TF6540-SA Semi-automatic sleeve cut packing machine · IV. Main parts’ name & function 1 2 3...

TF6540-SA Semi-automatic sleeve cut packing machine

OPERATION MANUAL

CONTENTS

I. Summary…………………………………………………………1

II. Main specification……………………………………………1

III. Safety Caution……………………………………………………2

IV. Main parts’ name & function………………………………………3

V. Control panel analyzing…………………………………………4

VI. Prepare for working ………………………………………………5

VII. Operat ion……………………………………………………5

VIII. Maintenance……………………………………………………9

IX. Malfunction & trouble shooting…………………………………10

X. Electric principle diagram………………………………………11

XI. Broken down diagram & spare parts list………………………12

XII. Packing list……………………………………………………15

I. Summary

More than thanks for your support, and due to your right selection, enabling you to get an automatic sleeve cut packing machine with the functions of safety, practicality, high efficiency and novelty.

This machine is suitable for sleeve cut packing things with big volume of foodstuff,

drinks, specialties & china. Meanwhile, it can match with constant temperature (PE) shrinking oven, which make the being packed thing get the wholly and finely shrink packing. It may even show its advantages when used in the production line. The machine is characteristic by used widely, economical and easy operation. The packing material that is available is PE film. It can greatly save packing cost according to the traditional carton packing. Things that packed by this machine can be with nice figure, compact and ensure the quality and fit for long distance transporting.

The machine consists of body, wiring system & electric system, whose packing

process is fully automatic controlled by electric, and with the no film warning (yellow light flashes) and malfunction warning (red light flashes). It is the rather advanced and novelty equipment in the fields of shrinking packing at present.

II. Main specification

Voltage 220V，50~60HZ

General power 1.5KW

Power for electric heating board 1.3KW(2pieces)

Max. size of things being packed 550×400×380mm

Packing speed 8pcs/min

Max. sealing size 650mm

Conveyor height 800+50mm(adjustable)

Working air pressure 5~7kgf/cm2

Dimension 925×1040×1920mm

Weight 300kg

III. Safety Caution

1. We won’t be responsible for all the stops or malfunctions that caused by improper

operation when not according to this operation manual.

2. Before using this machine, you should be aware that short circuit may cause

machine’s stopping, damage, get an electric shock and even fire, therefore, you

should use the socket that meet this machine’s capacitor.

The power plug should be insert o

Into the socket directly and constantly, and capacitance varies from different models,

and make sure that the socket’s capacitance should be bigger than machine’s

capacitance and insert the plug constantly. Using socket or prolonged cord with

smaller capacitance may lead to damaging circuit, thus please aware that you must

use the matched socket and cord.

3. Do not use this machine under high humid environment, and do not let this machine

touch vapor (packing things with leaked liquid or wet outside may lead to damaging

or getting electric shock; using this machine under the wet environment and make

the machine touch vapor may lead to rusting or not insulated enough, which may

lead to machine’s stopping, short circuit or make the workers get electric shock); do

not use and put this machine at the environment with lots of dust.

4. Do not insert your hands into sealing area.

The sealing area would be stay at high temperature, and if insert hand into this area

or touch sealing knife may lead to burnt or even hurt accidents.

5. Do not put any metal things into sealing area, which do no good to the sealing knife.

6. With the long period of working, some parts may be damaged, so you should check

the machine term, and make proper maintenance schedule. Please change any part

according to the right steps (making sure that the power has been cut off). Do not

change any parts of the machine without the permission of your technician. We

won’t be responsible for both the machine’s stopping and other trouble that caused

by changing the machine.

IV. Main parts’ name & function

1

2

3

4

10

9

8

6

57

11

12

1. Up film outlet device---pulling out up film

2. Film guide roller----Control film fixing

3. Material pushing device -----pushing packed thing to the cut sealing position

4. Manual sealing cutter switch ----K3-1

5. Down film outlet device -----Pulling out down film

6. Supporting part ----- Support and adjust machine height

7. Back holding device holding the bracket of cut sealing and putting things.

8. Cut sealing device -----cutting film and packing things.

9. Controlling system----controlling the power supplying and each device’s working.

10. Main frame -----the overall machine’s structure and outline

11. Upper constant force device -----Adjust film conveying

12. Upper film hang device -----Control film fixing.

NOTE: Other parts can refer to the broke down diagram of TF6540-SA semi-automatic

sleeve cut sealing packing machine.

V. Control panel analyzing

1. Cut sealing time Js----setting sealing time (usually set at 2~2.5 seconds)

2. Power indicating light----indicating whether the power has been put through.

3. Powers switch K----controlling the machine working or emergency stop.

4. Manual cut sealing switch K3-2---controlling the operation of cutting knife by manual.

5. Film supplying switch K2----controlling the operation of film supplying motor.

6. Heating switch K1 ---- controlling heating of seal cutting knife.

7. Temperature controller----setting cut sealing temperature (usually set at 185~195℃)

VI. Prepare for working

1. Providing air source with the pressure of 6~8 kgf/cm2, if there’s no system pressure

air source, please use air compressor of above 0.25m3.

2. In order to make the operation safely, safely, please put the machine at the place

where is even and roomy, and the power cord and air source tube should be trimly

without any interference from outside.

3. The back material holding device of this machine should be parallel and connect to

the conveying belt of shrink packing machine (adjusting lifting base), which make

the things enter into shrinking oven to be shrinked after sleeve cut sealing.

1

2

3

7

6

5

4

VII. Operation

1. Putting through the air source before using (with available air tube of outer φ8, the

connector is on the pressure meter). After putting through the air source, the

material pushing device, pressing device and cut sealing device will all be unthread,

and check the air pressure meter to see whether it meets the requirement or not

(pressure should be at 5~7 kgf/cm2).

2. Putting through the power after confirming that it has met the requirements, turn the

K on, and shut off the heating switch K1.

3. After finished all the above procedures, it can be empty trial packing (test the

machine without fixed any packing film). Setting the Pushing wait time Js1 at

0.2seconds, and cutting time at 2.2 seconds, then make the material pushing device

move forward and back for one time, then turn on the cut sealing switch K3-1, the

cut sealing device will do the cut sealing according to the set time automatically, and

then return back to the original position. If there is no abnormal phenomenon after

repeated these procedure several times, then it can fix the film to pack.

4. After fixing the film, Close the heating switch K1, the cutter begins heating. The

heating temperature always set at the 190℃ when the machine is sold. If you want

to reset it, just press “SET” key, when the number at the setting area will flushes,

press “↑” key if need higher temperature, while press “↓” key, and press “SET” key

after finished setting. Close the film supply switch K2, fix the film according to the

following film fixing diagram. Note: make sure the up and down film roll is fixed at

the central position of the machine, if there is any error, just adjust the film roll fixing

loop. Pull the up and down fill roll from the film holding device by hand, and the up

and down film should be parallel and exceeded the cutter holder. If the sealing

temperature has reached to the set value, then you can press manual cut sealing

switch K3-1 or K3-2, meantime the cutter works, and make cut sealing, loosen the

button, the cutter lifts, and it finished packing.

胶膜走势图

Film fixing diagram 5. After finished sealing, the up and down films will stick together.

6. If there’s any emergency, please cut off the general switch K, then all the devices of

pushing, pressing and cutting will return to the original position, and all the

processes will stop.

7. After finished working, please cut off the power switch first, and close the air source

or just let it open.

VIII. Maintenance:

1. Clean the air filter:

There would be some waste (such as little liquid, powder and grain) at cover of the

entrance nozzle of the air filter, check and clean the cover every day. If you need the

air drawing tube, please press the release loop, and then you can unfix the air

drawing tube easily.

2. There are waste or glue film at the cutter seat, please wipe it with cotton cloth, and

do not wipe with nylon cloth, in case the nylon cloth stick to the cutter.

3. If there is some waste stick on the sealing cutter, please do not shave with iron

made or hard tools, in which case, it will shave the protecting film on the sealing

cutter, so that the glue film may stick onto it.

4. Keep the equipment clean, especially there should not any glass fragment under

the convey belt. And make sure that convey belt moves freely without resistance

and shaking, and the photoelectric switch should be keep clean.

5. If there is any abnormal, please stop the machine immediately, and find a technician

to have it repaired.

IX. Malfunction & Trouble shooting

No Trouble Solution

1

Cut sealing cylinder does not

seal or there’s shake when cut

sealing.

1. Whether the air pressure is all right.

2. The middle relay J3 is damaged.

3. Electric magnetic valve II is damaged.

2 The glue film can’t be cut off, or

the sealing is not well.

1. Air pressure is in sufficient.

2. Cut sealing time is too short.

3. Temperature is not high enough.

3 The glue film of the seal is melt

1. Air pressure is too high.

2. Cut sealing time is too long.

3. Temperature is too high.

4 The motor does not release

film or release film without stop

1. The approach switch K4 or K5 is damaged.

2. The middle relay J1 or J2 is damaged.

3. The adjusting knot has not been adjusted well.

5 The packing is turned over

when pushing

1. The speed of pushing is too fast; adjust the

adjusting valve on the pushing cylinder.

2. Whether the Chunnel is flat.

6 Other unsolvable problems Please contact our company.

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TF6540-SA BREAKDOWN DIAGRAM

1

2

5

3

4

17

19

18

29

39

38

37

22

21

31

43

30

41

49 48 47 46 45

40

42

50

16

3233343536

26

27

25

28

24

23

44

6

7

15

13

14

20

8

9

10

11

12

Spare parts of sealing cutter table

No Name Size & model Remark

1 Up film guiding roller

2 Film hang roller assembly

3 Up film out motor driving chain P=9.525,Z=15, Ø 10

4 Chain 06B-1-144

5 Up film out motor 80YYJR25-3;25W, 1:20

6 up film out roller assembly Match bearing: 6004-2RS

7 Up assistant roller assembly Match bearing: 6004-2RS

8 Conveyor assembly

9 Adjusting pole

10 Pushing frame

11 Inlet shaft assembly

Spring ø 30

Bearing Ø 28×22×37

Bearing seat

Pushing pole

12 cylinder

13 Down film guide roller

14 Down film out roller assembly Match bearing: 6004-2RS

15 Down assistant roller assembly Match bearing: 6004-2RS

16 Iron universal truckle 3inches

17 Supporting feet M16

18 Chain 06B-1-144

19 Down film out motor driving chain P=9.525,Z=15, Ø 10

20 Down film out motor 80YYJR25-3;25W, 1:20

21 Down approaching switch k10 AC220V，normally closed

22 Down constant force device

23 Cutter seat blocking slot

24 Cutter seat

25 Cutter frame mechanism 110V，650W Include 2 pcs of board

26 Electronic valve

27 Duplex pressure regulate filter assembly

AFC2000

28 Capacitor

29 Powder switch NL5E-32，16A

30 Indicating light TYEE AD16-22HS，

18mA

31 Button switch I LAY39-20BN

32 Optional switch I LAY39-11X/2

33 Optional switch II LAY39-40X/2

34 Brainpower temperature controller XMTG-2000

35 Time relay HDS48S，0-99s

36 Solid-state relay 24-240VAC，20A

37 Solid-state relay 24-240VAC，20A

38 Middle relay JTX-3C，220VAC

39 Middle relay JTX-3C，220VAC

40 Middle relay JTX-3C，220VAC

41 Wire connecting seat IV TB-1505;600V,15A

42 Up approaching switch AC220V，normally closed

43 Up constant device

44 Cutting cylinder SC50×400

45 Tighten washer

46 Blocking spring ø40 GB 893.1-86

47 Fixing pole sliding block

48 Bearing

49 Cutter frame fixing pole

50

Spare parts list:

Machine 1 set

High temperature glue cloth 1 set

Socket screw wrench 1 set

Cross screw driver 1 piece

Straight screw driver 1 piece

Active wrench 1 piece

Operation manual 1 piece

Certificate 1 piece