hole center is 16.5mm from
the end.
- Measure the resulting overall
length L of the AB7005.
- Using this Length L calculate H
as
H = L+167mm
- Calculate the cutting lengths for
the remaining profiles using
height H and width W as normal.
Note
Every Punching tool-HAS150, is supplied
with a test report indicating the actual
Hole distance (Hd) that your particular tool
produces. We recommend this Hole distance
(Hd) be used for cutting size calculations.
H1 = (n-1)Hd+209
H1 = 2(n-1)Hd+250
Pic
Description
Code
Qty Cut length
Shutter Blade Support
AB7005 4 H1-150
Lock Stile ABA2017 2 H-57
Interlock ABA2028 2 H-57
Top/Bottom Rail
ABA2000 4
(W/2)+2.5
Shutter Blade - select from
either AB7003 OR AB7004
AB7003
n
(W-143)/2
AB7004
Shutter Track AB7007 4
W+(W/2)
Shutter Track Lock AB7006 2
W+(W/2)
ACCESSORIES
Shutter Wall Bracket HAS103 7
End Cap
HAS100 8
Barrel Bolt Lock HAS101 1
700 Window Roller HMZ112 4
700 Lock Stile Screw Cover HMZ113 4
700 Interlock Screw Cover HMZ114 4
GA R4 Interlock Block HGN007 2
M8x16 Hex Bolt, Nut & Washer
SS304
- 14
3.5x16 S/Tap Screws SS304
- 4n
3.5x16 CSK Screws SS304 - 16
Finpile 6.7x600
HL050 - 8W+2H
- Cutting sizes -
X-X Slider-Double track
52
39
52
2W-52
W
AB7006, AB7007
(W/2)+2.5
(W-143)/2
AB7007
ABA2000
ABA2017 ABA2028
AB7005
Detail A
Scale 1:2
Detail B
Scale 1:2
HAS100
H
27
30
L
14
17
Shutter blade
*
Cutting Calculations
1. Calculate Shutter Height H1
2. Calculate Shutter Height H = L+167
AB7005
H-57
ABA2017, ABA2028
35
Hd
51
Sliding Shutters
H1 = (n-1)Hd+209
H1 = 2(n-1)Hd+250
Pic
Description
Code
Qty Cut length
Shutter Blade Support
AB7005 6 H1-150
Lock Stile ABA2017 4 H-57
Meeting Stile Adapter
ABA2007 1 H-57
Interlock ABA2028 2 H-57
Top/Bottom Rail
ABA2000 6
(W/3)-8.66
Shutter Blade - select from
either AB7003 OR AB7004
AB7003
n
(W-248)/3
AB7004
Shutter Track AB7007 4
(2/3W)+W-17
Shutter Track Lock AB7006 2
(2/3W)+W-17
ACCESSORIES
Shutter Wall BracketHAS103 10
End Cap
HAS100 8
Barrel Bolt Lock HAS101 1
700 Window Roller HMZ112 6
700 Lock Stile Screw Cover HMZ113 4
700 Interlock Screw Cover HMZ114 8
GA R4 Interlock Block HGN007 2
M8x16 Hex Bolt, Nut & Washer
SS304
- 20
3.5x16 S/Tap Screws SS304
- 4n
3.5x16 CSK Screws SS304 - 16
Finpile 6.7x600
HL050 - 12W+4H
39
105
52
W
(W/3)-8.66
(W/3)-8.66
(2/3W)+W
(2/3W)+W-17
AB7006, AB7007
ABA2000
- Cutting sizes -
XX-X Slider-Double track
ABA2000
AB7005 ABA2017
ABA2028
Detail C
Scale 1:2
Shutter blade
*
A
C
Cutting Calculations
1. Calculate Shutter Height H1
2. Calculate Shutter Height H = L+167
H
W
52
Sliding Shutters
*
Important Note
Step 1:
Calculate the height H1 of the
shutters by choosing :
n=Number of shutter blades
Hd=Hole distance 35 or 39mm
Step 2:
- Cut AB7005 profile to
H1-150mm.
- Proceed to punch AB7005 with
the Hd selected set on the punch
tool.
- Cut AB7005 in order that the
last hole center is 16.5mm from
the end.
- Measure the resulting overall
length L of the AB7005.
- Using this Length L calculate H
as
H = L+167mm
- Calculate the cutting lengths for
the remaining profiles using
height H and width W as normal.
Note
Every Punching tool-HAS150, is supplied
with a test report indicating the actual
Hole distance (Hd) that your particular tool
produces. We recommend this Hole distance
(Hd) be used for cutting size calculations.
H1 = (n-1)Hd+209
H1 = 2(n-1)Hd+250
Pic
Description
Code
Qty Cut length
Shutter Blade Support
AB7005 8 H1-150
Lock Stile ABA2017 4 H-57
Meeting Stile Adapter
ABA2007 1 H-57
Interlock ABA2028 4 H-57
Top/Bottom Rail
ABA2000 8
(W/4)+2.25
Shutter Blade - select from
either AB7003 OR AB7004
AB7003
n
(W-287)/4
AB7004
Shutter Track AB7007 4
(1/2W)+W-20
Shutter Track Lock AB7006 2
(1/2W)+W-20
- Cutting sizes -
XX-XX Slider-Double track
52
39
(W-287)/4
(W/4)+2.25
(1/2W)+W-20
ABA2000
AB7006, AB7007
W
H
27
H-57
30
17
14
ABA2007AB7005
ABA2017
Detail A
Scale 1:2
Detail D
Scale 1:2
HAS100 ABA2028
Shutter blade
*
Cutting Calculations
1. Calculate Shutter Height H1
2. Calculate Shutter Height H = L+167
L
AB7005
ABA2007, ABA2017, ABA2028
53
Sliding Shutters
39
Hd
ACCESSORIES
Shutter Wall Bracket HAS103 11
End Cap
HAS100 8
Barrel Bolt Lock HAS101 1
700 Window Roller HMZ112 8
700 Lock Stile Screw Cover HMZ113 8
700 Interlock Screw Cover HMZ114 8
GA R4 Interlock Block HGN007 4
M8x16 Hex Bolt, Nut & Washer
SS304
- 22
3.5x16 S/Tap Screws SS304
- 4n
3.5x16 CSK Screws SS304 - 16
Finpile 6.7x600
HL050 - 16W+6H
- Cutting sizes -
XX-XX Slider-Double track
52
(W-287)/4
(W/4)+2.25
ABA2000
(1/2W)+W-20
AB7006, AB7007
W
AB7005 ABA2028ABA2017
ABA2017
A
D
Detail D
Scale 1:2
HAS100
Shutter blade
H
W
54
Sliding Shutters
*
Important Note
Step 1:
Calculate the height H1 of the
shutters by choosing :
n=Number of shutter blades
Hd=Hole distance 35 or 39mm
Step 2:
- Cut AB7005 profile to
H1-150mm.
- Proceed to punch AB7005 with
the Hd selected set on the punch
tool.
- Cut AB7005 in order that the
last hole center is 16.5mm from
the end.
- Measure the resulting overall
length L of the AB7005.
- Using this Length L calculate H
as
H = L+167mm
- Calculate the cutting lengths for
the remaining profiles using
height H and width W as normal.
Note
Every Punching tool-HAS150, is supplied with a test report indicating the actual Hole distance (Hd) that your particular
tool produces. We recommend this Hole distance (Hd) be used for cutting size calculations.
H1 = (n-1)Hd+209
H1 = 2(n-1)Hd+250
Pic
Description
Code
Qty Cut length
Shutter Blade Support
AB7005 6 H1-150
Lock Stile ABA2017 2 H-57
Interlock ABA2028 4 H-57
Top/Bottom Rail
ABA2000 6
(W/3)+13
Shutter Blade - select from
either AB7003 OR AB7004
AB7003
n
(W-182)/3
AB7004
Shutter Track AB7007 6
(1/3W)+W-20
Shutter Track Lock AB7006 2
(1/3W)+W-20
- Cutting sizes -
XXX Slider-Triple track
52
(1/3W)+W-20
W
(W/3)+13
(W-182)/3
AB7006, AB7007
(W/3)+13
ABA2000
ABA2000
ABA2017
Detail E
Scale 1:2
Detail A
Scale 1:2
HAS100
H
27
H-57
30
L
14
17
Shutter blade
*
Cutting Calculations
1. Calculate Shutter Height H1
2. Calculate Shutter Height H = L+167
AB7005
ABA2017, ABA2028
55
Sliding Shutters
ACCESSORIES
Shutter Wall Bracket HAS103 8
End Cap
HAS100 12
Barrel Bolt Lock HAS101 1
700 Window Roller HMZ112 6
700 Lock Stile Screw Cover HMZ113 4
700 Interlock Screw Cover HMZ114 8
GA R4 Interlock Block HGN007 2
M8x16 Hex Bolt, Nut & Washer
SS304
- 24
3.5x16 S/Tap Screws SS304
- 4n
3.5x16 CSK Screws SS304 - 24
Finpile 6.7x600
HL050 - 12W+4H
- Cutting sizes -
XXX Slider-Triple track
(W/3)+13
(W/3)+13
(W-182)/3
ABA2000
ABA2000
W
(1/3W)+W-20
AB7006, AB7007
A
E
ABA2028 ABA2017
Detail E
Scale 1:2
HAS100
Shutter blade
H
W
56
Sliding Shutters
*
Important Note
Step 1:
Calculate the height H1 of the
shutters by choosing :
n=Number of shutter blades
Hd=Hole distance 35 or 39mm
Step 2:
- Cut AB7005 profile to
H1-150mm.
- Proceed to punch AB7005 with
the Hd selected set on the punch
tool.
- Cut AB7005 in order that the
last hole center is 16.5mm from
the end.
- Measure the resulting overall
length L of the AB7005.
- Using this Length L calculate H
as
H = L+167mm
- Calculate the cutting lengths for
the remaining profiles using
height H and width W as normal.
Note
Every Punching tool-HAS150, is supplied with a test report indicating the actual Hole distance (Hd) that your particular
tool produces. We recommend this Hole distance (Hd) be used for cutting size calculations.
H1 = (n-1)Hd+209
H1 = 2(n-1)Hd+250
Pic
Description
Code
Qty Cut length
Shutter Blade Support
AB7005 12 H1-150
Lock Stile ABA2017 4 H-57
Meeting Stile Adapter
ABA2007 1 H-57
Interlock ABA2028 8 H-57
Top/Bottom Rail
ABA2000 12
(W/6)+13
Shutter Blade - select from
either AB7003 OR AB7004
AB7003
n
(W-365)/6
AB7004
Shutter Track AB7007 6
(1/3W)+W-20
Shutter Track Lock AB7006 2
(1/3W)+W-20
- Cutting sizes -
XXX-XXX Slider-Triple track
(W/6)+13 (W/6)+13(W-365)/6
(1/3W)+W-20
AB7006, AB7007
W
ABA2000
ABA2000
Detail A
Scale 1:2
AB7005 ABA2017
H
27
H-57
30
17
14
ABA2007
Shutter blade
*
Cutting Calculations
1. Calculate Shutter Height H1
2. Calculate Shutter Height H = L+167
L
AB7005
ABA2007, ABA2017, ABA2028
57
Sliding Shutters
ACCESSORIES
Shutter Wall Bracket HAS103 14
End Cap
HAS100 12
Barrel Bolt Lock HAS101 1
700 Window Roller HMZ112 12
700 Lock Stile Screw Cover HMZ113 8
700 Interlock Screw Cover HMZ114 16
GA R4 Interlock Block HGN007 4
M8x16 Hex Bolt, Nut & Washer
SS304
- 42
3.5x16 S/Tap Screws SS304
- 4n
3.5x16 CSK Screws SS304 - 24
Finpile 6.7x600
HL050 - 24W+10H
- Cutting sizes -
XXX-XXX Slider-Triple track
W
H
(W/6)+13(W/6)+13 (W-365)/6
ABA2000
ABA2000
(1/3W)+W-20
AB7006, AB7007
A
F
AB7005 ABA2028
W
HAS100
Shutter blade
58
Sliding Shutters
*
Important Note
Step 1:
Calculate the height H1 of the
shutters by choosing :
n=Number of shutter blades
Hd=Hole distance 35 or 39mm
Step 2:
- Cut AB7005 profile to
H1-150mm.
- Proceed to punch AB7005 with
the Hd selected set on the punch
tool.
- Cut AB7005 in order that the
last hole center is 16.5mm from
the end.
- Measure the resulting overall
length L of the AB7005.
- Using this Length L calculate H
as
H = L+167mm
- Calculate the cutting lengths for
the remaining profiles using
height H and width W as normal.
Note
Every Punching tool-HAS150, is supplied with a test report indicating the actual Hole distance (Hd) that your particular
tool produces. We recommend this Hole distance (Hd) be used for cutting size calculations.
*
59
- Pneumatic Punching -
Shutter blade support
Sliding Shutters
HAS150
6
,
5
Stopper (permanently set at 6,5mm)
Z
TOP VIEW
Note
Every tool is supplied with a test report indicating the actual
Hole distance (Hd) that your particular tool produces.
We recommend this Hole distance (Hd) be used for cutting
size calculations.
*Each hole distance block Z, will have the Hole distance
(Hd) stamped on it.
Hole distance (Hd) setting is critical
It must be set to 35.0 or 39.0mm to work with the
standard cutting sizes. We recommend to check the
actual Hole distance (Hd) produced by your specific
tool by setting out 50 consecutive hole sets and
checking the distance first hole to last and calculate
the average distance. This unique value is also
indicated in the tool test report.
Stopper plate
Step 1
Engage stopper plate.
Step 2
Insert profile AB7005 against stopper.
Step 3
Punch hole set 1. A hole set consists of 2 holes of Ø4mm, set
9mm apart. The stopper is permanently at 6,5mm so that it
produces the first hole set, which is 16,5mm from the edge of
AB7005.
Step 4
Dis-engage stopper plate.
Mount the hole distance block 35 or 39mm as required.
For 78mm hole distance, use the 39 block setting.
Step 5
Align hole set 1 against the pins of the hole distance block Z.
Proceed to punch hole set 2.
Step 6
Repeat Step 5 for the remaining hole sets.
ALWAYS align the previous hole set against the pins of the
hole distance block Z.
AB7005
Hole distance
block with
fixed pins
Ø
4
AB7005
6,5
Stopper plate
9
Z
6,5
9
39
Ø4
Hole distance-39mm
Hole distance
block
Z
9
35
16,5
Hole set 1
Ø
4
9
Hd
Hole set 2
Hole distance-35mm
AB7005
Hd
Hd
Hole distance
block
Z
Hole distance block
Z
60
- Pneumatic Punching -
Shutter blade support
39
16,5
39
16,5
39
16,5
39
39
39
16,5
39
39
35
16,5
35
16,5
35
35
Note
Sequential punching is subject to cumulative error.
Accurate Hole distance (Hd) setting is CRITICAL.
Set hole distance to 35.0mm or 39.0mm.
As an example -
If the hole distance is set to 39.1mm instead of 39.0mm
and 50 shutter blades are used then the last hole will be
5mm out of position. Then the last shutter blade will not fit.
We recommend
1) To punch AB7005 first and then cut to the size that
provides 16.5mm from the last hole center to the
end. The resulting length is denoted L.
In this way you will accommodate the last shutter
profile correctly.
2) Then adjust the cutting sizes for the rest the profiles
accordingly i.e Lock stiles and Interlocks where used.
9
9
9
24
AB7005
35mm Hd
AB7005
39mm Hd
AB7005
39mm Hd
Ø4
Len
gth
L
Sliding Shutters
1,5
1,5
1,5
1,5
1,5
78
78
9
9
Hole set
1
n-2
9
Hole set
2
Hole set
3
n-1
n
Hole set
1
Hole set
2
n-1
n
99
9 Hole set
1
Hole set
2
n
n-1
Ø4 Ø4
Ø4 Ø4
Ø4
24
24
- Assembly -
Shutter panel
ABA2000
ABA2000
AB7004
AB7004
AB7004
AB7004
AB7004
AB7004
3.5x16
Screws
SS304
AB7005
ABA2017
ABA2017
AB7005
Step 1
Punch AB7005 profiles and assemble
the shutter panel.
Step 2
- Based on actual length L of AB7005
cut, punch and assemble the panel
profiles AB2000, AB2017 around the
shutter panel.
HMZT003
Pneumatic punching
machine for AB2017
Sliding Shutters
HAS150
Pneumatic punching
machine for AB7005 & AB7002
61
- Assembly -
Track components
AB7006
AB7007
HAS102
HAS100
3.5x16 Screws
SS304
AB7006
AB7007
Note
- Top and bottom tracks can be pre-assembled with wall
brackets as required and taken to site. Especially 2 and 3
track products will benefit from this.
Installation
- Install bottom track and set it level.
- Then install the top track in parallel.
- Insert sliding shutter panels in sequence.
- Install panel Stopper blocks and End Caps as required.
- Install the lock(s) as required.
- Install track covers (AB7006) as required to conceal wall
brackets and provide additional panel safety.
M8x16mm Hex Bolt, Nut &
Washer SS304
HAS100
Sliding Shutters
62
- Architectural specification -
GENERAL
Sun control shall be achieved by the Sliding Shutter system as supplied by
HBS Aluminium Systems. Shutter panels are bottom rolling on ball bearing rollers.
Manufacture shall be in accordance with the manuals as provided by HBS Aluminium
Systems.
MATERIALS
Material shall be of 6063 T6 aluminium alloy with a minimum structural wall
thickness of 1.5mm. Screws and fasteners shall be of A2 grade stainless steel.
CONSTRUCTION
Shutter panels to be constructed of structural tubular profiles and to have sight lines
of 50mm with 25mm depth(thickness).
Shutter blades to be set at 35,39 or 78mm spacing to provide full sun control.
Pneumatic punch tool HAS150 to be used on relevant profiles.
Sliding shutter panels must be installed with correct track clearances to ensure
safety. Track Cover profiles shall be used were possible.
HARDWARE
Adjustable rollers shall be used to ensure smooth sliding action.
EPDM end caps and stoppers shall be installed as specified.
Locking with stainless steel barrel bolt lock on relevant panels where specified.
Self-tapping screws should be stainless grade A2 304.
Wall fixing brackets to be fixed at adequate distances with M8 bolt anchors.
Where required request sign-off by a Facade Engineer or responsible party.
FINISH
Sections are painted in accordance with SABS1578, parts 1 & 2. All powder coating
carries a minimum 10 year warranty. 15 years is available to special request on
certain finishes. All aluminium profiles to be priced utilizing the Category X2 or X3
range. Colour to be confirmed.
63
Sliding Shutters
Sun Control
● Inspection of Sections as per SANS 1796 Section 4.5.1
- For inspection of already installed powder-coated sections, a viewing distance of 3m is recommended
- Products that have not been installed should be viewed under diffused light at an oblique angle
of 60° from a distance of 1m. The following surface imperfections are allowed.
(Table 1 Section 4.5.1 in SANS 1796:2010 Edition 3)
- Significant Surface - That area of coated article on with the coating is essential for serviceability or
appearance.
- Critical Surface - That area of the coated article to which flush glazing may be applied as specified by
the purchaser.
● When the thickness of the coating as required is measured in accordance with Section 6.2 in SANS
1796:2010 Edition 3, the averaged measurement value shall be at least as given in table 3 within a set
of five readings. A single reading only may be less than 100% but shall be more than 80% of the specified
typical film thickness value.
● Examples (2)
Measured values μm : 82, 68, 75, 93, 86
Average : 81
Sample : Ok
Measured values μm: 75, 68, 63, 66, 56
Average : 66
Sample : Sample Ok because the average coating thickness is more than 60μm and because no value
measured is less than 48μm (80% of 60μm)
Table 1 - Typical acceptable surface imperfections
Defects
Requirements Requirements for critical surfaces
Blisters None None
Embedded foreign matter Very slight, tolerated on unseen areas
None
Fish eyes
None None
Pinholes None None
Incomplete hiding Not allowed on significant surfaces
Shall not affect structural adhesion of silicones
Orange peel Very slight, tolerated on unseen areas
None
Sagging/run
None None
Dull spots
None None
Scratches
None through to base metal
Shall not affect structural adhesion of silicones
Table 3 - Coating thickness requirements
1 2
Powder
Film thickness typical μm
Single - coat powder
60
Two-coat powder system (primer & top coat)
110
See Annex F.
- Powder coating -
64
Sun Control
● Inspection of Sections as per SANS 999 Annex C.2
- When viewed from a distance of at least 3m, semi-finished products in this category will have a
substantially uniform appearance after anodising.
Some variation in appearance and colour can be expected after anodising, between different batches
of the same material and between different forms of the same material. These need not in any way
affect the quality of the coating. (For more info please see Annex A2(i) SANS 999)
● Thickness of coatings
- The average coating thickness and local coating thickness on each significant surface, determined in
accordance with 5.2.1(b) shall conform to Table 1 Section 4.3 SANS 999:2007 appropriate to the
grade of coating required.
Table 1 - Minimum thickness of coatings
1 2 3
Grade of coating Average thickness, min, μm Local thickness, min, μm
AA15 15 13
AA20 20 18
AA25 25 23
- Anodising coating -
65
Sun Control
Disclaimer
Due to HBS's policy of continual research and development to improve our products, to ensure they comply
with the latest building codes and requirements, details and specifications contained herein are subject to
change at HBS's discretion. The responsibility remains with the fabricator to ensure that he is working, and is
familiar, with the latest edition of this manual. It is assumed, that in accepting the information contained
herein, that the contractor or fabricator has acquainted himself with the necessary skills and machinery
required to effect this type of work. Also that he has the necessary drafting, factory and site resources and
expertise necessary to undertake the fabrication and installation of a product of this nature.
All I-values, strength and loading charts provided herein are for information only and it is expected that the
fabricator will ensure that his engineer has checked and confirmed that the details and strengths
recommendations comply with his particular contract requirements.
Care and Maintenance
Aluminium is an excellent material, nonetheless certain precautions should be taken to ensure
maximum longevity. HBS products should be periodically maintained and their use should be in
accordance with specified aims.
Profiles
Recommendations should be followed.
When the environment contains no aggressive elements, as is generally the case in rural or low density
urban areas, cleaning should generally be carried out annually, but with frequency variations
according to environmental conditions. Regularly maintained surfaces can be sponge-washed using
water and neutral detergent. This may be carried out at the same time as window cleaning.
Do not use abrasive products.
Glass
Cleaning should be carried out using water only or with neutral detergents. Avoid the use of tools
likely to scratch the glass. During maintenance, care should be taken to avoid damage leading to
tearing of weathering barriers. Some special glazing requires specific maintenance which should be
specified by the glass supplier.
Drainage
The various rebates, gutters, and rails should be kept clean and free from obstructions to ensure
proper movement of leaves and drainage of water ingress.
Drainage, guttering and pressure balancing openings should also be kept clean and free from
obstruction.
Hardware
Moving parts should be checked, adjusted, and lubricated at least once a year. Particular attention
should be paid to screw tightening. In the case of intensive use, maintenance should be suitably
scheduled to ensure joinery remains in good condition and meets safety standards.
All non-plastic mechanisms should be lubricated with oil or resin and acid-free grease. Any damaged
parts should be replaced.
All lock mechanisms and moving parts should be lubricated. Do not lubricate hinges.
Powder Coating
Powder coating is preferred to anodising for the following reasons:
· Anodising exposes the most discreet die lines, powder coating tends to minimise the impact of die lines
· Anodising colour variations are common place; with powder coating colour variations are uncommon
· Anodising has directionality which means that transoms and mullions may appear to have a different colour,
this does not happen with powder coating
· Anodising is difficult if not impossible to clean especially if covered with mortar; powder coating is more
forgiving and easier to clean.
- Disclaimer, care & maintenance -
66
Recommended