TAKE CONTROL OF THE SUN - HBSUse HMZT003 and HAS150 with HMZT022 Pneumatic punching machine table. * * * * Sliding shutter components HAS100End Cap HGN007Stopper block HAS102Wall Bracket

TAKE CONTROLOF THE SUN

Sliding shutters and fixed louvres for

sun control and complete privacy.

A dedicated pneumatic punching tool

guarantees quick and easy fabrication.

Taking control of the sun has

never been so easy

Sun Control

- SANAS Accreditation -

HBS has the largest and now the only SANAS accredited test rig

in South Africa

HBS Aluminium Systems Test Center is now an ISO 17025 accredited laboratory for

testing its products in line with SANS 613: 2011 (excl. par. 5.7). According to SANAS

the HBS test rig is the only test rig in South Africa that has this recognition.

The HBS test rig is the largest of its kind, accommodating test samples from

1200mm high to 6110mm high by 3000mm wide.

Some of the test rig capabilities include:

· Testing pressures from A1 to A6

· Water resistance from 200Pa to 700Pa

· Deflection (positive and negative) from -3500Pa to 3500Pa

· Structural proof loading from 1500Pa to 5250Pa

Our personnel have been declared competent and approved as Technical Signatories

by SANAS. This means a test certificate issued by HBS is legally acceptable and does

not need the signature of a professional engineer which saves HBS customers money.

Regular calibration of equipment is key to maintaining SANAS accreditation. HBS

equipment is calibrated with ILAC traceability thus ensuring accurate results every

time.

By achieving SANAS ISO 17025 accreditation our laboratory now has national and

international recognition of competence and test reports. No other test rig in South

Africa can make this claim.

We offer branded aluminium system that architects and fabricators can trust because

they have been tested to destruction on the only SANAS accredited test rig in South

Africa.

Sun Control

- Index -

PROFILES

HARDWARE

Sun Control

PRODUCT OVERVIEW

2019

The latest version of this document is

available on the website - www.hbs.co.za

CANTILEVER LOUVRES

1-6. PRODUCT TYPES

FEATURES & BENEFITS

PERFORMANCE & SIZES

ARCHITECTURAL SPECIFICATIONS

ASSEMBLIES

7-12. TYPICAL DETAILS

13-16. CUTTING SIZES

17-31. INSTALLATION

PUNCHING

MACHINING

ASSEMBLY

SLIDING SHUTTERS 33-34. PRODUCT TYPES

FEATURES & BENEFITS

35-48. TYPICAL DETAILS


59-62. PUNCHING

ASSEMBLY

63. ARCHITECTURAL SPECIFICATIONS

64-65. POWDER COATING

66. DISCLAIMER

CAPE TOWN 021 534-7420

DURBAN 031 564-7350

JOHANNESBURG 0861 246-444

0861 AIM HIGHER

www.hbs.co.za

PROFILE INERTIA

GLASS WEIGHT

WIND LOAD

76

38

38

38

38

3

206

30

203

200

25

x

y

Ø

4

,

8

Louvre Arm

AB7002

5,9m

Open Louvre Blade

AB7001

5,9m

Closed Louvre Blade

AB7000

5,9m

Louvre Post

76x38x2mm

ARP305

6,0m

Louvre Brace

38x38x2mm

ARP203

6,0m

Louvre Brace Plate

38x3mm

AMD008

6,0m

CANTILEVER LOUVRES

2019

Sun ontrolC

Ix = 334cm⁴

Iy =3.7cm⁴

Ix = 249cm⁴

Iy =10.2cm⁴

Ix = 259cm⁴

Iy =7.2cm⁴

www.hbs.co.za

PROFILE INERTIA

GLASS WEIGHT

WIND LOAD

2019

Sun ontrol

33

25

80

50 37

55

22

38

38

8

50

25

37

64

25

25

39

Shutter Track

AB7007

5,9m

Shutter Track Lock

AB7006

5,9m

Shutter Blade

Support

AB7005

5,9m

Closed

Shutter Blade

AB7003

5,9m

Top/Bottom Rail

ABA2000

7,25m

Open

Shutter Blade

AB7004

5,9m

Lock Stile

ABA2017

7,25m

Interlock

ABA2028

7,25m

HD Lock Stile

ABA2020

7,25m

6.2cm⁴

2.8cm⁴

HD Interlock

ABA2029

7,25m

Meeting Stile Adapter

ABA2007

7,25m

4.3cm⁴

3cm⁴

4.5cm⁴

19.3cm⁴

5.8cm⁴

16.5cm⁴

SLIDING SHUTTERS

54

18

24

48

C

Ø

3

9

Ø

3

Ø

4

Ø

4

7

CAPE TOWN 021 534-7420

DURBAN 031 564-7350

JOHANNESBURG 0861 246-444

0861 AIM HIGHER

Sun Control

ANCHOR KIT-

Pressure Single Glazing

HAS105

- Hardware -

200kg load capacity SS304 TEK Screws are supplied

with all Anchor kits by HBS Aluminium Systems.

Standard TEK screws commonly available are of

different design and therefore can not be considered

safe to use in this application.

5,5x25mm Self Drilling Hex

Head TEK Screw SS304

HV029

5,5x60mm Self Drilling Hex

Head TEK Screw SS304

HV060

CAUTION

HAS106

ANCHOR KIT-

Pressure Double Glazing

HAS107

ANCHOR KIT-

Flush Glazing

HAS104

ANCHOR BOLT-

M10x155mm

A2 SS304 (All Glazing)

Cantilever louvre components

3,5x25mm CSK S/tap Screw SS304

SS304 Hex M10x60mm Bolt & Nut

SS304 10mm Flat Washer

Note

Not supplied by HBS.

Use HMZT003 and HAS150 with HMZT022 Pneumatic

punching machine table.

*

*

*

*

Sliding shutter components

End Cap

HAS100

Stopper block

HGN007

Wall BracketHAS102

Wall BracketHAS103

Barrel Bolt Lock, Stainless

HAS101

Pneumatic punching

machine for 700 sash

HMZT003

Refer to the Coastal book for usage details.

700 Door Roller PlasticHMZ111

700 Window Roller PlasticHMZ112

700 Lock Stile Screw CoverHMZ113

700 Interlock Screw CoverHMZ114

Finpile 6.7 x 600

HL050

M8x16 Hex Bolt Nut & Washer SS304

3.5x16 S/Tap Screw SS304

HAS150

Punch tool for Shutter Blade

Support AB7005 and Louvre

Arm AB7002

*

*

Note

Every tool is supplied with a test report

indicating the actual Hole distance (Hd)

that your particular tool produces. We

recommend this Hole distance (Hd) be

used for cutting size calculations.

Only use silicone based lubricant. Never ever use WD40

or other degreasing spray or oil.

*

3.5x16 CSK Screw SS304

Sun Control

- Pneumatic punching tools -

Operation and maintainence

Operating Instructions

Operational stages

Initial use

1) Check that all bolts and fittings are tight.

2) Connect the foot valve to the main air line and open the

sliding tap.

3) Press the foot valve slowly and check whether the

movement is smooth.

4) Insert the profile and make sure it hits the stopper correctly.

Regular operation

1) Adjust the stoppers if needed.

1) Open the sliding tap on foot pedal.

2) Operate the machine with the foot valve.

3) After each operation, make sure that burr does not block the

die sets.

4) Once every 10 perforations, spray the die sets with silicone

based lubricant.

End of operation

1) Close the sliding tap.

2) Press the foot valve for several times to release all air

pressure from the system.

3) Clean the die sets using an air gun.

Spare parts

-Block sets can be ordered from HBS.

-Stations and/or cutters likewise.

Maintenance & Safety

Maintenance

- Clean the machine at the end of the day and check that all bolts

and fittings are tight.

- When not using the machine for a long period oil-spray the

various knives.

Safety Precautions & Instructions

If parts of the machine, or the guards, have to be disassembled

for any reason, make sure that the air line is disconnected

beforehand.

Please be aware that:

-The manual contains most important information needed to

operate the machine safely.

-The user should allow only persons who comply with the

instructions of the manual to operate the machine.

-The machine has been constructed in line with the various

CE regulations and directives.

It should be used:

- Only for the intended application.

- Only in perfect safe working order.

- Only according to the regulations and instructions in the manual.

- For any amendments, a written consent from the manufacturer

is needed.

Note that improper usage poses risks of injuries to people, and

could damage sub-units and material.

The Supplier, “HBS Aluminium Systems” can not be held liable.

Contact the Technical Manager at the HBS Branch for assistance

and advice.

General information

The pneumatic punching unit uses die-sets to perforate the

various profiles.

Each die performs a different operation, and the dies are all

numbered.

Stoppers are installed when necessary for setting the desired

lengths.

The operating foot valve is pressed while the user holds the

profile tight in its position for punching.

The machine is a “bench type”, and fit to be mounted on HBS

punch tool table HMTZ022.

Using our steel table, the unit can be adjusted on a center

pivot so it swivels by 360 deg when being manually pushed.

Technical data

Perforation power :Up to 2500 Kg.

Air Supply needed :7-8 bars, 10L per stroke.

200 L compressor recommended.

Dimensions :Width 650 mm

Depth 300 mm

Height 560 mm

Weight :150 Kg.

Standard equipment :Foot valve with a sliding tap, pair of

guards (front / back)

Block set for station 6 (6 items)

Block set for station 1 (2 items)

Settings

No special settings are needed, the machine is already set to be

used immediately while following the instructions in the drawings

of the specific model.

If a need to reset the machine arises, please contact your HBS

Technical Manager.

Installation & Servicing

Installation

Attach the machine to a workbench.

-When using HBS's special steel bench, the machine does not need

to be connected to the bench by bolts. It is set on a pivot; and by

being manually pushed, it can swivel on the center pivot to allow

convenient operation.

-With other solid workbenches the machine must be connected to

the base plate by 4 bolts.

The machine air line should not obstruct movement of workers.

Also, make sure to allow ample space around the machine

according to the size of the profiles being punched.

The HAS150 & HMZT003 are intended for inside use only.

Keep dry at all times.

Servicing

No special service is needed for the machine. If die-sets are

worn-out, they should be replaced; contact HBS.


CANTILEVER LOUVRES

Cantilever Louvres

- Index -

Product Types

Features & Benefits

Full Size Details

Installation

2019



1. PRODUCT TYPES

2. FEATURES & BENEFITS

3-4. PERFORMANCE & SIZES

5. ARCHITECTURAL SPECIFICATION

6. ASSEMBLIES

7-9. PRESSURE SINGLE GLAZING

10. PRESSURE DOUBLE GLAZING

11. FLUSH SINGLE GLAZING

12. FLUSH DOUBLE GLAZING

13. LOUVRE ARM LENGTH

14. PRESSURE SINGLE GLAZING -MULLION CONNECTION

15. 450 POST

16. 950 POST

17-22. BOTTOM/TOP BRACKET MOUNTING

POST MOUNTING

LOUVRE PANELS

23-24. LOUVRE ARM

25-26. 450 POST

950 POST

27. LOUVRE ARM CUTTING

28. PRESSURE PLATE COVER (AB5010)

29. BRACE COMPONENTS

30-31. LOUVRE PANEL & POSTS

Cutting Sizes

Punching

Machining

Assembly

Cantilever Louvres

Outside

Scale 1:60

· Double Volume example

Overhang

- Product types -

Overhang

Overhang

Overhang

Inside

floor

1

CTC

CTC

Elevation A

Elevation B

Cantilever Louvres

- Features & benefits -

- TEK screws used on louvre blades ensure quick assembly of louvre panels.

- SS304 stainless TEK screws and anchor bolts are supplied by HBS.

· Quick build, quick installation

· Pneumatic punching tool

- Overhang from 600 - 2400mm provides effective sun control.

- Up to 2100 Mullion center-to-center distance provides great

flexibility of application on common building sizes and types.

- Reduced Solar Heat Gain provide comfortable working spaces.

- SANS204 compliance becomes possible with more economical glass.

- Wind load conditions up to A4 (2500Pa).

- 2 standard louvre blade shapes provide for different appearances.

- Pitch of louvre blades can be set to best suit a given building or

orientation.

· Cantilever louvres

· Pressure & Flush Glazing, new and retro fit

- Cantilever Louvres work on both Advantage Pressure and Flush glazing.

- Retro-fit is possible to reduce solar heat gain on existing buildings.

- Bolt & nut assembly of louvre panels and louvre posts allows

for partial or sequential installation as the facade is ready.

- Adjustable anchor blocks and bolts provide for level and

straight louvres on any elevation.

Open Louvre Blade

Closed Louvre Blade

2

- A dramatic productivity increase is the primary benefit of a pneumatic punching tool.

- Punching operations are up to 10 times faster than with conventional marking and

drilling.

- Louvre arm profiles are punched with the hole pattern required.

- Louvre blade distances can be set at 146-200mm.

- Accuracy and product finish is greatly improved by

consistently prepared components.

Cantilever Louvres

- Performance & Sizes -

450mm Post

400

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

Maximum overhang allowed depends on :

- Wind pressure

- Mullion Center-to-Center

- Louvre Blade type

- 450 or 950 Post.

Use SS304 screws, bolts, nuts & washers.

MAX. OVERHANG

1600mm

Mullion

CTC

A1

A2

A3

A4

A1=1000Pa

A2=1500Pa

A3=2000Pa

A4=2500Pa

450 Post

600

800

1000

1200

1400

1600

1800

2000

900 1200 1500 1800 2100

3

O

v

e

r

h

a

n

g

M

u

l

l

i

o

n

C

T

C

C

T

C

C

T

C

Max. overhang

(mm)

Cantilever Louvres

900

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

2100

950mm Post

w. brace

2200

2300

2400

MAX. OVERHANG

2400mm

MINIMUM

950mm

- Performance & Sizes -

950mm Post w. Brace

A1

A2

A3

A4

Max. overhang

(mm)

1000

1200

1400

1600

1800

2000

2200

900 1200 1500 1800 2100

Note

Sizes indicated on these 2 charts are based on the following assumptions -

a) Max. 2000N safe tensile load per TEK screw on Anchor.

4 TEK screws per Anchor, only 2 assumed effective.

(i.e max. 4000N tensile load per Anchor)

b) Max. 150N/mm

2

max nominal stress. (bending,bearing)

c) Wind load assumed perpendicular to Louvre plane.

- Maximum load and size cases have been tested physically with

equivalent dead loads

- Anchor tensile load capacity is only achievable using the specialized

TEK screws supplied with each kit.

- Additional anchors can be used as required.

- Deviation from these specifications must involve Engineers sign-off.

2400

4

950 Post

Mullion

CTC

A1=1000Pa

A2=1500Pa

A3=2000Pa

A4=2500Pa

Cantilever Louvres

GENERAL

Sun control shall be achieved by the Cantilever Louvres system as supplied by HBS

Aluminium Systems. Manufacture shall be in accordance with the current online

manuals as provided by HBS Aluminium Systems.

MATERIALS

Material shall be of 6063 T6 aluminium alloy with a minimum structural wall

thickness of 2.0mm. SS304 TEK screws as supplied by HBS must be used to achieve

load capacity required.

CONSTRUCTION

All louvre blades are to be fixed directly to louvre arms with SS304 stainless TEK

screws. Stainless bolts, nuts and screws must be used for all connections in the

assembly of louvre panels and posts.

HARDWARE

Anchor kits including TEK screws to be supplied by HBS Aluminium Systems.

Bolts and nuts are not supplied by HBS, but must be SS304 A2 grade.

FINISH

Sections are painted in accordance with SABS1578, parts 1 & 2. All powder coating

carries a minimum 10 year warranty however 15 years or longer is available to

special request on certain finishes. All aluminium profiles to be priced utilizing the

Category X2 or X3 range. Colour to be confirmed.

PERFORMANCE

Refer to the Performance Charts in this document.

Build sizes must not exceed the sizes given in this document without Engineers'

sign-off.

- Architectural specifications -

5

Cantilever Louvres

- Assemblies -

450 Post

6

450mm Post

- Recommended max. overhang 1600mm.

- Recommended max CTC width 2100mm.

- 450mm Post can mounted upside-down

where required.

Use A2 SS304 screws, bolts, nuts & washers.

950mm Post with Brace

- Recommended max. overhang 2400mm.

- Recommended max CTC width 2100mm.

- Upside-down Post mounting is not

recommended.

Use A2 SS304 screws, bolts, nuts & washers.

950 Post

Cantilever Louvres

AB7002

Louvre arm

AB7001

Louvre blade

Mullion

Hole distance

(146, 150, 170, 200mm)

- Pressure Single Glazing -

450mm Post

AB7001

Louvre blade

Louvre arm

AB7002 Louvre arm

HV029

SS304 HEX M10x60mm

bolts, nuts & washer

76

HAS104

SS304 M10 supplied to 155mm.

Reduce to size once level

adjustment is complete

38

ARP305 Post

HAS105

Anchor Kit

ARP305 Post

450mm

HAS105

Anchor Kit

30

30

38

200

206

146

146

400

450

HAS104

SS304 M10 supplied to 155mm.

Reduce to size once level

adjustment is complete

M10x60mm

Bolt

Mullion

Mullion

7

HAS105

Anchor Kit

(Includes TEK screws)

Anchor

bolt spacer

Anchor bolt

spacer from kit

42mm TEK screw

from kit

AB5072

Note

Screw type and number depends on the Louvre blade

AB5010

Detail 2

Scale 1:4

Detail 1

Scale 1:4

Cantilever Louvres

Elevation A

Louvre blade

HV029

Louvre blade Louvre blade

M10x60mm

Bolt

HV029

HAS105

Anchor

ARP305 Post

450mm

HAS104

ARP305 Post

450mm

Mullion

Overhang

Louvre Post

Louvre Arm

Louvre Blade

(Typical

Glass Corner)

Louvre

Arm

Post

Mullion CTC

Overhang


450mm Post

AB7002

Louvre Arm

AB7002

Louvre Arm

8

1

2

Elevation view

X

Scale 1:4

HAS105

Anchor

HAS105

Anchor

Top view

Top view

Side view

Cantilever Louvres

Overhang

AB7001

Louvre blade

M10x60mm

Bolt


950mm Post

ARP305 Post

950mm

ARP305 Post

950mm

HAS105

Anchor

206

900

950

76

ARP203

Louvre Brace

AMD008

Brace Plate

Mullion

9

ARP203

Louvre Brace

AMD008

Brace Plate

HAS105

HAS104

Anchor bolt

M10x60mm

Bolt

AB7002

Louvre arm

M10x60mm

Bolt

SS304 HEX M10x60mm


Elevation B

Scale 1:4

Elevation B

Side view

1

Detail 1

Scale 1:4

Side view

Cantilever Louvres

Mullion

Mullion

Hole distance

(146, 150, 170, 200mm)

Mullion

AB7002

Louvre blade

Louvre arm

AB7002 Louvre arm

HV029

Louvre arm

- Pressure Double Glazing -

76

38

ARP305 Post

M10x60mm

Bolt

ARP305 Post

10

HAS106

Anchor Kit


Anchor

bolt spacer

AB5025

HV060

60mm TEK screw

from kit

Anchor bolt

spacer from kit

SS304 HEX M10x60mm


HAS104

HAS106

Anchor Kit AB5010

AB7002

Louvre arm

AB7001

Louvre blade

Note


HAS104

HAS106

Anchor Kit

Detail 2

Scale 1:4

Detail 1

Scale 1:4

Cantilever Louvres

Hole distance

(146, 150, 170, 200mm)

- Flush Single Glazing -

AB7002

Louvre blade

Louvre arm

AB7002 Louvre arm

76

38

ARP305 Post

HV029

ARP305 Post

Mullion

Mullion

Mullion

11

HAS107

Anchor Kit


Anchor

bolt spacer

ARP305 Post

Anchor bolt

spacer from kit

42mm TEK screw

from kit

HAS104

SS304 HEX M10x60mm


30

30

38

AB7002

Louvre arm

AB7001

Louvre blade

HAS104

HAS107

Anchor Kit

M10x60mm

Bolt

AB5040

HAS107

Anchor Kit

206

Cantilever Louvres

AB7002AB7001

Hole distance

(146, 150, 170, 200mm)

- Flush Double Glazing -

76

38

ARP305 Post

AB7002

Louvre blade

Louvre arm

AB7002 Louvre arm

M10x60mm

Bolts

HV029

ARP305 Post

Mullion

Mullion

Mullion

12

Note


HAS107

Anchor Kit

HAS104

Anchor bolt

spacer from kit

HAS104

HV067

HAS107

Anchor Kit

Anchor

bolt spacer

HAS107

Anchor Kit


Cantilever Louvres

- Cutting sizes -

Louvre Arm length

Length = O1 + O2 + (N-1) x Hd

O1 - Louvre arm distance that is inclusive of vertical post.

O2 - Last screw to end of Louvre arm

N - Number of Louvre blades

Hd - Hole distance - either 146mm, 150mm, 170mm or 200mm

This equation is applicable to both Pressure glazing and Flush glazing configurations.

The table highlights the Louvre arm AB7002 cut lengths, based on the Hole distance (Hd) and the number of Louvre blades required.

SCALE 1:20

NO.

BLADES

LOUVRE ARM LENGTH (AB7002)

N

146mm

Hole dist.

Hd

150mm

Hole dist.

Hd

170mm

Hole dist.

Hd

200mm

Hole dist.

Hd

(no light

through)

(2deg.) (10deg.) (21deg.)

1 250 250 250 250

2 396 400 420 450

3 542 550 590 650

4 688 700 760 850

5 834 850 930 1050

6 980 1000 1100 1250

7 1126 1150 1270 1450

8 1272 1300 1440 1650

9 1418 1450 1610 1850

10 1564 1600 1780 2050

11 1710 1750 1950 2250

12 1856 1900 2120 2450

13 2002 2050 2290

14 2148 2200 2460

15 2294 2350

16 2440 2500

900

950mm Post

w. brace

AB7002

Louvre Arm Length

160 90

Hole dist.

Hd

13

950 PO

ST

O1

QQ Top offset

85mm

O2

QQ Bottom offset

18mm

450 PO

ST

Quick Quote

Top & Bottom offsets

Cantilever Louvres


Mullion connection

SCALE 1:6

Hole distance-Hd

200mm

SCALE 1:6

Hole distance-Hd

150mm

No direct light through

(Tropical location)

Hole distance-Hd

146mm

2 degrees

(no light through Gauteng)

21 degrees Example

(% of light will transmit in summertime midday)

2

1

°

2

°

SCALE 1:6

Hole distance-Hd

170mm

10 degrees

(no light through Cape Town)

1

0

°

14

QQ Top offset

85mm

QQ Bottom offset

18mm

Cantilever Louvres

- Cutting List -

450mm Post

Pic

Description

Code

Qty Cut Length

PROFILES

Post ARP305 1 450

Arm AB7002 1

(N-1)xHd+250

Open or

Closed Louvre

Blade

AB7001

N CTC-43

AB7000

ACCESSORIES from HBS

Anchor, Pressure

Single Glazing or

HAS105 2

per Post

Anchor, Pressure

Double Glazing

or

HAS106 2

per Post

Anchor, Flush

Glazing

HAS107 2

per Post

Anchor Bolt w.

washers SS304

HAS104 2

per Post

Blade TEK Screw

5.5x25 SS304

HV029 4 x N

per Blade

ACCESSORIES

Blade Screw

3.5x25 CSK

s/tap SS304

- 4 x N

per Blade (only

AB7000)

M10 x 60 Bolt &

Nut SS304

- 4

per Post

10mm Flat

Washer SS304

- 8

per Post

Note

CTC = Mullion center-to-center distance.

Hd = Hole distance, blade-to-blade.

N = number of Louvre blades.

Anchor kits are supplied with TEK screws.

It is critical that those TEK screws be used

correctly without exception.

A

r

m

L

e

n

g

t

h

(

o

v

e

r

h

a

n

g

)

C

T

C

N

=

1

N

=

2

N

=

3

N

=

4

N

=

5

N

=

6

Louvre

blade

e

t

c

.

Post

H

d

Anchor w.

TEK screws

Post

Anchor

Bolt

M10x60

Anchor

Bolt

spacer

10mm

washer

15

Anchor w.

TEK screws

Arm

Post

Cantilever Louvres

Pic

Description

Code

Qty Cut Length

PROFILES

Post ARP305 1 950

Arm AB7002 1

(N-1)xHd + 250

Open or

Closed Louvre

Blade

AB7001

N CTC-43

AB7000

38mm Square

Tube Brace

ARP203 1 977

38 x 3mm

Brace Plate

AMD008 2 87

ACCESSORIES from HBS

Anchor Pressure

Single Glazing or

HAS105 2

per Post

Anchor Pressure

Double Glazing

or

HAS106 2

per Post

Anchor Flush

Glazing

HAS107 2

per Post

Anchor Bolt w.

washers SS304

HAS104 2

per Post

Blade TEK Screw

5.5x25 SS304

HV029 4 x N

per Blade

ACCESSORIES

Blade Screw

3.5x25 CSK

s/tap SS304

- 4 x N

per Blade (only

AB7000)

M10 x 60 Bolt &

Nut SS304

- 7

per Post

10mm Flat

Washer SS304

- 14

per Post

- Cutting List -

950mm Post w. brace

Brace

plate

Post

Louvre

Blade

Louvre

Arm

M10x60

Anchor

Hd

16

Anchor w.

TEK screws

Brace

Cantilever Louvres

- Installation procedure -

Step 1

-Set up a level laser line at the required height.

Detail X

Laser line

Laser line

X

H

H

Laser line

- Mark out the center positions on the Pressure Plate or Mullion

INSTALLATION

PRESSURE GLAZING

- Anchor Brackets are set on the pressure plates, i.e after glazing is complete.

- IMPORTANT : Pre-drill 6mm holes in the pressure plate for every anchor TEK

screw to pass through un-hindered. DO NOT PRE-DRILL INTO THE MULLION.

- Anchor TEK Screws must cut their own hole and thread into the mullion.

- For 4 - 9.9mm glazing use the 42mm TEK as included in the pack.

- For 10 - 13mm glazing use 50mm TEK Screws.

FLUSH GLAZING

- Anchor Brackets are set on the mullions. Either before or after glazing.

- On new installations we recommend to set the Anchors before glazing.

- Always use the 42mm TEK Screws regardless of glass thickness.

17

AB5072

Cantilever Louvres


Mount the bottom bracket

Step 2

- Mount the bottom Anchor and hold it to sight the laser mark through the M10 Bolt-hole.

a) If Pressure Glazing then pre-drill 6mm hole in the pressure plate only via the slotted upper or

lower hole. Then insert and run the TEK screw into the mullion.

b) If Flush Glazing using the slotted upper or lower hole insert a TEK screw and run it into the

mullion.

Using the upper or lower slotted screw hole will allow for +/-5mm height adjustment of the Anchor.

AB5072

M10 Bolt hole

Upper Slotted hole

Laser line

37

H

37

Lower Slotted hole

Anchor

Upper Slotted

hole

Lower Slotted

hole

TEK screw

6mm hole pre-drilled

Anchor

TEK screw

6mm pre-drilled hole

Anchor mounted

18

AB5072

Cantilever Louvres


Mount the top bracket

Step 3

- Mount the rest of the TEK screws

a) If Pressure Glazing then pre-drill 6mm hole in the pressure plate in the 3 remaining holes.

Then insert and run the TEK screw into the mullion.

b) If Flush Glazing then run TEK screws into the 3 remaining holes in the Anchor.

AB5072

Laser line

6mm holes

pre-drilled

Step 4

- Mount upper Anchor 400 or 900mm from the Laser Line at H depending on Post height used.

- Repeat Step 2 and 3 to mount upper Anchor.

Step 3

400 or 900

Step 4

19

H

Cantilever Louvres


Post mounting

Step 5

- Install anchor bolts into all anchors.

- Clip on the mullion cover centre piece between the 2 anchor bolts.

- Mount the posts with anchor bolt sleeves internally.

- Adjust the post to vertical by adjusting the nuts.

20

400 or 900m

m

AB5010

Clip on

this

center

piece

before

bolting

on the

Post

Adjustment

Adjustment

Mullion Mullion

Mullion MullionAB5010

ARP305

Post

Cantilever Louvres


Louvre panels

Step 6

- Hang Louvre panels as indicated below.

Louvre arm

Louvre blade

Laser

line

H

Adjustment

Step 7

- Rotate Louvre panels into the level position and secure the remaining M10 bolts.

M10x60

21

Cantilever Louvres


Louvre panels

Step 8

- For adjustment of Louvre tip misalignment use the Anchor bolt nuts.

Mullion

Louvre Tip

Misalignment

Adjustment

Adjustment

Mullion

M10x60mm

Bolts & Nuts

Adjustment

X

22

M10x60mm

Bolts & Nuts

H

o

le

d

is

ta

n

c

e

AB7002

52

PROFILES RESULT

AB7002

Hole distance

Hd90

206

Hole distance

Hd

Hole distance

Hd

17

172

10.5

30(adjustable)

Ø

1

0

.

5

136,3

H

o

le

d

is

t

a

n

c

e

206

Ø5.5

Ø5.5

Ø5.5

Ø5.5

H

o

le

d

is

t

a

n

c

e

206

Punching of AB7002 Louvre Arm

Louvre blades AB7000 and AB7001 will fit the hole patterns generated.

A left and right hand version louvre arm is required for each louvre panel.

- 10.5mm holes are punched first.

- 5.5mm holes can then be punched having set the stopper & hole distance setting.

The Hole distance (Hd) will determine the resulting louvre blade distance on the product.

Cancellation levers on both 10.5 and 5.5mm holes allow for the desired hole pattern.

5.5mm holes nearest to center line are needed for AB7000 only.

Generally use Silicone spray on/in the station cutters after every 10 operations.

17

Ø

1

0

.

5

Ø5.5

Ø5.5

Ø5.5

Ø5.5

(for AB7000 only)

(for AB7000 only)

(for AB7000 only)

23

(adjustable)

*

*

90

1

6

0

m

m

L

o

u

v

r

e

A

r

m

L

e

n

g

th

- Pneumatic Punching -

Louvre Arm

Cantilever Louvres

AB7002

Louvre blade AB7000

AB7002

Louvre blade AB7001

AB7002

Cantilever Louvres


Louvre Arm

Step 1

Set the Stopper to "0" for punching the Ø10,5mm holes ONLY.

Set Cancellation levers A to punch (OUT). Levers B & C are (IN)

Stopper plate

Step 2

Set the Stopper to 65mm and punch hole set 1 of Ø5,5mm holes.

Cancel levers A (IN) and set levers B (OUT) and C as required.

*

Step 3

Dis-engage the stopper. Set the hole distance block D

according to table and punch the remaining hole sets.

Hole distance (Hd) Surface to pin centre

146mm 121mm

150mm 125mm

170mm 145mm

200mm 175mm

HAS150

Example:

For hole distance of 200mm, the surface to pin

centre distance must be 175mm

*

*

D

6

5

A

B

175

200Hd=

Louvre arm

AB7002

B

D

*

*

A

24

Repeat Steps 1 to 3 for each AB7002 louvre arm

A

A

**

**

**

Ø10,5

Stopper

A

B

A

"OUT"

"IN"

"OUT"

Every tool is supplied with a test report indicating

the actual Hole distance (Hd) that your tool

produces.

This Hole distance (Hd) must be used for cutting

size calculations. 35 & 39mm blocks with fixed pins

are for punching AB7005 profiles. Block D with a

spring pin is for punching AB7002 profiles.

Refer to Operation & Maintenance page.

D

(with spring pin)

**

Stopper plate

0

TOP VIEW

"IN"

B

C

"IN"

B

(OUT)

C (OUT)

B

(OUT)

C (OUT)

B

(OUT)

B

(OUT)

A (IN)

B (OUT)

C (IN)

A (IN)

B (OUT)

C (OUT)

AB7001

AB7000

A (OUT)

B (IN)

C (IN)

Step 1 result

Step 2 result

AB7001

Step 2 result

AB7000

AB7002

Cantilever Louvres

40

52

52

172

450

400

25

25

- Post Machining -

450mm

SCALE 1:2

12 12

450

7638

ARP305

ARP305

25

R

5

,

2

5

R

5

,

2

5

R5,25

R5,25

Cantilever Louvres

40

52

52

172

950

900

25

25

- Post Machining -

950mm

SCALE 1:2

80

12

12 12

ARP305

ARP305

950

26

R

5

,

2

5

R5,25

R5,25

R5,25

R

5

,

2

5

Cantilever Louvres

AB7002

206

30

206

L

o

u

v

r

e

A

r

m

L

e

n

g

t

h

90

116

116

- Louvre Arm Cutting -

Termination detail

27

Louvre Arm Length

AB7002

AB7002

- Tip Cutting Options -

AB7002 AB7002 AB7002

Note

Adjust Louvre Arm cutting length as required

Cantilever Louvres

- AB5010 machining -

AB5010

Threaded

rod

Threaded

rod

400 or 900m

m

AB5010

AB5010

Clip on this

center piece

before bolting on

the Post

SCALE 1:2

AB5010

Center piece

400 or 900m

m

28

400 or 900m

m

R6 Cut-out

R

6

Cut-out

Cut-out

Cantilever Louvres

- Post Machining -

Brace Components

SCALE 1:2

50

87

977

48

48

881

38

ARP203

AMD008

29

AMD008

ARP203

R5

R

5

R

5

18,5

18,5

87

3

19 19

Cantilever Louvres

- Assembly -

Louvre panel

AB7002

AB7001

AB7002

HV029

HV029

Note

Louvre blade AB7000 may be used if

required.

*

*

AB7001

AB7001

AB7001

AB7001

AB7000

30

Cantilever Louvres

- Assembly -

Louvre posts

ARP305

cut to 450mm

ARP305

cut to 950mm

ARP203

AMD008

Anchor

Anchor

Anchor bolt

spacer

Anchor bolt

SS304

M10x60 Bolt w.

washers SS304

Anchor bolt

SS304

M10x60 Bolt w.

washers SS304

M10x60 Bolt w.

washers SS304

450 Post

950 Post

31

Cantilever Louvres

32

Notes


SLIDING SHUTTERS

Sliding Shutters

Product Types

Features & Benefits

Full Size Details

Cutting Sizes

Punching

Assembly

2019



33. PRODUCT TYPES

34. FEATURES & BENEFITS

35-36. SINGLE TRACK

37. DOUBLE TRACK

38. TRIPLE TRACK

39-40. SINGLE TRACK - X & XX SLIDERS

41-44. DOUBLE TRACK - XX, XX-XX & XX-X SLIDERS

45-48. TRIPLE TRACK - XXX & XXX-XXX SLIDERS


- X SLIDER

- XX SLIDER ON SINGLE TRACK

- X-X SLIDER ON DOUBLE TRACK

- XX-X SLIDER

- XX-XX SLIDER

- XXX SLIDER

- XXX-XXX SLIDER

59-60. SHUTTER BLADE SUPPORT

61-62. SHUTTER PANEL

TRACK COMPONENTS

63. ARCHITECTURAL SPECIFICATION

64-65. POWDER COATING & ANODISING

66. DISCLAIMER

- Product types & Specification-

XX-XX Slider

XX Slider

X Slider

XXX Slider XXX-XXX Slider

XX-X Slider

X-X Slider

Note

Mirrored types not indicated here.

*

*

*

W

H

W

W

W

W

WW

Specification

- Horizontally sliding shutters for exterior or

interior application.

- Sun control and visual security for

Windows, Doors, Balconies and Verandas.

- Bottom rolling on ball bearing wheels.

- 1,2 and 3 track products are standard.

- No upper limit for number of tracks.

- No maximum overall width.

Sizes

- 2500mm maximum height recommended.

- 1250mm maximum panel width.

- 39mm Shutter blade, fixed.

- 80mm Shutter blade, fixed

Wind Pressure

- SANS613 and related deflection limits do

not apply. HD stiles are recommended for

heights in excess of 2,1m.

Mounting & Installation

- Wall mount on adjustable angle brackets.

- Floor mounting of bottom track available.

- Stainless sliding bolt lock to retain panels.

(closed)

W

(open)

33

*

Sliding Shutters

- Features & benefits -

- By stacking our shutter track repeatedly, products with

any number panels can be manufactured.

- Top and bottom tracks use same profile throughout.

- Fewer profiles and better material usage is the benefit for

the fabricator of this design.

- Standard 700 rollers are used on the track.

· 1 profile for any number of tracks & panels

X

38

X-X

XX

XX-X

XX-XX

XXX

XXX-XXX

38

- HBS offer pre-machined Wall brackets that provide the

benefit of quick installation of products with 1,2 or 3 tracks.

- Slotted bolt holes in the brackets provide the benefit of

on-site adjustment of top and bottom track both length,

height and depth-wise.

· Brackets for wall mounting

· EPDM blocks

- The End cap (HAS100) works as both a panel end stopper

and Profile end cap. EPDM is a UV resistant rubber suitable

for all exposed environments.

- HGN007 stopper is used along each track where panel

stops must be enforced. Typically on types with more than 2

shutter panels.

· Pneumatic punching tool HAS150

- Screw holes for shutter blades are punched on the AB7005 profile.

- Hole distances are adjustable to provide the benefit of different shutter layouts.

- Shutter blades are screw fixed for durability and ease of assembly.

- A dramatic productivity increase is the primary benefit of a pneumatic punching tool.

- Punching operations are up to 10 times faster than with conventional marking and drilling.

- Improved accuracy and product finish are direct benefits of pneumatic punching.

1 track bracket

- 39mm coverage against direct sun light is provided by the closed shutter blade.

- Can also be set at 35mm centers for increased privacy.

- The closed profile provides a classic and aesthetically pleasing appearance inside

and out.

- 78mm coverage is provided by the open shutter blade profile.

- Fewer profiles provides the benefit of faster assembly and a more economical

solution.

· Shutter blades

39

78

39

Typical configurations

Stacking

Stacking

Shutter Track

AB7007

2-3 track bracket

Bracket

HAS100

End Cap

HGN007

Stopper

34

Sliding Shutters

54

35mm Hd 39mm Hd

39

85

16,5

HAS101

A

B

Detail A

SCALE 3:4

Detail B

35

ABA2000

HMZ112

Roller

830

AB7003

AB7005

AB7006

- Typical details -

Single track

M8x16 Hex

69

51

M8x16 Hex

HL050

AB7007

AB7006

(optional)

30

12

38

25

39

39

35

16,5

35

Sliding Shutters

1,5

1,5

*

*

HAS102

HAS102

QQ Top

offset

QQ Bottom

offset

*

Hole distance (Hd)

Note

1.5mm must be set in QQ, as the top

and bottom offsets to allow for room

for error for the shutter blade support

AB7005.

78mm Hd (2x39mm)

A

B

ABA2000

AB7004

85

Detail A

SCALE 3:4

Detail B

HMZ112

HAS101

830

AB7005

- Typical details -

Single track

80

51

M8x16 Hex

HAS102

HL050

M8x16 Hex

AB7007

62

(adjustable)

AB7004

36

Sliding Shutters

1,5

1,5

Quick Quote

Top & Bottom offsets

*

*

*

Note

1.5mm must be set in QQ, as the top and

bottom offsets to allow for room for error for

the shutter blade support AB7005.

HAS102

QQ Top

offset

QQ

Bottom

offset

16,5

39

39

39

39

39

39

78

78

78

Insert the actual Hole distance from the test

report to minimise sequential errors.

**

**

Hole distance (Hd)

- Typical details -

Double track

A

B

AB7007

HL050

HAS101

AB7004

ABA2000 HAS103ABA2000

M8x16 Hex

AB7006

85

HMZ112

830

54

AB7005

Detail A

SCALE 3:4

Detail B

HGN007

HGN007

HAS103

M8x16 Hex

123

37

Sliding Shutters

*

1,5

*

1,5

*

Note

1.5mm must be set in QQ, as the top and

bottom offsets to allow for room for error for

the shutter blade support AB7005.

A

B

AB7007

HL050

HAS101

AB7005

AB7006

ABA2000

AB7004

ABA2000ABA2000

54

85

HMZ112

830

HAS103

HGN007

HGN007

M8x16

Hex

- Typical details -

Triple track

HAS103

M8x16 Hex

108

160

38

Sliding Shutters

1,5

*

1,5

*

AB7005

ABA2017

C D

*

Closed

Open

52

- Typical details -

X Slider on single track

Detail C

SCALE 3:4

Detail D

ABA2017

Shutter

blade

AB7007

3.5x16

ScrewsHAS100

Note

Wall bracket (HAS102) for single

track

The heavy duty lock stile (ABA2020)

may be used.

*

**

**

ABA2020

AB7007

**

Alternative lock stile option

HAS101

38

54

54

69

HAS100

HAS100

47

Shutter

blade

HAS101

Sliding Shutters

39

52

E C

mirror line

Closed

Open

105

- Typical details -

XX Slider on single track

ABA2017 ABA2017 ABA2017

AB7007

AB7005ABA2007 HAS100

HAS102

HAS102

51

M8x16

Hex

AB7007

AB7007

38

*

** ** **

Wall bracket for single track

Wall mounting - TOP Wall mounting - BOTTOM Floor mounting - BOTTOM

HAS101

HAS102

Detail E

SCALE 3:4

Detail C

SCALE 1:2

38

54

54

Shutter

blade

Shutter

blade

Sliding Shutters

40

39

52

52

DC

F

*

+

+

Closed

Open

- Typical details -

XX Slider on double track

ABA2017

ABA2017

AB7005

3.5x16

Screws

ABA2028

ABA2028

HAS100

AB7007AB7007

AB7007

** **

Note

Wall bracket for double track


and interlock (ABA2029) may be

used, but only on the outer track only.

*

**

+

HGN007

Detail C

SCALE 3:4

Detail F Detail D

73

108

73

Note

Interlock block - HGN007 position.+

Shutter

blade

Shutter

blade

41

Sliding Shutters

HAS101

Note

Placement of the barrel bolt lock (HAS101) is not restricted to the

lock stile only. It can be placed on the interlock if need be.

52

39

C

F

E

*

+

+

mirror line

Closed

Open

- Typical details -

XX-XX Slider on double track

ABA2017

ABA2017

ABA2028

ABA2028

AB7005

3.5x16

Screws

AB7007

ABA2007

AB7007

** **

HAS101

+

HGN007

Detail C Detail F Detail E

SCALE 3:4

mirror line

73

mirror line

Shutter

blade

Shutter

blade

42

Sliding Shutters

3952

- Typical details -

XX-X Slider on double track

*

+

+

D1

E

F

C

Closed

Open

ABA2017 ABA2028

ABA2028

AB7005HAS100

3.5x16

Screws

AB7007

AB7007 AB7007

** **

Note





*

**

+

HGN007

Detail C

SCALE 3:4

Detail F

73

Note


Shutter

blade

Shutter

blade

43

Sliding Shutters

105 52

- Typical details -

XX-X Slider on double track

ABA2017 ABA2017 ABA2017

3.5x16

ScrewsAB7005

HL050

ABA2007

AB7007

HAS100

HAS103

HAS103

FFL -

Outside

89

AB7007


*

*

Note

Wall bracket HAS103 cut to 104mm

for double track.

*

1

0

4

HAS103

HAS101

AB7007

Detail E

SCALE 3:4

Detail D1

Wall mounting - TOP

Wall mounting - BOTTOM Floor mounting - BOTTOM

SCALE 1:2

HAS103

104

Note

For floor mounting, the wall bracket

may be cut to as required.

M8x16

Hex

73

Shutter

blade

44

Sliding Shutters

DC

F F1

*

+

+

Closed

Open

- Typical details -

XXX Slider on triple track

ABA2017 ABA2028

ABA2028

52

39

AB7005

3.5x16

Screws

AB7007

AB7007

**

**

Note

Wall bracket for triple track




*

**

+

108

Detail C

SCALE 3:4

Detail F

HGN007

+

Note

Interlock block - HGN007 position.

Shutter

blade

Shutter

blade

45

Sliding Shutters

52

- Typical details -

XXX Slider on triple track

ABA2017

39

AB7005

3.5x16

Screws

ABA2028

ABA2028

AB7007

AB7007

AB7007

HAS100

HAS103

HAS103

140 124

FFL -

Outside

AB7007

M8x16

Hex

HAS103

HAS101

Detail F1

SCALE 3:4

Detail D

Note

For floor mounting, the wall bracket

may be cut to as required.


Wall mounting - TOP

Wall mounting - BOTTOM Floor mounting - BOTTOM

SCALE 1:2

108

Shutter

blade

46

Sliding Shutters

C

F F1

E

*

+

+

Closed

Open

- Typical details -

XXX-XXX Slider

Triple track

ABA2017

HAS100

AB7007

AB7007

AB7007

52

ABA2028

ABA2028

39

AB7005

3.5x16

Screws

** **

Note





*

**

+

Detail C

SCALE 3:4

Detail F

108

HGN007

Note


mirror line

Shutter

blade

Shutter

blade

47

Sliding Shutters

105

- Typical details -

XXX-XXX Slider

Triple track

ABA2017ABA2017

ABA2028

ABA2028

AB7007

AB7007

39

AB7005

HL050

ABA2007

AB7007

AB7007

C

FF1

*

+

+

Closed

Open

HAS101

Detail F1

SCALE 3:4

Detail E

mirror line

108

mirror line

Shutter

blade

Shutter

blade

48

Sliding Shutters

3.5x16

Screws

H1 = (n-1)Hd+209

H1 = 2(n-1)Hd+250

Pic

Description

Code

Qty Cut length

Shutter Blade Support

AB7005 2 H1-150

Lock Stile ABA2017 2 H-57

Top/Bottom Rail

ABA2000 2 W-30

Shutter Blade - select from

either AB7003 OR AB7004

AB7003

n W-104

AB7004

Shutter Track AB7007 2 2W-52

Shutter Track Lock AB7006 2 2W-52

ACCESSORIES

Shutter Wall Bracket HAS102 6

End Cap

HAS100 4

Barrel Bolt Lock HAS101 1

700 Window Roller HMZ112 2

700 Lock Stile Screw Cover HMZ113 4

M8x16 Hex Bolt, Nut & Washer

SS304

- 6

3.5x16 S/Tap Screws SS304

- 4n

3.5x16 CSK Screws SS304 - 8

Finpile 6.7x600

HL050 - 4W

A

5252

2W-52

W

W-30

ABA2000

W-104

AB7006, AB7007

Shutter blade

AB7007AB7007

1515

AB7007

- Cutting sizes -

X Slider-Single track

ABA2017AB7005

38

H

AB7005

L

14

H-57

Detail A

Scale 1:2

ABA2017

B

Detail B

Scale 1:2

39

W

H

Cutting Calculations

1. Calculate Shutter Height H1

2. Calculate Shutter Height H = L+167

*

82

85

17

Hd

49

Sliding Shutters

H1 = (n-1)Hd+209

H1 = 2(n-1)Hd+250

Pic

Description

Code

Qty Cut length


AB7005 4 H1-150



ABA2007 1 H-57

Top/Bottom Rail

ABA2000 4

(W/2)-30.5



AB7003

n

(W-209)/2

AB7004

Shutter Track AB7007 2

(2W)-104

Shutter Track Lock AB7006 2

(2W)-104

ACCESSORIES


End Cap

HAS100 4





SS304

- 8


- 4n


Finpile 6.7x600

HL050 - 8W+2H

- Cutting sizes -

X-X Slider-Single track

10552

C

Detail C

Scale 1:2

AB7007

(2W)-104

AB7006, AB7007

(W-209)/2 (W-209)/2

W

(W/2)-30.5 (W/2)-30.5

ABA2000 ABA2000

38

ABA2017

A

Shutter blade Shutter blade

*




H

W

50

Sliding Shutters

*

Important Note

Step 1:

Calculate the height H1 of the

shutters by choosing :

n=Number of shutter blades

Hd=Hole distance 35 or 39mm

Step 2:

- Cut AB7005 profile to

H1-150mm.

- Proceed to punch AB7005 with

the Hd selected set on the punch

tool.

- Cut AB7005 in order that the

last hole center is 16.5mm from

the end.

- Measure the resulting overall

length L of the AB7005.

- Using this Length L calculate H

as

H = L+167mm

- Calculate the cutting lengths for

the remaining profiles using

height H and width W as normal.

Note

Every Punching tool-HAS150, is supplied

with a test report indicating the actual

Hole distance (Hd) that your particular tool

produces. We recommend this Hole distance

(Hd) be used for cutting size calculations.

H1 = (n-1)Hd+209

H1 = 2(n-1)Hd+250

Pic

Description

Code

Qty Cut length


AB7005 4 H1-150


Interlock ABA2028 2 H-57

Top/Bottom Rail

ABA2000 4

(W/2)+2.5



AB7003

n

(W-143)/2

AB7004


W+(W/2)


W+(W/2)

ACCESSORIES


End Cap

HAS100 8




700 Interlock Screw Cover HMZ114 4

GA R4 Interlock Block HGN007 2


SS304

- 14


- 4n


Finpile 6.7x600

HL050 - 8W+2H

- Cutting sizes -

X-X Slider-Double track

52

39

52

2W-52

W

AB7006, AB7007

(W/2)+2.5

(W-143)/2

AB7007

ABA2000

ABA2017 ABA2028

AB7005

Detail A

Scale 1:2

Detail B

Scale 1:2

HAS100

H

27

30

L

14

17

Shutter blade

*




AB7005

H-57

ABA2017, ABA2028

35

Hd

51

Sliding Shutters

H1 = (n-1)Hd+209

H1 = 2(n-1)Hd+250

Pic

Description

Code

Qty Cut length


AB7005 6 H1-150



ABA2007 1 H-57


Top/Bottom Rail

ABA2000 6

(W/3)-8.66



AB7003

n

(W-248)/3

AB7004


(2/3W)+W-17


(2/3W)+W-17

ACCESSORIES

Shutter Wall BracketHAS103 10

End Cap

HAS100 8







SS304

- 20


- 4n


Finpile 6.7x600

HL050 - 12W+4H

39

105

52

W

(W/3)-8.66

(W/3)-8.66

(2/3W)+W

(2/3W)+W-17

AB7006, AB7007

ABA2000

- Cutting sizes -

XX-X Slider-Double track

ABA2000

AB7005 ABA2017

ABA2028

Detail C

Scale 1:2

Shutter blade

*

A

C




H

W

52

Sliding Shutters

*

Important Note

Step 1:





Step 2:


H1-150mm.



tool.



the end.




as

H = L+167mm




Note

Every Punching tool-HAS150, is supplied

with a test report indicating the actual

Hole distance (Hd) that your particular tool

produces. We recommend this Hole distance

(Hd) be used for cutting size calculations.

H1 = (n-1)Hd+209

H1 = 2(n-1)Hd+250

Pic

Description

Code

Qty Cut length


AB7005 8 H1-150



ABA2007 1 H-57


Top/Bottom Rail

ABA2000 8

(W/4)+2.25



AB7003

n

(W-287)/4

AB7004


(1/2W)+W-20


(1/2W)+W-20

- Cutting sizes -

XX-XX Slider-Double track

52

39

(W-287)/4

(W/4)+2.25

(1/2W)+W-20

ABA2000

AB7006, AB7007

W

H

27

H-57

30

17

14

ABA2007AB7005

ABA2017

Detail A

Scale 1:2

Detail D

Scale 1:2

HAS100 ABA2028

Shutter blade

*




L

AB7005

ABA2007, ABA2017, ABA2028

53

Sliding Shutters

39

Hd

ACCESSORIES


End Cap

HAS100 8







SS304

- 22


- 4n


Finpile 6.7x600

HL050 - 16W+6H

- Cutting sizes -

XX-XX Slider-Double track

52

(W-287)/4

(W/4)+2.25

ABA2000

(1/2W)+W-20

AB7006, AB7007

W

AB7005 ABA2028ABA2017

ABA2017

A

D

Detail D

Scale 1:2

HAS100

Shutter blade

H

W

54

Sliding Shutters

*

Important Note

Step 1:





Step 2:


H1-150mm.



tool.



the end.




as

H = L+167mm




Note

Every Punching tool-HAS150, is supplied with a test report indicating the actual Hole distance (Hd) that your particular

tool produces. We recommend this Hole distance (Hd) be used for cutting size calculations.

H1 = (n-1)Hd+209

H1 = 2(n-1)Hd+250

Pic

Description

Code

Qty Cut length


AB7005 6 H1-150



Top/Bottom Rail

ABA2000 6

(W/3)+13



AB7003

n

(W-182)/3

AB7004


(1/3W)+W-20


(1/3W)+W-20

- Cutting sizes -

XXX Slider-Triple track

52

(1/3W)+W-20

W

(W/3)+13

(W-182)/3

AB7006, AB7007

(W/3)+13

ABA2000

ABA2000

ABA2017

Detail E

Scale 1:2

Detail A

Scale 1:2

HAS100

H

27

H-57

30

L

14

17

Shutter blade

*




AB7005

ABA2017, ABA2028

55

Sliding Shutters

ACCESSORIES


End Cap

HAS100 12







SS304

- 24


- 4n


Finpile 6.7x600

HL050 - 12W+4H

- Cutting sizes -

XXX Slider-Triple track

(W/3)+13

(W/3)+13

(W-182)/3

ABA2000

ABA2000

W

(1/3W)+W-20

AB7006, AB7007

A

E

ABA2028 ABA2017

Detail E

Scale 1:2

HAS100

Shutter blade

H

W

56

Sliding Shutters

*

Important Note

Step 1:





Step 2:


H1-150mm.



tool.



the end.




as

H = L+167mm




Note



H1 = (n-1)Hd+209

H1 = 2(n-1)Hd+250

Pic

Description

Code

Qty Cut length


AB7005 12 H1-150



ABA2007 1 H-57


Top/Bottom Rail

ABA2000 12

(W/6)+13



AB7003

n

(W-365)/6

AB7004


(1/3W)+W-20


(1/3W)+W-20

- Cutting sizes -

XXX-XXX Slider-Triple track

(W/6)+13 (W/6)+13(W-365)/6

(1/3W)+W-20

AB7006, AB7007

W

ABA2000

ABA2000

Detail A

Scale 1:2

AB7005 ABA2017

H

27

H-57

30

17

14

ABA2007

Shutter blade

*




L

AB7005

ABA2007, ABA2017, ABA2028

57

Sliding Shutters

ACCESSORIES


End Cap

HAS100 12







SS304

- 42


- 4n


Finpile 6.7x600

HL050 - 24W+10H

- Cutting sizes -

XXX-XXX Slider-Triple track

W

H

(W/6)+13(W/6)+13 (W-365)/6

ABA2000

ABA2000

(1/3W)+W-20

AB7006, AB7007

A

F

AB7005 ABA2028

W

HAS100

Shutter blade

58

Sliding Shutters

*

Important Note

Step 1:





Step 2:


H1-150mm.



tool.



the end.




as

H = L+167mm




Note



*

59


Shutter blade support

Sliding Shutters

HAS150

6

,

5

Stopper (permanently set at 6,5mm)

Z

TOP VIEW

Note

Every tool is supplied with a test report indicating the actual

Hole distance (Hd) that your particular tool produces.

We recommend this Hole distance (Hd) be used for cutting

size calculations.

*Each hole distance block Z, will have the Hole distance

(Hd) stamped on it.

Hole distance (Hd) setting is critical

It must be set to 35.0 or 39.0mm to work with the

standard cutting sizes. We recommend to check the

actual Hole distance (Hd) produced by your specific

tool by setting out 50 consecutive hole sets and

checking the distance first hole to last and calculate

the average distance. This unique value is also

indicated in the tool test report.

Stopper plate

Step 1

Engage stopper plate.

Step 2

Insert profile AB7005 against stopper.

Step 3

Punch hole set 1. A hole set consists of 2 holes of Ø4mm, set

9mm apart. The stopper is permanently at 6,5mm so that it

produces the first hole set, which is 16,5mm from the edge of

AB7005.

Step 4

Dis-engage stopper plate.

Mount the hole distance block 35 or 39mm as required.

For 78mm hole distance, use the 39 block setting.

Step 5

Align hole set 1 against the pins of the hole distance block Z.

Proceed to punch hole set 2.

Step 6

Repeat Step 5 for the remaining hole sets.

ALWAYS align the previous hole set against the pins of the

hole distance block Z.

AB7005

Hole distance

block with

fixed pins

Ø

4

AB7005

6,5

Stopper plate

9

Z

6,5

9

39

Ø4

Hole distance-39mm

Hole distance

block

Z

9

35

16,5

Hole set 1

Ø

4

9

Hd

Hole set 2

Hole distance-35mm

AB7005

Hd

Hd

Hole distance

block

Z

Hole distance block

Z

AutoCAD SHX Text

35

AutoCAD SHX Text

39

AutoCAD SHX Text

35

60


Shutter blade support

39

16,5

39

16,5

39

16,5

39

39

39

16,5

39

39

35

16,5

35

16,5

35

35

Note

Sequential punching is subject to cumulative error.

Accurate Hole distance (Hd) setting is CRITICAL.

Set hole distance to 35.0mm or 39.0mm.

As an example -

If the hole distance is set to 39.1mm instead of 39.0mm

and 50 shutter blades are used then the last hole will be

5mm out of position. Then the last shutter blade will not fit.

We recommend

1) To punch AB7005 first and then cut to the size that

provides 16.5mm from the last hole center to the

end. The resulting length is denoted L.

In this way you will accommodate the last shutter

profile correctly.

2) Then adjust the cutting sizes for the rest the profiles

accordingly i.e Lock stiles and Interlocks where used.

9

9

9

24

AB7005

35mm Hd

AB7005

39mm Hd

AB7005

39mm Hd

Ø4

Len

gth

L

Sliding Shutters

1,5

1,5

1,5

1,5

1,5

78

78

9

9

Hole set

1

n-2

9

Hole set

2

Hole set

3

n-1

n

Hole set

1

Hole set

2

n-1

n

99

9 Hole set

1

Hole set

2

n

n-1

Ø4 Ø4

Ø4 Ø4

Ø4

24

24

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

AutoCAD SHX Text

}

- Assembly -

Shutter panel

ABA2000

ABA2000

AB7004

AB7004

AB7004

AB7004

AB7004

AB7004

3.5x16

Screws

SS304

AB7005

ABA2017

ABA2017

AB7005

Step 1

Punch AB7005 profiles and assemble

the shutter panel.

Step 2

- Based on actual length L of AB7005

cut, punch and assemble the panel

profiles AB2000, AB2017 around the

shutter panel.

HMZT003

Pneumatic punching

machine for AB2017

Sliding Shutters

HAS150

Pneumatic punching

machine for AB7005 & AB7002

61

- Assembly -

Track components

AB7006

AB7007

HAS102

HAS100

3.5x16 Screws

SS304

AB7006

AB7007

Note

- Top and bottom tracks can be pre-assembled with wall

brackets as required and taken to site. Especially 2 and 3

track products will benefit from this.

Installation

- Install bottom track and set it level.

- Then install the top track in parallel.

- Insert sliding shutter panels in sequence.

- Install panel Stopper blocks and End Caps as required.

- Install the lock(s) as required.

- Install track covers (AB7006) as required to conceal wall

brackets and provide additional panel safety.

M8x16mm Hex Bolt, Nut &

Washer SS304

HAS100

Sliding Shutters

62

- Architectural specification -

GENERAL

Sun control shall be achieved by the Sliding Shutter system as supplied by

HBS Aluminium Systems. Shutter panels are bottom rolling on ball bearing rollers.

Manufacture shall be in accordance with the manuals as provided by HBS Aluminium

Systems.

MATERIALS

Material shall be of 6063 T6 aluminium alloy with a minimum structural wall

thickness of 1.5mm. Screws and fasteners shall be of A2 grade stainless steel.

CONSTRUCTION

Shutter panels to be constructed of structural tubular profiles and to have sight lines

of 50mm with 25mm depth(thickness).

Shutter blades to be set at 35,39 or 78mm spacing to provide full sun control.

Pneumatic punch tool HAS150 to be used on relevant profiles.

Sliding shutter panels must be installed with correct track clearances to ensure

safety. Track Cover profiles shall be used were possible.

HARDWARE

Adjustable rollers shall be used to ensure smooth sliding action.

EPDM end caps and stoppers shall be installed as specified.

Locking with stainless steel barrel bolt lock on relevant panels where specified.

Self-tapping screws should be stainless grade A2 304.

Wall fixing brackets to be fixed at adequate distances with M8 bolt anchors.

Where required request sign-off by a Facade Engineer or responsible party.

FINISH

Sections are painted in accordance with SABS1578, parts 1 & 2. All powder coating

carries a minimum 10 year warranty. 15 years is available to special request on

certain finishes. All aluminium profiles to be priced utilizing the Category X2 or X3

range. Colour to be confirmed.

63

Sliding Shutters

Sun Control

● Inspection of Sections as per SANS 1796 Section 4.5.1

- For inspection of already installed powder-coated sections, a viewing distance of 3m is recommended

- Products that have not been installed should be viewed under diffused light at an oblique angle

of 60° from a distance of 1m. The following surface imperfections are allowed.

(Table 1 Section 4.5.1 in SANS 1796:2010 Edition 3)

- Significant Surface - That area of coated article on with the coating is essential for serviceability or

appearance.

- Critical Surface - That area of the coated article to which flush glazing may be applied as specified by

the purchaser.

● When the thickness of the coating as required is measured in accordance with Section 6.2 in SANS

1796:2010 Edition 3, the averaged measurement value shall be at least as given in table 3 within a set

of five readings. A single reading only may be less than 100% but shall be more than 80% of the specified

typical film thickness value.

● Examples (2)

Measured values μm : 82, 68, 75, 93, 86

Average : 81

Sample : Ok

Measured values μm: 75, 68, 63, 66, 56

Average : 66

Sample : Sample Ok because the average coating thickness is more than 60μm and because no value

measured is less than 48μm (80% of 60μm)

Table 1 - Typical acceptable surface imperfections

Defects

Requirements Requirements for critical surfaces

Blisters None None

Embedded foreign matter Very slight, tolerated on unseen areas

None

Fish eyes

None None

Pinholes None None

Incomplete hiding Not allowed on significant surfaces

Shall not affect structural adhesion of silicones

Orange peel Very slight, tolerated on unseen areas

None

Sagging/run

None None

Dull spots

None None

Scratches

None through to base metal

Shall not affect structural adhesion of silicones

Table 3 - Coating thickness requirements

1 2

Powder

Film thickness typical μm

Single - coat powder

60

Two-coat powder system (primer & top coat)

110

See Annex F.

- Powder coating -

64

Sun Control

● Inspection of Sections as per SANS 999 Annex C.2

- When viewed from a distance of at least 3m, semi-finished products in this category will have a

substantially uniform appearance after anodising.

Some variation in appearance and colour can be expected after anodising, between different batches

of the same material and between different forms of the same material. These need not in any way

affect the quality of the coating. (For more info please see Annex A2(i) SANS 999)

● Thickness of coatings

- The average coating thickness and local coating thickness on each significant surface, determined in

accordance with 5.2.1(b) shall conform to Table 1 Section 4.3 SANS 999:2007 appropriate to the

grade of coating required.

Table 1 - Minimum thickness of coatings

1 2 3

Grade of coating Average thickness, min, μm Local thickness, min, μm

AA15 15 13

AA20 20 18

AA25 25 23

- Anodising coating -

65

Sun Control

Disclaimer

Due to HBS's policy of continual research and development to improve our products, to ensure they comply

with the latest building codes and requirements, details and specifications contained herein are subject to

change at HBS's discretion. The responsibility remains with the fabricator to ensure that he is working, and is

familiar, with the latest edition of this manual. It is assumed, that in accepting the information contained

herein, that the contractor or fabricator has acquainted himself with the necessary skills and machinery

required to effect this type of work. Also that he has the necessary drafting, factory and site resources and

expertise necessary to undertake the fabrication and installation of a product of this nature.

All I-values, strength and loading charts provided herein are for information only and it is expected that the

fabricator will ensure that his engineer has checked and confirmed that the details and strengths

recommendations comply with his particular contract requirements.

Care and Maintenance

Aluminium is an excellent material, nonetheless certain precautions should be taken to ensure

maximum longevity. HBS products should be periodically maintained and their use should be in

accordance with specified aims.

Profiles

Recommendations should be followed.

When the environment contains no aggressive elements, as is generally the case in rural or low density

urban areas, cleaning should generally be carried out annually, but with frequency variations

according to environmental conditions. Regularly maintained surfaces can be sponge-washed using

water and neutral detergent. This may be carried out at the same time as window cleaning.

Do not use abrasive products.

Glass

Cleaning should be carried out using water only or with neutral detergents. Avoid the use of tools

likely to scratch the glass. During maintenance, care should be taken to avoid damage leading to

tearing of weathering barriers. Some special glazing requires specific maintenance which should be

specified by the glass supplier.

Drainage

The various rebates, gutters, and rails should be kept clean and free from obstructions to ensure

proper movement of leaves and drainage of water ingress.

Drainage, guttering and pressure balancing openings should also be kept clean and free from

obstruction.

Hardware

Moving parts should be checked, adjusted, and lubricated at least once a year. Particular attention

should be paid to screw tightening. In the case of intensive use, maintenance should be suitably

scheduled to ensure joinery remains in good condition and meets safety standards.

All non-plastic mechanisms should be lubricated with oil or resin and acid-free grease. Any damaged

parts should be replaced.

All lock mechanisms and moving parts should be lubricated. Do not lubricate hinges.

Powder Coating

Powder coating is preferred to anodising for the following reasons:

· Anodising exposes the most discreet die lines, powder coating tends to minimise the impact of die lines

· Anodising colour variations are common place; with powder coating colour variations are uncommon

· Anodising has directionality which means that transoms and mullions may appear to have a different colour,

this does not happen with powder coating

· Anodising is difficult if not impossible to clean especially if covered with mortar; powder coating is more

forgiving and easier to clean.

- Disclaimer, care & maintenance -

66

Documents

TAKE CONTROL OF THE SUN - HBSUse HMZT003 and HAS150 with HMZT022 Pneumatic punching machine table. * * * * Sliding shutter components HAS100End Cap HGN007Stopper block HAS102Wall Bracket