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225 North 4th Street * Paducah, KY 42001 Post Office Box 7506 * Paducah, KY 42002
(800) 707-3226 * (270) 442-1996 F: (270) 442-5214
Scott Industrial Systems 4433 Interpoint Boulevard * Dayton, OH 45424
Post Office Box 1387 * Dayton, OH 45401 (800) 477-8141 * (937) 233-8146
F: (800) 416-6023 **
3
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Hydraulic Power Unit Installation, Start-up and Maintenance
I. Introduction This manual provides descriptive operation and maintenance instructions for custom hydraulic power units manufactured by Scott Industrial Systems. Information regarding individual components of the system may be found in the Scott Technical Manual for your unit. Further information may be obtained from Scott by referencing the unit’s model number and serial number stamped on the reservoir nameplate and contacting the Scott Engineering Department. Some of the information in this manual may not apply to your power unit. Information on custom units may require service and application information from other sources. WARNING It is imperative that personnel involved in the installation, service, and operation of the power unit be familiar with how the equipment is to be used. They should be aware of the limitations of the system and its component parts, and have knowledge of good hydraulic practices in terms of safety, installation, and maintenance.
II. Description The standard Hydraulic Power Unit usually consists of a JIC, “L” shaped, or vertical reservoir, all of which incorporate a sump drain, an oil level gage, a filler/breather assembly and spare return connections. The pump is coupled to the motor using either an integral close coupled configuration or flexible shaft coupling. Custom power units may have heat exchangers for oil cooling, pressure or return filters, oil immersion heaters, directional valves, and other pressure and flow control valves, or monitoring instrumentation.
III. Installation Locating Power Unit The unit should be installed indoors and preferably in a clean, dry environment with an ambient temperature of 60 to 100◦ F. The unit can be installed outdoors if the reservoir was provided with optional weatherproof construction, and provisions were made for extreme temperature conditions. The power unit can be secured to the floor using the mounting holes provided. Service Connections Water If a water cooled heat exchanger has been provided, connect the water supply to the inlet of the heat exchanger with a shut-off valve and strainer (if not supplied by Scott). If a thermostatic water temperature control valve has been provided, it also should be installed on the inlet side. The outlet of the heat exchanger should be connected directly to the facility drain system. Electrical Connect the drive motor to the power source following good practices as outlined in the National Electric Code and any local codes which may apply. Verify that the available voltage is the same as the voltage specified on the motor nameplate. Most motors have dual voltage ratings, so verify that the leads in the conduit box have been connected together as defined on the motor nameplate to match the facility power service available. If solenoid valves, pressure/temperature switches, or oil immersion heaters have been provided on the power unit, refer to the component name tag or other service information in this manual for operating voltage and ratings.
Page 4 of 123
Supply and Return Connections Complete all necessary interconnecting piping between the power unit and hydraulic actuators. The line sizes should be determined based on oil flow, operating pressure and allowable pressure drop between the power unit and the actuator. WARNING Check to insure that the hose or pipe used on pressure lines is properly rated for the application. One of the key ingredients for good service and long life from a hydraulic system is cleanliness, and since most dirt infiltrates a hydraulic system during installation, we recommend the following: a) All open ports on the power unit, cylinders, etc. must remain plugged with tape or plastic plugs until just before the hydraulic connections are made. b) All interconnecting tubing, pipe or hose should be clean, and free of rust, scale and dirt. The ends of all connectors should be capped or plugged until just before they are to be installed in the system. c) All openings in the reservoir such as the filler breather or access end cover holes must remain closed during installation. d) If Teflon tape or pipe dope is used, be sure it doesn’t extend beyond the first thread of the pipe fitting. Reservoir Filling The reservoir must be filled with clean fluid thru the filler cap on the reservoir. The type of fluid must be compatible with the seals used on the power unit, and must comply with the recommendations of the manufacturers of the component parts.
Refer to the component manufacturer’s catalog for fluid requirements. The cleanliness of the fluid going into the reservoir is very important, and in some cases, even new oil out of the drum is not adequate. We recommend that any fluid being transferred into the reservoir be done with a transfer pump with a 10 micron filter installed. IV. Start-Up Procedure 1) Open any ball or gate valve (if applicable) located in the pump suction line. 2) Back the system relief valve and/or pump pressure compensator adjustment knob out, so that the pressure will be near zero during the initial start. Note: If the power unit has been provided with a variable displacement pump or any piston pump, the pump case should be filled with clean oil prior to priming. In most cases this can be accomplished by disconnecting the pump case drain line and pouring the oil into the pump case drain port. 3) If the system has been provided with an open center directional valve, the oil during start-up will flow directly bank to tank. If the system has a closed center valve, it may be necessary to loosen a fitting momentarily at the pump discharge, to bleed off any air in the pump during the priming operation. 4) Jog the pump motor once, and verify that the pump is rotating in the same direction as the arrow tag on the pump case. For 3-phase electric motors, the direction of rotation can be reversed by switching two (2) of the three (3) motor service leads. 5) Jog the pump/motor (3) to (6) times to prime the pump and then allow the pump to run for several minutes at low pressure. Check the piping for any leaks and correct immediately. (Leaks in fittings and tubing can be the result of vibration during shipping.)
Page 5 of 123
6) Begin adjusting the relief valve and/or pump compensator to increase the pressure gradually. Note: on systems with open center directional valves, it will be necessary to actuate the valve to build pressure. 7) Continue increasing pressure until normal operating pressure is obtained, and recheck system for leaks. Lock adjustment screws in place. Note: If the system has been provided with a pressure compensated pump, set the relief valve approximately 200 PSI higher than the compensator so that excessive heat is not generated by the relief valve. 8) During the start-up sequence, all filters should be monitored closely. Replace any filter element immediately if it goes into by-pass, as indicated by the visual indicator. 9) After the entire system has been wetted with fluid, refill the reservoir to the normal operating level. 10) Verify that the cooling water to the heat exchanger (if applicable) is flowing. If the power unit has been provided with a water control valve, and the oil temperature is exceeding the maximum desired temperature, adjust the valve to increase the water flow.
V. General Maintenance Electric Motors – Lubricate as recommended by the motor manufacturer. Filters – Change or clean as required, or as indicated on filters supplied with visual indicators. Make sure to check indicators shortly after start-up. Suction Strainers – Should be cleaned after the first 10 hours of operation and cleaned or replaced every 1000 hours thereafter.
Reservoirs – Maintain oil level at all times. The oil should be sampled and tested after the first 100 hours to verify that the class of oil meets the requirements of the pump being used. Change the oil every 1000 to 2000 hours depending on the application and the operating environment. Other Components – See component literature for more detail. VI. Recommended Spare Parts Spare filter elements should be purchased with the power unit and be available during the start-up operation. Other spare parts may be required, and are a function of the duty cycle of the hydraulic system, the operating environment, and the acceptable down time of the equipment. VII. Preventative Maintenance Filter Service Filters must be maintained. The key to good filtration is filter maintenance. A machine may be equipped with the best filters available and they may be positioned in the system where they do the most good, but if the filters are not serviced and cleaned when dirty, the money spent for the filters and their installation has been wasted. A filter which gets dirty after one day of service and is cleaned 29 days later gives 29 days of non-filtered fluid. A filter can be no better than the maintenance provided. Maintenance Suggestions 1) Set up a filter maintenance schedule and follow it diligently. 2) Inspect filter elements that have been removed from the system for signs of excessive contamination which may indicate that the service interval should be shortened or that there are impending system problems. 3) Never return any fluid which has leaked out to the system.
Page 6 of 123
4) Always keep the supply of fresh fluid covered tightly. 5) Use clean containers, hoses, and funnels when filling the reservoir. Use of a filter cart when adding oil is highly recommended. 6) Use common sense precautions to prevent entry of dirt into components that have been temporarily removed from the circuit. 7) Make sure that all clean-out holes, filter caps, and breather cap filters on the reservoir are properly fastened. 8) Do not run the system unless all normally provided filtration devices are in place. 9) Make certain that the fluid used in the system is of a type recommended by the manufacturers of the system or components. 10) Before changing from one type of fluid to another (e.g., from petroleum base oil to a fire resistant fluid), consult component and filter manufacturers regarding selection of the fluid and the filters that should be used. Also consult the publication “Recommended Practice for the use of Fire Resistant Fluids for Fluid Power Systems” published by the National Fluid Power Association. Maintaining Proper Oil Temperature Hot oil in your equipment’s hydraulic system is one of the primary causes of poor operation, component failure and downtime. Her are some pointers on maintaining proper oil temperature. The oil in your hydraulic system was designed for operation within a specified temperature range. You may be able to run it at hotter temperatures for short periods of time without adverse effects. If you run continuously with oil that’s too hot, your equipment will operate poorly and will experience premature component failure and increased machine downtime. “Hot oil” is a relative term. In most cases, 120◦F at the reservoir is considered an ideal operating temperature. Always take an oil temperature reading at the reservoir, not at a component or any of the piping.
Some hydraulic systems are designed to operate at 130◦F or higher. If you don’t know the maximum operating temperature for your equipment, check your component manual for temperature and viscosity limitations. How can you keep your equipment’s hydraulic system from running too hot? 1) Set up a regular schedule for checking the oil temperature, appearance, smell and feel. Change oil as recommended by the equipment manufacturer. 2) Be prompt about removing and repairing or replacing valves, pumps or other components that are running hot. 3) If relief or flow-control valves are running hot, check and adjust their settings. Follow our equipment owner’s manual. 4) Break in new components gradually. New, close fitting parts expand at different rates, and are especially prone to seize when they get too hot. 5) Start a cold pump on hot oil by jogging just enough to draw the hot oil into the component. Then wait a few minutes to allow the temperature to equalize in all the pump’s parts. Repeat until the temperature on the outside of the pump is the same as that on the piping. 6) Keep your equipment clean. A thick layer of dirt acts as insulation. It will prevent the hydraulic system from getting rid of heat. 7) On hot days, and in hot climates, check and change the oil more frequently. Be sure to use an oil recommended for hot weather operation by the equipment manufacturer or oil supplier. Measuring Oil Temperature There are several ways to check the temperature of the oil. The best, most accurate method is by means of a thermometer. On some machines, this is mounted on the reservoir. Make it a habit to check the thermometer periodically, after the equipment has been running for more than an hour.
Page 7 of 123
If your machine doesn’t have a reservoir thermometer, use the “palm test”. First check the tank with your fingertip; if it’s not too hot to touch, place your palm on the tank. You’ll be able to hold it there without discomfort if the oil temperature is about 130◦F or below. Isolating Trouble-Spots To determine which components are “running hot” and overheating the oil, feel the outlet fittings and lines at the valves, pumps and motors. If the oil temperature is normal going into a component but hot coming out, that could be one of the potential problem areas. A sticking valve can cause excessive heat. If a spool does not return promptly to the neutral position, the pump flow will be dumping continuously. This builds up heat rapidly. If a relief valve is set too low, part of the oil will be dumped across the valve with every cycle. This too, generates excessive heat. Even when all valves are set properly, they may not be operating well because of worn orifices or seals. Always remove and check the hot components first. Check Oil Samples Periodically Checking oil temperature periodically is good preventive maintenance. So too is the practice of periodically siphoning an oil sample from reservoir, and comparing it with a sample of clean, new oil. Oil that has been running too hot will look darker and feel thinner than new oil. It will also smell burned. Normally it will contain more contaminants, because hot oil leads to accelerate wear of component parts. *Some information provided by Parker document number 2600-550-001-M1/USA
April 29, 2009
Page 8 of 123
EATON Vickers Standard Power Units Start-Up and Maintenance Manual V-POPO-TS001-E1 June 2006 11
PROBLEM CAUSE REMEDY
Noisy Pump Cavitation
Pump worn or damaged Overhaul or replace.
Noisy Motor Coupling misaligned Align unit, if assembled with pump/motor adapter and couplings,and check condition of seals, bearings, and couplings.
Noisy Relief Valve Setting too low or too Install pressure gage and adjust to correct pressure.close to another valve
Worn poppet and seat Overhaul or replace.
TroubleshootingGuide
Excessive Noise
Replace dirty filters.Wash strainers in solvent compatible with system fluid.
Clean clogged inlet line.
Clean reservoir breather vent.
Change system fluid.
Change to proper pump-drive motor speed.
Overhaul or replace supercharge pump.
Fluid may be too cold.
Eliminate air in the fluid by any or all of the following:
- Tighten leaky inlet connection.
- Fill reservoir to proper level (with rare exception all return linesshould be below fluid level in reservoir) .
- Bleed air from system.
- Replace pump shaft seal (and shaft if worn at seal journal).
Page 9 of 123
12 EATON Vickers Standard Power Units Start-Up and Maintenance Manual V-POPO-TS001-E1 June 2006
Troubleshooting Guide
PROBLEM CAUSE REMEDY
Pump Heated Fluid heated Install pressure gage and adjust to correct pressure (keep at least9 bar (130 psi) difference between valve settings). Also, refer to Fluid Heated below.
Cavitation Replace dirty filter.Clean clogged inlet line.Clean reservoir breather vent.Change system fluid.Change to proper pump drive motor speed.Air in fluid Any or all of the following:- Tighten leaky connections.- Fill reservoir to proper level (with rare exception all return lines
should be below fluid level in reservoir).- Bleed air from system.- Replace pump shaft seal (and shaft, if worn at seal journal).
Relief or unloading Install pressure gage and adjust to correct pressure. (Keep at valve set too high least 9 bar (130 psi) difference between valve setting).Excessive load Align unit, if assembled with pump/motor adapter and couplings
and check condition of seals and bearings. Locate and correct mechanical binding.Check for workload in excess of circuit design.
Pump worn or damaged Overhaul or replace.Motor Heated Fluid heated Install pressure gage and adjust to correct pressure.
(Keep at least 9 bar (130 psi) difference between valve setting).Relief valve or unloading valve set too high Install pressure gage and adjust to correct pressure.
(Keep at least 9 bar (130-psi) difference between valve setting).Excessive load Align unit, if assembled with pump/motor adapter and couplings,
and check condition of seals and bearings. Locate and correct mechanical binding. Check for workload in excess of circuit design.
Motor worn or damaged Overhaul or replaceRelief Valve setting incorrect Install pressure gage and adjust to correct pressure
(keep at least 9 bar (130 psi) difference between valve settings). Worn or damaged relief valve Overhaul or replace.
Excessive Heat Unloading valve set too high Install pressure gage and adjust to correct pressure (keep at least 9 bar (130-psi) difference between valve settings).Also refer to Fluid Heated below
Fluid dirty or low supply Change filters and system fluid if incorrect viscosity. Fill reservoir to proper level.
Incorrect fluid viscosity Change filters and system fluid if incorrect viscosity. Fill reservoir to proper level.
Faulty fluid cooling system Clean cooler. Repair or replace cooler.Worn pump, valve, motor, cylinder, Overhaul or replace.or other component
Fluid Heated System pressure too high Install pressure gage and adjust to correct pressure (keep at least 9 bar (130-psi) difference between valve settings).
Excessive Heat
Page 10 of 123
EATON Vickers Standard Power Units Start-Up and Maintenance Manual V-POPO-TS001-E1 June 2006 13
Troubleshooting Guide
PROBLEM CAUSE REMEDY
No Flow Pump not receiving fluid Replace dirty filters.Clean clogged inlet line.Clean reservoir breather vent.Fill reservoir to proper level.Overhaul or replace supercharge pump.
Pump drive motor not operating Overhaul or replace.Pump to drive coupling sheared Check for damaged pump or pump drive. Replace and align coupling.Pump drive motor turning in wrong direction Reverse rotation.Directional control set in wrong position Check position of manually operated controls.
Check electrical circuit on solenoid operated controls.Repair or replace pilot pressure pump.
Entire flow passing over relief valve Adjust.Damaged pump Check for damaged pump or pump drive.
Replace and align couplingImproperly assembled pump Overhaul or replace.
Low Flow Flow-control set too low Adjust.Relief or unloading valve set too low Adjust.Flow bypassing thru partially open valve Overhaul or replace--or check position of manually operated controls.
Check electrical circuit on solenoid operated controls. Repair or replace pilot pressure pump.
External leak in system Tighten leaky connections. Bleed air from system.Yoke actuating device inoperative Overhaul or replace.(variable displacement pumps)RPM of pump drive motor incorrect Replace with correct unit.Worn pump, valve, motor, cylinder, Overhaul or replace.or other components.
Excessive Flow Flow-control set too high Adjust.Yoke actuating device inoperative Overhaul or replace.(variable displacement pumps)RPM of pump drive motor incorrect Replace with correct unit.Improper sized pumps for replacement Replace with correct unit.
Incorrect Flow
Page 11 of 123
14 EATON Vickers Standard Power Units Start-Up and Maintenance Manual V-POPO-TS001-E1 June 2006
Troubleshooting Guide
PROBLEM CAUSE REMEDY
No Pressure (No Flow) Pump not receiving fluid Replace dirty filters.Clean clogged inlet line.Clean reservoir breather vent.Fill reservoir to proper level.Overhaul or replace super-charge pump.
Pump drive motor not operating Overhaul or replace.Pump-to-drive coupling sheared Check for damaged pump or pump drive. Replace and align coupling.Pump drive motor turning in wrong direction. Reverse rotation.Directional control set in wrong position Check position of manually operated controls.
Check electrical circuit on solenoid operated controls. Repair or replace pilot-pressure pump.
Entire flow passing over relief valve AdjustDamaged pump Check for damaged pump or pump drive. Replace and align coupling.Improperly assembled pump Overhaul or replace.
Low Pressure Pressure relief path exists Refer to remedies above for No Pressure and the following remedies.Flow-control set too low Adjust.Relief/unloading valve set too low Adjust.Flow bypass thru partially open valve Overhaul or replace--or check position of manually operated control.
Check electrical circuit on solenoid operated controls. Repair or replace pilot-pressure pump.
External leak in system Tighten leaky connections. Bleed air from system.
Yoke actuating device inoperative Overhaul or replace.(variable displacement pump)RPM of pump-drive motor incorrect Replace with correct unit.Worn pump, valve, motor, cylinder, etc. Overhaul or replace.Pressure reducing set too low Check position of manually operated control.
Check electrical circuit on solenoid-operated controls. Repair or replace pilot-pressure pump
Damaged pump, motor, or cylinder Overhaul or replaceErratic Pressure Air in fluid Tighten leaky connections.
Fill reservoir to proper level and bleed air from system.Worn relief valve Overhaul or replace.Contamination in fluid Replace dirty filters and system fluid.Accumulator defective or has lost charge Charge to correct pressure.
Check gas valve for leakage. Overhaul if defective.
Worn pump, motor, or cylinder Overhaul or replace.Excessive Pressure Incorrect setting of pressure reducing, Adjust
relief, or unloading valveYoke actuating device inoperative Overhaul or replace.(variable displacement pumps)Pressure reducing, relief, or unloading Overhaul or replace.valve worn or damaged
Incorrect Pressure
Page 12 of 123
EATON Vickers Standard Power Units Start-Up and Maintenance Manual V-POPO-TS001-E1 June 2006 15
Troubleshooting Guide
PROBLEM CAUSE REMEDY
No Movement No flow or pressure Refer to Incorrect Flow Chart.Limit or sequence device Overhaul or replace.(mechanical, electrical, or hydraulic) inoperative or misadjustedMechanical bind Locate bind and repair.No command signal to servo amplifier Repair command console or interconnecting wires.Inoperative or misadjusted servo amplifier Adjust, repair or replaceInoperative servo-valve Overhaul or replace.
Slow Movement Fluid viscosity too high Low flow Refer to Incorrect Flow chartFluid may be too cold or should be changed to clean fluid of correct viscosity.
Insufficient control pressure for valves Refer to Incorrect Pressure chart.No lubrication of machine ways or linkage Lubricate.Misadjusted or malfunctioning servo amplifier Adjust, repair, or replaceSticking servo-valve Clean and adjust or replace.
Check condition of system fluid and filters.Worn or damaged cylinder or motor Overhaul or replace.
Erratic Movement Erratic pressure Refer to Incorrect Pressure chart.Air in fluid Any or all of the following:
- Tighten leaky inlet connection.- Fill reservoir to proper level (with rare exception all return lines
should be below fluid level in reservoir).- Bleed air from system.- Replace pump shaft seal (and shaft, if worn at seal journal).
No lubrication of machine ways or linkage LubricateErratic command signal Repair command console or interconnecting wires.Misadjusted or malfunctioning servo amplifier Adjust, repair, or replaceMalfunctioning feedback transducer Overhaul or replace.Sticking servo-valve Clean and adjust or replace.
Check condition of system fluid and filtersWorn or damaged cylinder or motor Overhaul or replace.
Excessive Speed Excessive flow Refer to Incorrect Flow chart.or Movement Malfunctioning feedback transducer. Overhaul or replace
Overriding work load Adjust, repair, or replace counterbalance valve.Misadjusted or malfunctioning servo amplifier Adjust, repair, or replace.
Faulty Operation
Page 13 of 123
SCHROEDER INDUSTRIES 283
Viscosity Charts Appendix F
927,000
463,500231,750
92,70046,35023,17513,905
9,270
4,635
2,3181,8541,391
927695
464348
230185
141
97
78
5955524946
42
40
37 3.0
4.0
5.0
6.07.08.09.010
15
20
30
4050
75100150200300400500
1,000
2,0003,0005,00010,00020,000
50,000100,000
200,000
40W50W
30W20W
10W
ISO10
ISO20
ISO37ISO46
ISO68
ISO320
DTE25
DTE26
VIS
CO
SIT
Y (
SU
S)
VIS
CO
SIT
Y (
CS
)
ISO100ISO150ISO220
3022842562482302121941761581401221048668503214-4-22-40
150140130120110100908070605040302010-10-20-30-40 0
0˚F TEMPERATURE ˚C 100˚F 210˚F
210˚F100˚F0˚F TEMPERATURE ˚F
MIL - H - 5606
140 GEAR OIL
ISO15 MIL - H - 83282C
ISO32 DTE24
VISCOSITY - TEMPERATURE CHART FORHYDROCARBON & OTHER PRODUCTS
Viscosity in SUS and CentistokesTemperature in Degrees F, Degrees C
• Practical limit of operation
DTE13
SKYDROL LD - 4
200,000
100,00050,000
20,00010,0005,0003,0002,000
1,000
50040030020015010075
5040
30
20
15
109.08.07.06.0
5.0
4.0
3.03022842562482302121941761581401221048668503214-4-22-40
37
40
42
4649525559
78
97
141185230
348464695927
1,3911,8542,318
4,635
9,27013,90523,175
46,35092,700
231,750463,500
927,000150140130120110100908070605040302010-10-20-30-40 0
0˚F TEMPERATURE ˚C 100˚F 210˚F
VIS
CO
SIT
Y (
CS
)
210˚F100˚F0˚F TEMPERATURE ˚F
VIS
CO
SIT
Y (
SU
S)
SKYDROL500B - 4
KEROSENE
DIESEL FUEL
JP4- AVERAGE DTE11
DTE135W - 20DTE15DTE16
DTE18DTE19
VISCOSITY - TEMPERATURE CHART FORHYDROCARBON & OTHER PRODUCTS
Viscosity in SUS and CentistokesTemperature in Degrees F, Degrees C
• Practical limit of operation
Page 14 of 123
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
9
JIC Series ReservoirsRJICxx-FT* JIC Series Reservoirs:
Size Ends Form Top Baffle10 gal 7 ga 11 ga 7 ga 12 ga15 gal 7 ga 11 ga 7 ga 12 ga20 gal 7 ga 11 ga 7 ga 12 ga30 gal 7 ga 11 ga 7 ga 12 ga40 gal 7 ga 11 ga 7 ga 12 ga50 gal 7 ga 11 ga 7 ga 12 ga60 gal 7 ga 11 ga 1/4” 12 ga80 gal 7 ga 11 ga 3/8” 12 ga100 gal 7 ga 11 ga 3/8” 12 ga120 gal 3/8” 11 ga 3/8” 12 ga150 gal 3/8” 11 ga 3/8” 12 ga200 gal 3/8” 7 ga 3/8” 12 ga
Includes:1 - Sight Level Gauge (front mount)
(SLLG-05T-C)2 - End Cover w/3/4” NPT Drain
End Cover w/out Drain (opposite end)3 - Sloped Bottom4 - Filler Breather Cap and Riser
(FB-H008)5 - Baffle w/Circulation CutoutPrimer Coated ExteriorRust Inhibitor Coated Interior
PartNumber
CapacityGallons
Reservoir Dimensions (Inches) EndCoverA B C D E
RJIC010-FT 10 22 18 19 18.25 16.5 12”RJIC015-FT 15 26 18 19 22.25 16.5 12”RJIC020-FT 20 30 18 19 26.25 16.5 12”RJIC030-FT 30 36 24 19.38 32.25 22.5 12”RJIC040-FT 40 36 24 21 32.25 22.5 12”RJIC050-FT 50 36 24 23 32.25 22.5 16”RJIC060-FT 60 48 27 20.69 44.25 25.5 16”RJIC080-FT 80 60 27 21.5 56.25 25.5 16”RJIC100-FT 100 60 27 23.5 56.25 25.5 16”RJIC120-FT 120 60 30 27 56.25 28.5 16”RJIC150-FT 150 60 30 31 56.25 28.5 16”RJIC200-FT 200 72 36 29.38 68.25 34.5 18”
NOTE: Couplings, both SAE & NPT can be installed per your specifications* Also available with Removable Top (substitute RT for FT) and Removable Baffle (substitute RB for FT)NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.
Page 15 of 123
No.:
Date: 12/16/2010
DATA SHEETThree-phase induction motor - Squirrel cage rotor
Customer : Product line : W22 NEMA Premium
Frame : 254TOutput : 15 HPFrequency : 60 HzPoles : 4Full load speed : 1765 Slip : 1.94 %Voltage : 208-230/460 VRated current : 39.8-36.0/18.0 ALocked rotor current : 252/126 ALocked rotor current (Il/In) : 7.0No-load current : 16.0/8.00 AFull load torque : 44.0 lb.ftLocked rotor torque : 230 %Breakdown torque : 270 %Design : BInsulation class : FTemperature rise : 80 KLocked rotor time : 17 s (hot)Service factor : 1.25Duty cycle : S1Ambient temperature : -20°C - +40°CAltitude : 1000 mDegree of Protection : IP55Approximate weight : 251 lbMoment of inertia : 2.6198 sq.ft.lbNoise level : 64 dB(A)
D.E. N.D.E. Load Power factor Efficiency (%)Bearings 6309 C3 6209 C3 100% 0.83 92.4Regreasing interval 20000 h 20000 h 75% 0.78 91.7Grease amount 13 g 9 g 50% 0.68 91.0
Notes:
Performed by: Checked:
Page 16 of 123
Percent of rated output (%)
A -
Effi
cien
cy (%
)
B -
Pow
er fa
ctor
C - S
lipD
- Current at 230V
(A)
0 10 20 30 40 50 60 70 80 90 100 110 120 130
40
50
60
70
80
90
100
0.4
0.5
0.6
0.7
0.8
0.9
1.0 0.0
1.0
2.0
3.0
4.0
5.0
0
10
20
30
40
A
B
C
D
No.:
Date: 12/16/2010
PERFORMANCE CURVES RELATED TO RATED OUTPUTThree-phase induction motor - Squirrel cage rotor
Customer : Product line : W22 NEMA Premium
Output : 15 HPFrame : 254TFull load speed : 1765 Frequency : 60 HzVoltage : 208-230/460 VInsulation class : FRated current : 39.8-36.0/18.0 A
Locked rotor current (Il/In) : 7.0Duty cycle : S1Service factor : 1.25Design : BLocked rotor torque : 230 %Breakdown torque : 270 %
Notes:
Performed by: Checked:
Page 17 of 123
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
A
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
B
0 10 20 30 40 50 60 70 80 90 100Speed related to rated speed (%)
A -
Torq
ue re
late
d to
rate
d to
rque
(C/C
n)
B - C
urrent related to rated current (I/In)No.:
Date: 12/16/2010
CHARACTERISTIC CURVES RELATED TO SPEEDThree-phase induction motor - Squirrel cage rotor
Customer : Product line : W22 NEMA Premium
Output : 15 HPFrame : 254TFull load speed : 1765 Frequency : 60 HzVoltage : 208-230/460 VInsulation class : FRated current : 39.8-36.0/18.0 A
Locked rotor current (Il/In) : 7.0Duty cycle : S1Service factor : 1.25Design : BLocked rotor torque : 230 %Breakdown torque : 270 %
Notes:
Performed by: Checked:
Page 18 of 123
1 2 3 4 5 6 7 8
A
B
C
D
E
F
12/16/2010Three-phase induction motorFrame 254T - IP55
Notes:
Performed by:
Checked:
Customer:
W22 NEMA Premium
2E10.000
J2.539
A12.126
P12.953
AB10.394
2F8.252
K2.559
B10.000
BA4.250
FBA---
U1.625
N-W4.000
ES2.756
S0.375
R1.406
depth0.375
D6.250
G0.827
HB3.061
O12.598
T2.087
HF6.565
HG---
HH8.376
HK3.937
H0.531
C23.213
FC---
LL7.795
LM7.402
AANPT 1 1/2"
d1A 4
d2A 4
FlangeFC-184
AJ7.250
AK8.500
BD8.875
BFUNC 1/2"x13
BB0.250
BC0.250
AH
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Catalog HY28-2662-CD/US
Series PVPVariable VolumePiston Pumps zp02
Catalog HY28-2662-CD/US
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Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
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Catalog HY28-2662-CD/US Variable Volume Piston PumpsSeries PVPIntroduction
Quick Reference Data Chart
DisplacementPump Delivery † Approx. Noise Levels dB(A) Input Power At
OperatingPressure
Pumpcc/rev
@ 21 bar (300 PSI) @ Full Flow 1800 RPM (1200 RPM) 1800 RPM, Max.Speed (RPM)
bar (PSI)Model
(In3/rev)in LPM (GPM) 34 bar 69 bar 138 bar 207 bar 248 bar Displacement &
(Maximum)Continuous
1200 RPM 1800 RPM (500 PSI) (1000 PSI)(2000 PSI)(3000 PSI)(3600 PSI) 248 bar (3600 PSI) (Maximum)
PVP16 16 (.98) 19.7 (5.2) 29.5 (7.8) 53 (47) 55 (50) 59 (54) 62 (56) 65 (59) 13.1 kw (17.5 hp) 3000 248 (3600)
PVP23 23 (1.4) 28.0 (7.4) 42.0 (11.1) 61 (57) 64 (59) 67 (63) 69 (65) 70 (65) 19.7 kw (26.5 hp) 3000 248 (3600)
PVP33 33 (2.0) 39.4 (10.4) 59.0 (15.6) 64 (59) 66 (59) 68 (62) 70 (64) 71 (65) 27.2 kw (36.5 hp) 3000 248 (3600)
PVP41 41 (2.5) 49.2 (13.0) 73.8 (19.5) 68 (60) 70 (61) 73 (65) 74 (67) 75 (69) 33.2 kw (44.5 hp) 2800 248 (3600)
PVP48 48 (2.9) 57.6 (15.2) 86.4 (22.8) 69 (60) 71 (62) 73 (65) 75 (68) 76 (69) 40.3 kw (54.0 hp) 2400 248 (3600)
† Measured in an anechoic chamber to DIN 45635, measuring error + 2 dB(A).Fluid used: petroleum oil to ISO VG 46; temperature = 50°C (122°F).
Since many variables such as mounting, tank style, plant layout, etc., effect noise levels, it cannot be assumed thatthe above readings will be equal to those in the field. The above values are for guidance in selecting the proper pump.
DisplacementPump Delivery * Approx. Noise Levels dB(A) Input Power At
OperatingPressure
Pumpcc/rev
@ 21 bar (300 PSI) @ Full Flow 1800 RPM (1200 RPM) 1800 RPM, Max.Speed (RPM)
bar (PSI)Model
(In3/rev)in LPM (GPM) 34 bar 69 bar 138 bar 207 bar 248 bar Displacement &
(Maximum)Continuous
1200 RPM 1800 RPM (500 PSI) (1000 PSI)(2000 PSI)(3000 PSI)(3600 PSI) 248 bar (3600 PSI) (Maximum)
PVP60 60 (3.7) 71.9 (19.0) 106.0 (28.0) 72 (68) 73 (69) 75 (70) 77 (70) 77 (70) 47.7 kw (64.0 hp) 2200 248 (3600)
PVP76 76 (4.6) 91.2 (24.1) 134.4 (35.5) 75 (70) 75 (69) 75 (70) 77 (70) 78 (72) 61.9 kw (83.0 hp) 2200 248 (3600)
PVP100 100 (6.1) 120.0 (31.7) 180.0 (47.5) 73 (67) 75 (69) 78 (72) 79 (75) 81 (75) 83.5 kw (112.0 hp) 1800 248 (3600)
PVP140 140 (8.54) 171.0 (45.5) 252.0 (67.0) 80 (71) 80 (72) 80 (75) 82 (76) 84 (77) 117.8 kw (158.0 hp) 1800 248 (3600)
* Since many variables such as mounting, tank style, plant layout, etc., effect noise levels, it cannot be assumed that the above readingswill be equal to those in the field. The above values are for guidance in selecting the proper pump. Noise levels are A-weighted, meansound pressure levels at 1 meter from the pump, measured and recorded in accordance with applicable ISO and NFPA standards.
Series Sizes 60 - 140Phased Out
For Reference OnlyPlease see P2 & P3 Series
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Catalog HY28-2662-CD/US
Features• High Strength Cast-Iron Housing
• Fast Response Times
• Two Piece Housing For Ease of Service
• Metric Pilot, Shaft and Ports Available
• Replaceable Bronze Clad Port Plate
• Thru-Shaft Capability
• Low Noise Levels
• Replaceable Piston Slipper Plate
Controls• Pressure Compensation
• Load Sensing
• Horsepower Limiting
• Horsepower and Load Sensing
• Remote Pressure Compensation
• Adjustable Maximum Volume Stop
• Hi/Lo Torque (Power) Limiting(PVP 41/48, 60/76, 100/140 Only)
• Low Pressure Standby
Variable Volume Piston PumpsSeries PVPIntroduction
OUTLETPORT
PISTONINLETPORT
SERVOPISTON
COMPENSATORSPOOL
PUMPHOUSING
CASEDRAIN
BIASSPRING
SHAFTBEARING
REARCOVER
SWASHPLATE
CYLINDERBARREL
PORTPLATE
SHAFTBEARING
SHAFTSEAL
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Catalog HY28-2662-CD/US
General Description
All control is achieved by the proper positioning of theswash plate. This is achieved by a servo piston actingon one end of the swash plate working against thecombined effect of the off-setting forces of the pistonsand centering spring on the other end. The controlspool acts as a metering valve which varies thepressure behind the servo piston.
As shown in Figure 1, the amount of flow produced bythe Parker Piston Pump is dependent upon the lengthof stroke of the pumping pistons. This length of stroke,in turn, is determined by the position of the swashplate. Maximum flow is achieved at an angle of 15-17
degrees. The rotating barrel, driven by the prime mover,moves the pistons in a circular path and the pistonslippers are supported hydrostatically against the faceof the swash plate. When the swash plate is in a verticalposition, perpendicular to the centerline of the pistonbarrel, there is no piston stroke and consequently nofluid displacement. When the swash plate is positionedat an angle, the pistons are forced in and out of thebarrel and fluid displacement takes place. The greaterthe angle of the swash plate, the greater the pistonstroke.
FIGURE 1
Variable Volume Piston PumpsSeries PVPControl Options
SERVO PISTON
INLET
OUTLET
PISTON
CYLINDERBARREL
SWASHPLATE
BIASSPRING
DRIVESHAFT
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Catalog HY28-2662-CD/US
Pressure Compensated Control (OMIT)
The swash plate angle controls the output flow of thepump. Swash plate angle is generated by thehydraulic force of the pumping pistons and themechanical force of the swash plate bias spring.
Control of the pump’s outlet flow is obtained by over-riding the force of the pumping pistons and biasspring with the hydraulic force of the servo piston bymeans of internal porting. Pressure is connected fromthe outlet port to the servo piston via a compensatorspool.
The compensator spool is held against the springguide by the outlet pressure. When the outlet pressurereaches the setting of the compensator control, thecompensator spool moves, allowing outlet pressure oilto be metered into the servo piston. This metered oil
provides adequate force to power the servo pistonand override swash plate forces. The outlet pressurecauses the servo piston to move which reduces theangle of the swash plate and thereby reduces thepump’s output flow. When flow is again demanded bythe system, the outlet pressure will momentarily fallallowing the compensator spool to move. Thismovement closes off the outlet pressure to the servopiston and vents the servo piston to case. The resultof this venting allows the swash plate forces to movethe swash plate angle to maximum displacement,thus responding to the demand for additional flow.Note that the compensator spring chamber is ventedto the pump case via a hole internal to thecompensator spool.
FIGURE 2
Variable Volume Piston PumpsSeries PVPControl Options
-Q
+Q
CASE DRAINPORT
INLET PORT
OUTLET PORT
OUTLETPORT
PISTONINLETPORT
SERVO PISTON
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Catalog HY28-2662-CD/US
OUTLETPORT
PISTONINLETPORT
SERVO PISTON
"A" PORT
Remote Pressure Control (M)
The pump swash plate actuation is identical to thestandard pressure compensator but can be controlledvia a remote pressure control.
Remote control of the pump output pressure canbe achieved by controlling the pressure at port A, Figure3 on the compensator. Flow is metered through theorifice in the spool from outlet pressure into the springchamber. The spring chamber pressure is limited byan external relief connected to port A. The controlledpressure at port A is sensed at the differential springchamber. The compensator spool will move to the rightwhen the pump outlet pressure reaches a force equalto the differential spring setting plus the controlled port
pressure setting. When the spool moves to the right,outlet pressure oil is metered to the servo piston andthe pump swash plate angle is controlled accordingly.With this option the pump outlet pressure can becontrolled and varied from a remote location.
This control also incorporates a pressure limiting featurepreset at the factory. When the pressure in thedifferential spring chamber reaches the maximum reliefsetting, the dart unseats allowing the spring chamberto vent to the pump case and limits the maximumpressure attainable.
FIGURE 3
Variable Volume Piston PumpsSeries PVPControl Options
PVP SERIESREMOTE PRESSURE COMPENSATOR
CONTROL OPTION "M"
("A" PORT)REMOTE PORT
-Q
+Q
CASE DRAINPORT
INLET PORT
OUTLET PORT
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Catalog HY28-2662-CD/US
Flow Control (Load Sensing) (A)Figure 4 shows a PVP pump with flow control. Thecontrol is identical to the remote pressure compensationcontrol except for an integral orifice, a solid compensatorspool and adjustable differentialpressure control. Port A is connected downstream ofan orifice (variable or fixed) to sense the actual workingpressure required. This pressure plus the differentialspring force act on the right side of the compensator
FIGURE 4
spool and will urge the spool to the left until outputpressure acting on the left side of the spool balancesthe forces. As the load increases, output pressurewill increase and maintain a constant differentialpressure across the orifice and thus a constant flow.Maximum pressure is limited by the internal dart setting.This setting is adjustable up to the maximum preset atthe factory.
Variable Volume Piston PumpsSeries PVPControl Options
SIGNAL LINE
COMPENSATORSPOOL
OUTLETPORT
PISTON
MAX. PRESSUREADJUSTMENT
DIFFERENTIALADJUSTMENT
VARIABLE ORFIXED ORIFICE
INLETPORT
SERVO PISTON
DIFFERENTIALSPRINGCHAMBER
SYSTEM PRESSURE
ORIFICE
PORT “A”
SENSE PORT
SENSE LINEVARIABLE OR FIXED ORIIFICE
REMOTE PORT
ORIFICE
-Q
+Q
CASE DRAINPORT
INLET PORT
OUTLET PORT
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Catalog HY28-2662-CD/US
INLETPORT
PISTON
SERVO PISTON
SHOWN AT FULL STROKE.CAM WILL ROTATE CWAS PUMP GOES TOWARDZERO STROKE.
OUTLETPORT
Pressure & Power Control (H)
This control option is a Torque Limiting Control, but forconstant speed applications it is generally referred toas a Horsepower Control. This control works inconjunction with the Remote Pressure Compensator,control option “M”. A second pressure control devicecalled a horsepower control block, is assembled to themain pump housing. The HP block is plumbed to oneof the ports on the remote compensator via steel tubing.The control dart in the HP block and the maximumpressure compensator dart in the remote compensatorare connected in parallel. What makes the control dartin the HP block different from any other external reliefvalve is the pressure setting is mechanically linked tothe pump swashplate angle.
The cracking pressure of the HP dart is generally lowerthan the cracking pressure of the remote compensatordart. When the HP dart opens the pressure in the
FIGURE 5
differential spring cavity is lowered allowing thecompensator spool to meter system pressure in theservo piston. As the servo piston extends, it rotatesthe swashplate and in turn rotates the HP cam. As thecam rotates it increases the force on the HP dart controlspring. As the system pressure is allowed to increase,the pump gradually reduces its stroke (flow). When thesystem pressure reaches the setting of the maximumpressure dart the normal action of the remotecompensator takes over. If the HP control is set lowenough, the pump may reach zero stroke before thesystem pressure ever gets a chance to open themaximum compensator dart. This should be consideredwhen making low power settings on systems requiringhigh working pressures.
Variable Volume Piston PumpsSeries PVPControl Options
REMOTE PORT
-Q
+Q
CASE DRAINPORT
INLET PORT
OUTLET PORT
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Catalog HY28-2662-CD/US
SIGNAL LINE
COMPENSATORSPOOL
OUTLETPORT
INLETPORT
PISTON
MAX. PRESSUREADJUSTMENT
DIFFERENTIALADJUSTMENT
VARIABLE ORFIXED ORIFICE
SERVO PISTON
DIFFERENTIALSPRINGCHAMBER
SYSTEMPRESSURE
ORIFICE
SHOWN AT FULL STROKE.CAM WILL ROTATE CWAS PUMP GOES TOWARDZERO STROKE.
Pressure, Power & Flow Control (C)
Refer to the previous section(s) on Flow Control andPower Control. This is another case where multiplecontrols can be combined in parallel. Since the PowerControl is just a special version of Remote PressureControl, it can be combined with the Flow Control (LoadSense) option. The main point to remember here isthat the pressure drop which is required to begin andmaintain compensation comes from an external device(such as a proportional valve). This sensed pressuredrop will control flow until one of the limits of the othercontrols has been exceeded. The pump will alwaysrespond to the lowest control setting for any givenpressure. In addition to Load Sensing, Power Control,
FIGURE 6
and on-pump Pressure Control, Remote PressureControl can also be included in this parallel devicepackage. There is a remote port on the compensatorbody and one on the HP Control body, either of whichmay be used for remote pressure control. The importantconcept to remember in load sense circuits is thateach pressure control device in and connected to thecompensator must be protected from saturation. Forthis reason, use only the uppermost port on thecompensator for connection of the load sense line andinsure that an appropriate orifice is installed. All controloptions using a load sense compensator spool aresupplied with this orifice.
Variable Volume Piston PumpsSeries PVPControl Options
SENSE PORT
SENSE LINE
REMOTE PORT
-Q
+Q
CASE DRAINPORT
INLET PORT
OUTLET PORT
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Catalog HY28-2662-CD/US
INLETPORT
PISTON
SERVO PISTON
OUTLETPORT
Hi/Lo Power Control (HLM)(Available with PVP41 and PVP48 Only)
The graph shown below represents the flow-pressurecharacteristics of a Hi-Lo control for PVP pumps. Thereare up to four separate adjustments that must be madewith the pump controls to get a particular setting, all ofwhich influence the shape of the curve. To get theproper settings, it is very important that all pertinentinformation is supplied with each Hi-Lo pump ordered.As you can see from the graph below, there are twopeak power points. Our intention is to have the samemagnitude of power required for both peaks. Of coursemany combination of settings are possible butspecification of the settings becomes very difficult. Tomake factory settings, we need to know the requiredflow (applicable if pump has a maximum volumestop), the shaft speed, the required Power limit, andthe compensation pressure. Based on theserequirements, we will adjust the low pressure set pointand the reduced flow set point of the Hi-Lo control tobest match the requested parameters called out onthe order.
Important note: As with power controls, not allcombinations of flow, power, pressure, etc. are possible.The first rule is that the settings must conceptually beachievable (i.e. power out is ALWAYS less than powerin). Be careful in assuming efficiencies when estimatingthe Out/In relationship, since a pump operating at low
pressure or in a de-stroked condition can have a muchlower overall efficiency than expected. The other thingto keep in mind is that the pump will require the peakpower at only two points. All other operating pressureswill require less than maximum power and thereforethe pump will deliver less hydraulic power in theappropriate ratio based on the actual pump efficiencyat those conditions.
System PressureO
utl
et F
low
Typical Hi-Lo ControlFlow/Pressure Characteristics
LOW PRESSUREADJUSTMENT
LOW FLOW SETTINGADJUSTMENT
MAX. PSIADJUST
CONSTANT POWER CURVE
Variable Volume Piston PumpsSeries PVPControl Options
FIGURE 7
OUTLET PORT REMOTE PORT
PVP SERIESPRESSURE & POWER COMPENSATOR
CONTROL OPTION "HLM"
INLET PORT CASE DRAINPORT
HIGH P
LOW P
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Catalog HY28-2662-CD/US
Performance InformationSeries PVP16 Pressure Compensated,Variable Volume, Piston Pump
Features• High Strength Cast-Iron Housing for Reliability and
Quiet Operation
• Vickers Porting Interchange
• Optional Inlet/Outlet Locations for Ease ofInstallation
• Replaceable Bronze Port Plate
• Replaceable Piston Slipper Plate
• Thru-Shaft Capability SAE A and AA Pilots Offered
• Low Noise Levels - Promote More ComfortableOperating Environment
• Fast Response Times
• Metric Pilot Shaft and Ports Available
Controls• Pressure Compensation• Remote Pressure Compensation• Load Sensing• Torque (Power) Limiting• Adjustable Maximum Volume Stop• Low Pressure Standby
Schematic Symbol(Basic Pump)
Quick Reference Data Chart
DisplacementPump Delivery † Approx. Noise Levels dB(A) Input Power At
Pumpcc/rev
@ 21 bar (300 PSI) @ Full Flow 1800 RPM (1200 RPM) 1800 RPM, Max.Model
(In3/rev)in LPM (GPM) 34 bar 69 bar 138 bar 207 bar 248 bar Displacement &
1200 RPM 1800 RPM (500 PSI) (1000 PSI) (2000 PSI) (3000 PSI) (3600 PSI) 248 bar (3600 PSI)
PVP16 16.4 (1.0) 19.7 (5.2) 29.5 (7.8) 53 (47) 55 (50) 59 (54) 62 (56) 65 (59) 13.1 kw (17.5 hp)
† Measured in an anechoic chamber to DIN 45635, measuring error + 2 dB(A).Fluid used: petroleum oil to ISO VG 46; temperature = 50°C (122°F).
Since many variables such as mounting, tank style, plant layout, etc., effect noise levels, it cannot be assumed thatthe above readings will be equal to those in the field. The above values are for guidance in selecting the proper pump.
SpecificationsPressure Ratings
Outlet Port: 248 bar (3600 PSI) Continuous (P1)310 bar (4500 PSI) Peak (P3)
Inlet Port: 1.72 bar (25 PSI) Maximum.17 bar (5 In. Hg.) Vacuum Minimum@ 1800 RPM (See inlet chart forother speeds)
Speed Ratings: 600 to 3000 RPM
Operating Temperature Range: – 40°C to 71°C(– 40°F to 160°F)
Housing Material: Cast-Iron
Filtration: Maintain SAE Class 4,ISO 16/13,ISO 18/15 Maximum
Mounting: SAE “A” or Metric 2-BoltFlange Mount
Installation Data: See page 42 of this catalog forspecific recommendations pertaining to systemcleanliness, fluids, start-up, inlet conditions, shaftalignment, drain line restrictions and other importantfactors relative to the proper installation and use ofthese pumps.
Variable Volume Piston PumpsSeries PVP16Technical Information
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Catalog HY28-2662-CD/US
Code Control Options
Omit Pressure Compensated
**M Remote Pressure (Int.)**ME Remote Pressure (Ext.)
A Pressure and Flow
*C Pressure, Flow, and Power
*H Pressure Compensatedand Power
*Specify HP, RPM & comp setting whenordering or will will get default.** "M" (May be remotely controlled) "ME" (Requires external pilot)
Code Rotation*
R (CW)
L (CCW)
* Viewed fromshaft end.
Code Multiple Pumps
Omit Single Pump
Factory Mounted— to Rear of
Another Pump
Code Painting
Omit No PaintP Paint
CodeCM3/REV(In3/Rev.)
16 16.4 (1.0)
Code Pressure Range*
10 17-69 bar (250-1000 PSI)
20 17-138 bar (250-2000 PSI)
30 17-207 bar (250-3000 PSI)
36 17-248 bar (250-3600 PSI)
* Minimum value of pressure range onlyapplies on control option “omit” code.
Code Volume Stop Options
Omit No Volume Stop
2 Adj. Maximum Volume Stop
Code Thru-Shaft Threads
Omit No Thru-Shaft
6* UNC
9** Metric
* Available with 2 or 4 portoption only.
** Available with 8 or 9 portoption only.
PVP 16
Multiple Pump Displace- Shaft Port & Rotation Volume Thru- Thru- Control Seals Paint MultiplePumps Variable ment Pressure Flange Stop Shaft Shaft Option Pumps
Piston Range Sizes Option Threads Option
* “FLUOROELASTOMERSare available undervarious registeredtrademarks, includingFLUOROCARBON (aregistered trademark ofDuPont) and FLUOREL (aregistered trademark of3M).”
Code Seals
Omit Nitrile
V Fluoroelastomers*
CodePorts
Type Location
Omit SAE Rear - Straight Thread
2 SAE Side - Flange
4 SAE Side - Straight Thread
5 SAERear - Straight Thread(Vickers)
8ISO Side - Flange6149 (Metric Threads)
9 BSPPSide - Flange(Metric Threads)
Code Thru-Shaft Options
Omit No Thru-Shaft
A1 SAE “AA” Pilot / 1/2" Key
A2 SAE “A” Pilot / 3/4" Key
A4 SAE “A” Pilot / SAE “A” 9T Spline
T Thru with Cover
Code Multiple Pumps
Omit Single Pump
—Pump FactoryMounted on Rear
Variable Volume Piston PumpsSeries PVP16Ordering Information
Code Shaft Option Pilot
Omit 3/4" Keyed SAE “A”
B* 9T Spline (SAE A) SAE “A”
C 11 Tooth Spline SAE “A”
K† 18mm Keyed Metric
* Total input torque not to exceed58.2 N•m (517 In.-Lbs.)
† Available with port option 8 and 9 only.
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Catalog HY28-2662-CD/US
Typical Performance Data - Fluid: Standard Hydraulic Oil 100 SSU @ 49°C (120°F)
NOTE: The efficiencies and data in the graph are nominalvalues and good only for pumps running at 1800 RPM andstroked to maximum. To calculate approximate horsepowerfor the other conditions, use the following formula:
Actual GPM is directly proportional to drive speed andmaximum volume setting. Flow loss, however, is a function ofpressure only.
HP = Q x (PSI) + (CHp) 1714[ ]
WHERE:Q = Actual Output Flow in GPMPSI = Pressure At Pump OutletCHp = Input Horsepower @ Full Compensation @ 1800
RPM(from graph read at operating pressure)
Variable Volume Piston PumpsSeries PVP16Performance Data
4
5
6
7
8
9
10100
90
80
70
Flo
w
Eff
icie
ncy
- %
Po
wer
PVP16 @ 1200 RPM
0
2
1
3
15.1
18.9
22.7
26.5
30.3
34.1
37.9
0
7.6
3.8
11.4
Volumetric Efficiency
Flow
Overall Efficiency
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
GPMLPM
0
3.0
6.0
8.9
11.9
14.9
0
4.0
8.0
12.0
16.0
20.0HPKW
Input Power at Full Flow
Compensated Power
4
5
6
7
8
9
10100
90
80
70
60
Flo
w
Eff
icie
ncy
- %
Po
wer
PVP16 @ 1800 RPM
0
2
1
3
15.1
18.9
22.7
26.5
30.3
34.1
37.9
0
7.6
3.8
11.4
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
GPMLPM
0
3.0
6.0
8.9
11.9
14.9
0
4.0
8.0
12.0
16.0
20.0HPKW
Volumetric Efficiency
Overall Efficiency
Flow
Input Power a
t Full F
low
Compensated Power
12.0
15.0
Ou
tlet
Flo
w @
Max
. Dis
pla
cem
ent
Flow vs. Speed
0 1000 2000 3000500 1500 2500
Shaft Speed - RPM
0
6.0
3.0
9.0
45.5
57.8
0
22.7
11.4
34.1
GPMLPM
PVP16Inlet Characteristics at Full Displacement
(Graph only valid at sea level)
0 1000 1500500 2000 2500 3000
Shaft Speed - RPM
DO NOT OPERATEIN THIS REGION
RecommendedOperating Condition
Vac
uu
m
Inle
t P
ress
ure
6.41
4.28
2.14
PSIbar
00
5.17
10.34
15.51
20.68
In-Hgbar
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Typical Performance Data - Fluid: Standard Hydraulic Oil 100 SSU @ 49°C (120°F)
Power Control
Variable Volume Piston PumpsSeries PVP16Performance Data
PVP16 @ 1200 RPM
2 HP
3 HP
5 HP
10 HP7.5 HP
Full FlowTorque
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
4
5
6
Flo
w
To
rqu
e
0
2
1
3
15.1
18.9
22.7
0
7.6
3.8
11.4
GPMLPM
0
12.4
24.8
37.0
49.5
61.9
0
110
220
330
440
550
74.3 660In-LbsN·m
PVP16 @ 1800 RPM
2 HP
3 HP5 H
P
10 HP7.5 HP
15 HP
Full FlowTorque
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
4
5
6
Flo
w
To
rqu
e
0
2
1
3
15.1
18.9
22.7
0
7.6
3.8
11.4
0
9.0
18.0
27.0
36.0
45.0
0
80
160
240
320
400
54.0 480
7
8
26.5
30.3GPMLPM
63.0 560
72.0 640In-LbsN·m
100
125
150
200
Tim
e (m
illis
ec)
PVP16 @ 1200 RPM
0
50
25
75
On-Stroking
De-Stroking
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
100
125
150
200T
ime
(mill
isec
)PVP16 @ 1800 RPM
0
50
25
75
On-Stroking
De-Stroking
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
PVP16Compensated Power
@ 1800 RPM
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
2.0
2.5
3.0
Po
wer
0
1.0
.5
1.5
1.5
1.9
2.2
0
.75
.37
1.1
HPKW
PVP16Approximate Case Drain Flow
@ 1800 RPM
Remote Comp - Zero Stroke
Standard Comp - Zero Stro
ke
Full Flow
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
.4
.5
.6
Flo
w
0
.2
.1
.3
1.5
1.9
2.3
0
.8
.4
1.1
GPMLPM
Response Times
Page 33 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
hpm102-1.p65, lw, jk
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Catalog HY28-2662-CD/US
Rear Ported Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTE:
Illustration shows Righthand (CW) rotation pump. Lefthand (CCW)pumps will have inlet and outlet ports reversed with compensator onoutlet side.
OUTLET PORT SAE-12STRAIGHT THREADO-RING PORT(1-1/16-12 UN-2B REF.)
INLET PORT SAE-12STRAIGHT THREADO-RING PORT(1-1/16-12 UN-2B REF.)
DRAIN PORT SAE-6STRAIGHT THREAD O-RING PORT (9/16-18 UNF-2B)(INCLUDED IN “5” OPTION ONLY)
4.78 (.188)SAE KEY
6.35 (.25)FLAT
COMPENSATEDPRESSUREADJUSTMENT37.9 BAR (550 PSI) PER TURN
ADJ. MAX. VOLUME STOP(1.6 CC/REV/TURN)
“OPTION 2”
22.61 (.89)REF.
174.75(6.88)
21.16 (.833)20.98 (.826)
199.64 (7.86)MAX.
CLEARANCE FOR 3/8"MOUNTING BOLTS
61.47(2.42)
89.92(3.54)
91.95(3.62)
44.20(1.74)
78.99(3.11)
84.33(3.32)
94.23(3.71)
53.09(2.09)
53.09(2.09)
89.92(3.54)
89.92(3.54)
66.55(2.62)
66.55(2.62)
57.91(2.28)
CASE DRAIN PORT SAE-6 STRAIGHT THREAD (9/16-18 UNC)
ROTATIONARROW
IN
NAMEPLATE
ALTERNATEDRAIN PORT OR CASE PRE-FILL PORT SAE-6 STRAIGHT THREAD (9/16-18 UNC)
12.70(.50)
6.09(.24)44.45(1.75)
82.55 (3.250)82.50 (3.248)
19.05 (.750)19.02 (.749)115.9 N·m
(1,030 IN-LBS)MAX TORQUE
69.08(2.72)
39.62(1.56)
107.95(4.25)
OPTION “B”SPLINE SHAFTSAE “A” 9T 16/32 DP30˚ INVOLUTE SPLINEMAX TORQUE = 58.2 N·m (517 IN-LBS)
OPTION “C”SPLINE SHAFT11T 16/32 DP30˚ INVOLUTE SPLINEMAX TORQUE = 102.3 N·m (909 IN-LBS)
31.75(1.25)
31.75(1.25)
Ø
Ø
Top ViewRear View
Front View
Side View
A
CC
D
Variable Volume Piston PumpsSeries PVP16Dimensional Data
Pilot DimensionsPilot
A C DOption
OMIT N/A32.00 173.23(1.26) (6.82)
538.10 28.44 144.53(1.50) (1.12) (6.44)
Page 34 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
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Catalog HY28-2662-CD/US
4.78 (.188)SAE KEY
6.35 (.25)FLAT
COMPENSATEDPRESSUREADJUSTMENT37.9 BAR (550 PSI) PER TURN
ADJ. MAX.VOLUME STOP(1.6 CC/REV/TURN)
“OPTION 2”
22.61 (.89)REF.
174.75(6.91)
21.16 (.833)20.98 (.826)
210.06 (8.27)MAX.
CLEARANCE FOR 3/8"MOUNTING BOLTS
61.47(2.42)
89.92(3.54)
91.95(3.62)
44.20(1.74)
53.09(2.09)
53.09(2.09)
78.99(3.11)
83.33(3.32)
94.23(3.71)
INLET PORT OUTLET PORT
89.92(3.54)
89.92(3.54)
67.56(2.66)
67.56(2.66)
57.91(2.28)
ROTATIONARROW
IN NAMEPLATE
ALTERNATE DRAIN PORTOR CASE PRE-FILL PORT SEE TABLE FOR SIZE
CASE DRAIN PORT SEE TABLE FOR SIZE
12.70(.50)
44.45(1.75)
6.09(.24)
19.05 (.750)19.02 (.749)
69.08(2.72)
39.62(1.56)
107.95(4.25)
A
Ø
Top View
Rear View
Front ViewSide View
OPTION “B”SPLINE SHAFTSAE “A” 9T 16/32 DP30˚ INVOLUTE SPLINEMAX TORQUE = 58.2 N·m (517 IN-LBS)
OPTION “C”SPLINE SHAFT11T 16/32 DP30˚ INVOLUTE SPLINEMAX TORQUE = 102.3 N·m (909 IN-LBS)
31.75(1.25)
31.75(1.25)
Side Ported – Options 2 & 4Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTE:
Illustration shows Righthand (CW) rotation pump.Lefthand (CCW) pumps will have inlet and outlet portsreversed with compensator on outlet side.
Port Size Type and LocationOption A Inlet and Outlet Ports Drain Port
148.843/4" SAE 4-Bolt Flange
SAE-6 Straight Thread2(5.86)
3/8-16 Thread(9/16-18UNC)Std PSI Series (Code 61)
4152.40 SAE-16 Straight Thread SAE-6 Straight Thread(6.00) (1-5/16-12UN-2B) (9/16-18UNC)
Variable Volume Piston PumpsSeries PVP16Dimensional Data
Page 35 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
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Catalog HY28-2662-CD/US
Pilot DimensionsShaft
A B C DOption
Omit 82.55/82.50 6.10 53.09ø 3/8"B, C
ø (3.250/3.248) (.24) (2.09)
K80.00/79.95 7.24 55.63
ø 10mmø (3.149/3.147) (.285) (2.19)
Side Ported – Options 8 & 9 Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTE:
Illustration shows Righthand (CW) rotation pump. Lefthand (CCW)pumps will have inlet and outlet ports reversed with compensator onoutlet side.
3/4" SAE 4-BOLTFLANGE -M10 X 1.5THREADSSTANDARDPRESSURESERIES(CODE 61)BOTH SIDES
6 mm KEY
OPTION “K”M6 THREADMAX TORQUE = 115.9 N·m (1,030 IN-LBS)
4.78 (.188)SAE KEY
6.35 (.25)FLAT
COMPENSATEDPRESSUREADJUSTMENT37.9 BAR (550 PSI) PER TURN
ADJ. MAX.VOLUME STOP(1.6 CC/REV/TURN)
“OPTION 2”
22.61 (.89)REF.
175.75(6.91)
21.16 (.833)20.98 (.826)
20.50 (.807)20.22 (.796)
18.01 (.7087)17.99 (.7083)
210.06 (8.27)MAX.
148.84(5.86)
CLEARANCE FOR “D”MOUNTING BOLTS
61.47(2.42)
89.92(3.54)
91.95(3.62)
44.20(1.74)
78.99(3.11)
83.33(3.32)
94.23(3.71)
INLET PORT OUTLET PORT
89.92(3.54)
89.92(3.54)
67.56(2.66)
67.56(2.66)
57.91(2.28)
CASE DRAIN PORTOPTION “8” –ISO 6149-6 (M16X1.5)OPTION “9” 3/8" BSPP
ROTATIONARROW
IN NAMEPLATE
ALTERNATE DRAIN PORTOR CASE PRE-FILL PORT OPTION “8” – ISO 6149-6 (M16X1.5)OPTION “9” – 3/8" BSPP
12.70(.50)
44.45(1.75)
19.05 (.750)19.02 (.749)
69.08(2.72)
39.62(1.56)
107.95(4.25)
35.31(1.39)
C C
B
A
Ø
Ø
Top View
Rear View
Front ViewSide View
OPTION “B”SPLINE SHAFTSAE “A” 9T 16/32 DP30˚ INVOLUTE SPLINEMAX TORQUE = 58.2 N·m (517 IN-LBS)
OPTION “C”SPLINE SHAFT11T 16/32 DP30˚ INVOLUTE SPLINEMAX TORQUE = 102.3 N·m (909 IN-LBS)
31.75(1.25)
31.75(1.25)
Variable Volume Piston PumpsSeries PVP16Dimensional Data
Page 36 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
hpm102-1.p65, lw, jk
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Catalog HY28-2662-CD/US
THRU-SHAFT WITHOUT FLANGEOPTION “6T” & “9T”
4
175.51 (6.91) REF. TO PILOT FACE
13.5 N·m(120 IN-LB)TORQUE
8.89(.35)
4.78 (.188)SAE KEY
COMPENSATEDPRESSUREADJUSTMENT37.9 BAR (550 PSI) PER TURN
21.16 (.833)20.98 (.826)
84.33(3.32)
INLET PORT OUTLET PORT
67.56(2.66)
67.56(2.66)
CASE DRAINPORT SEE TABLEFOR SIZE
ROTATIONARROW
IN NAMEPLATE
12.70(.50)
6.09(.24)44.45(1.75)
82.55 (3.250)82.50 (3.248)
19.05 (.750)19.02 (.749)
39.62(1.56)
107.95(4.25)
A
C
D
EG
F
C
H
Ø
Top View
Side ViewRear View
Ø
Thru-Shaft Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation pump shown above.Counterclockwise (CCW) pump will have inlet and outletports reversed with the compensator over the outlet port.
2. Splined shaft (option “B”) not recommended withThru-Shaft pumps.
3. The maximum torque transmitting capacity for rearmounting of pumps is limited by the allowable torqueof the input shaft.
4. Options 6A2, 6A4, 9A2 and 9A4 Design Series 12 havea gasket. All other options incorporate an o-ring sealand have an o-ring groove.
Port Size Type and LocationOption A Inlet and Outlet Ports Drain Port
148.843/4" SAE 4-Bolt Flange
SAE-6 Straight Thread2 (5.86) 3/8-16 Thread(9/16-18UNC)Std PSI Series (Code 61)
4152.40 SAE-16 Straight Thread SAE-6 Straight Thread(6.00) (1-5/16-12UN-2B) (9/16-18UNC)
148.84 3/4" SAE 4-Bolt FlangeISO 6149-68 (5.86) M10 ThreadM16 x 1.50Std PSI Series (Code 61)
148.84 3/4" SAE 4-Bolt Flange9 (5.86) M10 Thread 3/8" - BSPP
Std PSI Series (Code 61)
Variable Volume Piston PumpsSeries PVP16Dimensional Data
Dimensions – Thru Shaft Options
VARIATION C D E F G H
6A1 41.28 (1.63) 50.83/50.85 (2.001/2.002) 57.66 (2.27) 5/16–18UNC–2B 12.50 x 3.18 (.50 x .125) Key 200.91 (7.91)
6A2 53.19 (2.09) 82.58/82.60 (3.251/3.252) 64.01 (2.52) 3/8–16UNC–2B 19.05 x 4.76 (.75 x .188) Key 207.26 (8.16)
6A4 53.19 (2.09) 82.58/82.60 (3.251/3.252) N/A 3/8–16UNC–2B 9 Tooth 16/32 Pitch 207.26 (8.16)
9A2 53.19 (2.09) 82.58/82.60 (3.251/3.252) 64.01 (2.52) M10 x 1.50 19.05 x 4.76 (.75 x .188) Key 207.26 (8.16)
9A4 53.19 (2.09) 82.58/82.60 (3.251/3.252) N/A M10 x 1.50 9 Tooth 16/32 Pitch 207.26 (8.16)
Page 37 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
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Catalog HY28-2662-CD/US
Remote Compensator Control Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation pump shown below. Lefthand (CCW) pumps will havecompensator on opposite side.
2. When controlling pump compensator pressure with remote relief valve, remote reliefvalve must be capable of passing 1.89 LPM (.5 GPM).
3. Remote compensator option “M”, “ME” & “A” available on pumps withany port location.
FOR “M”, “ME”, “A”,“H” & “C” OPTION
FOR “A” & “C” OPTION
DIFFERENTIAL ADJUSTMENT(INCLUDED ON “A”& “C” OPTION)27.5 BAR (400 PSI)PER TURN
25.40(1.00)
77.72(3.06)
53.34(2.10)REF.45.72(1.80)REF.
ADAPTOR FITTINGSUPPLIED WITHPORT OPTION “8”PUMPS
ISO 6149-4(M12X1.5)
130.56(5.14)REF
17.02(.67)
ADAPTOR FITTINGSUPPLIED WITH“9” OPTION
1/4"BSPP
130.56(5.14)REF
22.86(.90)
REMOTE CONTROL PORTSAE-4 STRAIGHT THREADO-RING PORT(7/16-20UN-2B REF)
NAMEPLATE
DRAIN PORT SAE-6STRAIGHT THREAD O-RING PORT(9/16-18UNF-2B)
INTERNAL ORIFICEINSTALLED ONOPTIONS “ME”, “A” & “C”
44.19(1.74)
65.79(2.59)
65.79(2.59)
COMPENSATEDPRESSURE ADJUSTMENT64.8 BAR (940 PSI) PER TURN
130.56(5.14)
130.56(5.14)
ROTATIONARROW
IN
102.62(4.04)
C OF PUMP
L
Top View
Side View Front View
Variable Volume Piston PumpsSeries PVP16Dimensional Data
Page 38 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
hpm102-1.p65, lw, jk
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Catalog HY28-2662-CD/US
Power (Torque) Control Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation rear ported pump shown. Counterclockwise (CCW)pumps will have inlet and outlet ports reversed with compensator and powerblock on outlet side.
2. Power control shown on rear ported pump. Also available on side ported or thru-shaft option pumps.
TORQUE LIMIT ADJUSTMENTCONTROL OPTION “H”SENSITIVITY APPROX.21.4 N·m (190 IN-LB)PER TURN
SAE-4 STRAIGHT THREAD PORTFOR REMOTE PRESSURE LIMITINGIF DESIRED (CONTROL OPTION “H”)OR LOAD SENSE PORT(CONTROL OPTION “C”)
112.01(4.41)
OPTIONAL REMOTE PRESSURE COMPENSATOR SIGNAL PORT ON “H” OR “C” OPTION PUMPS (SAE-4 STRAIGHT THREAD PORT)
DO NOT USE THIS PORT FOR LOAD SENSE SIGNAL
103.12(4.06)
29.72(1.17)
44.19(1.74)
135.89(5.35)
IN
Top View
Side View Front View
Variable Volume Piston PumpsSeries PVP16Dimensional Data
Page 39 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
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Catalog HY28-2662-CD/US
Performance InformationSeries PVP 23/33 Pressure Compensated,Variable Volume, Piston Pumps
Features• High Strength Cast-Iron Housing for Reliability
and Quiet Operation
• Vickers Porting Interchange
• Optional Inlet/Outlet Locations for Easeof Installation
• Replaceable Bronze Port Plate
• Replaceable Piston Slipper Plate
• Thru-Shaft Capability SAE AA, A andB Pilots Offered
• Low Noise Levels
• Fast Response Times
• Metric Pilot Shaft and Ports Available
Controls• Pressure Compensation
• Remote Pressure Compensation
• Load Sensing
• Torque (Power) Limiting
• Adjustable Maximum Volume Stop
• Low Pressure Standby
Schematic Symbol(Basic Pump)
SpecificationsPressure Ratings
Outlet Port: 248 bar (3600 PSI) Continuous (P1)310 bar (4500 PSI) Peak (P3)
Inlet Port: 1.72 bar (25 PSI) Maximum.17 bar (5 In. Hg.) Vacuum Minimum@ 1800 RPM (See inlet chart forother speeds)
Speed Ratings: 600 to 3000 RPM
Operating Temperature Range: – 40°C to 71°C(– 40°F to 160°F)
Housing Material: Cast-Iron
Filtration: Maintain SAE Class 4,ISO 16/13,ISO 18/15 Maximum
Mounting: SAE “B” or Metric 2-BoltFlange Mount
Installation Data: See page 42 of this catalog forspecific recommendations pertaining to systemcleanliness, fluids, start-up, inlet conditions, shaftalignment, drain line restrictions and other importantfactors relative to the proper installation and use ofthese pumps.
Variable Volume Piston PumpsSeries PVP 23/33Technical Information
Quick Reference Data Chart
DisplacementPump Delivery † Approx. Noise Levels dB(A) Input Power At
Pumpcc/rev
@ 21 bar (300 PSI) @ Full Flow 1800 RPM (1200 RPM) 1800 RPM, Max.Model
(In3/rev)in LPM (GPM) 34 bar 69 bar 138 bar 207 bar 248 bar Displacement &
1200 RPM 1800 RPM (500 PSI) (1000 PSI) (2000 PSI) (3000 PSI) (3600 PSI) 248 bar (3600 PSI)
PVP23 23.0 (1.4) 28.0 (7.4) 42.0 (11.1) 61 (57) 64 (59) 67 (63) 69 (65) 70 (65) 19.7 kw (26.5 hp)
PVP33 33.0 (2.0) 39.4 (10.4) 59.0 (15.6) 64 (59) 66 (59) 68 (62) 70 (64) 71 (65) 27.2 kw (36.5 hp)
† Measured in an anechoic chamber to DIN 45635, measuring error + 2 dB(A).Fluid used: petroleum oil to ISO VG 46; temperature = 50°C (122°F).
Since many variables such as mounting, tank style, plant layout, etc., effect noise levels, it cannot be assumed thatthe above readings will be equal to those in the field. The above values are for guidance in selecting the proper pump.
Page 40 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
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Catalog HY28-2662-CD/US
Code Rotation*
R (CW)
L (CCW)
* Viewed fromshaft end.
Code Multiple Pumps
Omit Single Pump
Factory Mounted— to Rear of
Another Pump
Code Painting
Omit No PaintP Paint
PVP
Multiple Pump Displace- Shaft Port & Rotation Volume Thru- Thru- Control Seals Paint MultiplePumps Variable ment Pressure Flange Stop Shaft Shaft Option Pumps
Piston Range Sizes Option Threads Option
Code Pressure Range*
10 17-69 bar (250-1000 PSI)
20 17-138 bar (250-2000 PSI)
30 17-207 bar (250-3000 PSI)
36 17-248 bar (250-3600 PSI)
* Minimum value of pressure range onlyapplies on control option “omit” code.
Code Volume Stop Options
Omit No Volume Stop
2 Adj. Maximum Volume Stop
CodeThru-Shaft
Threads
Omit No Thru-Shaft
6* UNC
9** Metric
* Available with 2 or 3 portoption only.
** Available with 8 or 9 portoption only.
Code Multiple Pumps
Omit Single Pump
—Pump FactoryMounted on Rear
CodePorts
Type Location
Omit SAE Rear - Straight Thread
2 SAESide - Flange(Inch Threads)
3 SAE Side - Straight Thread
8ISO Side - Flange6149 (Metric Threads)
9 BSPPSide - Flange(Metric Threads)
CodeCM3/REV(In3/Rev.)
23 23 (1.4)
33 33 (2.0)
Code Shaft Option Pilot
Omit* 7/8" Keyed (SAE B) SAE “B”
B * 13T Spline (SAE B) SAE “B”
C 1" Keyed (SAE BB) SAE “B”
D 15T Spline (SAE BB) SAE “B”
K† 25mm Keyed Metric
* Maximum input torque is 208.1 N•m(1850 In-Lbs).
† Available with 8 or 9 port option only.
Code Seals
Omit Nitrile
V Fluoroelastomers*
* “FLUOROELASTOMERSare available under variousregistered trademarks, includingFLUOROCARBON (aregistered trademark of DuPont)and FLUOREL (a registeredtrademark of 3M).”
Variable Volume Piston PumpsSeries PVP 23/33Ordering Information
Code Control Options
Omit Pressure Compensated
**M Remote Pressure (Int.)**ME Remote Pressure (Ext.)
A Pressure and Flow
*C Pressure, Flow and Power
*H Pressure Compensatedand Power
*Specify HP, RPM & comp setting whenordering or will get default.**"M" (May be remotely controlled) "ME" (Requires external pilot)
Code Thru-Shaft Option
Omit No Thru-Shaft
A1* SAE “AA” Pilot / 1/2" Keyed
A2* SAE “A” Pilot / 3/4" Keyed
A4 SAE “A” Pilot / SAE “A” 9T Spline
A5 SAE “A” Pilot / 11T Spline
B1* SAE “B” Pilot / SAE “B” 7/8" Key
B2* SAE “B” Pilot / SAE “BB” 1" Key
B3 SAE “B” Pilot / SAE “B” 13T Spline
B4 SAE “B” Pilot / SAE “BB” 15T Spline
* Keyed option only available with UNC threads.
Page 41 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
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Catalog HY28-2662-CD/US
8
10
12
14
16
18
20100
90
80
70
60
50
Flo
w
Eff
icie
ncy
- %
Po
wer
PVP23 @ 1800 RPM
0
4
2
6
30.3
37.9
45.4
53.0
60.6
68.2
75.7
0
15.1
7.6
22.7
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
GPMLPM
0
3.0
6.0
8.9
11.9
14.9
0
4.0
8.0
12.0
16.0
20.0
17.9
20.9
23.9
24.0
28.0
32.0HPKW
Volumetric Efficiency
Overall Efficiency
Flow
Input P
ower at
Full F
low
Compensated Power
Typical Performance Data - Fluid: Standard Hydraulic Oil 100 SSU @ 49°C (120°F)
HP = Q x (PSI) + (CHp) 1714[ ]
NOTE: The efficiencies and data in the graph are good only forpumps running at 1800 RPM and stroked to maximum. Tocalculate approximate horsepower for the other conditions,use the following formula:
Actual GPM is directly proportional to drive speed and maximumvolume setting. Flow loss, however, is a function of pressureonly.
WHERE:Q = Actual Output Flow in GPMPSI = Pressure At Pump OutletCHp = Input Horsepower @ Full Compensation @ 1800
RPM (from graph read at operating pressure)
Variable Volume Piston PumpsSeries PVP 23/33Performance Data
8
10
12
14
16
18
20100
90
80
70
60
50
Flo
w
Eff
icie
ncy
- %
Po
wer
PVP33 @ 1800 RPM
0
4
2
6
30.3
37.9
45.4
53.0
60.6
68.2
75.7
0
15.1
7.6
22.7
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
GPMLPM
0
6.0
11.9
17.9
23.9
29.8
0
8.0
16.0
24.0
32.0
40.0HPKW
Volumetric Efficiency
Overall Efficiency
Flow
Input Power a
t Full F
low
Compensated Power
Flow vs. Speed
0 1000 2000 3000500 1500 2500
Shaft Speed - RPM
PVP 33
PVP 23
16.0
28.0
Ou
tlet
Flo
w @
Max
. Dis
pla
cem
ent
0
8.0
4.0
12.0
60.6
106.0
0
30.3
15.2
45.5
24.0
20.0
90.8
75.7
GPMLPM
PVP 23/33 Inlet Characteristics at Full Displacement
(Graph only valid at sea level)
0 1000 1500500 2000 2500 3000
Shaft Speed - RPM
DO NOT OPERATEIN THIS REGION
RecommendedOperating Condition
Vacu
um
In
let
Pre
ssu
re
6.41
4.28
2.14
PSIbar
00
5.17
10.34
15.51
20.68
In-Hgbar
Page 42 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
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Catalog HY28-2662-CD/US
Full Flow
Torque
PVP23 @ 1800 RPM
7.5 HP
15 HP10 H
P
20 HP
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
8
10
12
Flo
w
To
rqu
e
0
4
2
6
30.3
37.9
45.4
0
15.1
7.6
22.7
0
19.7
39.4
59.1
78.8
98.4
0
175
350
525
700
875
118.1 1050GPMLPM In-LbsN·m
Typical Performance Data - Fluid: Standard Hydraulic Oil 100 SSU @ 49°C (120°F)
Power Control
Variable Volume Piston PumpsSeries PVP 23/33Performance Data
PVP33 @ 1800 RPM
25 HP20 H
P30 H
P
10 HP7.5 H
P
15 HP
Full
Flow
Torq
ue
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
8
10
16
Flo
w To
rqu
e
0
4
2
6
30.3
37.9
60.6
1453.0
1245.4
0
15.1
7.6
22.7
0
19.7
39.4
59.1
78.8
98.4
0
175
350
525
700
875
157.5 1400
137.8 1225
118.1 1050
GPMLPM In-LbsN·m
Response Times
80
100
120
Tim
e (m
illis
ec)
PVP 23/33 @ 1200 RPM
0
40
20
60
De-Stroking
On-Stroking
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
80
100
120
Tim
e (m
illis
ec)
PVP 23/33 @ 1800 RPM
0
40
20
60
On-Stroking
De-Stroking
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
PVP 23/33Approximate Case Drain Flow
@ 1800 RPM
Remote Comp - Zero Stroke
Standard Comp - Zero Stroke
Full Flow
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
.4
.5
.6
Flo
w
0
.2
.1
.3
1.5
1.9
2.3
.7
.8
2.7
3.0
0
.8
.4
1.1
.93.4GPMLPM
PVP 23/33Compensated Power
@ 1800 RPM
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
2.0
2.5
3.0
Po
wer
0
1.0
.5
1.5
1.5
1.9
2.2
0
.75
.37
1.1
3.5
4.0
2.6
3.0HPKW
Page 43 of 123
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Catalog HY28-2662-CD/US
Rear Ported Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation pump shown. Lefthand (CCW) pumps have inlet and outlet ports reversed.
2. Pump shown with standard pressure compensator (control option “omit”).
.250SAE KEY
ADJ. MAX.VOLUME STOP(3.3CC/REV./TURN)“OPTION 2”
3.81(.15)
63.50(2.50)
25.06 (.987)24.92 (.981)
221.74 (8.73)MAX
42.42(1.67)REF.
49.28(1.94)
CLEARANCE FOR 1/2"MOUNTING BOLTS
71.12(2.80)
82.55(3.25)
72.90(2.87)
72.90(2.87)192.02
(7.56)
88.39(3.48)
102.62(4.04)
21.59(.85)
26.67(1.05)
76.96(3.03)
79.50(3.13)
IN OUT
26.67(1.05)
53.34(2.10)
49.53(1.95)
107.19(4.22)
107.19(4.22)
76.20(3.00)
33.27(1.31)
33.27(1.31)
76.20(3.00)
PRESSURECOMPENSATORADJUSTMENTSENSITIVITY:37.9 BAR (550 PSI) PER TURN
101.60 (4.000)101.55 (3.998)
69.09(2.72)
122.94(4.84)
SHAFT OPTION “OMIT”
(SAE “B”)22.23 (.875)22.20 (.874)
MAX TORQUE208.6 N·m
(1,852 IN-LBS)58.67(2.31)
23.88(.94)
9.40(.37)
41.91(1.65)
12.70(.50)
38.10(1.50)
Ø
Ø
Ø
Ø
ROTATIONARROW
ALTERNATE DRAIN PORT SAE-8STRAIGHT THREAD O-RING PORT(3/4-16UN-2B REF)
OUTLET PORT SAE-20STRAIGHT THREADO-RING PORT(1-5/8-12UN-2B REF)
INLET PORT SAE-20STRAIGHT THREADO-RING PORT(1-5/8-12UN-2B REF)
ALTERNATE DRAIN PORTSAE-8 STRAIGHT THREADO-RING PORT (3/4-16UNF-2B REF.)
DRAIN PORT SAE-8STRAIGHT THREADO-RING PORT(3/4-16UNF-2B REF.) Top View
Rear View
Front View
Side View
.250 SAE KEY
SHAFT OPTION “B”(SAE “B”)
13 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE
MAX TORQUE = 208.4 N·m (1,852 IN-LBS)
SHAFT OPTION “C”(SAE “BB”)
MAX TORQUE =336.0 N·m (2,987 IN-LBS)
SHAFT OPTION “D”(SAE “BB”)
15 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE
MAX TORQUE = 336.0 N·m (2,987 IN-LBS)
41.15(1.62)
45.97( 1.81)
45.97( 1.81) 27.94 (1.10)
28.19 (1.11)
25.40 (1.00)25.37 (.999)Ø
Variable Volume Piston PumpsSeries PVP 23/33Dimensional Data
Page 44 of 123
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Catalog HY28-2662-CD/US
Side Ported – Options 2 & 3 Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation pump shown. Lefthand (CCW) pumps have inletand outlet ports reversed.
2. Pump shown with standard pressure compensator (control option “omit”).
Port LocationOption A Inlet and Outlet Port
148.84 1-1/4" SAE 4-Bolt Flange2 (3.10) 7/16-14 Threads Standard
Pressure Series (Code 61)
3152.40 SAE-20 Straight Thread(3.22) (1-5/8-12UN-2B)
.250SAE KEY
3.81(.15)
63.50(2.50)
25.06 (.987)24.92 (.981)
42.42(1.67)REF.
49.28(1.94)
CLEARANCE FOR 1/2"MOUNTING BOLTS
DRAIN PORTSAE-8 STRAIGHT THREAD(3/4-16UN)
71.12(2.80)
82.55(3.25)
72.90(2.87)
72.90(2.87)215.65
(8.49)
88.39(3.48)
102.62(4.04)
21.59(.85)
26.67(1.05)
76.96(3.03)
79.50(3.13)
ROTATION ARROW
IN OUT
26.67(1.05)
53.34(2.10)
107.19(4.22)
107.19(4.22)
82.55(3.25)
DRAIN PORTSAE-8 STRAIGHT THREAD(3/4-16UN)
PRESSURECOMPENSATORADJUSTMENTSENSITIVITY:37.9 BAR (550 PSI)PER TURN
101.60 (4.000)101.55 (3.998)
69.09(2.72)
122.94(4.84)
58.67(2.31)
23.88(.94)
21.59(.85)
9.40(.37)
41.91(1.65)
12.70(.50)
38.10(1.50)
Ø
Ø
Ø
Ø
A A
ADJ. MAX.VOLUME STOP(3.3CC/REV./TURN)“OPTION 2”
221.74 (8.73)MAX
174.50(6.87)
.250 SAE KEY
SHAFT OPTION “B”(SAE “B”)
13 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE
MAX TORQUE = 208.4 N·m (1,852 IN-LBS)
SHAFT OPTION “C”(SAE “BB”)
MAX TORQUE =336.0 N·m (2,987 IN-LBS)
SHAFT OPTION “D”(SAE “BB”)
15 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE
MAX TORQUE = 336.0 N·m (2,987 IN-LBS)
41.15(1.62)
45.97( 1.81)
45.97( 1.81) 27.94 (1.10)
28.19 (1.11)
25.40 (1.00)25.37 (.999)Ø
Top View
Rear View
Front ViewSide View
SHAFT OPTION “OMIT”
(SAE “B”)22.23 (.875)22.20 (.874)
MAX TORQUE208.6 N·m
(1,852 IN-LBS)
Variable Volume Piston PumpsSeries PVP 23/33Dimensional Data
Page 45 of 123
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Catalog HY28-2662-CD/US
Side Ported – Options 8 & 9 Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation pump shown. Lefthand (CCW)rotation pump will have inlet and outlet ports reversed.
2. Pump shown with standard pressure compensator(control option “omit”).
.250SAE KEY
3.81(.15)
63.50(2.50)
25.06 (.987)24.92 (.981)
42.42(1.67)REF.
49.28(1.94)
CLEARANCE FOR “D”MOUNTING BOLTS
ALTERNATE DRAIN OPTION “8” ISO 6149-8 (M18X1.5)OPTION “9” 1/2" BSPP
71.12(2.80)
82.55(3.25)
215.65(8.49)
88.34(3.48)
102.62(4.04)
21.59(.85)
26.67(1.05)
76.96(3.03)
79.50(3.13)
ROTATION ARROW
IN OUT
26.67(1.05)
53.34(2.10)
107.19(4.22)
107.19(4.22)
78.74(3.10)
78.74(3.10)
DRAIN PORTOPTION “8” ISO 6149-8(M18X1.5)OPTION “9”1/2" BSPP
PRESSURECOMPENSATORADJUSTMENTSENSITIVITY:37.9 BAR (550 PSI) PER TURN
69.09(2.72)
122.94(4.84)
22.23 (.875)22.20 (.874)
58.67(2.31)
23.88(.94)
21.59(.85)
41.91(1.65)
12.70(.50)
38.10(1.50)
Ø
Ø
Ø
ADJ. MAX.VOLUME STOP(3.3CC/REV./TURN)“OPTION 2”
221.74 (8.73)MAX
174.50(6.87)
C
A
B
C
1-1/4" SAE 4-BOLTFLANGE M10 X 1.5 THREADSSTANDARD PRESSURE SERIES(CODE 61) BOTH SIDES
Top View
Rear View
Front View
Side View
SHAFT OPTION “K”(ø 25mm REF)
8mm x 7mm KEY MAX TORQUE = 336.4 N·m (2,990 IN-LBS)
52.83(2.08)
28.02 (1.103)27.66 (1.089)
25.00 (.9843)24.99 (.9838)
M10 THREAD
ø
Pilot DimensionsShaft
A B C DOption
Omit 101.60/101.55 9.40 72.90 ø 12.70B, C, D (4.000/3.998) (.37) (2.87) (.50)
K100.00/99.95 9.14 69.85
ø 12mm(3.937/3.935) (.36) (2.75)
Variable Volume Piston PumpsSeries PVP 23/33Dimensional Data
Page 46 of 123
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Catalog HY28-2662-CD/US
174.50(6.87)
206.76(8.14)
CCA
13.5 N·m(120 IN-LB)TORQUE
E
GF
D
3
2
B
Top View
Side View
Rear View
Thru-Shaft Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation side ported pump shown.Lefthand (CCW) pump will have inlet and outletports reversed.
2. Install coupler on shaft of rear pump to dimensionshown then lock down coupler using set screws.
3. Options, 6A2, 6A4, 9A4 and 9A5 Design Series 20have a gasket seal, all other thru-shaft optionsincorporate an o-ring seal and have ano-ring groove.
4. Maximum torque transmitting capacity 209 N•m(1850 in-lbs).
Thru-Shaft Options
Variation A B C D E F G
6A1 232.16 (9.14) 50.83/50.85 (2.001/2.002) 41.28 (1.63) 5/16-18UNC-2B 12.70 x 3.18 (.50 x .125) Key 38.10 (1.50) 69.09 (2.72)
6A2 238.51 (9.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) 3/8-16UNC-2B 19.05 x 4.76 (.75 x .188) Key 44.45 (1.75) 75.44 (2.97)
6A4 238.51 (9.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) 3/8-16UNC-2B 9 Tooth 16/32 Pitch 31.75 (1.25) N/A
6A5 238.51 (9.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) 3/8-16UNC-2B 11 Tooth 16/32 Pitch 31.75 (1.25) N/A
6B1 252.48 (9.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B 22.23 x 6.35 (.875 x .25) Key 58.67 (2.31) 89.41 (3.52)
6B2 252.48 (9.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B 25.40 x 6.35 (1.00 x .25) Key 45.97 (1.81) 89.41 (3.52)
6B3 252.48 (9.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B 13 Tooth 16/32 Pitch 41.15 (1.62) N/A
6B4 252.48 (9.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B 15 Tooth 16/32 Pitch 45.97 (1.81) N/A
9A4 238.51 (9.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) M10 x 1.50 9 Tooth 16/32 Pitch 31.75 (1.25) N/A
9A5 238.51 (9.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) M10 x 1.50 11 Tooth 16/32 Pitch 31.75 (1.25) N/A
9B3 252.48 (9.94) 101.63/101.65 (4.001/4.00) 73.03 (2.88) M12 x 1.75 13 Tooth 16/32 Pitch 41.15 (1.62) N/A
9B4 252.48 (9.94) 101.63/101.65 (4.001/4.00) 73.03 (2.88) M12 x 1.75 15 Tooth 16/32 Pitch 45.97 (1.81) N/A
Variable Volume Piston PumpsSeries PVP 23/33Dimensional Data
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Catalog HY28-2662-CD/US
Remote Compensator Control Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation rear ported pump shown. Lefthand (CCW) pumps will haveinlet and outlet ports reversed.
2. When controlling pump compensator pressure with remote relief valve, size reliefvalve to pass a minimum of 1.89 LPM (.5 GPM).
3. Remote compensator shown on rear ported pump. Also available on side ported orthru-shaft option pumps.
72.90(2.87)
65.28(2.57)
122.94(4.84)
21.59(.85)
ROTATIONARROW
DRAIN PORT SAE-8STRAIGHT THREADO-RING PORT(3/4-16UNF-2B REF.)
REMOTE CONTROL PORTSAE-4 STRAIGHT THREADO-RING PORT(7/16-20UNF-2B REF.)
INTERNAL ORIFICEINSTALLED ON CONTROLOPTIONS “ME” & “A”
ADAPTOR FITTINGSUPPLIED WITHPORT OPTION “8”PUMPS
ISO 6149-4(M12X1.5)
139.95(5.51)REF
17.02 (.67)
21.59(.85)
ADAPTOR FITTINGSUPPLIED WITH“9” OPTION
1/4"BSPP
139.95(5.51)REF
22.85 (.90)
139.95(5.51)
25.40(1.00)
87.12(3.43)
DIFFERENTIAL PRESSUREADJUSTMENT SENSITIVITY:27.5 BAR (400 PSI) PER TURN(INCLUDED ON “A” CONTROL OPTION)
PRESSURE COMPENSATOR ADJUSTMENT:64.8 BAR (940 PSI) PER TURN
Top View
Side ViewFront View
Variable Volume Piston PumpsSeries PVP 23/33Dimensional Data
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Catalog HY28-2662-CD/US
Power (Torque) Control Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation rear ported pump shown. Lefthand (CCW) pumps willhave inlet and outlet ports reversed.
2. Power control shown on rear ported pump. Also available on side ported orthru-shaft option pumps.
71.88(2.83)
POWER CONTROL ADJUSTMENTCONTROL OPTION “H”SENSITIVITY: APPROXIMATELY 22.5 N·m (200 IN-LB) PER TURN
OPTIONAL REMOTE PRESSURE COMPENSATOR SIGNAL PORT ON “H” OR “C” OPTION PUMPS (SAE-4 STRAIGHT THREAD PORT)DO NOT USE THIS PORT FOR LOAD SENSE SIGNAL
SAE-4 STRAIGHT THREADO-RING PORT(7/16-20UNF-2B REF.)LOAD SENSE CONTROLPORT FOR CONTROLOPTION “C”.
OPTIONAL REMOTE COMPENSATOR CONTROL PORT FOR CONTROL OPTION “H”
74.42(2.93)
27.94(1.10)
122.68(4.83)
105.92(4.17)
41.91(1.65)
142.24(5.60)
21.34(.84)
127.51(5.02)
Top View
Side View Front View
Variable Volume Piston PumpsSeries PVP 23/33Dimensional Data
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Catalog HY28-2662-CD/US
SpecificationsPressure RatingsOutlet Port: 248 bar (3600 PSI) Continuous
(P1)310 bar (4500 PSI) Peak (P3)
Inlet Port: 1.72 bar (25 PSI) Maximum.17 bar (5 In. Hg.) VacuumMinimum @ 1800 RPM (See inletchart for other speeds)
Case Drain Port: .34 bar (5 PSI) Max. aboveInlet Port .34 bar (10 PSI)Maximum
Speed Ratings: 600 to 2800 RPM — PVP41600 to 2400 RPM — PVP48
Operating Temperature Range: – 40°C to 71°C(– 40°F to 160°F)
Housing Material: Cast-Iron
Filtration: ISO 16/13 RecommendedISO 18/15 Maximum
Mounting: SAE “B” or Metric 2-BoltFlange Mount
Installation Data: See page 42 of this catalog forspecific recommendations pertaining to systemcleanliness, fluids, start-up, inlet conditions, shaftalignment, drain line restrictions and other importantfactors relative to the proper installation and use ofthese pumps.
Performance InformationSeries PVP 41/48 Pressure Compensated,Variable Volume, Piston Pumps
Features• High Strength Cast-Iron Housing for Reliability
and Quiet Operation
• Vickers Porting Interchange
• Optional Inlet/Outlet Locations for Easeof Installation
• Replaceable Bronze Port Plate
• Replaceable Piston Slipper Plate
• Thru-Shaft Capability SAE AA, A or B Pilots
• Low Noise Levels
• Fast Response Times
• Metric Pilot Shaft and Ports Available
Controls• Pressure Compensation
• Remote Pressure Compensation
• Load Sensing
• Torque (Power) Limiting
• Adjustable Maximum Volume Stop
• Low Pressure Standby
• Hi/Lo Torque (Power) Limiting
Schematic Symbol(Basic Pump)
Variable Volume Piston PumpsSeries PVP 41/48Technical Information
Quick Reference Data Chart
DisplacementPump Delivery † Approx. Noise Levels dB(A) Input Power At
Pumpcc/rev
@ 7 bar (100 PSI) @ Full Flow 1800 RPM (1200 RPM) 1800 RPM, Max.Model
(In3/rev)in LPM (GPM) 34 bar 69 bar 138 bar 207 bar 248 bar Displacement &
1200 RPM 1800 RPM (500 PSI) (1000 PSI) (2000 PSI) (3000 PSI) (3600 PSI) 248 bar (3600 PSI)
PVP41 41.0 (2.5) 49.2 (13.0) 73.8 (19.5) 68 (60) 70 (61) 73 (65) 74 (67) 75 (69) 33.2 kw (44.5 hp)
PVP48 48.0 (2.9) 57.6 (15.2) 86.4 (22.8) 69 (60) 71 (62) 73 (65) 75 (68) 76 (69) 40.3 kw (54.0 hp)
† Measured in an anechoic chamber to DIN 45635, measuring error + 2 dB(A).Fluid used: petroleum oil to ISO VG 46; temperature = 50°C (122°F).
Since many variables such as mounting, tank style, plant layout, etc., effect noise levels, it cannot be assumed thatthe above readings will be equal to those in the field. The above values are for guidance in selecting the proper pump.
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Catalog HY28-2662-CD/US
Code Rotation*
R (CW)
L (CCW)
* Viewed fromshaft end.
Code Multiple Pumps
Omit Single Pump
Factory Mounted— to Rear of
Another Pump
Code Painting
Omit No PaintP Paint
PVP
Multiple Pump Displace- Shaft Port Rotation Volume Thru- Thru- Control Seals Paint MultiplePumps Variable ment Pressure Option Stop Shaft Shaft Option Pumps
Piston Range Option Threads Option
Code Pressure Range*
10 17-69 bar (250-1000 PSI)
20 17-138 bar (250-2000 PSI)
30 17-207 bar (250-3000 PSI)
36 17-248 bar (250-3600 PSI)
* Minimum value of pressure range onlyapplies on control option “omit” code.
Code Volume Stop Options
Omit No Volume Stop
2 Adj. Maximum Volume Stop
Code Multiple Pumps
Omit Single Pump
—Pump FactoryMounted on Rear
Code Thru-Shaft Option
Omit No Thru-Drive
A1* SAE “AA” Pilot / 1/2" Keyed
A2* SAE “A” Pilot / 3/4" Keyed
A4 SAE “A” Pilot / SAE “A” 9T Spline
A5 SAE “A” Pilot / 11T Spline
B1* SAE “B” Pilot / SAE “B” 7/8" Key
B2* SAE “B” Pilot / SAE “BB” 1" Key
B3 SAE “B” Pilot / SAE “B” 13T Spline
B4 SAE “B” Pilot / SAE “BB” 15T Spline
* Keyed option only available with UNC threads.
CodeCM3/REV(In3/Rev.)
41 41 (2.5)
48 48 (2.9)
Code Shaft Pilot
Omit* 7/8" Keyed (SAE B) SAE “B”
B * 13T Spline (SAE B) SAE “B”
C 1" Keyed (SAE BB) SAE “B”
D 15T Spline (SAE BB) SAE “B”
K† 25mm Keyed Metric
* Max. input torque is 208.1 N•m (1850 In-Lbs).† Available with 8 or 9 port option only.
Code Control Option
Omit Standard PressureCompensated
**M Remote Pressure
**ME Remote Pressure
A Pressure and Flow
C Pressure, Flow and Power
H* Pressure and Power
HLM*Remote Pressure andHi/Lo Power
HLA* Pressure, Flow and
Hi/Lo Power
* Specify HP, RPM & comp setting whenordering or will get default.
** "M" (May be remotely controlled) "ME" (Requires external pilot)
Port OptionCode
Type Description
Omit SAE Rear - Straight Thread
2 SAE Side - Flange (Inch)
3 SAE Side - Straight Thread
8ISO Side - Flange6149 (Metric Threads)
9 BSPPSide - Flange(Metric Threads)
Code Seals
Omit Nitrile
V Fluoroelastomer*
* “FLUOROELASTOMERSare available under variousregistered trademarks,includingFLUOROCARBON (aregistered trademark ofDuPont) and FLUOREL (aregistered trademark of3M).”
Code Thru-Shaft Threads
Omit No Thru-Shaft
6* UNC
9** Metric
* Available with 2 or 3port option.
** Available with 8 or 9port option.
Variable Volume Piston PumpsSeries PVP 41/48Ordering Information
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Catalog HY28-2662-CD/US
PVP 41/48 Flow vs. Shaft Speed
0 1000 2000 3000 0 1000 2000 3000
DO NOT OPERATEIN THIS REGION
RecommendedOperating Condition
PVP41PVP48
Vac
uu
m Inle
t P
ress
ure
8.55
6.41
4.27
2.14
PSIbar
00
5.34
10.68
151.03
201.38
In-Hgbar
PVP 41/48 Inlet Characteristics at Full Displacement
(Graph only valid at sea level)
Shaft Speed - RPM
30.0
40.0
Ou
tlet
Flo
w @
Max
. Dis
pla
cem
ent
Shaft Speed - RPM
0
10.0
5.0
20.0
113.6
151.5
0
37.9
18.9
75.7
35.0
15.0
25.0
132.5
56.8
94.7
GPMLPM
NOTE: The efficiencies and data in the graph are good only forpumps running at 1200 or 1800 RPM and stroked to maximum.To calculate approximate horsepower for the other conditions,use the following formula:
Actual GPM is directly proportional to drive speed and maximumvolume setting. Flow loss, however, is a function of pressureonly.
WHERE:
Q = Actual Output Flow in GPM
PSI = Pressure At Pump Outlet
CHp = Input Horsepower @ Full compensation@ 1800 RPM (from graph read atoperating pressure)
Typical Performance Data - Fluid: Standard Hydraulic Oil 100 SSU @ 49°C (120°F)
Variable Volume Piston PumpsSeries PVP 41/48Performance Data
12
16
18
21
24100
90
80
70
60
50
Flo
wEff
icie
ncy
- %
Po
wer
PVP41 @ 1200 RPM
0
6
3
9
45.4
60.6
68.1
79.5
90.9
0
22.7
11.4
34.1
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
GPMLPM
0
11.2
22.4
0
15.0
30.0
33.6
44.8
45.0
60.0HPKW
Flow
Efficiency
Compensated PowerFull F
low Power
12
16
18
21
24100
90
80
70
60
50
Flo
w
Eff
icie
ncy
- %
Po
wer
PVP41 @ 1800 RPM
0
6
3
9
45.4
60.6
68.1
79.5
90.9
0
22.7
11.4
34.1
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
GPMLPM
0
11.2
22.4
0
15.0
30.0
33.6
44.8
45.0
60.0HPKW
FlowEfficiency
Compensated Power
Full Flow P
ower
12
16
18
21
24100
90
80
70
60
50
Flo
w
Eff
icie
ncy
- %
Po
wer
PVP48 @ 1200 RPM
0
6
3
9
45.4
60.6
68.1
79.5
90.9
0
22.7
11.4
34.1
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
GPMLPM
0
11.2
22.4
0
15.0
30.0
33.6
44.8
45.0
60.0HPKW
Flow
Efficiency
Compensated PowerFull F
low Power
12
16
18
21
24100
90
80
70
60
50
Flo
w
Eff
icie
ncy
- %
Po
wer
PVP48 @ 1800 RPM
0
6
3
9
45.4
60.6
68.1
79.5
90.9
0
22.7
11.4
34.1
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
GPMLPM
0
11.2
22.4
0
15.0
30.0
33.6
44.8
45.0
60.0HPKW
FlowEfficiency
Compensated Power
Full F
low P
ower
[ ]HP = Q x (PSI) + (CHp) 1714
Page 52 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
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Catalog HY28-2662-CD/US
Typical Performance Data - Fluid: Standard Hydraulic Oil 100 SSU @ 49°C (120°F)
Power Control
Variable Volume Piston PumpsSeries PVP 41/48Performance Data
200
250
300
Tim
e (m
illis
ec)
PVP 41/48 @ 1200 RPM
0
100
50
150
On-Stroking
De-Stroking
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
Response Times
200
250
300T
ime
(mill
isec
)PVP 41/48 @ 1800 RPM
0
100
50
150
On-Stroking
De-Stroking
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
PVP 41/48Approximate Case Drain Flow
@ 1800 RPM
Standar
d Comp - Z
ero S
troke
Remote Comp - Z
ero Stro
ke
Full Flow
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
.8
1.0
1.2
Flo
w
0
.4
.2
.6
3.0
3.8
4.5
0
1.5
.8
2.3
1.66.1
1.45.3
GPMLPM
Compensated Power@ 1800 RPM
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
4.0
5.0
6.0
Po
wer
0
2.0
1.0
3.0
3.0
3.7
4.5
0
1.5
.75
2.2
HPKW
PVP41 @ 1800 RPM
Flow
10 HP
15 HP
20 HP
25 HP30 HP
35 HP40 HP
45 HP
Full Flow
Torque
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
20
25
Flo
w
To
rqu
e
0
10
5
15
75.7
94.6
0
37.9
18.9
56.8
0
56.3
112.5
168.8
225.0
281.3
0
500
1000
1500
2000
2500GPMLPM In-LbsN·m
PVP48 @ 1800 RPM
10 HP15 HP20 HP25 HP
30 HP35 HP40 HP45 HP
50 HP 55 HP
Flow
Full Flow
Torque
0
0
Bar
PSI69
1000
138
2000
207
3000
275
4000
Pressure
20
25
Flo
w
To
rqu
e
0
10
5
15
75.7
94.6
0
37.9
18.9
56.8
0
56.3
112.5
168.8
225.0
281.3
0
500
1000
1500
2000
2500GPMLPM In-LbsN·m
Page 53 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
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36
Catalog HY28-2662-CD/US
ADJUSTABLE MAX. VOLUME STOP(OPTION 2) FLOW CHANGE PER TURN= 4.1 CC/REV PER TURN
APPROX. @FULL PRESS
SHAFT OPTION “OMIT”(SAE “B”)MAXIMUM TORQUE= 208.1 N·m (1,850 IN-LBS)
.250SAE KEY
25.07 (.987)24.82 (.977)
22.23 (.875)22.20 (.874)
107.44(4.23)
93.22(3.67)
95.50(3.76)
97.79(3.85)
44.45(1.75)
101.60 (4.00)101.55 (3.99)
68.58(2.70)
75.95(2.99)
55.63(2.19)
107.69(4.24)
220.22(8.67)
58.67(2.31)9.40(.37)
231.14 (9.10) AT MAX. DISPL (48 CC/REV)212.85 (8.38) AT ZERO FLOW
107.69(4.24)
88.14(3.47)
88.14(3.47)
44.45(1.75)
44.45(1.75)
41.15(1.62)
71.12(2.80)
47.75(1.88)
124.21(4.89)
27.18(1.07)
15.49(.61)
45.97(1.81)
72.89(2.87)
72.89(2.87)
ø
ø
SHAFT OPTION “B”(SAE “B”) 13 TEETH
16/32 PITCH30˚ INVOLUTE SPLINE
MAX. TORQUE = 208.1 N·m (1,850 IN-LBS)
SHAFT OPTION “D” (SAE “BB”) 15 TEETH
16/32 PITCH30˚ INVOLUTE SPLINE
MAX. TORQUE = 336.4 N·m (2,990 IN-LBS)
IN OUT
SAE -24 STRAIGHTTHREAD PORT
SAE -16 STRAIGHTTHREAD PORT
OPTIONAL DRAIN PORT FORINVERTED APPLICATIONSSAE-10 STRAIGHT THREAD PORT
ROT
DRAIN PORTSAE -10 STRAIGHTTHREAD PORT
PRESSURE COMPENSATORADJUSTMENT SENSITIVITY:APPROX. 37.8 BAR (550 PSI)PER TURN
Top View
Front View
Side View
Rear View
.250 SAE KEY45.97(1.81)
28.14 (1.10)27.89 (1.09)
SHAFT OPTION “C”(SAE “BB”)
1" DIA. REF.MAX TORQUE =
336.4 N·m (2,990 IN-LBS)
Rear Ported Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation pump shown. Lefthand (CCW) rotationpump will have inlet and outlet ports reversed.
2. Pump shown with standard pressure compensator(control option “omit”).
Variable Volume Piston PumpsSeries PVP 41/48Dimensional Data
Page 54 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
hpm102-1.p65, lw, jk
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Catalog HY28-2662-CD/US
OPTIONAL DRAIN PORT FOR INVERTED APPLICATIONSSAE-10 STRAIGHT THREAD
SEE CHART FORINLET & OUTLETPORT SPECIFICATIONS
ADJUSTABLE MAX. VOLUME STOP(OPTION 2) FLOW CHANGE PER TURN= 4.1 CC/REV PER TURN
IN OUT
ROT
DRAIN PORT SAE-10 STRAIGHTTHREAD PORT
DRAIN PORTSAE-10 7/8-14 THREAD
APPROX @ FULL PRESS
SHAFT OPTION “OMIT”(SAE “B”)MAXIMUM TORQUE= 208.1 N·m(1,850 IN-LBS)
.250SAE KEY
25.07 (.986)24.82 (.976)
22.23 (.875)22.20 (.874)
84.84(3.34)68.58
(2.70)
99.82(3.93)
107.44(4.23)
93.22(3.67)
95.50(3.76)
87.38(3.44)
97.79(3.86)
99.82(3.93)
25.40(1.00)
25.40(1.00)
44.45(1.75)
101.60 (4.00)101.55 (3.99)
84.84(3.34)
87.38(3.44)
95.25(3.75)
107.69(4.24)
176.28(6.94)
191.01(7.52)
58.67(2.31)9.40(.37)
240.79(9.48)
107.69(4.24)
95.25(3.75)
71.12(2.80)
47.75(1.88)
124.21(4.89)
176.28(6.94)
27.18(1.07)
15.49(.61)
72.89(2.87)
72.89(2.87)
ø
ø
Top View
Front View
Side View Rear View
41.15(1.62)
45.97(1.81)
SHAFT OPTION “B”(SAE “B”) 13 TEETH
16/32 PITCH30˚ INVOLUTE SPLINE
MAX. TORQUE = 208.1 N·m (1,850 IN-LBS)
SHAFT OPTION “D” (SAE “BB”) 15 TEETH
16/32 PITCH30˚ INVOLUTE SPLINE
MAX. TORQUE = 336.4 N·m (2,990 IN-LBS)
.250 SAE KEY45.97(1.81)
28.14 (1.10)27.89 (1.09)
SHAFT OPTION “C”(SAE “BB”)
1" DIA. REF.MAX TORQUE =
336.4 N·m (2,990 IN-LBS)
Side Ported – Options 2 & 3 Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation pump shown. Lefthand (CCW) rotationpump will have inlet and outlet ports reversed.
2. Pump shown with standard pressure compensator(control option “omit”).
Port SizesOption Inlet Outlet
1-1/2" SAE 4-Bolt Flange 1" SAE 4-Bolt Flange2 1/2-13 Thread Standard 3/8-16 Thread Standard
Pressure Series (Code 61) Pressure Series (Code 61)
3SAE-24 Straight Thread SAE-16 Straight Thread
(1-7/8-12UN-2B) (1-5/16-12UN-2B)
Variable Volume Piston PumpsSeries PVP 41/48Dimensional Data
Page 55 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
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Catalog HY28-2662-CD/US
SEE CHART FORINLET & OUTLETPORT SPECIFICATIONS
ADJUSTABLE MAX. VOLUME STOP(OPTION 2) FLOW CHANGE PER TURN= 4.1 CC/REV PER TURN
IN OUT
ROT
OPTIONAL DRAIN PORTOPTION “8” ISO 6149(M22X1.5)OPTION “9”3/4" BSPP DRAIN PORT
OPTION “8” ISO 6149 (M22X1.5)OPTION “9” 3/4" BSPP
CLEARANCE FOR“D” MOUNTING BOLTS BOTH EARS
APPROX. @ FULL PRESS
SHAFT OPTION “OMIT”(SAE “B”)MAXIMUM TORQUE= 208.1 N·m(1,850 IN-LBS)
.250SAE KEY
25.07 (.986)24.82 (.976)
22.23 (.875)22.20 (.874)
84.84(3.34)68.58
(2.70)
107.44(4.23)
93.22(3.67)
95.50(3.76)
87.38(3.44)
97.79(3.86)
25.40(1.00)
25.40(1.00)
44.45(1.75)
84.84(3.34)
87.38(3.44)
95.25(3.75)
107.69(4.24)
176.28(6.94)
191.01(7.52)
58.67(2.31)
240.79(9.48)
107.69(4.24)
95.25(3.75)
71.12(2.80)
47.75(1.88)
124.21(4.89)
176.28(6.94)
27.18(1.07)
15.49(.61)
ø
ALTERNATE DRAIN PORT(USE IF PUMP IS INVERTED)OPTION “8” ISO 6149 (M22X1.5)OPTION “9” 3/4" BSPP
A
B
C C
SHAFT OPTION “K”(ø 25mm REF)
8mm x 7mm KEY MAX TORQUE =
336.4 N·m (2,990 IN-LBS)
52.83(2.08)
28.02 (1.10)27.66 (1.08)
25.00 (.984)24.99 (.983)
M10 THREAD.250 SAE KEY
ø
Top ViewFront View
Rear ViewSide View
41.15(1.62)
45.97(1.81)
45.97(1.81)
28.14 (1.10)27.89 (1.09)
SHAFT OPTION “B”(SAE “B”) 13 TEETH
16/32 PITCH30˚ INVOLUTE SPLINE
MAX. TORQUE = 208.1 N·m (1,850 IN-LBS)
SHAFT OPTION “D” (SAE “BB”) 15 TEETH
16/32 PITCH30˚ INVOLUTE SPLINE
MAX. TORQUE = 336.4 N·m (2,990 IN-LBS)
SHAFT OPTION “C”(SAE “BB”)
1" DIA. REF.MAX TORQUE =
336.4 N·m (2,990 IN-LBS)
Side Ported – Options 8 & 9 Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation pump shown. Lefthand (CCW) rotationpump will have inlet and outlet ports reversed.
2. Pump shown with standard pressure compensator (controloption “omit”).
Pilot DimensionsShaft Option A B C D
Omit 101.60/101.55 9.40 72.90 ø 12.70B, C, D (4.000/3.998) (.37) (2.87) (.50)
K100.00/99.95 9.14 69.85 ø 11.94(3.937/3.935) (.36) (2.75) (.47)
Inlet Port Outlet Port1-1/2" SAE 4-Bolt Flange 1" SAE 4-Bolt Flange
M12 Thread Standard M10 Thread StandardPressure Series (Code 61) Pressure Series (Code 61)
Variable Volume Piston PumpsSeries PVP 41/48Dimensional Data
Page 56 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
hpm102-1.p65, lw, jk
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Catalog HY28-2662-CD/US
WHEN MOUNTING PUMPSWITH STRAIGHT SHAFTS,INSTALL COUPLING TOTHIS DIMENSION BEFOREMOUNTING PUMP
NOTE: INPUT TORQUE RATINGS SHOWN ON PAGE A91INCLUDE COMBINED TORQUE OF BOTH PUMPS.
ADAPTOR MAY BE ROTATED90 DEGREES IF DESIRED
ROT
232.16 (9.14)REF.
A
C C
D
B
G
F
E
2
Top View
Side View
Rear View
Dimensions – Thru Shaft Options
VARIATION A B C D E F G
6A1 257.56 (10.14) 50.83/50.85 (2.001/2.002) 41.28 (1.63) 5/16-18UNC-2B o/ .50 X .125 Key 38.10 (1.50) 69.09 (2.72)
6A2 263.91 (10.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) 3/8-16UNC-2B o/ .75 X .1875 Key 44.45 (1.75) 75.44 (2.97)
6A4 263.91 (10.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) 3/8-16UNC-2B 9 Tooth 16/32 Pitch 31.75 (1.25) N/A
6A5 263.91 (10.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) 3/8-16UNC-2B 11 Tooth 16/32 Pitch 31.75 (1.25) N/A
6B1 277.88 (10.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B o/ .875 X .25 Key 58.67 (2.31) 89.41 (3.52)
6B2 277.88 (10.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B o/ 1.00 X .25 Key 45.97 (1.81) 89.41 (3.52)
6B3 277.88 (10.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B 13 Tooth 16/32 Pitch 41.15 (1.62) N/A
6B4 277.88 (10.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B 15 Tooth 16/32 Pitch 45.97 (1.81) N/A
9A4 263.91 (10.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) M10 X 1.50 9 Tooth 16/32 Pitch 31.75 (1.25) N/A
9A5 263.91 (10.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) M10 X 1.50 11 Tooth 16/32 Pitch 31.75 (1.25) N/A
9B3 277.88 (10.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) M12 X 1.75 13 Tooth 16/32 Pitch 41.15 (1.62) N/A
9B4 277.88 (10.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) M12 X 1.75 15 Tooth 16/32 Pitch 45.97 (1.81) N/A
Thru-Shaft Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation side ported pump with straightthread ports shown. Lefthand (CCW) pumps will haveinlet and outlet ports reversed.
2. Later versions of Thru-Shaft options 6A2, 6A4, 6A5,9A4 and 9A5, incorporate a gasket, P/N 801209 toseal on the rear pump rather than an o-ring.
3. Maximum torque transmitting capacity forrear pumps = 208.1 N•m (1,850 In-Lbs).
Variable Volume Piston PumpsSeries PVP 41/48Dimensional Data
Page 57 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
hpm102-1.p65, lw, jk
40
Catalog HY28-2662-CD/US
Remote Compensator Control Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) rotation rear ported pump shown. Lefthand (CCW) pumps willhave inlet and outlet ports reversed.
2. When controlling pump compensator pressure with remote relief valve, size reliefvalve to pass 1.89 LPM (.5 GPM).
3. Remote compensator shown on rear ported pump. Also available on side portedor thru-shaft option pumps.
PRESSURE COMPENSATOR ADJUSTMENT SENSITIVITY: APPROXIMATELY 64.8 BAR (940 PSI) PER TURN
DIFFERENTIAL PRESSURE ADJUSTMENTSENSITIVITY: APPROXIMATELY27.5 BAR (400 PSI) PER TURN(INCLUDED ON “A” CONTROL OPTION)
REMOTE CONTROL PORTSAE-4 STRAIGHT THREADO-RING PORT
INTERNAL ORIFICEINSTALLED ONOPTIONS “ME”,“A” & “C”
DRAIN PORTSAE-10 STRAIGHTTHREAD PORT
144.78(5.70)
91.95(3.62)
25.40(1.00)
98.30 (3.87)REF.
93.22 (3.67)REF.
148.08(5.83)
ADAPTOR FITTINGSUPPLIED WITHPORT OPTION “8”PUMPS
ISO 6149-4(M12X1.5)
17.02(.67)
44.45(1.75)
149.35(5.70)REF
ADAPTOR FITTINGSUPPLIED WITH“9” OPTION
1/4"BSPP
144.78(5.70)REF
22.86(.90)
Top View
Front View Side View
Variable Volume Piston PumpsSeries PVP 41/48Dimensional Data
Page 58 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
hpm102-1.p65, lw, jk
41
Catalog HY28-2662-CD/US
Power (Torque) Control Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).
NOTES:
1. Righthand (CW) ported pump shown.
2. Power (Torque) control shown with rear ported pump.Also available on side ported and thru-shaft pumps.
3. Power torque control does not change with rotation.
44.45(1.75)
61.47(2.42)
TORQUE CONTROL ADJUSTMENTCONTROL OPTIONS “H” & “C”APPROXIMATE / SENSITIVITY:PVP48: 135.0 N·m (1200 IN-LBS) PER TURNPVP41: 125.0 N·m (1000 IN-LBS) PER TURN
OPTIONAL REMOTE PRESSURE COMPENSATOR SIGNAL PORT ON “H” OR “C” OPTION PUMPS(SAE-4 STRAIGHT THREAD PORT)DO NOT USE THIS PORT FOR LOAD SENSE SIGNAL
LOAD SENSE SIGNAL PORTON “C” OPTION PUMP(SAE-4 STRAIGHT THREAD PORT)
50.55(1.99)
120.40(4.74)
129.29(5.09)
120.14(4.73)REF
144.78(5.70)
Front View Side View
Variable Volume Piston PumpsSeries PVP 41/48Dimensional Data
Page 59 of 123
Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA
hpm102-1.p65, lw, jk
42
Catalog HY28-2662-CD/US
Use of a Relief ValveThe use of a relief valve, while not mandatory isrecommended in the main circuit to suppresshydraulic shock loads and adds additionalsystem protection.
Fluid RecommendationsPremium quality hydraulic oil with a viscosity rangebetween 150-250 SSU (30-50 cst.) at 38°C (100°F).Normal operating viscosity range between 80-1000SSU (17-180 cst.). Maximum start-up viscosity is4000 SSU (1000 cst.).
NOTE: Consult Parker when exceeding 71°C (160°F)Inlet Fluid Temperatures. Oil shouldhave maximum anti-wear properties, rust andoxidation treatment.
FiltrationFor maximum pump and system component life,the system should be protected from contamination ata level not to exceed 125 particles greater than10 microns per milliliter of fluid. (SAE Class 4/ISO16/13.) Due to the nature of variable displacementpumps, variations in pump inlet conditions, fluidacceleration losses, system aeration, and duty cyclewe do not recommend suction line filters. We dorecommend the use of a properly sized, in-tank,suction strainer. Contact your Parker representativefor assistance.
Start-UpOn initial start-up, the case should be filled with oil,pressure adjustments should be reduced and thecircuit should be open to permit priming.
Inlet ConditionsNot to exceed .17 bar (5 In. Hg.) Vacuum at 1800RPM on petroleum base fluids. See recommendedspeed spectrum for specific inlet conditions.
Shaft Rotation and Line UpPump and motor shaft alignment must be within.010 TIR maximum, using a standard floatingcoupling. Please follow coupling manufacturer’srecommended installation instructions to prevent endthrust on pump shaft. Turn pump to assure freedom ofrotation. Pump and motor must be on a rigid base.
The coupling should be sized to absorb the peakhorsepower developed.
Installation and MountingWhen mounting a PVP Series Pump, the “case drain”must be on top of the pump. The “case drain” shouldbe a separate line unrestricted to the reservoir andextend below the oil level as far from the inlet lineas possible. The “case drain” line must not exceed .7bar (10 PSI) back pressure. Suggested maximum linelength is 10 feet.
Special InstallationsConsult your Parker representative for any applicationrequiring the following:
Pressure above rated, drive speed above maximum,indirect drive, fluid other than petroleum oil, oiltemperature above 71°C (160°F).
Inlet PressureNot to exceed 1.72 bar (25 PSI).
Variable Volume Piston PumpsSeries PVPInstallation Information
Page 60 of 123
NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.133
1 JULY 03
STYLE 5 ADAPTER STYLE 6 ADAPTER
STYLE 7 ADAPTER STYLE 8 ADAPTER
X=Permissible inside radial clearance Y=Pump end flange thicknessHorizontal Mounting Only
X=Permissible inside radial clearance Y=Pump end flange thicknessVertical Mounting Only
(see page 145 for vertical mounting information & vertical mounting gasket)
X=Permissible inside radial clearance Y=Pump end flange thicknessHorizontal/Vertical Mounting Only
(see page 145 for vertical mounting information & vertical mounting gasket) X=Permissible inside radial clearance Y=Pump end flange thicknessHorizontal Mounting Only
VC PUMP MOUNTS for ELECTRIC MOTORS
182TC thru 256TC 213UC thru 256UC
XAJ XAK XBF Face VescorPump Flange Bolt Pump Mounting Adapter Mounting to PartType Circle Pilot Holes Style Horiz / Vert Face Number
Standard SAE Pump Flanges 7 yes yes 4.38 2194
7 yes yes 4.63 3371
5 yes no 5.00 2000
7 yes yes 5.00 6033
6 no yes 5.00 6053
USA4F17 4 Bolt 2.84 1.781 5/16-18 7 yes yes 5.25 168199+
7 yes yes 5.44 157199
6 no yes 5.75 6056
5 yes no 5.81 1965
7 yes yes 5.88 6037
7 yes yes 6.88 6041+
6 no yes 6.81 6059+
7 yes yes 4.38 2196
SAE AA 2 Bolt 3.25 2.001 3/8-16 7 yes yes 4.63 3373
5 yes no 5.00 1994
+NON-STOCK SPECIAL ORDER ITEM (see page 142 for Motor Mounting Spacers, page 143 for Vertical Mounting Rings)
Motor Size 182TC 184TC 213TC 215TC 254TC 256TC 213UC 215UC 254UC 256UC
HP/1800 RPM 3 5 7-1/2 10 15 20 2 3 7-1/2 10
Shaft Diameter 1.125 1.125 1.375 1.375 1.625 1.625 1.125 1.125 1.375 1.375
Key Size 1/4 1/4 5/16 5/16 3/8 3/8 1/4 1/4 5/16 5/16
Shaft Length 2.625 2.625 3.125 3.125 3.750 3.750 2.750 2.750 3.500 3.500
If your pump is not listed or is a non-standard pump, contact us for special machining and/or information. Not all pump mounting holes are supplied on every adapter.
Page 61 of 123
NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 134
1 JULY 03
Standard SAE Pump Flanges7 yes yes 5.00 6031
6 no yes 5.00 6052
7 yes yes 5.25 168299
7 yes yes 5.44 157299
SAE AA 2 Bolt 3.25 2.001 3/8-16 6 no yes 5.75 6057
7 yes yes 5.88 6035
7 yes yes 6.88 6039+
6 no yes 6.81 6060+
7 yes yes 4.38 2198*
7 yes yes 4.63 6026*
5 yes no 5.00 1960
7 yes yes 5.00 6030*
6 no yes 5.00 6054
7 yes yes 5.25 168399*
SAE A 2 Bolt 4.19 3.251 3/8-16 7 yes yes 5.44 3364*
6 no yes 5.75 6055
5 yes no 5.81 1959
7 yes yes 5.88 6034*
8 yes no 6.38 3365
5 yes no 6.81 1950
6 no yes 6.81 6058
7 yes yes 6.88 6038*
8 yes no 7.38 3361
5 yes no 5.00 1964
6 no yes 5.00 6032
8 yes no 5.44 254199
6 no yes 5.75 6036
SAE B2 Bolt 5.75
4.001 1/2-13 5 yes no 5.81 19524 Bolt 5.008 yes no 6.38 254299
5 yes no 6.81 1951
6 no yes 6.81 6040
8 yes no 7.38 254399
8 yes no 5.44 1946
SAE C2 Bolt 7.12
5.0015/8-11
8 yes no 6.38 19554 Bolt 6.38 1/2-13
8 yes no 7.38 1956
SAE D2 Bolt
9.00 6.001 3/4-10Steel yes no 7.00 1886
4 Bolt Steel yes no 8.25 1884
182TC thru 256TC 213UC thru 256UCXAJ XAK XBF Face Vescor
Pump Flange Bolt Pump Mounting Adapter Mounting to PartType Circle Pilot Holes Style Horiz / Vert Face Number
+NON-STOCK SPECIAL ORDER ITEM *contains (2) SAE 45° mounting patterns
VC PUMP MOUNTS for ELECTRIC MOTORS
Page 62 of 123
NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.135
1 JULY 03
SAE 2 Bolt 45° Offset Mounting Flange8 yes no 5.44 2116
SAE B (45°) 2 Bolt 5.75 4.001 1/2-13 8 yes no 6.38 2117
8 yes no 7.38 2118
8 yes no 5.44 2111+
SAE C (45°) 2 Bolt 7.12 5.001 5/8-11 8 yes no 6.38 2110
8 yes no 7.38 2109
SAE 4 Bolt Mounting Flange (MODIFIED)5 yes no 5.00 2175+
4BM 4 Bolt 5.00 4.001 3/8-16
6 no yes 5.00 181599+
6 no yes 5.75 181699+
5 yes no 5.81 2176
8 yes no 6.38 2177+
6 no yes 6.81 181799+
4 Bolt Square Mounting Flanges4HC 4 Bolt 8.485 3.751 5/8-11 Steel yes no 7.50 3350
5 yes no 5.00 2108
6 no yes 5.00 60894HNA 4 Bolt 5.006 3.742 3/8-16
6 no yes 5.75 6096+
5 yes no 5.81 2190
4HNB 4 Bolt 6.901 5.316 1/2-138 yes no 6.38 1931
8 yes no 7.38 6098
4HV 4 Bolt 5.000 3.750 3/8-165 yes no 5.00 1943
5 yes no 5.81 1944
6 Bolt Mounting Flanges6HA 6 Bolt 3.25 2.626 7/16 Dia. 5 yes no 5.00 1972+
7 yes yes 5.88 60446HC 6 Bolt 2.874 2.249 7/16 Dia.
7 yes yes 6.88 6045
Double A Pumps (BSM)14-42-PFG 4 Bolt Spl. Mtg. 1.249 15/64 Dia. 5 yes no 5.00 1935
Metric Series Pump Flanges7 yes yes 4.38 3375
7 yes yes 4.63 3398+
5 yes no 5.00 2005+
6 no yes 5.00 3396+
80MM 4 Bolt 100MM 80.01MM 5/16-18 7 yes yes 5.00 6046
7 yes yes 5.25 168599
7 yes no 5.44 3352+
6 no yes 5.75 3974+
7 yes yes 5.88 3351+
8 yes no 6.38 3358
VC PUMP MOUNTS for ELECTRIC MOTORS
182TC thru 256TC 213UC thru 256UCXAJ XAK XBF Face Vescor
Pump Flange Bolt Pump Mounting Adapter Mounting to PartType Circle Pilot Holes Style Horiz / Vert Face Number
+NON-STOCK SPECIAL ORDER ITEM
Page 63 of 123
NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 136
1 JULY 03
Metric Series Pump Flanges5 yes no 6.81 3369
80MM 4 Bolt 100MM 80.01MM 5/16-187 yes yes 6.88 3366
6 no yes 6.81 3397+
8 yes no 7.38 3353+
7 yes yes 4.38 2145+
7 yes yes 4.63 2148+
5 yes no 5.00 1877+
6 no yes 5.00 1997+
7 yes yes 5.00 2152+
7 yes yes 5.25 168499
80MM2 Bolt 109MM
80.01MM3/8-16 7 yes yes 5.44 3354+
4 Bolt 103MM 5/16-18 6 no yes 5.75 6099+
7 yes yes 5.88 2149+
8 yes no 6.38 2154+
5 yes no 6.81 1947+
6 no yes 6.81 2140+
7 yes yes 6.88 2153+
8 yes no 7.38 2163+
5 yes no 5.00 1878+
6 no yes 5.00 2166+
8 yes no 5.44 2158+
100MM 2 Bolt 140MM 100.01MM 1/2-13 6 no yes 5.75 2171+4 Bolt 125MM 3/8-16 8 yes no 6.38 3356
5 yes no 6.81 2156+
6 no yes 6.81 2157+
8 yes no 7.38 2159+
2 Bolt 160MM 1/2-138 yes no 5.44 232199+
112MM 112.01MM 8 yes no 6.38 232299+4 Bolt 140MM 3/8-168 yes no 7.38 232399+
2 Bolt 180MM 5/8-118 yes no 5.44 2167+
125MM 125.01MM 8 yes no 6.38 21744 Bolt 160MM 1/2-138 yes no 7.38 2187+
Metric Series 4 Bolt Flange
R4 4 Bolt 80MM 63.01MM 13/32 Dia.
7 yes yes 5.00 6066
7 yes yes 5.88 2183
7 yes yes 6.88 2184
VC PUMP MOUNTS for ELECTRIC MOTORS
182TC thru 256TC 213UC thru 256UCXAJ XAK XBF Face Vescor
Pump Flange Bolt Pump Mounting Adapter Mounting to PartType Circle Pilot Holes Style Horiz / Vert Face Number
+NON-STOCK SPECIAL ORDER ITEM
Page 64 of 123
Magnaloy Coupling Design Features
2magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989-356-2186A Division of Douville Johnston Corporation Fax: 989-354-4190 http://www.magnaloy.com
MAGNALOY COUPLING DESIGNUnder loaded conditions, the resultant forces applied on the element segments are evenly distributed in the compressive direction only. This results in no radial forces to multiply the internal heat generation.
CONVENTIONAL DESIGN AUnder loaded conditions this jaw design results in theapplied forces exerting components in the compressiveand radical directions. These forces change directionand magnitude along the jaw arc which greatly increasethe internal movement of the element which causes heatgeneration.
CONVENTIONAL DESIGN BThis more conventional straight sided jaw design alsoexerts component forces in the compressive and radialdirections when under load. The radial component isoutward (acting to extrude the element) and changes in magnitude only, as does the compressive component,along the jaw surface. The component forces resultingfrom this design also causes increased internalmovement in the element.
FF
F
F
Fr
F
Fc
FFr
Fc
Fr
FFc
Fc Fr
F
“Load-Lock” Design is simple and effective. The drive-lugconfiguration is tapered from top to base, as are the matinglugs of the opposing coupling hub. Under load, the insertconforms to the tapers, inter-locking the two hubs. This load-lock design protects bearings and equipment by eliminatingend thrust in both directions... and it requires only one set-screw in each hub.
Radial Lug Design is logical and efficient. The most common failure of an elastomeric insert type drive coupling is hysteresis failure of the elastomeric element - breakdown of the elastomer due to cyclical overworking and associated heat generation. Magnaloy Coupling’s drive lugs are in a true radial orientation. Applied forces are evenly distributed in the compressive direction only, eliminating the heat generating radial component. True compressive loading reduces internal heat generation and improves elastomer life.
Magnaloy ® is a registered trademark of the Douville Johnston Corp.
Page 65 of 123
Premium Flexible Drive Couplings
3magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989-356-2186A Division of Douville Johnston Corporation Fax: 989-354-4190 http://www.magnaloy.com
RatedTorquelb.- in.
340.7 511.0
1,022.1398.3597.4
1,194.9701.4
1,052.12,104.21,056.31,584.53,168.92,194.83,292.26,584.44,946.77,420.1
14,840.111,639.817,459.729,099.521,889.432,834.147,062.247,842.371,763.5
InsertNumber
170N170U170H270N270U270H370N370U370H470N470U470H570N570U570H670N670U670H770N770U770H870N870U870H970N970U
4253
1825568
23481
148336138310488314695
1,571676
1,5102,9601,8052,104
-3,680
--
8,428-
.55
.821.65.64.96
1.921.121.683.361.692.5 5.13.55.3
10.57.9
11.923.718.627.946.535.052.575.276.5
114.8
6.59.8
19.87.6
11.523.013.520.240.420.330.460.842.163.2
126.494.9
142.5284.9223.5335.2558.75420.3630.4903.0918.6
1,377.9
9.814.729.711.517.234.520.230.360.630.445.691.363.294.8
189.6142.5213.7427.4335.2502.8838.0630.4945.6
1,354.51,377.92,066.8
.0046
.0068
.022
.031
.071
.16
.34
.95
4.20
Wr2
lb.- ft2.Maximum
Bore
1-1/8
1-3/8
1-5/8
1-7/8
2-3/8
2-5/8
2-7/8
3-7/8
4-3/4
CouplingModel
100
200
300
400
500
600
700
800
900
TorsionalRigidity
lb-in/Deg100rpm
1200rpm
1800rpm
Horse Power Rating@
Coupling Performance Specifications
Magnaloy is the original lightweight, heavy-duty flexible drive coupling. Light weight magnesium construction makes Magnaloy couplings 76% lighterthan cast iron and 36% lighter than aluminum units...and they’re stronger than either!
The benefits are many... Reduced loads on bearings, shafts and pumps, for longer component life. Easier handling and installation. Rust proof and corrosion resistant.
Magnaloy’s close machining tolerances (TIR of .002”) assures vibration - free operation and easy, accurate alignment without need for special tools. Solid magnesium alloy permanent mold castings are heat treated and offer the highest strength-to-weight ratio available.
Page 66 of 123
Dimensional Specifications
4magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989-356-2186A Division of Douville Johnston Corporation Fax: 989-354-4190 http://www.magnaloy.com
ABCDEFGWXT
1002.542.6002.000.560.680.420.311/160.90
1/4-20
2003.102.9002.250.680.840.420.431/160.90
5/16-18
3003.583.4502.900.780.960.440.561/160.98
5/16-18
4004.243.9803.051.001.060.540.731/161.20
3/8-16
ABCDEFGWXT
5004.674.8004.001.041.230.640.701/161.41
3/8-16
ABCDEFGWXT
6005.985.9754.501.601.330.621.131/161.36
3/8-16
7006.996.9005.192.081.320.891.131/161.97
1/2-13
8007.998.6007.002.251.621.001.581/162.25
1/2-13
90010.1511.400
8.302.752.201.321.881/162.89
3/4-10
WX
T
C B
GFED
A
WX
T
C B
GFEDA
WX
T
C B
GFEDA
Magnaloy Coupling Dimensional Specifications
Models 100, 200, 300, 400
Model 500
Models 600, 700, 800, 900
TOLERANCES: 2 Place Decimals + .013 Place Decimals + .001
TOLERANCES: 2 Place Decimals + .013 Place Decimals + .001
TOLERANCES: 2 Place Decimals + .013 Place Decimals + .001
X*: Maximum Space betweenshaft ends to allow fullshaft engagement in Hub Bore.
Y*: Minimum spacingbetween shaft ends.
* Given for reference only.
Page 67 of 123
Bore & Keyway Combinations
5magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989-356-2186A Division of Douville Johnston Corporation Fax: 989-354-4190 http://www.magnaloy.com
Standard Bore and Keyway Combinations
Bore Tolerances
Model Number Maximum BoreComplete Coupling Approx. Wght.
(Solid Hub)
Number of Drive LugsHub Movement for Insert RemovalBasic Insert Number
1001-1/83/4
3.74170
2001-3/8
1
3.74270
3001-5/8
2
3.75370
4001-7/8
3
3.98470
5002-3/8
4
41.12570
6002-5/8
7
61.02670
7002-7/8
12
61.50770
8003-7/8
18
61.63870
9004-3/4
38
62.27970
••••••••••••
•••
••••••••••••••••
•••
Bore/KeyCode
__ 01203__ 01403__ 01404__ 01604__ 01804__ 02005__ 02006__ 02206__ 02404__ 02406__ 02806__ 02808__ 03008__ 10006__ 10008__ 10408__ 10608__ 10808__ 10810__ 11210__ 11212__ 11412__ 11610__ 11612__ 12012__ 12412
ModelCode
M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __
Bore
3/87/167/161/2
9/165/85/8
11/163/43/47/87/8
15/1611
1 1/81 3/161 1/41 1/41 3/81 3/8
1 7/161 1/21 1/21 5/81 3/4
xxxxxxxxxxxxxxxxxxxxxxxxxx
Key
3/323/321/81/81/85/323/163/161/83/163/161/41/43/161/41/41/41/45/165/163/83/85/163/83/83/8
Magnaloy “Standard” Bore & Key Combinations
•••••••••••••••••••
••
••
•••
•••
•••
•••••
•••
•••••••
•••••
•••
•••
•••
••••
••
•••
••
•••
100200300400500600700800900
•
•••••••••••••••••••••••
••
•••••••••••••••
Bore/KeyCode
__ 12414__ 12816__ 13016__ 20016__ 20416__ 20816__ 21220__ 21620__ 22020__ 22420__ 22824__ 30024__ 30824__ 31228__ 31628__ 32028__ 32428__ 32832__ 40032__ 40432__ 40832__ 41232__ 41632__ 41640__ 42040__ 42440
ModelCode
M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __
Bore
1 3/41 7/8
1 15/162
2 1/82 1/42 3/82 1/22 5/82 3/42 7/8
33 1/43 3/83 1/23 5/83 3/43 7/8
44 1/84 1/44 3/84 1/24 1/24 5/84 3/4
xxxxxxxxxxxxxxxxxxxxxxxxxx
Key
7/161/21/21/21/21/25/85/85/85/83/43/43/47/87/87/87/81111111 1/41 1/41 1/4
Magnaloy “Standard” Bore & Key Combinations
••
••••••••
•••••••
••
•••••••••
100200300400500600700800900
ModelModel
Over Include Tolerance
--1234
12345
+.0008/ +.0003+.0013/ +.0005+.0018/ +.0008+.0020/ +.0010+.0023/ +.0010
Additional Coupling Specifications
Shaded Area: AGMA semi-standard bore key combinations.
Part Number Usage: Magnaloy Coupling Hub part numbersmay be specified using the following format: Start with let-ter “M” designating Magnaloy, followed by 3 digit ModelCode (100, 200, etc.), then the specific 5 digit Bore KeyCode.
Example: Model 500 hub with a 1 3/8 bore and 5/16 key-way would be specified as: M50011210 - No bore hubs are designated as ‘R’ code, ie: M500R.
Page 68 of 123
Insert Selection Guide
8magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989-356-2186A Division of Douville Johnston Corporation Fax: 989-354-4190 http://www.magnaloy.com
Magnaloy Coupling’s full range of flexible inserts permit custom design performance for a wide rangeof applications. All insert materials offer completeelectrical insulation, as Magnaloy’s design elimi-nates all metal-to-metal contact.
Part Number Usage: Magnaloy CouplingInsert part numbers may be specified usingthe following format: Start with letter ‘M’designating Magnaloy followed by 3 digitinsert model size (170, 270, etc.) then thespecific material code letter. If an optionaldurometer is being specified, after thematerial code letter supply the durometernumber divided by 10. EXAMPLES: Urethane insert for Model 300, M370U; 80 Duro Neoprene for Model 200, M270N8.
Neoprene (Code N) - Black material -Standard material with Magnaloy Coupling.Good general purpose material offering goodresiliency and load capabilities. Temp range -30
oF to +250
oF (-34
oC to =121
oC) optional 80A
durometer (painted gold) and 90A durometer(painted silver) are available for slightincreased load capability and less resiliency.
Viton (Fluorocarbon) (Code V) - Red material -Excellent fluid compatibility and high temperature characteristics. Good compression set and resiliency. Temp range -20
oF to +350
oF (-29
oC to +177
oC).
Other materials are available for special applications. Consult factory for recommendations and availability.
Nitrile (Buna N) (Code B) - Painted blue -Excellent material with petroleum products.Excellent compression set and abrasion resistance characteristics. Temp range -60
oF to
+250oF (-51
oC to +121
oC).
Urethane (Code U) - Yellow Excellent mechanical and physical properties. Offers good medium duty durability and resiliency. Urethane tends tosoften in higher temperatures and humid con-ditions. Temp Range -30
oF to +150
oF
(-34oC to +66
oC).
Hytrel (Code H) - Blue-green material - Superiorphysical and mechanical properties andexcellent fluid compatibility and high temper-ature characteristics. Hardness (50D)approaches that of plastic and offers littleresiliency. Excellent performance under heavyduty conditions. Temp range -65
oF to +300
oF
(-54oC to +149
oC).
Page 69 of 123
Insert Selection Guide
9magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989-356-2186A Division of Douville Johnston Corporation Fax: 989-354-4190 http://www.magnaloy.com
Uniform Load: Steady loading, non-reversing, torque does not exceed rating.Moderate Load: Uneven loading with moderate shock, frequent starts, infrequent reversals, peak torque may exceed average rate of primemover by 125%.Heavy Load: Uneven loading with heavy shock, frequent reversals, peak torque may exceed average rating of prime mover by 150%.*Recommend use of Urethane or Hytrel Insert.
Several specifics must be considered to make the bestchoice of couplings:A. Type of prime mover and load characteristics
(see table above).B. Shaft diameter and key size or spline configuration
(No. of teeth, pitch ratio, pressure angle).C. Horsepower rating of loads to be transmitted.D. Maximum operating speed (rpm).E. Maximum operating misalignment.F. Clearance limitations.Calculate effective hp/100 rpm by use of table above and select the minimum size couplings recommended.VERIFY YOUR SELECTION:A. Check for maximum bore size.B. Check dimensions for adequate clearance.C. Indicate any special insert specification and/or
coupling coating for environmental protection, ifrequired.
Equation: Effective HP per 100 RPM = rated HP x ServiceFactor x 100/RPM
Example: 150 HP 4 cyl. Diesel Engine Driving Reciprocating Irrigation Pump operating at 3250 RPM Service Factor = 3.0 (Hytrel Insert recommended)Eff. HP per 100 RPM = 150 HP x 3.0 x 100/3250RPM = 13.85 HP/100 RPM Model 600 rating with Hytrel Insert is 23.7 HP/100 RPM
1.
2.
3.
LoadClassification
Uniform (U)Moderate (M)Heavy (H)
Standard Motoror Turbine
1.01.52.0*
High TorqueMotor
1.52.02.5*
I.C. Engine6 or more cyl.
1.52.0*2.5*
I.C. Engineless than 6 cyl.
2.0*2.5*3.0*
Type of Prime Mover
Service Factors - Load Characteristics
Selection MethodDrive Unit
Agitators
BlowersCompressors • Centrifugal
• Rotary• Reciprocating
Conveyors• Reciprocating• Screw• Shaker
Cranes & HoistsCrushersElevators
• Freight & Pass.Fans • Centrifugal
• Propeller• Cooling Tower
Generators• Welding
MillsMachine ToolsMixersPaper Mill MachineryPumps • Centrifugal
• Rotary• Reciprocating• On Injection
Molding Equip.Screens • Air & Water
Washing• Freight & Pass.
StokersTextile MachineryWoodworking MachineryWinches
Load Sym.
U
UUMHUMMHMHMHU MHUHHMMMUMHH
U
HUMM H
*
*
*
*
**
*
NOTE: Above service factors are intended for use as a general guide only.* Recommend use of Steel Bushing and Clamp with Splined Bores.
Page 70 of 123
Installation Instructions
10magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989-356-2186A Division of Douville Johnston Corporation Fax: 989-354-4190 http://www.magnaloy.com
Shaft spacing should be within range given by dimensions ‘W’ and ‘X’ as shown in charts on page 4.
Position each hub on proper size shaft - Magnaloycouplings are bored to standard “push fit” tolerances, if a tight fit exists check shaft for burrs.
Maximum benefits are obtained with hubs posi-tioned to allow complete shaft engagement withinbore. However, some equipment designs do notpermit this condition - maximum shaft engagementshould be utilized in any case.
Alignment - Place a straight edge (scale) at topand side of coupling. Use a .005 inch feeler gaugeunder scale for final inspection. This will indicateaccurate parallel and angular alignment.
Magnaloy’s precision tooled outside surfaces permit this simple, but accurate alignment method.
Secure equipment mounts and recheck alignmentfor movement.Install the insert in the coupling positioning hubs incontact with lip around outside of insert.Before tightening set screws, run the coupling andcheck for separation of hubs or creep . Recheckalignment and tighten set screws.With the Steel Bushed/Clamp type couplings, tofacilitate installation on the shaft, it may be necessaryto slightly loosen the set-screw over the keystock.When securing the coupling to the shaft, first tighten the clamp bolt, then tighten the set--screw against the keystock.
Page 71 of 123
Mis-Alignment Capabilities
11magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989-356-2186A Division of Douville Johnston Corporation Fax: 989-354-4190 http://www.magnaloy.com
Magnaloy couplings offer four-way flexibility (parallel,angular, axial and torsional) and require no lubrica-tion. They are easily installed and properly alignedwithout use of special tools or equipment - a straightedge and hex wrench are the only tools required.Magnaloy’s insert reduces noise and vibration andpermits needed flexibility for proper operation withinalignment capabilities.
Perfect alignment of equipment shafts, in most cases, is impractical to obtain or maintain,and misaligned equipment produces excess stress on bearings and coupling. Magnaloy’sinsert design will accept misalignment strain and, when excessive, will cause insert wear asa visual and audible indication of misalignment problems. However, Magnaloy’s inserts areinexpensive and easily replaced; under normal conditions the insert seldom requiresreplacement.
M i s -M i s - A l i g n m e n tA l i g n m e n tC a p a b i l i t i e sC a p a b i l i t i e s
.015 in.
MaximumAngularMis-Alignment
1o
MaximumParallelMis-Alignment
Model 100200300400500600700800900
Set Screw60-70 in. lbs.
130-140 in. lbs.130-140 in. lbs.190-200 in. lbs.190-200 in. lbs.190-200 in. lbs.300-310 in. lbs.300-310 in. lbs.100-110 ft. lbs.
Clamp Screw130-140 in. lbs.130-140 in. lbs.210-220 in. lbs.210-220 in. lbs.300-310 in. lbs.
35-36 ft. lbs.35-36 ft. lbs.49-50 ft. lbs.
100-110 ft. lbs.
Recommended Torques for Fasteners
Intended as a general guide for fastener torqueswith Magnaloy Couplings.
Page 72 of 123
Technical Bulletin & Notes
12magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989-356-2186A Division of Douville Johnston Corporation Fax: 989-354-4190 http://www.magnaloy.com
Keystock Interference with Drive LugSince the Magnaloy Coupling keyway in a bored and keyed hub is broached between thedrive lugs, there is a potential for interference with the keystock of the drive lugs and the driver lugs of the driven hub. Interference will result when ALL the following conditions exist:
A) The shaft diameter is GREATER than listed below.B) T h i s shaft extends into the hub insert core area.C) The keystock on this shaft extends with the shaft.
The interference condition can be corrected by shortening the keystock so it does notextend into the coupling hub insert core area.
Failure to correct this condition will result in assembly difficulty and could cause damageto the drive or driven equipment.
N o t e s
Model Size100200300400500600700800900
Shaft Diameter
1 -1 -1 -1 -2 -2 -3 -4 -
7/83/165/161/215/161/23/41/21/2
Key Size
Interference Potential exists when shaft diameters are greater than shown in this chart
1/41/45/163/81/25/85/87/8
1 -1/4
Area of Interference Cut Keystock evenwith this Surface
Page 73 of 123
Powdered Metal PM90 Couplings
13magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989-356-2186A Division of Douville Johnston Corporation Fax: 989-354-4190 http://www.magnaloy.com
It is a well established fact that the major cause of failure in an elastomeric insert type drivecoupling is hysteresis failure which results from overworking the insert by application ofcyclic loads and the associated heat generation. These cyclic loads can be internal in ori-gin as a result of coupling design (see page 2) and when coupled with externally appliedloads can greatly reduce elastomer life. Specifying Magnaloy’s Type PM Coupling withradial designed drive lugs results in true compressive loads and improved insert life.
When your priorities for a coupling are economy and strength... specify the all-new Magnaloy Type PM 90. The PM 90 is made from high-density powdered metal and is available in standard bores up to 1 1/8 inch maximum. Double set screws are standard in all bores 1/2 inch and over. The set screws are placed over the keyway and at a 45o angle to the keyway to allow greater hoop-stress generation and maximum shaft gripping. The increased drive lug surface area on the PM 90 provides low unit loads on insert drive elements while insuring more rapid heat dissipation. Magnaloy’s exclusive insert design allows easy installation and replacement without hub removal. The drive lug design provides even compressive loading with no radial loading of insert drive elements
The Strong, High Quality, Low Cost, Powdered Metal Coupling from Magnaloy
Page 74 of 123
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
26
Suction Strainers
Features:- Die cast aluminum end covers.- By-Pass valve available on most models(see tables).- End caps are designed to provide a positive interlock withepoxy bond to prevent leakage.
- Rated flow capacity at 5 ft/sec.- Suitable with all petroleum base oils and fire retardanthydraulic fluids, coolants and lubricants.
Internally Mounted Tank Filters - your front-line defense against particle contamination
Part NumberA
Outlet PortB
Wrench FlatC
Overall LengthD
Outside DiameterRated Flow@ 5 ft/sec
SS-003P006-1-01 3/8” NPT 1.20” 3.00” 2.75” 3 GPMSS-005P008-1-X1 1/2” NPT 1.20” 3.25” 2.75” 5 GPMSS-008P012-1-X1 3/4” NPT 1.50” 3.25” 2.75” 8 GPMSS-010P100-1-X1 1” NPT 1.75” 5.50” 2.75” 10 GPMSS-023P104-X-X 1 1/4” NPT 2.25” 6.60” 3.20” 23 GPMSS-032P108-X-X 1 1/2” NPT 2.35” 8.60” 3.20” 32 GPMSS-053P200-X-X 2” NPT 3.00” 7.20” 4.20” 53 GPMSS-075P208-X-X 2 1/2” NPT 3.50” 9.30” 4.20” 75 GPM
How to Order: SS-003P006-1-0
Model Code003P006005P008008P012014P100023P104032P108053P200075P208
Code By-Pass Valve Setting0 No By-Pass Valve3 3 PSI5 5 PSI
Code Wire Cloth Mesh1 100 Mesh (Std)2 200 Mesh3 30 Mesh6 60 Mesh
1 - Standard 100 Mesh, contact factory for other Mesh sizes.
Page 75 of 123
Page 76 of 123
58 SCHROEDER INDUSTRIES LLC
Filter Housing
Specifications
ElementPerformanceInformation
FluidCompatibility
Type Fluid Appropriate Schroeder MediaPetroleum Based Fluids All Paper (E) and Synthetic (Z) Media
High Water Content Z1, Z3, Z5, Z10, Z25Invert Emulsions Z10, Z25
Water Glycols Z3, Z5, Z10, Z25Phosphate Esters All Z Media with EPR Seals
Skydrol Z3H.5, Z5H.5, Z10H.5 and Z25H.5 Note: Contact factory regarding use of E Media in High Water Content, Invert Emulsionand Water Glycol Applications.
For more information, refer toFluid Compatibility:Fire Resistant Fluids,pages 19 and 20.
Filtration Ratio Per ISO 4572/NFPA T3.10.8.8 Filtration Ratio wrt ISO 16889 Using automated particle counter (APC) calibrated per ISO 4402 Using APC calibrated per ISO 11171 Dirt Holding
Element ßx ≥ 75 ßx ≥ 100 ßx ≥ 200 ßx(c) ≥ 200 ßx(c) ≥ 1000 Capacity gm
9V3 6.8 7.5 10.0 N/A N/A 25
9V10 15.5 16.2 18.0 N/A N/A 12
9VZ1 <1.0 <1.0 <1.0 <4.0 4.2 55
9VZ3 <1.0 <1.0 <2.0 4.7 5.8 57
9VZ5 2.5 3.0 4.0 6.5 7.5 45
9VZ10 7.4 8.2 10.0 10.0 12.7 60
9VZ25 18.0 20.0 22.5 19.0 24.0 61
Element Collapse Rating: 150 psid (10 bar) for standard elementsFlow Direction: Outside In
Element Nominal Dimensions: 9V 2.9” (75 mm) O.D. x 9.5” (240 mm) long
Flow Rating: Up to 70 gpm (265 L/min) for 150 SUS (32 cSt) fluids
Max. Operating Pressure: 6000 psi (415 bar)
Min. Yield Pressure: 15,500 psi (1070 bar)
Rated Fatigue Pressure: 3300 psi (230 bar), per NFPA T2.6.1-R1-1991
Temp. Range: -20°F to 225°F (-29°C to 107°C)
Bypass Setting: Cracking: 50 psi (3.5 bar) Full Flow: 65 psi (4.5 bar)
Porting Head: Ductile IronElement Case: Steel
Weight of VF60-9V: 24.0 lbs. (10.9 kg)
Element Change Clearance: 6.00” (155 mm)
70 gpm265 L/min
6000 psi415 bar
Top-Ported Pressure FilterVF60
Metric dimensions in ( ).Model No. of filter in photograph is VF609VZ10SD5.
4.50(114)
3.75(95)
3.83(97)
OPTIONAL DIRT ALARMOR ELECTRIC SWITCH
9V =
14.
50 (
368)
2.00(50)
1.00(25)
4.75(121)
1.88(48)
MAX.
IN
IN
OUT OUT
OUT
1.59(40)
4.55(116)
.38–16UNC–2Bx .63 (16) DEEPORM10 x 1.5 x (16) DEEP(4) MOUNTING HOLES Ø
Page 77 of 123
SCHROEDER INDUSTRIES LLC 59
NF30
NFS30
DF40
CF40
CFX30
EF60
EFS50
CF60
VF60
KF30
TF50
KF50
KC50
KFH50
MKF50
KC65
FOF30-03FOF60-03
NOF30-05
NOF50-760
NMF30
EMF60
CartridgeElements
(0.50)
(0.25)
16
14
12
10
8
6
4
2
0 0 10 20 30 40 50 60 70
Flow gpm
Flow (L/min)(50) (150) (250)
∆P (b
ar)
∆P p
si
(0.75)
(1.00)
Element Part No. Dirt Alarm®
Filter Seal (See Appendix A for Series Length Media Material Porting selection information)
FilterModelNumberSelection
OtherAvailableOptions
See Appendix B foradditional informationon these options andinstructions on how to order.
PressureDropInformationBased on Flow Rateand Viscosity
ElementSelectionBased on Flow Rate
Features
Top-Ported Pressure Filter VF60
� Highest rated flow Top ported pressure filter. � V element offered in two lengths.
P = 11⁄4” NPTF
S = 15⁄8”-12 SAE Straight(SAE-20)
B = ISO 228 G-11⁄4(11⁄4-11 BSPP)
(B porting supplied with metric mounting holes)
(Omit) = Buna N
H = EPR
V = Viton
9”
V3*V10*
VZ1VZ3VZ5VZ10VZ25
VM150
VF60
D5 = Cartridge
Electrical Indicators:See Appendix A for complete list of options
9VZ1 9VZ1 Contact Factory9VZ3 9VZ39VZ5 9VZ59VZ10 9VZ109VZ25 9VZ25
Flowgpm 0 10 20 30 40 50 60 70
(L/min) 0 50 100 150 200 265
To6000 psi(415 bar)
ElementPressure Series Part No.
Element selections are predicated on the use of 150 SUS (32 cSt) petroleum based fluid and a 50 psi (3.5 bar) bypass valve.
ZMedia
Shown above are the elements most commonly used in this housing.
VF60 ∆Phousing for fluids with sp gr = 0.86: ∆Pelement= flow x element ∆P factor x viscosity factor
El. ∆P factors @ 150 SUS (32 cSt):
9V
9V3 .329V10 .249VZ1 .349VZ3 .219VZ5 .139VZ10 .119VZ25 .06
If working in units of bars & L/min,divide above factor by 54.9.
Viscosity factor:Divide viscosity by 150 SUS (32 cSt).
∆Pfilter = ∆Phousing + ∆Pelement ∆Phousing ∆Pelement
Exercise:Determine ∆P at 40 gpm (150 L/min) for VF609VZ3SD5 using 200 SUS (44 cSt) fluid.
Solution:
∆Phousing = 6.0 psi [.38 bar]
∆Pelement = 40 x .21 x (200÷150) = 11.2 psior
∆Pelement = [150 x (.21÷54.9) x (44÷32) = .79 bar]
∆Ptotal = 6.0 + 11.2 = 17.2 psior
∆Pelement = [.38 + .79 = 1.17 bar]
Sizing of elements should be based on element flow information provided in the Element Selection chart above.
sp gr = specific gravity
*Only available with Buna N seals.NEW
PRODUCT
NEWPRODUCT
NEWPRODUCT
Page 78 of 123
PRESSURE CONTROLS
RV10-26 Relief, Pilot-Operated Spool
DESCRIPTIONA screw-in, cartridge-style, pilot-operated (two-stage), spool-type hydraulic reliefvalve, intended for use as a pressure limiting device in demanding hydraulic circuitswhich require fast response and low hysteresis.
OPERATIONThe RV10-26 blocks flow from ➀ to ➁ until sufficient pressure is present at ➀ to forcethe piloting relief off its seat, allowing the main (second stage) spool to shift, opening➀ to ➁.
The cartridge offers smooth transition in response to load changes in demandinghydraulic circuits.
FEATURES• Adjustments cannot be backed out of the valve.• Adjustments prohibit springs from going solid.• Hardened spool and cage for long life.• Optional spring ranges to 210 bar (3000 psi).• Fast, smooth response to pressure surges.• Industry common cavity.
RATINGSOperating Pressure: 240 bar (3500 psi)Flow: The Performance Chart illustrates flow handling capacity at maximum setting
for each spring range option. Pressure rise will vary with spring (range) and withsetting within range due to flow forces. Consult factory for specific flow characteris-tic values.
Internal Leakage: 115 cc/minute (7 cu. in./minute) max. to 85% of nominal settingCrack Pressure Defined: bar (psi) evident at 7.6 lpm (2.0 gpm) attainedReseat Pressure: Nominal 90% of crack pressureStandard Spring Ranges:
6.9 to 27.6 bar (100 to 400 psi);10.3 to 103.4 bar (150 to 1500 psi);27.6 to 206.9 bar (400 to 3000 psi)
Temperature: -40 to 120°CFiltration: See page 9.010.1Fluids: Mineral-based or synthetics with lubricating properties at viscosities of
.4 to 420 cSt (50 to 2000 ssu)Installation: No restrictions; See page 9.020.1Cavity: VC10-2; See page 9.110.1Cavity Tool: CT10-2XX; See page 8.600.1Seal Kit: SK10-2N-B; See page 8.650.1
USASI/ISO:
SYMBOLS
PERFORMANCE (Cartridge Only)
6.150.1
345/5000
276/4000
207/3000
138/2000
70/1000
37.910
75.820
FLOW RATE lpm/gpm
PR
ES
SU
RE
RIS
E b
ar/p
si
113.630
Flow Characteristic - 32 cSt/150 sus oil at 40°C
➀ ➁
414/6000
Page 79 of 123
HYDRAFORCE®
Adjustment Option1/4 in. Hex Allen Head A
1-1/2 in. Dia. Alum. Knob BOption A w/ Cover Cap C
Factory Preset Non-Adj. FFactory Preset
Hidden Adj. HOption C w/
Lockwire Holes L
DIMENSIONS
MATERIALS
Cartridge: Weight: 0.25 kg. (0.55 lbs.);Steel with hardened work surfaces.Zinc-plated exposed surfaces.Buna N O-rings and polyesterelastomer back-ups standard.Anodized aluminum knobs. Optionalpolyurethane seals with Fluorocarbonback-up recommended for pressuresover 240 bar (3500 psi).
Standard Ported Body: Weight:0.16 kg. (0.35 lbs.); Anodized high-strength 6061 T6 aluminum alloy,rated to 240 bar (3500 psi); seepage 8.010.1. Ductile iron and steelbodies available; consult factory.
TO ORDER
RV10-26__ - __ __ __ - __ - __ __ / __ __ __ __
SealsPressure onP Only:
N Buna N (Std.)V Fluorocarbon
BidirectionalPressure:
NC Buna NVC Fluorocarbon
PortingCartridge Only 0
SAE 6 6TSAE 8 8T
3/8 in. BSP* 3B1/2 in. BSP* 4B
*BSP Body;U.K. Mfr. Only
†Adjustable valves will bepreset to approx. 50% ofspring max. potential.
RV10-26
6.150.2
Spring Range4 6.9 to 27.6 bar
(100 to 400 psi)15 10.3 to 103.4 bar
(150 to 1500 psi)30 27.6 to 206.9 bar
(400 to 3000 psi)
Setting in bar†
(Blank) for Adjustable, orSpecify, for example:
M25 25 barM100 100 bar
Setting in psi†
(Blank) for Adjustable, orSpecify, for example:
9.0 900 psi23.5 2350 psi
Page 80 of 123
Call us at 847-956-9720, Fax at 847-956-9723, or visit us on the web www.stucchiusa.com52
Check Valves
Overview:• VU series are used in any type of hydrauliccircuit.
• Alternative uses: as pressure sequence valve byadjusting the internal spring loading to therequired “cracking point”, according to thevalve size
Instructions for use• The VU series must be assembled in the circuitso that the direction of the flow corresponds tothe direction of the arrow marked on thevalve.
Series: VUThe Stucchi check valve design is safe,compact, suitable to any hydraulicapplication using non-corrosive liquids.The VU size-range includes two differentstandard openings at 5 to 65 PSI.
• Material: Steel with black phosphate• Closing spring in C72 material• Standard Crack 5psi & 65 psi• Standard SAE and NPT threads• Various crack pressures optional• Central exhausting hole option• Zinc plating available upon request
10000 90008000700060005000
4000
30002500
2000
1500
1000900800700600500
400
300250
200
150
100908070605040
3025
20
15
1098765
4
32.5
2
1.5
1
2641.7 2377.5 2113.3 1849.2 1585.0 1320.8
1056.6
792.6 660.4
528.3
396.2
264.1 237.7 211.3 184.9 158.5 132.0
105.6
79.2 66.0
52.8
39.6
26.4 23.7 21.1 18.4 15.8 13.2 10.5
7.9 6.6
5.2
3.9
2.6 2.3 2.1 1.8 1.5 1.3
1.0
30.6
0.5
0.4
0.2
P (PSI)
P (BAR)
(GPM
)
Q(L
/min
)
1.4
2.1
2.9
3.6
4.3
5.8
7.2
8.7
10.1
11.6
13.0
14.5
21.7
29.0
36.2
43.5
58.0
72.5
87.0
101.
511
6.0
130.
514
5.0
0.1 0.15 0.2 0.250.3 0.4 0.5 0.6 0.8 1 1.5 2 2.5 3 4 5 6 7 8 9 10 0.7 0.9
VU200
VU112
VU100
VU34
VU38
VU12
VU14
VU18
VU114
STUCCHI NOMINAL ISO MAX OPERATING MAX OPERATINGSERIES SIZE SIZE PRESSURE PRESSUREVU INCH MM bar psi
VU18 1/8 5.0 400 5714VU14 1/4 6.3 350 5000VU38 3/8 10.0 350 5000VU12 1/2 12.5 300 4285VU34 3/4 16.0 300 4285
VU100 1 19.0 300 4285VU114 1 1⁄4 25.0 250 3571VU112 1 1⁄2 31.5 250 3571VU200 2 40.0 150 2100
Page 81 of 123
53
Series VU – Check Valves NPT Thread
Crack Body Port Thread Order Code: Order Code:Point Size Size Type Black Oxide Yellow Zinc Part Description5 psi 1/8 1/8 NPT 810201100 810501100 VU 18 NPT 5 PSI5 psi 1/4 1/4 NPT 810201101 810501101 VU 14 NPT 5 PSI5 psi 3/8 3/8 NPT 810201102 810501102 VU 38 NPT 5 PSI5 psi 1/2 1/2 NPT 810201103 810501103 VU 12 NPT 5 PSI5 psi 3/4 3/4 NPT 810201104 810501104 VU 34 NPT 5 PSI5 psi 1 1 NPT 810201105 810501105 VU 100 NPT 5 PSI5 psi 1 1⁄4 1 1⁄4 NPT 810201106 810501106 VU 114 NPT 5 PSI5 psi 1 1⁄2 1 1⁄2 NPT 810201107 810501107 VU 112 NPT 5 PSI5 psi 2 2 NPT 810201108 810501108 VU 200 NPT 5 PSI5 psi 3/4 3/4 NPT 810201109 810501109* VU 34F 1.5 NPT 5 PSI5 psi 1 1 NPT 810201110 810501110* VU 100F 1.5 NPT 5 PSI5 psi 1/2 1/2 NPT 810201112 810501112* VU 12EI NPT 5 PSI**
*Available upon special request. **Female x Male NPT
Series VU – Check Valves NPT Thread
Crack Body Port Thread Order Code: Order Code:Point Size Size Type Black Oxide Yellow Zinc Part Description65 psi 1/8 1/8 NPT 810201400 810501400 VU 18 NPT 65 PSI65 psi 1/4 1/4 NPT 810201401 810501401 VU 14 NPT 65 PSI65 psi 3/8 3/8 NPT 810201402 810501402 VU 38 NPT 65 PSI65 psi 1/2 1/2 NPT 810201403 810501403 VU 12 NPT 65 PSI65 psi 3/4 3/4 NPT 810201404 810501404 VU 34 NPT 65 PSI65 psi 1 1 NPT 810201405 810501405 VU 100 NPT 65 PSI65 psi 1 1⁄4 1 1⁄4 NPT 810201406 810501406 VU 114 NPT 65 PSI65 psi 1 1⁄2 1 1⁄2 NPT 810201407 810501407 VU 112 NPT 65 PSI65 psi 2 2 NPT 810201408 810501408 VU 200 NPT 65 PSI
Series VU – Check Valves SAE Thread
Crack Body Port Thread Order Code: Order Code:Point Size Size Type Black Oxide Yellow Zinc Part Description5 psi 1/4 1/4 SAE 810204100 810504100 VU 14 SAE 5 PSI5 psi 3/8 3/8 SAE 810204101 810504101 VU 38 SAE 5 PSI5 psi 1/2 1/2 SAE 810204102 810504102 VU 12 SAE 5 PSI5 psi 3/4 3/4 SAE 810204103 810504103 VU 34 SAE 5 PSI5 psi 1 1 SAE 810204104 810504104 VU 100 SAE 5 PSI5 psi 1 1⁄4 1 1⁄4 SAE 810204105 810504105 VU 114 SAE 5 PSI5 psi 1 1⁄2 1 1⁄2 SAE 810204106 810504106 VU 112 SAE 5 PSI5 psi 2 2 SAE 810204107 810504107 VU 200 SAE 5 PSI
Page 82 of 123
Call us at 847-956-9720, Fax at 847-956-9723, or visit us on the web www.stucchiusa.com54
Check Valves
Series VU – Check Valves SAE Thread
Crack Body Port Thread Order Code: Order Code:Point Size Size Type Black Oxide Yellow Zinc Part Description65 psi 1/4 1/4 SAE 810204400 810504404 VU 14 SAE 65 PSI65 psi 3/8 3/8 SAE 810204401 810504401 VU 38 SAE 65 PSI65 psi 1/2 1/2 SAE 810204402 810504402 VU 12 SAE 65 PSI65 psi 3/4 3/4 SAE 810204403 810504403 VU 34 SAE 65 PSI65 psi 1 1 SAE 810204404 810504400 VU 100 SAE 65 PSI65 psi 1 1⁄4 1 1⁄4 SAE 810204405 810504405 VU 114 SAE 65 PSI65 psi 1 1⁄2 1 1⁄2 SAE 810204406 810504406 VU 112 SAE 65 PSI65 psi 2 2 SAE 810204407 810504407 VU 200 SAE 65 PSI
Series: VU – Check Valves NPT Thread
Crack Body Port ThreadPoint Size Size Type Order Code: Part Description14 psi 1/4 1/4 NPT 810201200 VU 14 NPT 14 PSI14 psi 1/2 1/2 NPT 810201201 VU 12 NPT 14 PSI14 psi 3/4 3/4 NPT 810201202 VU 34 NPT 14 PSI14 psi 1 1 NPT 810201203 VU 100 NPT 14 PSI14 psi 1 1⁄4 1 1⁄4 NPT 810201204 VU 114 NPT 14 PSI14 psi 1 1⁄2 1 1⁄2 NPT 810201205 VU 112 NPT 14 PSI21 psi 1 1 NPT 810201300 VU 100 NPT 21 PSI57 psi 1/2 1/2 NPT 810201409 VU 12 NPT 57 PSI115 psi 1/2 1/2 NPT 810201600 VU 12 NPT 115 PSI115 psi 3/4 3/4 NPT 810201601 VU 34 NPT 115 PSI145 psi 1 1 NPT 810201602 VU 100 NPT 145 PSI215 psi 1/4 1/4 NPT 810201700 VU 14 NPT 215 PSI290 psi 1/2 1/2 NPT 810201701 VU 12 NPT 290 PSI
DIMENSIONS
Item Body Size A BSize (MM) inch (mm)
VU 18 1/8” 5 1/8” 44VU 14 1/4” 6.3 1/4” 60VU 38 3/8” 10 3/8” 70VU 12 1/2” 12.5 1/2” 77VU 34 3/4” 16 3/4” 90VU 100 1” 19 1” 106VU 114 1 1⁄4” 25 1 1⁄4” 125VU 112 1 1⁄2” 31.5 1 1⁄2” 140VU 200 2” 40 2” 160
Page 83 of 123
MEC
HAN
ICAL
PRE
SSU
RE
For datasheets and additional information, please visit www.wika.comor call 1-888-945-2872.22
R
Size: 2”, 2½” & 4”Case: 304 SSWetted Parts: Copper alloyWindow: PolycarbonateDial: White aluminumRing: Stainless steel polished
Pointer: Black aluminumAccuracy: (2” & 2½”) ± 2/1/2% of span ASME B40.100 Grade A
(4”) +1.0% of span (4” size) ASME B40.100 Grade1AConnection: Lower or back mount
Standard Features
Mechanical Pressure > Industrial Gauges > 21X.53
Type 21X.53
WIKA type 21X.53 gauges feature a stainless steel case for protection in harsh envi-ronments. The O-ring seal around the connection makes this gauge field liquid fillable. When filled, the 213.53 is excellent for high vibration and pulsation applications.
Type 212.53 - DryType 213.53 - Liquid filled
Available Options
■ Drag pointer (max. reading indicator)■ Cleaned for oxygen service■ Special connection
AbbreviationsLM - Lower mountCBM - Center back mountSS - Stainless steel
Type 213.53 (Liquid-filled)
Size 2½"Connection LM CBMConn. Size 1/4" NPT 1/4" NPTPress. Scale PSI PSI/BAR PSI/KG/CM² PSI PSI/BAR PSI/KG/CM²30" Hg 9767002 9691957 9693683 9767185 9692139 969386130"-0-15 psi30"-0-30 psi 9767010 9691965 969369130"-0-60 psi 9767029 9691974 969370530"-0-100 psi30"-0-160 psi30"-0-200 psi15 psi 9767037 9691982 9693713 969722030 psi 9767045 9691990 9693721 9767193 9692147 969387960 psi 9767053 9692007 9693739 9767202 9692155 9693887100 psi 9767061 9692015 9693747 9767215 9692164 9693895160 psi 9767070 9692024 9693755 9767223 9692172 9693909200 psi 9767088 9692032 9693764 9767231 9692180 9693917300 psi 9767096 9692040 9693772 9767240 9692198 9693925400 psi 9767100 9692058 9693780600 psi 9767118 9692066 9693798 9768947 9692202 9693934800 psi1,000 psi 9767126 9692075 9693802 9767258 9692210 96939421,500 psi 9767134 9692083 9693810 9768165 9692228 96939502,000 psi 9767142 9692091 9693828 9768939 9692236 96939683,000 psi 9767150 9692105 9693836 9767266 9692245 96939765,000 psi 9767169 9692113 9693845 9767274 9692253 96939856,000 psi 9748207 979572810,000 psi 9767177 9692121 9693853 9767282 9692261 9693993Accessory order codes (installed at factory)Front flange, SS - - + FF SRear flange, SS + RF S + RF SU-clamp, steel - - + UC ZU-clamp, SS - - + UC SRestrictor + R
Stock items shown in blue print.
Applications
■ Intended for adverse service condi- tions where pulsating or vibration exists (with liquid filling)■ Hydraulics and compressors■ Suitable for gaseous or liquid media that will not obstruct the pressure system
INDUSTRIAL GAUGES
Page 84 of 123
MEC
HAN
ICAL PRESSURE
For datasheets and additional information, please visit www.wika.comor call 1-888-945-2872. 23
R
Mechanical Pressure > Industrial Gauges > 21X.53
Type 21X.53
AbbreviationsLM - Lower mountLBM - Lower back mountSS - Stainless steel
Type 213.53 (Liquid-filled)
Size 2½"Connection LMConn. Size 7/16"-20 SAEPress. Scale PSI/BAR30" Hg30"-0-15 psi30"-0-30 psi30"-0-60 psi30"-0-100 psi30"-0-160 psi30"-0-200 psi15 psi30 psi60 psi100 psi 9795664160 psi 9795672200 psi 9795680300 psi400 psi600 psi800 psi1,000 psi1,500 psi2,000 psi 97956983,000 psi 97957025,000 psi 97957106,000 psi10,000 psiAccessory order codes (installed)Rear flange, SS + RF SRestrictor + R
Type 213.53 (Liquid-filled)
Size 4"Connection LM LM LBMConn. Size 1/4" NPT 1/2" NPT 1/4" NPT 1/2" NPTPress. Scale PSI PSI/KG/CM² PSI PSI/BAR PSI/KG/CM² PSI/BAR30" Hg 9699028 9694000 9734427 9694239 973453330"-0-15 psi 9699036 969401830"-0-30 psi 9699045 969402630"-0-60 psi 9699053 969403530"-0-100 psi 9699061 969404330"-0-160 psi 9699079 969405130"-0-200 psi 9699087 969406915 psi 9699095 9694077 9734320 973443530 psi 9699109 9694085 9734338 9694247 973444460 psi 9699117 9694094 9734346 9694255 9734452100 psi 9699125 9694107 9734355 9694264 9734460160 psi 9699257 9694115 9734363 9694272 9734478200 psi 9699134 9694124 9694280300 psi 9699142 9694132 9734371 9694298 9734486400 psi 9699150 9694140 9697743600 psi 9699168 9694158 9734389 9694302 9734495800 psi 96991761,000 psi 9699185 9694166 4228732 9734397 9694310 97345081,500 psi 9699193 9694175 9766885 9734401 9694328 97345162,000 psi 9699206 9694183 9766876 4201591 96943363,000 psi 9699215 9694191 9766893 9734419 9694345 97345255,000 psi 9699223 9694205 9766906 4201604 96943536,000 psi10,000 psi 9699231 9694213 9766915 969436115,000 psi 9699249 9694221Accessory order codes (installed at factory)Front flange, SS - - + FF SRear flange, SS + RF S + RF SU-clamp, steel - - + UC ZU-clamp, SS - - + UC SRestrictor + R
Stock items shown in blue print.
INDUSTRIAL GAUGES
Page 85 of 123
Page 86 of 123
Page 87 of 123
NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 48
1 JULY 03
VC FILLER BREATHER BAYONET STYLE
A B C D E F J
5.1 1.9 1.3 3.8 3.0 3.25 2.88
Dimensional Details - Non Vent Bayonet Style
Non-Vented Filler BreathersVescor Type
Part Style Breather StrainerNumber Cap Style Basket
5232 Non vented Non vented Nylon
5227 Non vented Non vented Stainless
Standard Filler Breathers
Vescor StrainerPart Micron Cap Breather Basket
Number Rating Style Type
5203 40 Std. Non-Pres Nylon
Metric Mounting Filler Breathers-Standard Bayonet Style
VESCOR® Filler Breathers are designed to be used as a filler port for tanks, hydraulicpower units or other fluid containers. These units also lets the tank breathe while keepingout airborne particles.
Features1. Bayonet Nickel-Chrome Plated Steel Cap - large capacity. Twist to lock removable cap
breathes and filters air. Air vents are concealed allowing for outdoor applications.Fluted finger inserts for easy gripping. (except for non vented style)
2. 40 or 10 Micron Filtration (except for non vented style)3. Safety Chain - prevents loss of cap4. Heavy Duty Cork-Neoprene Gaskets provide a positive seal between flanges5. Zinc Plated Flange - bayonet flange (SAE J829)6. Customer Specified Strainer Baskets
• 4” nylon strainer with solid dome bottom to prevent punchout• 3” stainless steel strainer, 30 mesh, 1-15/16 diameter large area for rapid filling
7. Thread Forming Screws - prevents particles from entering reservoir duringinstallation by forming threads instead of cutting them
Options: Locking tabs
Air Filtration OilAir FlowTransfer Bayonet Flange
Nominal Level MediaCapacity
Rate A B C D E F J
10 Micron Foam 15CFM 115GPM 6.1 1.9 2.3 3.8 3.0 3.25 2.88
40 Micron Foam 25CFM 192 GPM 6.1 1.9 2.3 3.8 3.0 3.25 2.88
Pressurized Filler Breathers-Standard Bayonet Style
Technical and Dimensional Details- Standard Bayonet Type
Vescor StrainerPart Micron Cap Breather Basket
Number Rating Style Type
5201-5P 40 Std. 5PSI-Pres Nylon
5205 10 Std. 5PSI-Pres Stainless
Mounting Information
Vescor StrainerPart Micron Cap Breather Basket
Number Rating Style Type
5201 40 Std. Non-Pres Nylon
5204 10 Std. Non-Pres Nylon5216 40 Std. Non-Pres Stainless Steel5220 10 Std. Non-Pres Stainless Steel
Standard Bayonet Style Non Vented Bayonet Style
Ordering Information Options• For Locking Tabs add -LT to part number (3/8” dia. hole to accept padlock)(not available in non vented breathers)
Page 88 of 123
Specifications: Breathers with NPT Adapters
Model Minimal Normal Air Flow/Number A B Adapter Type Micron Retention Capacity psi Drop
ABF-3/10 .75" NPT Nylon 10 0.4 psi at 20 SCFM-ABF-3/10-M-P12
3.69 (94) 4.28 (109).75" NPT Steel 10
40 SCFM1.25 psi at 40 SCFM
ABF-S40 .75" NPT Nylon 4040 SCFM
0.29 psi at 20 SCFM-ABF-S40-M-P12
3.69 (94) 4.28 (109).75" NPT Steel 40 1.06 psi at 40 SCFM
MBF-3-M-P20 3200 SCFM
0.3 psi at 70 SCFM-MBF-10-M-P20
5.06 (128) 8.31 (211) 1.25" NPT Steel10 1.25 psi at 200 SCFM
SCFM = Standard Cubic Feet per Minute
SCHROEDER INDUSTRIES 261
Air Breathers
FillerStrainer
Assemblies
MagneticSuction
Separators
SuctionStrainers
Air Breathers
Breathers withNPT Adapters
Breathers with FlangeAdapters
ABF-3/10ABF-3/10-M-P12ABF-S40ABF-S40-M-P12MBF-3-M-P20MBF-10-M-P20
A
B
ABF-3/10FA, B, C, ABF-S40FA, B, CBreathers with Dipstick
ABF-3/10-F, ABF-S40-F
SAE-TYPEFLANGE ADAPTER
3.57(91)
3.69 Ø (94)
These breathers are designed for retrofit onhydraulic reservoirs using the SAE-type flange fill port assembly.
The air breathers above are also available with adipstick up to 24 inches in length. The dimensions tothe “add line” and the “fill line” must be specifiedin the model number ABF-3/10-F, A, B, C, where:
A = overall length of the dipstick in inches
B = length from tip of dipstick to fill line in inches
C = length from tip of dipstick to add line in inches
For safety reasons, the tip of the dipstick is rounded.No tools are needed for installation and removal. Aquarter turn should snugly seal the breather in place.
Minimum order quantity is 12.
3.531(90)
SAE-TYPEFLANGE ADAPTER
3.75 Ø (TYP)(95)
.53
OVERALLLENGTH, AMAX. = 24 (610)
LENGTHTO ADDLINE, C
LENGTHTO FILLLINE, B
PIN
FILL LINE
ADD LINE
ABF-3/10-F-A-B-C
(13)
Page 89 of 123
ABF-3/10-SABF-3/10-S6 ABF-S40-SABF-S40-S6
A-TB-779A-TB-780
MOUNTING REQUIREMENT
2.12 (54) DIA. HOLE
#26 DRILL (6 HOLES) ON A 2.88 (73) B.C.
MODEL NUMBER ABF 3/10-S
STRAINER
4.48(114)
-S6 = 6.00 (152) -S = 3.71 (94)
3.69 Ø (94)
The strainer used here is #24 mesh and is available in the lengths shown.
Speed the process of adding fluid to a reservoir byusing our rapid fill cap and strainer. The strainer is4.38” in diameter and designed to accept cold viscousfluids easily. Choose from two strainer mesh sizes:A-TB-779, which features #24 mesh, and A-TB-780,which is supplied with #70 mesh. The cap completelyseals the opening. All assemblies are supplied withnecessary hardware, including retaining chain for capand self tapping screws for installation.
Specifications: A-TB’s
Model Mesh Strainer Strainer FlangeNumber Size O.D. Height Diameter
A-TB-780 70 4.38 3.94 5.56
A-TB-779 24 (111) (100) (141)
Metric dimensions in ( ).
RESERVOIR
4.38 Ø
4.41 Ø(112)
RETAINING CHAIN
CAP
#26 DRILL ON A 4.50 (114) RADIUS(IN TANK LID)
#26 DRILL (6) HOLES ON A 4.94 (125) B.C.(IN TANK LID)
3.94(100) 4.50 (114) DIA. HOLE
REQUIRED FOR INSTALLATION(IN TANK LID)
GASKET
1.31(33)
Model Minimal Normal Air Flow/Number Adapter Type Micron Retention Capacity psi Drop
ABF-3/10-S 10 0.4 psi at 20 SCFM -ABF-3/10-S6
SAE-type flange10
40 SCFM1.25 psi at 40 SCFM
ABF-S40-S 4040 SCFM
0.29 psi at 20 SCFM -ABF-S40-S6
SAE-type flange40 1.06 psi at 40 SCFM
SCFM = Standard Cubic Feet per Minute
SCHROEDER INDUSTRIES 265
Air Breathers
FillerStrainer
Assemblies
MagneticSuction
Separators
SuctionStrainers
Filler Strainer Assemblies
FillerBreather withStrainer
RapidFill Cap andStrainer
To replace breather only, order ABF-3/10-F or ABF-S40-F.
Page 90 of 123
LEVEL SWITCH
ES – SINGLE POIN
T
www.gemssensors.comA-20
LEVE
L SW
ITCH
ES –
SIN
GLE
POIN
T
A-21
SeriesMaterial
Min. Liq.Sp. Gr. Operating Temperature Pressure
PSI, Max.
Switch1
PartNumberStem and
Mounting Float OtherWetted
LevelSPST Temperature3
TH800Temp./Level
Brass Buna NBerylliumCopper,Hysol
.75 Water: to 180°F (82.2°C)Oil: -40°F to +230°F (-40°C to +110°C) 150 20 VA, N.O.
N.C., open on +150°F ±10°F, incr. 57143
N.O., close on +150°F ±10°F, incr. 57144
LS-38760 Aluminum Buna N S.S., Hysol .55 -40°F to +180°F (-40°C to +82.2°C) 150 20 VA, N.C. — 38760
LS-270 CopperNickel Buna N
BerylliumCopper,CopperNickel,
Polycarb.304 S.S.
.55 -40°F to +140°F (-40°C to +60°C) 150
20 VA, N.O.
—
43765
20 VA, N.C. 43760
50 VA2, N.O. 43980
50 VA2, N.C. 43982
¡F
hctiwSleveL/erutarepmeT seireS06783-SL seireS072-SL
lacirtcelEnoitanimreT seriWdaeLciremyloP,.L"42,GWA81 seriWdaeLciremyloP,.L"63,GWA81 foorpretawhtiwenerpoeN,.L.tf6,elbaC2/81
noitcennoc
1-1/4" DIA.(31.75 mm)
5-3/32"(129.4 mm)
1-1/2"(38.1 mm)†
1-3/4"(44.5 mm)
4-1/4"(108 mm)
5/8" HEX(15.9 mm)
1/4" NPT27/32"
(21.4 mm)
1-7/8" DIA.(47.6 mm)
4-1/4"(108 mm)
1/4" NPT1-1/16"
(27.0 mm)
1-1/4"(31.8 mm)†
1-13/16"(46.1 mm)
3-3/16"(81.0 mm)
FLOATCUSHION
FLOATCUSHION
3/16" DIA.(4.7 mm)
3-3/16"(92.2 mm)
1-3/8" ± 1/4"(34.9 mm) †
2-19/32" DIA.(66 mm)
9/32" DIA.(7.1 mm)2 HOLES
SLOSH SHIELD CUT AWAY
2-9/16"(76.2 mm)
1-3/4"(44.5 mm)
2-1/2"(63.5 mm)
CLOSED
OPENTH800
Specialty SwitchesGEMS Excels in Switches for Special RequirementsThe products below are examples of the custom engineering GEMS can provide to meet specifi c application needs. These units are ideal for use in oils and water.
TH800 SeriesTemperature/Level Switch
LS-38760 Series –Cushioned Float
LS-270 Series –Bracket Mounting Slosh Shield
U.L. Recognized – File No. E45168
Level monitoring and temperature switch in a single unit. Intermediate in size; single-setting temperature sensor is in bottom of stem.
Cushioned fl oat and switch for turbulent liquids or excessive vibration. Easily grounded. Ideal for tank trucks, construction equipment or mobile applications.
Small, lightweight, and extremely stable in nonstatic, highly contaminated liquids. Slosh shielding minimizes effects of turbulence and helps prevent interference by foreign material. Bracket-mounted to any convenient surface.
Dimensions
Wire diagram on page B-21
†L1= Switch actuation level, nominal (based on a liquid specifi c gravity of 1.0).LS-270 Series Note: Installed vertically with cable upward. Caution: Elastomer seals in the sensor and cable are subject to deterioration and aging, and therefore need to be checked regularly. Life expectancy of seals varies with application.
How To Order – Select Part Number based on specifi cations required.
Notes:1. See “Electrical Data” on Page X-5 for more information.2. Switches are not U.L. Recognized or CSA Listed.3. See Page B-21 for thermostat ratings and wiring diagram. Other temperature settings are available; consult factory.
Page 91 of 123
Page 92 of 123
Page 93 of 123
/
P, S
Port code Valve mtg.
0.25-20 UNC x0.75 [19] DP
M6 ISO 6H x0.75 [19] DP
Manifold mtg.
0.38-16 UNC x0.75 [19] DP
M10 ISO 6H x0.75 [19] DPB, M, T
1
BSPT • ISO 7T 0.75 1.00 none
BSPP • ISO 1179
ISO • ISO 6149
BM
0.75 1.00 none
M27 M33
0.38
0.38
M14 none
Flow Curve
D05 High Flow Parallel Circuit Manifold
DAMAN Products Company, Inc.
Ordering Information
Material Valve Pattern Circuit No. of Stations Valve
SpacingPort
Threads Options
MaterialAluminum - 6061-T63000 psi l 20.7 MPa
Ductile Iron - D45125000 psi l 34.5 MPaD
A
Valve Spacing3.25 inch82.6 mm
5.00 inch127.0 mm 5
3
No. of Stations
Available withspacing code 5
Available withspacing code 3
02...14
01...21
A l u m i n u m
Available withspacing code 5
Available withspacing code 3
02...08
01...12
D u c t i l e I r o nValve Pattern
ISO 4401-05-04NFPA T3.5.1-D05See section 9
D05
CircuitParallel CircuitHigh Flow HP
OptionsSee next page for available
options and ordering codes.
16 DAMAN PRODUCTS COMPANY, INC. l 1811 N. Home Street, Mishawaka, IN 46545-7267 USANorth America l Ph: 800·959·7841 Fx: 800·241·7664 l International l Ph: 219·259·7841 Fx: 219·259·7665
e-mail: daman@damanifolds.com l Internet: http://www.damanifolds.com
apx. weight ironlb [kg]
19[9]
7[3]
3.25[82.6]
* 01
apx. weight alumlb [kg]
“A” length (code 3 spa.)inch [mm]
apx. weight ironlb [kg] --
--
--
38[17]
12[5]
6.50[165.1]
02
48[22]
18[8]
8.25[209.6]
57[26]
17[8]
9.75[247.7]
03
77[35]
26[12]
13.25[336.6]
75[34]
22[10]
13.00[330.2]
04
106[48]
33[15]
18.25[463.6]
85[39]
27[12]
16.25[412.8]
05
135[61]
41[19]
23.25[590.6]
113[51]
33[15]
19.50[495.3]
06
164[74]
48[22]
28.25[717.6]
132[60]
38[17]
22.75[577.9]
07
188[85]
56[25]
33.25[844.6]
151[69]
43[20]
26.00[660.4]
08
222[101]
63[29]
38.25[971.6]
170[77]
48[22]
29.25[743.0]
09
--
71[32]
43.25[1098.6]
189[86]
53[24]
32.50[825.5]
10
--
79[36]
48.25[1225.6]
208[94]
58[26]
35.75[908.1]
11
--
87[39]
53.25[1352.6]
226[103]
63[29]
39.00[990.6]
12
--
95[43]
58.25[1479.6]
--
68[31]
42.25[1073.2]
13
--
103[47]
63.25[1606.6]
--
74[34]
45.50[1155.7]
14
--
79[36]
48.75[1238.3]
15
--
84[38]
52.00[1320.8]
16
--
89[40]
55.25[1403.4]
17
--
94[43]
58.50[1485.9]
18
--
99[45]
61.75[1568.5]
19
--
104[47]
65.00[1651.0]
20
--
110[50]
68.25[1733.6]
21
--
111[50]
68.25[1733.6]
apx. weight alumlb [kg]
“A” length (code 5 spa.)inch [mm]
No. of stations
GA
NPTF • ANSI B1.20.3
Port Threads
SAE • ISO 11926SP 0.75
P,A,B T
1.00
X,Y,Loptional
0.25
-12 -16 -6
0.38
-6
Specifications, descriptions, and dimensional data are subject to correction or change without notice or incurring obligation.
Parallel Circuit
* Length of 01 station with relief cavity is 4.50 [114.3]. Gauge port not available on 01 station.
All mounting hardwareis supplied. See page35 for itemized list.
Page 94 of 123
Pilot Ports
... /Relief Cavity
1
X port (USA std)NFPA T3.5.1-D05 Alt-B
Omit if pilot ports not required
Y port (USA std)NFPA T3.5.1-D05 Alt-B
X & Y ports (USA std)NFPA T3.5.1-D05 Alt-B
X port ISO 4401-05-05NFPA T3.5.1-D05 Alt-A
Y port ISO 4401-05-05NFPA T3.5.1-D05 Alt-A
X & Y ports ISO 4401-05-05NFPA T3.5.1-D05 Alt-A
L portsProportional valves
3
13
2
4
24
5
1
Relief cavity is locatedleft of the isolation.
Relief cavity is locatedright of the isolation.
Two relief cavities, oneeach side of isolation.
L
R
D
Specify when using bothrelief and isolation options.
Available withspacing code 5
Available withspacing code 3
PA...PF
PA...PJ
Omit if P isolation not required
Available withspacing code 5
Available withspacing code 3
TA...TF
TA...TJ
Omit if T isolation not required
Common cavityC-10-2 (P in nose)
Omit if relief not required
Sun CavityT-3A (P in nose)See section 9 for valves.
S
C
Options - D05 High Flow Parallel Manifold
Relief / Isolation CombinationParallel Circuit with Relief
Parallel Circuit with L
Parallel Circuit with X & Y
Parallel Circuit with Isolations
ISOLATIONSDaman isolation options allow a manifoldto have two independent pressure and/ortank ports. Isolations are drilled ratherthan plugged to ensure a leakproof andfailproof isolation.
Orderingcode letter:
ABCDEFGHJ
01 & 0202 & 0303 & 0404 & 0505 & 0606 & 0707 & 0808 & 0909 & 10
02-1003-1104-1205-1306-1407-1508-1609-1710-18
3.25 [82.6] spacing
ABCDEF
01 & 0202 & 0303 & 0404 & 0505 & 0606 & 07
02-0703-0804-0905-1006-1107-12
5.00 [127.0] spacing
* Isolation isbetween stations:
Available #of stations:
ReliefCavity
PressureIsolation
TankIsolation
Relief &Isolation
17
DAMAN Products Company, Inc.
Ordering Information
PilotPorts
DAMAN PRODUCTS COMPANY, INC. l 1811 N. Home Street, Mishawaka, IN 46545-7267 USANorth America l Ph: 800·959·7841 Fx: 800·241·7664 l International l Ph: 219·259·7841 Fx: 219·259·7665
e-mail: daman@damanifolds.com l Internet: http://www.damanifolds.com
Relief / IsolationCombination
Tank Isolation
Pressure Isolation
* Stations are num-bered left to right.
Contact Daman or consult CD-romCADalog for cavity locations if critical.
Pilo
t po
rts
avai
labl
e fr
om 0
1-11
sta
tions
(3.
25sp
acin
g);
02-0
7 st
atio
ns (
5.00
spa
cing
)
Page 95 of 123
NEW VSD05MDIRECTIONAL CONTROL VALVES
SOLENOID ACTUATED, DIRECT OPERATING
1
DESCRIPTION
As a valve spool shifts, the spool lands cross over thevalve body ports. This can produce instantaneoushigh flow rates.
TYPICAL PERFORMANCE SPECIFICATIONS
Performance is measured on a four-way circuit (fullcircuit). Performance may be reduced from thatshown if a three-way circuit (half circuit) is used, i.e. Aor B port plugged.
NFPA SIZED05
All pressure drops shown on the next page are basedon 100 SUS (20.5 CS) fluid viscosity, and 0.87specific gravity. See the chart below for otherviscosities.
MAXIMUM FLOW RATE - (up to) 35 gpm 132.5 lpm
MAXIMUM P, A, B Ports* 4600 psi 317 barOPERATING
T Port 2500 psi 172 barPRESSURE
MAXIMUM AC Solenoids up to 9000 cycles/hr CYCLE RATE DC Solenoids up to 11,000 cycles/hr
MOUNTING NFPA/T3.5.1 R2 - 2002 D05SURFACE ISO 4401 Size 05
WEIGHTAC Single Actuator 9.9 lbs. 4.5 kg
AC Double Actuator 11.3 lbs. 5.1 kg
SPOOL CODES AVAILABLE SEE CHART
Fluid CS 14.5 20.5 32 43 54 65 76 86Viscosities SUS 75 100 150 200 250 300 350 400Multiplier 0.93 1.00 1.11 1.19 1.26 1.32 1.37 1.41
For any other specific gravity (G1) the pressure drop
(∆P) will be approximately ∆P1 = ∆P (G1/G).
* Up to 3000 psi (207 bar) maximum on valves with solenoid codes 39 and 68. See performance charts on pages 4 thru 6.
Page 96 of 123
NEW VSD05MDIRECTIONAL CONTROL VALVESSOLENOID ACTUATED, DIRECT OPERATING
2
Spool Flow Curve NumberCode Spool Shifted Spool Centered
P to A B to T P to B A to T P to A or B A to T B to T P to TA 5 3 5 3 -- -- -- --
A Code 1 & 2 4 4 4 4 -- -- -- --B 5 2 5 2 -- -- -- 6
B Code 1 & 2 3 1 3 1 -- -- -- --E 6 2 6 5 -- -- 9 --F 6 1 6 1 -- 7 7 --
F1 6 3 6 3 -- 11 11 --G 4 3 4 3 8 -- -- --K 6 5 6 2 -- 9 -- --L 6 5 6 5 -- -- -- 10
Subplate 5 (Full Circuit) -- -- -- --
FLOW PATH ∆P CURVES
250
150
200
100
50
0
0
5 10 15 20 25 30 35
1
2
3
4
5
6
710 9 811
FLOW (gpm)
PR
ES
SU
RE
DR
OP
(p
sid
)
TYPICAL PRESSURE DROP (ISO VG 32 at 120° F.)
Page 97 of 123
NEW VSD05MDIRECTIONAL CONTROL VALVES
SOLENOID ACTUATED, DIRECT OPERATING
3
SPOOL DESCRIPTION
TYPICAL ELECTRICAL INFORMATION
CODE SYMBOL SPOOL FUNCTION CENTER POSITION CROSSOVER
A All ports blocked All ports blocked
B All ports open All ports open
P & A blocked All ports blocked,E B to T or P & A blocked
B to T
P blocked P blockedF A & B to T A or B to T
P blocked P blockedF1 A & B restricted A or B restricted
to T to T
P to A & B P to A or BG T blocked T & A or B
blocked
P & B blocked All ports blocked,K A to T or P & B blocked,
A to T
P to T All ports open,L A & B blocked restricted
* Code 39L and 68L valves (low watt) may not shift on high viscosity (low temperature) fluids.Maximum 1000 SUS (215.7 CS) start-up recommended.
MAXIMUM HOLDINGSOLENOID VOLTAGE & VOLTAGE INRUSH HOLDING CURRENT HOLDING
CODE FREQUENCY LIMITS RESISTANCE CURRENT CURRENT MIN. VOLT. POWER
DIN CONN. 2 PIN VOLTS - Hz. MIN. - MAX. OHMS (AMP) (AMP) (AMP) (WATTS)
33L 60L120 - 60 108 - 126
9.25.0 .91 .76 45
110 - 50 99 - 116 6.2 1.1 .91 43
34L 61L240 - 60 216 - 252
38.02.9 .48 .40 45
220 - 50 198 - 231 3.0 .53 .44 43
39L* 68L*120 - 60 108 - 132
16.43.7 .38 .32 22
110 - 50 99 - 121 3.8 .41 .34 2142L 70L 24 DC 21.6 - 26 13.1 1.8 1.8 1.7 4444L 75L 12 DC 10.8 - 13 3.3 3.6 3.6 3.3 44
Page 98 of 123
NEW VSD05MDIRECTIONAL CONTROL VALVESSOLENOID ACTUATED, DIRECT OPERATING
4
AC PERFORMANCE CURVESOLENOIDS CODES 33L, 34L, 60L and 61L
AC PERFORMANCE CURVE CHART
5
1
4
2
psi
gpm
lpm
bar
50
100
25
75
150
200
175
125
250
300
4500
3500
4000
4250
3750
2500
3000
3250
2750
2000
2250
1000
1500
1750
1250
0 2 4 6 8 10 12 14 16 18 20 22 24 26 30 32 34 3628
0 8 16 24 32 40 48 56 64 72 80 88 96 104 120 128 136112
0 0
500
750
250
275
225
Pre
ss
ure
Flow
12
3
3, 7
45 6
6
7
7 3 8
8
9
Curve Function and Spool Code1 2A, 3A, 5A, 2B2 1B3 1B-R4 3B, 5B5 3F, 5F, 3E, 5E, 3K, 5K6 1A, 1A-R7 3F1, 5F18 3G, 5G9 3L, 5L
NOTES:1. Performance curve data was measured at 90% voltage with the
solenoids at operating temperature and with low tank port pressure.2. Valve performance was tested in a four-way circuit (full loop).
Performance may be reduced from that shown when used in a three-way circuit (half circuit), i.e. A or B port plugged.
Page 99 of 123
NEW VSD05MDIRECTIONAL CONTROL VALVES
SOLENOID ACTUATED, DIRECT OPERATING
5
DC PERFORMANCE CURVESOLENOIDS CODES 42L, 44L, 70L and 75L
DC PERFORMANCE CURVE CHART
8
7
1
4
2
psi
gpm
lpm
bar
50
100
25
75
150
200
175
125
250
300
4500
3500
4000
4250
3750
2500
3000
3250
2750
2000
2250
1000
1500
1750
1250
0 2 4 6 8 10 12 14 16 18 20 22 24 26 30 32 34 3628
0 8 16 24 32 40 48 56 64 72 80 88 96 104 120 128 136112
0 0
500
750
250
275
225
Pre
ss
ure
Flow
152
5
3
3, 46
6
10
10
97, 8
9
Curve Function and Spool Code1 2A, 3A, 5A, 2B2 1B3 3B, 5B4 1B-R5 3G, 5G6 1A-R7 3F, 5F, 3F1, 5F18 3E, 5E, 3K, 5K9 1A10 3L, 5L
NOTES:1. Performance curve data was measured at 90% voltage with the
solenoids at operating temperature and with low tank port pressure.2. Valve performance was tested in a four-way circuit (full loop).
Performance may be reduced from that shown when used in a three-way circuit (half circuit), i.e. A or B port plugged.
Page 100 of 123
NEW VSD05MDIRECTIONAL CONTROL VALVESSOLENOID ACTUATED, DIRECT OPERATING
6
AC PERFORMANCE CURVE (Low Watt)SOLENOIDS CODES 39L and 68L
AC PERFORMANCE CURVE (Low Watt) CHART
2
1
3
6
7
5
4
psi
gpm
lpm
bar
50
100
25
75
150
200
175
125
2500
3000
2750
2000
2250
1000
1500
1750
1250
0 2 4 6 8 10 12 14 16 18 20 22 24 26 30 32 3428
0 8 16 24 32 40 48 56 64 72 80 88 96 104 120 128112
0 0
500
750
250
Pre
ssu
re
Flow
1327 68
Curve Function and Spool Code1 1B, 2B2 1B-R3 2A, 3A, 5A4 3F1, 5F1, 3E, 5E, 3K, 5K5 3F, 5F6 3B, 5B, 3G, 5G7 1A, 1A-R8 3L, 5L
NOTES:1. Performance curve data was measured at 90% voltage with the
solenoids at operating temperature and with low tank port pressure.2. Valve performance was tested in a four-way circuit (full loop).
Performance may be reduced from that shown when used in a three-way circuit (half circuit), i.e. A or B port plugged.
Page 101 of 123
NEW VSD05MDIRECTIONAL CONTROL VALVES
SOLENOID ACTUATED, DIRECT OPERATING
7
2 PIN COILS DIMENSIONS
WRENCH ACCESS TO MOUNTINGBOLTS THRU TOP OF VALVE ASS'Y.TYPICAL ALL ASS'YS.
1.25(31.8)
.44(11.2)4.01
(101.9)
2.86(72.6)
AC
4.22(107.2)
DC
2.86(72.6)
AC
4.22(107.2)
DC
4.25(108.0)
1.56(39.6)
3.51(89.2)
.62(15.7)
.62(15.7)
.38(9.7)
MANUALACTUATOR PIN
BOTH ENDS
1.38(35.1)
2.75(69.9)
A SOLENOID*ASSEMBLY
9.73(247.1)
AC
12.45(316.2)
DC
SOLENOIDS
1.75(44.5)
AC
3.10(78.7)
DCSOLENOIDS
FOR COILREMOVAL
CLEARANCE
SOLENOIDS
SOLENOIDS
1/4-20UNC x 1-3/4SOC. HD. CAP SCREWTORQUE TO 12 LBS.-FT. (1.66 kg-m)
1.81(46.0)
.91(23.1)
2.13(54.0)
2.00(50.8)
1.47(37.3)
.13(3.2)
1.06(27.0)
1.28(32.5)
.66(16.7)
.84(21.4)
.25(6.3)
.94(23.9)
B SOLENOID*ASSEMBLY
7.70(195.6)
AC
9.05(229.9)
DCSINGLE SOLENOIDS
* SOLENOID DESIGNATION IS REVERSED WITH "L" SPOOL.
P
A
T
B
T
Shown in: Inches(millimeters) NFPA D05 Size
Page 102 of 123
NEW VSD05MDIRECTIONAL CONTROL VALVESSOLENOID ACTUATED, DIRECT OPERATING
8
DIN CONNECTORS DIMENSIONS
1.25(31.8)
.44(11.2)4.01
(101.9)
2.86(72.6)
AC
4.22(107.2)
DC
2.86(72.6)
AC
4.22(107.2)
DC
4.36**(110.7)
.38(9.7)
9.73(247.1)
AC
12.45(316.2)
DC
SOLENOIDS
1.75(44.5)
AC
3.10(78.7)
DCSOLENOIDSFOR COILREMOVAL
CLEARANCE
SOLENOIDS
SOLENOIDS
7.25(184.2)
AC
8.61(218.7)
DCSINGLE SOLENOIDS
1/4-20UNC x 1-3/4SOC. HD. CAP SCREWTORQUE TO 12 LBS-FT. (1.66 kg-m)
3.92**(99.6)
1.81(46.0)
.91(23.1)
2.13(54.0)
2.00(50.8)
1.47(37.3)
.13(3.2)
1.06(27.0)
1.28(32.5)
.66(16.7)
.84(21.4)
.25(6.3)
.94(23.9)
** DEPENDS ON BRAND OF DIN 43650 CONNECTOR.
P
A
T
B
T
A SOLENOID*ASSEMBLY
B SOLENOID*ASSEMBLY
* SOLENOID DESIGNATION IS REVERSED WITH "L" SPOOL.
1.56(39.6)
3.72(94.5)
1.38(35.1)
2.75(69.9)
Shown in: Inches(millimeters) NFPA D05 Size
Page 103 of 123
NEW VSD05MDIRECTIONAL CONTROL VALVES
SOLENOID ACTUATED, DIRECT OPERATING
9
PIN CONNECTION DETAILS
A SOLENOID*ASSEMBLY
B SOLENOID*ASSEMBLY
B3H/B4/B5H OPTIONS B3A/B4A/B5A OPTIONS
1
2 3
THREE PIN CONNECTOR - CODES B3A, B3HUSE WITH SINGLE SOLENOID VALVE
3 - Lead to Solenoid
1 - Green (Ground) Lead
2 - Lead to Solenoid
1.13(28.7)Hex.
FOUR PIN MICRO-CONNECTOR - CODES B4, B4AUSE WITH SINGLE OR DOUBLE SOLENOID VALVEAVAILABLE WITH 2-PIN DC COILS ONLY
M12 x 1 Thread
123 4
.875 (22.2)Across Flats
4 - Lead to Solenoid B (Black)
1 - Lead to Solenoid A (Brown)
2 - No Connection (White)
3 - Common Lead toSolenoids A & B (Blue)
3 - Green (Ground) Lead
123
54
1.13(28.7)Hex.
FIVE PIN CONNECTOR - CODES B5A, B5HUSE WITH SINGLE OR DOUBLE SOLENOID VALVE
4 - Lead to Solenoid A
5 - Lead to Solenoid B
2 - Lead to Solenoid A
1 - Lead to Solenoid B
* SOLENOID DESIGNATION IS REVERSED WITH "L" SPOOL.
NOTE: CODES B3* AND B5* CONNECTORS CONFORM TO NFPA/T3.5.29 R1 - 2003 (REVISION TO ANSI/B93.55M - 1981).
Shown in: Inches(millimeters)
NFPA D05 Size
Page 104 of 123
10
NEW VSD05MDIRECTIONAL CONTROL VALVESSOLENOID ACTUATED, DIRECT OPERATING
EXCLUSIVE 3 YEAR WARRANTY
Continental Hydraulics Division warrants all hydraulicdirectional valves supplied by Continental Hydraulicsagainst defects in materials and workmanship under normal use and service for 3 years from the date codeon the valve.
Complete terms and conditions available upon request.
SPECIFYING POWRFLOWTM DIRECTIONAL CONTROL VALVES
VSD05M
TYPICAL ORDERING CODEVSD05M-3A-GB-60L-A
G A
SPOOLS
SEALS
CODEREFER TO
PAGE 3FOR SPOOLAVAILABILITY
SELECTONE
SELECTONE
SELECTIF REQ’D
SELECTIF REQ’D
SELECTONE
DESIGNLETTER
SELECTONE
CODEVITONSEALS
STANDARD
CODE OPTION
1
Single Operator • 2 PositionSpring Offset
2
Double Operator • 2 PositionDetented (No Spring)
3
Double Operator • 3 PositionSpring Centered
5
Single Operator • 2 PositionSpring Centered
6
Single Operator • 2 PositionSpring Offset, Energize to
Center
B
T
b A
P
B
T
b A
P
B
T
b aA
P
B
T
b A
P
B
T
b A
P
CODE DESCRIPTIONL LISK
SOLENOID MFG.FUNCTION
CODE VOLTAGEWITH DIN 43650
ELECTRICAL CONNECTIONS
33120/110V60/50 Hz
34240/220 V60/50 Hz120/110V
39 60/50 Hz(LOW WATT)
42 24 VDC44 12 VDC
WITH 2 PIN CONNECTIONS
60120/110 V60/50 Hz
61240/220 V60/50 Hz120/110 V
6860/50 Hz
(LOW WATT)70 24 VDC75 12 VDC
SOLENOID
CODE DESCRIPTION
OMITDIN STYLE
SOLENOIDSTOP ELECT. CONN. BOX W/TERMINAL
B POSTS, LIGHTSAND SURGE
SUPPRESSORTOP ELECT. CONN. BOX W/3 PIN MALEMINI RECEPTACLE,
B3A*† LIGHTS & SURGESUPRESSOR
CONNECTOR ON“A” PORT END
TOP ELECT. CONN. BOX W/3 PIN MALEMINI RECEPTACLE,
B3H*† LIGHTS & SURGESUPRESSOR
CONNECTOR ON“B” PORT END
TOP ELECT. CONN. BOXW/4 PIN MALE
MICRO
B4A**RECEPTACLE,
LIGHTS & SURGESUPRESSOR
CONNECTOR ON“A” PORT END
TOP ELECT. CONN. BOXW/4 PIN MALE
MICRO
B4**RECEPTACLE,
LIGHTS & SURGESUPRESSOR
CONNECTOR ON“B” PORT END
TOP ELECT. CONN. BOX W/5 PIN MALEMINI RECEPTACLE,
B5A† LIGHTS & SURGESUPRESSOR
CONNECTOR ON“A” PORT END
TOP ELECT. CONN. BOX W/5 PIN MALEMINI RECEPTACLE,
B5H† LIGHTS & SURGESUPRESSOR
CONNECTOR ON“B” PORT END
ELECTRICAL OPTIONS
NOTE: Solenoids not CSA approved.
CODE DESCRIPTIONSINGLE
OMIT SOLENOID“A” PORT END
SINGLER SOLENOID
“B” PORT ENDWD WASHDOWN
MECHANICAL OPTIONS
* Single solenoid valves only.** DC voltage only.† Connector conforms to
NFPA/T3.5.29 R1 - 2003(Revision to ANSI/B93.55M- 1981).
Page 105 of 123
24
DGMFN Flow Control Valves
General DescriptionThese valves are adjustable,non-compensated flow restrictors. Anintegral check valve around theregulating orifice allows free flow in onedirection and metered flow in the other.
Control is available in “A” only, “B” only,and “A” and “B” ports as an “X” type
(meter–in) or “Y” type (meter-out).
The “P” port is available only in the “X”type (meter-in) and does not contain areverse flow check.
The valve flow setting is adjustable bymeans of either a hex key adjustingscrew and locknut, a hand-adjust knob,
or a micrometer knob with keylock.
A normal or fine metering capability is available. See the pressure drop curves on page 26 for detailedperformance difference.
3 4 5 10871 2
Model Code
1
2
Valve function
Manifold or subplate mounted flowcontrol valve.
Interface
5 - ISO 4401-AC-05-4-A, CETOP 5 Size 5 RP35H ANSI/NFPA D05
5N - NFPA D05 (Alt. A)5P - NFPA D05 (Alt. B)
Direction of flow
X - Meter-inY - Meter-out
3
4 Port operated upon
A - Cylinder port “A” (single or dual type)B - Cylinder port “B” (single type only)P - Pressure port (single type only)
Adjustment range
1 - Fine control2 - Normal control
Adjustment device
H - Knob adjusterK - Micrometer knob with keylockW - Screw with locknut
Port operated upon: second function
(Omit for single flow control models.)B – B cylinder port (Dual type)
Adjustment range: second function
(Omit for single flow control models.)1 - Fine control2 - Normal control
Adjustment device:second function
(Omit for single flow control models.)H - Knob adjusterK - Micrometer knob with keylockW - Screw with locknu
Design number - 30 series
Subject to change. Installationdimensions unaltered for designnumbers 30 to 39 inclusive.
9
8
10
6 9
5
6
7
Page 106 of 123
25
Functional Symbols
A
P
P
TDGMFN-5-X-P**-30
B
AB
T
A
P
P
TDGMFN-5-Y-A**-B**-30
B
AB
T
A
P
P
TDGMFN-5-Y-A**-30
B
AB
T
A
P
P
TDGMFN-5-X-B**-30
B
AB
T
A
P
P
T
DGMFN-5-X-A**-B**-30
B
AB
T
A
P
P
TDGMFN-5-X-A**-30
B
AB
T
A
P
P
TDGMFN-5-Y-B**-30
B
AB
T
A
P
P
TDGMFN-5P-X-P**-30
B
AB
T
A
P
P
TDGMFN-5P-Y-A**-B**-30
B
AB
T
A
P
P
TDGMFN-5P-Y-A**-30
B
AB
T
A
P
P
TDGMFN-5P-X-B**-30
B
AB
T
A
P
P
T
DGMFN-5P-X-A**-B**-30
B
AB
T
A
P
P
TDGMFN-5P-X-A**-30
B
AB
T
A
P
P
TDGMFN-5P-Y-B**-30
B
AB
T
X
X
Y
Y
X
X
Y
Y
X
X
Y
Y
X
X
Y
Y
X
X
Y
Y
X
X
Y
Y
X
X
Y
Y
A
P
P
TDGMFN-5N-Y-A**-B**-30
B
AB
T
A
P
P
TDGMFN-5N-Y-A**-30
B
AB
T
A
P
P
TDGMFN-5N-X-B**-30
B
AB
T
A
P
P
T
DGMFN-5N-X-A**-B**-30
B
AB
T
A
P
P
TDGMFN-5N-X-A**-30
B
AB
T
A
P
P
TDGMFN-5N-Y-B**-30
B
AB
T
X
X
Y
Y
X
X
Y
Y
X
X
Y
Y
X
X
Y
Y
X
X
Y
Y
X
X
Y
Y
DGMFN-5N-X-P**-30(models not available)
Page 107 of 123
26
Operating Data
Basic CharacteristicsMaximum flow: 120 l/min (32 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum operating pressure: 315 bar (4500 psi). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating temperature: 20� to 50� C (70� to 120� F). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight: 3,1 kg (6.8 lbs.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum Controlled Flow/No-Flow Leakage
Internal leakage will vary from valve tovalve and with the pressure differentialacross the check. Approximate levels are:
Pressure Dropbar (psi)
Leakage*cc/min (in3/min)
50 (725) 160 (9.5)
100 (1450) 320 (19)
200 (2900) 640 (38)
315 (4500) 990 (60)
* Equals minimum controllable flow rate at thepressures stated.
Pressure Drop
The curves below show the pressuredrop through individual flow passages.Curves labeled “metered flow/pressuredrop” refer to the pressure drop throughonly the passage containing the flowcontrol regulating orifice. Total valveinsertion loss is a value derived fromgraph 1 or 2 plus the appropriate valuesof lines 1, 2 and 3 from graph 3.
Graph 1
Pre
ssur
e D
rop
bar
Pre
ssur
e D
rop
psi
150
100
1000
0 0
Flow l/min
Flow USgpm
20 40 60 80 100 120
5 10 15 20 25 30
50
300
250
2000
4000
5000350
Graph 2 Graph 3
200 3000
Metered flow pressure drop.Normal adjustment – “2”models (see model code, page 24).
10 turns8 turns6 turns
1 tu
rn
1 1/
2 tu
rns
2 tu
rns
4 turns
150
100
1000
0 0
Flow l/min
Flow USgpm
20 40 60 80 100 120
5 10 15 20 25 30
50
300
250
2000
4000
5000350
200 3000
Metered flow pressure drop.Fine adjustment – “1” models(see model code, page 24).
1/2
turn
2 tu
rns
3 tu
rns
4 tu
rns
8 turns
7 turns
1 turn
6
4
40
0 0
Flow l/min
Flow USgpm
40 80 120
10 20
220
12
8
60
80
100
120
160
Free flow pressure drop acrosscheck valve.
10 140
30
1
2
3
9 turns
Graph 3
1 – “P” port of all models exceptDGMFN-5-X-P**-30“B” and “T” ports ofDGMFN-5-X-P**-30
2 – “T” port of all models exceptDGMFN-5-X-P**-30“A” ports ofDGMFN-5-X-P**-30
3 –Pressure drop across reversefree flow check valve
1/2
turn
Pre
ssur
e D
rop
bar
Pre
ssur
e D
rop
psi
Pre
ssur
e D
rop
bar
Pre
ssur
e D
rop
psi
Note: “Turn” or “Turns” on curves in graphs 1 and 2, above, refer to turn of adjustment device from fully closed position.
Page 108 of 123
27
Installation Dimensions
4 mounting holes ∅ 6,9 (0.27) through ∅ 9,50 (0.37) counterbore 36,5 (1.44) deep for bolt extenders (order separately)BKE-6M-50M (M6 metric) orBKE-4-50M (.2500-20 UNC). Torque: 11,3-14,7 Nm (100-130 lb. in.)
ISO 4401-AC-05-4-A(NFPA D05)Mounting surface
DGMFN-5-X-P & DGMFN-5-Y-ASingle Flow Controls
50(1.97)
A“W” models (max. ext.)
13,5(0.53)
128 (5.04)37
(1.46)
11,7(0.46)
B
71,6(2.82)max.
B
P
A
TB
Wrench size
69,5(2.74)
Hex key
Rotate clockwiseto decrease flow
mm (inches)
30(1.18)
139 (5.47)
Model A BDGMFN-5-X-P 60,4 (2.38) 28,4 (1.12)DGMFN-5-Y-A 52,7 (2.07) 33,2 (1.31)
No hex plug onDGMFN-5-X-Pmodels
3rd angleprojection
13 (1/2”)
4 (5/32”)
DGMFN-5-X-ASingle Flow Control
50(1.97)
52,7(2.07)
“W” models (max. ext.)
ISO 4401-AC-05-4-A(NFPA D05)Mounting surface
13,5(0.53)
128 (5.04)
37(1.46)
11,7(0.46)
33,2(1.31)
71,6(2.82)max.
B
P
A
Wrench size
69,5(2.74)
Hex key
Rotate clockwiseto decrease flow
mm (inches)
20(0.79)
4 mounting holes(See above forspecifications)
139 (5.47)
13 (1/2”)
4 (5/32”)
TA
TB TA
See page 38 for interface dimensions.See page 37 for optional adjustment devices.
Page 109 of 123
28
Hex keyRotate clockwise to decrease flow
DGMFN-5-X-BSingle Flow Control
50(1.97)
52,7(2.07)
“W” models (max. ext.)
ISO 4401-AC-05-4-A (NFPA D05)Mounting surface
13,5(0.53)
128 (5.04)37
(1.46)
11,7(0.46)
33,2(1.31)
71,6(2.82)max.
B
P
A
Wrench size
69,5(2.74)
mm (inches)
20(0.79)
139 (5.47)
DGMFN-5-Y-BSingle Flow Control
50(1.97)
52,7(2.07)
“W” models (max. ext.)
13,5(0.53)
128 (5.04)37
(1.46)
11,7(0.46)
33,2(1.31)
71,6(2.82)max.
B
P
A
Wrench size
69,5(2.74)
Hex key
30(1.18)
139 (5.47)
Rotate clockwise to decrease flow
4 mounting holes(See page 27 forspecifications)
4 mounting holes(See page 27 forspecifications)
13 (1/2”)
4 (5/32”)
4 (5/32”)
13 (1/2”)
ISO 4401-AC-05-4-A (NFPA D05)Mounting surface
TB TA
TB TA
See page 38 for interface dimensions.See page 37 for optional adjustment devices.
Page 110 of 123
29
Hex key
DGMFN-5-Y Dual Flow Controlmm (inches)
50(1.97)
52,7(2.07)
“W” models (max. ext.) typ. both ends
13,5(0.53)
128 (5.04)37
(1.46)
11,7(0.46)
33,2(1.31)
71,6(2.82)max.
B
P
A
Wrench sizeboth ends
69,5(2.74)
Hex key
30(1.18)
ISO 4401-AC-05-4-A (NFPA D05)Mounting surface
Rotate clockwise to decrease flow inport “B”
Rotate clockwise to decrease flow inport “A”
DGMFN-5-X Dual Flow Controlmm (inches)
50(1.97)
52,7(2.07)
“W” models (max. ext.)typ. both ends
128 (5.04)37
(1.46)
11,7(0.46)
33,2(1.31)
71,6(2.82)max.
B
P
A
Wrench sizeboth ends
69,5(2.74)
20(0.79)
ISO 4401-AC-05-4-A (NFPA D05)Mounting surface
Rotate clockwise to decrease flow inport “B”
Rotate clockwise to decrease flow inport “A”
4 mounting holes (See page 27for specifications)
4 mounting holes (See page 27for specifications)
13 (1/2”)
4 (5/32”)
13,5(0.53)
13 (1/2”)
4 (5/32”)
TB TA
TB TA
See page 38 for interface dimensions.See page 37 for optional adjustment devices.
Page 111 of 123
Model: CWEA-LHN Capacity: 30 gpm (120 L/min.)
3:1 pilot ratio, vented counterbalance valve
Vented counterbalance valves with pilot assist are meant to control an overrunning load. The check valve allows free flow from the directional valve (port 2) to the load (port 1) while a direct-acting, pilot-assisted relief valve controls flow from port 1 to port 2. Pilot assist at port 3 lowers the effective setting of the relief valve at a rate determined by the pilot ratio. Backpressure at port 2 does not affect the valve setting because the spring chamber references the vent (port 4). Other names for this valve include motion control valve and over center valve.
Technical Data
U.S. Units Metric Units
Cavity T-22A
Capacity 30 gpm 120 L/min.
Pilot Ratio 3:1
Maximum Recommended Load Pressure at Maximum Setting 3075 psi 215 bar
Maximum Setting 4000 psi 280 bar
Adjustment - Number of Counterclockwise Turns to Increase Setting 5
Check Cracking Pressure 25 psi 1,7 bar
Factory Pressure Settings Established at 2 in³/min. 30 cc/min.
Maximum Valve Leakage at Reseat 5 drops/min. 0,3 cc/min.
Series (from Cavity) Series 2
Reseat >85% of setting
Valve Hex Size 1 1/8 in. 28,6 mm
Valve Installation Torque 45 - 50 lbf ft 60 - 70 Nm
Adjustment Screw Internal Hex Size 5/32 in. 4 mm
Adjustment Locknut/Cap Hex Size 9/16 in. 15 mm
Adjustment Nut Torque 80 - 90 lbf in. 9 - 10 Nm
Model Weight .65 lb 0,30 kg
Seal Kits - Cartridge Buna: 990-022-007
Seal Kits - Cartridge Viton: 990-022-006
Control Functional Setting Range Seal
Material
L Standard Screw Adjustment
H 1000 - 4000 psi (70 - 280 bar), 3000 psi (210 bar) Standard Setting
N Buna-N
http://www.sunhydraulics.com Date Created: 9/12/2012
Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.
Page 112 of 123
Model: NBY
Sandwich
Aluminum Body Pressure Rating: 3000 psi (210 bar) Ductile Iron Body Pressure Rating: 5000 psi (350 bar)
Counterbalance, On A and B, Cross-Piloted, Vent to T
Pilot Operated Check, On A and B, Cross-Piloted, Vents to T
Technical Data
U.S. Units Metric Units
Cavity T-22A
Body Features On A and B with cross pilot and port 4 to T
Body Type Sandwich
Interface ISO 05
Open Cavity Quantity 2
Stack Height 2.49 in. 63 mm
Display Components
Part Description Quantity
NBY Body - Aluminum 1Page 113 of 123
- 500-001-014 O-Ring 5
- 700-001 Seal Plate 1
- 850-004-218 Plug 4
http://www.sunhydraulics.com Date Created: 9/13/2011
Copyright © 2010-2011 Sun Hydraulics Corporation. All rights reserved.
Page 114 of 123
snhy.com/NBA
MODELNBA-/S
On A, port 3 to B and port 4 to TCAVITY: T-22A
/S Modifier 65-45-12 DuctileIron, Buna-N,Blackened
Counterbalance, On A, Pilot from B, Ventto T
Pilot Operated Check, On A Pilot from B,Vent to T
CONFIGURATION
NOTESImportant: Carefully consider the maximumsystem pressure. The pressure rating of themanifold is dependent on the manifold material,with the port type/size a secondaryconsideration. Manifolds constructed ofaluminum are not rated for pressures higherthan 3000 psi (210 bar), regardless of the porttype/size specified.
TECHNICAL DATABody Type Sandwich
Interface ISO 05
Body Features On A, port 3 to B and port 4 to T
Stack Height 2.49 in.
Open Cavities 1
Cavity T-22A
Model Weight 0.00 lb.
Copyright © 2002-2014 Sun Hydraulics Corporation. All rights reserved.
PDF created on 24 Jun 2014 Page 1 of 1Page 115 of 123
Capacity:
25 gpm (95 L/min.)Functional Group: Products : Standard Valve Packages (YAssemblies) : Sandwich : Regenerative : ISO 05 : A to B (Full Time)
Model: YDEV
Product DescriptionThe full time regenerative valve assembly allows a double-acting, single rod cylinder to be extended more rapidly using the same pump flow. To achieve this, oil from the rod end of the cylinder is added to the flow to the blind end, increasing the rate of extension.
Function
Aluminum Body Pressure Rating: 3000 psi (210 bar)Ductile Iron Body Pressure Rating: 5000 psi (350 bar)
Technical Features
l Capacity refers to pump flow or regeneration flow, which is the flow coming out of the rod
l The capacity may be determined by the passages dictated by the sandwich pattern
Page 116 of 123
side of the cylinder, whichever is larger rather than the cartridge capacity. l This valve assembly will not prevent a load
from extending the cylinder. The best way to prevent this is to use a vented counterbalance valve mounted directly to the rod end of the cylinder. A non-vented valve will not work.
l The ideal cylinder ratio to use with regeneration is 2:1, the blind end area being twice what the annular area at the rod end. A 2:1 cylinder in regen gives the same speed extending as retracting.
l Cylinders with ratios above 2:1 (large rods) will function correctly but with less speed gain. Intensification needs to be considered with higher ratios. A 2:1 cylinder may generate a pressure on the rod side that is twice system pressure unless steps are taken to limit it.
l Cylinders with ratios as low as 1.5:1 (small rods) may work if care is used in designing the application. As the rod diameter gets smaller in relation to the piston diameter the flows increase dramatically and the force available drops accordingly.
l Cylinders with ratios below 1.5:1 are unlikely to result in a working regenerative application because of the small area of the rod and the high flows that would be generated.
l When a cylinder is in the regenerative mode the only force available is the pressure working on the rod area.
l Regeneration is only possible in the extend direction.
Technical Data
U.S. Units Metric UnitsCapacity 25 gpm 95 L/min. Body Type Sandwich Sandwich Interface ISO 05 ISO 05
Option Selection:
YDEV-X C N -B A
Primary Cartridge Options [ CXEE ]
Control RangeExternal Material/Seal MaterialN Buna-N
Standard OptionsP Stainless/Buna-
N
V Viton
W Stainless/Viton
Letter (no significance)
B
Material Designation
A Inch Aluminum
Copyright © 2003 Sun Hydraulics Corporation.
All rights reserved.
Terms and Conditions - Statement of Privacy
Page 117 of 123
116 SCHROEDER INDUSTRIES LLC
FluidCompatibility
Type Fluid Appropriate Schroeder MediaPetroleum Based Fluids All Paper (E) and Synthetic (Z) Media
High Water Content Z1, Z3, Z5, Z10, Z25Invert Emulsions Z10, Z25
Water Glycols Z3, Z5, Z10, Z25Phosphate Esters All Z Media with EPR Seals, K3H and K10H E Media
Skydrol Z3H.5, Z5H.5, Z10H.5, Z25H.5 and WH.5 Note: Contact factory regarding use of E Media in High Water Content, Invert Emulsionand Water Glycol Applications.
For more information, refer toFluid Compatibility:Fire Resistant Fluids,pages 19 and 20.
Absolute Rating Per ISO 4572/NFPA T3.10.8.8 Abs. Rating wrt ISO 16889 Using automated particle counter (APC) calibrated per ISO 4402 Using APC calibrated per ISO 11171 Dirt Holding
Element ßx ≥ 75 ßx ≥ 100 ßx ≥ 200 ßx(c) ≥ 200 ßx(c) ≥ 1000 Capacity gm
K3 6.8 7.5 10.0 N/A N/A 54
K10 15.5 16.2 18.0 N/A N/A 44
KZ1 <1.0 <1.0 <1.0 <4.0 4.2 112
KZ3 <1.0 <1.0 <2.0 4.7 5.8 115
KZ5 2.5 3.0 4.0 6.5 7.5 86
KZ10 7.4 8.2 10.0 10.0 12.7 108
KZ25 18.0 20.0 22.5 19.0 24.0 93
Element Collapse Rating: 150 psid (10 bar)Flow Direction: Outside In
Element Nominal Dimensions: 4.0” (100 mm) O.D. x 9.0” (230 mm) long
Flow Rating: Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluids
Max. Operating Pressure: 300 psi (20 bar)
Min. Yield Pressure: 1000 psi (70 bar)
Rated Fatigue Pressure: 290 psi (20 bar), per NFPA T2.6.1-1974
Temp. Range: -20°F to 225°F (-29°C to 107°C)
Bypass Setting: Cracking: 30 psi (2 bar)Full Flow: 51 psi (4 bar)
Porting Head: Die Cast AluminumElement Case: Steel
Weight of KF3-1K: 10.5 lbs. (4.8 kg)Weight of KF3-2K: 14.2 lbs. (6.4 kg)Weight of KF3-3K: 18.5 lbs. (8.4 kg)
Element Change Clearance: 1.50” (40 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K
Filter Housing
Specifications
100 gpm380 L/min
300 psi20 bar
Return Line Filter
ElementPerformanceInformation
KF3
Metric dimensions in ( ).Model No. of filter in photograph is KF31K10PD5.
(13)
4.50 MAX.
1.25 (32)
(76)
1K =
13.
12 (
333)
2K =
22.
38 (
568)
3K =
31.
88 (
810)
(119)
.87 TYP(22)
(159)
(43)
(140)
INOUT
.31-18UNC-2B x
.50 (13) MIN. DEPTHORM8 x 1.25 x (13) DP.(4) MOUNTING HOLES
6.25
6.25(159)
5.50
IN
OUT
4.68 Ø
(114)
OPTIONAL DIRT ALARMOR ELECTRIC SWITCH
3.00
MTG. HOLESURFACE
1.68 TYP
.50
SAME DAY SHIPMENT MODEL AVAILABLE!
▲
Page 118 of 123
SCHROEDER INDUSTRIES LLC 117
FilterModelNumberSelection
OtherAvailableOptions
See Appendix B foradditional informationon these options andinstructions on how to order.
PressureDropInformationBased on Flow Rateand Viscosity
KF3Return Line Filter
Element Element selections are predicated on the use of 150 SUS (32 cSt) Pressure Series Part No. petroleum based fluid and a 30 psi (2.1 bar) bypass valve.
EK3 1K3 2K3† 3K3
Media K10 1K10 2K10† 3K10†
K25 1K25 2K25†
KZ1 1KZ1 2KZ1† 3KZ1†
ZKZ3 1KZ3 2KZ3†
Media KZ5 1KZ5 2KZ5†
KZ10 1KZ10
KZ25 1KZ25
Flowgpm 0 20 40 60 80 100
(L/min) 0 50 150 250 380†Double and triple stacking of K-size elements can be replaced by single KK & 27K elements, respectively.
� Meets HF4 automotive standard. � Pipe, SAE straight, flange, and BSPP porting available.
To300 psi(20 bar)
KF3 ∆Phousing for fluids with sp gr = 0.86: ∆Pelement= flow x element ∆P factor x viscosity factor
El. ∆P factors @ 150 SUS (32 cSt):1K 2K 3K
K3 .25 .12 .08K10 .09 .05 .03K25 .02 .01 .01KZ1 .20 .10 .05KZ3 .10 .05 .03KZ5 .08 .04 .02KZ10 .05 .03 .02KZ25 .04 .02 .01
If working in units of bars & L/min,divide above factor by 54.9.
Viscosity factor:Divide viscosity by 150 SUS (32 cSt).
∆Pfilter = ∆Phousing + ∆Pelement ∆Phousing ∆Pelement
Exercise:Determine ∆P at 60 gpm (225 L/min)for KF32KZ5SD5 using 200 SUS (44 cSt)fluid.
Solution:
∆Phousing = 3.5 psi [.24 bar]
∆Pelement = 60 x .04 x (200÷150) = 3.2 psior
∆Pelement = [225 x (.04÷54.9) x (44÷32) =.23 bar]
∆Ptotal = 3.5 + 3.2 = 6.7 psior
∆Pelement = [.24 + .23 = .47 bar]
Sizing of elements should be based on element flow information provided in the Element Selection chart above.
sp gr = specific gravity
(0.25)
(0.50)
(50) (150) (250) (350)8
6
4
2
0 0 20 40 60 80 100
Flow gpm
Flow (L/min)
∆P (b
ar)
∆P p
si
L = Two 1⁄4” NPTF inlet & outlet female test ports
N = No-Element indicator50 = Optional bypass setting (required
for HF4)
G426 = 3⁄4” drain on bottom of housing G440 = 1⁄2” drain on bottom of housing
M = Magnet Inserts
P = 11⁄2” NPTF
S = 17⁄8”-12 SAE Straight(SAE-24)
F = 11⁄2” SAE J518 4-Bolt Flange Code 61*
B = ISO 228 G-11⁄2(11⁄2-11 BSPP)
(B porting supplied with metric mounting holes)
(Omit) = Buna N
H = EPR**
V = Viton**
W = Buna N**
1
2
3
Dirt Alarm®
Filter No. of Element Seal (See Appendix A for Series Elements† Part No. Material Porting complete list of options)
**Bolt thread depth .63” (16 mm). †Double and triple stacking of K-size elements can bereplaced by single KK and 27K elements, respectively.**When “H”, “W”, & “V” seals are ordered, all aluminum
filter parts are anodized.
K3K10K25
KZ1KZ3KZ5KZ10KZ25
KWKM10KM25KM60
KF3
D = PointerMS = Cam Operated
Electric SwitchMS2 = Cam Operated
Electric SwitchD5 = Cartridge
Electric Cartridge:MS5AC/DC/LC Family
(See Appendix A)
MS15DC= DC Switch (SPST)
ElementSelectionBased on Flow Rate
Features ST
SKB Housings
MTA
MTB
GT
ZT
KT
RT
RTI
KFT
LRT
BFT
QT
Accessories for Tank-Mounted
Filters
PAF1
MAF1
MF2
TF1
KF3
LF1—2"
MLF1
SRLT
RLT
KF8
K9
QF15
QLF15
QFD5
(SeeSection 5,page 138for WaterServiceversion.)
SAME DAY SHIPMENT MODEL AVAILABLE!▲
Same DayShipmentModel
See Appendix Efor details.
Page 119 of 123
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
39
Liquid Level Gauges
For Continuous reading of Fluid Level and Temperature
Standard Line - Liquid Column SeriesFeatures:- UV Resistant Transparent Dupont Grilamid Case- All-Around Visibility of the Fluid Level- Buna-N O-ring Seals- Zinc Plated Bolts- Available with Optional Cast Aluminum Cover to Provideadditional breakage protection
- Includes Thermometer with Blue Fluid for easy readings- 2120 F Maximum Temperature Rating- For use with Petroleum and Water Base Hydraulic Fluids,consult factory for other fluids
W/Out Cover With Cover
Part Number Description A B C D E
SLLG-03T Std 3” w/temp 3.00” 4.22” 1.22” 0.81” 1.16”
SLLG-03T-C Std 3” w/temp & Cover 3.00” 4.75” 1.75” 0.93” 0.82”
SLLG-05T Std 5” w/temp 5.00” 6.22” 1.22” 0.81” 1.16”
SLLG-05T-C Std 5” w/temp & Cover 5.00” 6.75” 1.75” 0.93” 0.82”
SLLG-10T Std 10” w/temp 10.00” 11.22” 1.22” 0.81” 1.16”
SLLG-10T-C Std 10” w/temp & Cover 10.00” 11.75” 1.75” 0.93” 0.82”
Premium Line - Liquid Column SeriesFeatures:- Borosilicate sight glass compatible with all hydraulic fluidsand will not discolor
- 20 PSI maximum working pressure at 2500 F- May be front mounted by threaded tank holes or rearmounted with provided nuts
- Mounting bolts provide 1/16” alignment adjustment tofacilitate installation
- Low profile body offers wide sight opening for visibility- Machined from solid Aluminum bar stock- Includes internal thermometer - external thermometeravailable - consult factory
Page 120 of 123
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
40
Liquid Level Gauges
Part Number Description A B C D E
PLLG-03T Premium 3” w/temp 3.00” 4.63” 1.00” 1.23” 0.75”
PLLG-05T Premium 5” w/temp 5.00” 6.63” 1.00” 1.23” 0.75”
PLLG-10T Premium 10” w/temp 10.00” 11.63” 1.00” 1.23” 0.75”
Premium Line (continued)
Sight Glass SeriesFeatures:- Clear Nylon Fluid Level sight glass with Steel Collar for weld attachment to reservoir- 400 PSI maximum working pressure- Temperature Range: -65° F to 150° F for pressure applications- For use with Petroleum Base and Water Base Hydraulic Fluids
Order Part Number: SLSG-100
How to Order: SLLG-03T-C-2
Code SeriesSLLG Standard Liquid Level GaugePLLG Premium Liquid Level Gauge
Code Bolt Center Distance03 3”05 5”10 10”
Code Mounting Bolt OptionBlank 1/2-13 UNC (1)2 M12 x 1.75 Metric (2)3 M10 x 1.50 Metric (2)
Code Cover (Guard) OptionBlank No CoverC with Cover (3)
Notes:1 - 1/2-20 UNF with Premium Line2 - Not Available with Premium Line3 - Premium Line design incorporates integral gauge guard
Page 121 of 123
SF20-22 Poppet, 2-Way, N.C., High Pressure
DESCRIPTIONA solenoid-operated, 2-way, normally closed, piloted poppet-type, screw-in hydraulic cartridge valve, intended to act as a blocking or load-holding device for applications requiring low internal leakage.
OPERATIONWhen de-energized, the SF20-22 acts as a check valve, allowing fl ow from ➀ to ➁, while blocking fl ow from ➁ to ➀.When energized, the cartridge’s poppet lifts to open the ➁ to ➀ fl ow path. In this mode, bidirectional fl ow is allowed.
FEATURES• Continuous-duty rated coil.• Hardened seat for long life and low leakage.• Optional coil voltages and terminations.• Cartridges are voltage interchangeable.• Unitized, molded coil design.• Optional waterproof E-Coils rated up to IP69K.• Industry common cavity.
RATINGSOperating Pressure: Maximum: 345 bar (5000 psi); Minimum: 1.4 bar (20 psi)Flow: Up to 303 lpm (80 gpm)Internal Leakage: 10 drops/minute max. at 345 bar (5000 psi)Operating Temperature: -40 to 120°C with standard Buna N seals
-30 to 205°C with Fluorocarbon seals-50 to 80°C with Polyurethane seals
Coil Duty Rating: Continuous from 85% to 115% of nominal voltageInitial Coil Current Draw at 20°C: Standard Coil: 1.2 amps at 12 VDC;
0.13 amps at 115 VAC (full wave rectifi ed); E-Coil: 1.4 amps at 12 VDC; 0.7 amps at 24 VDC
Minimum Pull-in Voltage: 85% of nominal at 345 bar (5000 psi)Filtration: See page 9.010.1 Fluids: Mineral-based or synthetics with lubricating properties at viscosities of
7.4 to 420 cSt (50 to 2000 sus); See Temperature and Oil Viscosity, page 9.060.1Installation: No restrictions; See page 9.020.1Cavity: VC20-2; See page 9.120.1Cavity Tool: CT20-2XX; See page 8.600.1Seal Kit: SK20-2x-T; See page 8.650.1Coil Nut: Part No. 7004400;
For E-coils manufactured prior to 1-1-04, see page 3.400.1 for coil nut info.
SYMBOLS
USASI: ISO:
1.047.1
PERFORMANCE (Cartridge Only)
SOLENOID VALVES
HYDRAFORCE.com®
4.1/60
3.1/45
2.1/30
1.0/15
3810
22760
18950
FLOW lpm/gpm
PR
ES
SU
RE
DR
OP
bar
/psi
to without cavity undercut —— to with cavity undercut — —
to without cavity undercut – – – to with cavity undercut - - - -
32 cSt/150 sus oil at 40°C
26570
5.2/75
6.2/90
7.2/105
8.3/120
9.3/135
7620
15140
11430
30380
Page 122 of 123
SF20-22
DIMENSIONS
1.047.2
Porting Cartridge Only 0 SAE 16 16TD SAE 20 20TD
MATERIALS
Cartridge: Weight: 0.61 kg. (1.35 lbs.); Steel with hardened work surfaces. Zinc-plated exposed surfaces; Buna N O-rings with polyester elastomer back-up standard.
Standard Ported Body: Weight: 4.51 kg. (9.94 lbs.) Ductile iron standard; rated to 345 bar (5000 psi). See page 8.020.1.
Standard Coil: Weight: 0.11 kg. (0.25 lbs.); Unitized thermoplastic encapsulated, Class H high temperature magnetwire; See page 3.200.1.
E-Coil: Weight: 0.14 kg. (0.3 lbs.); Fully encapsulated with rugged external metal shell; Rated up to IP69K with integral connectors; Note: See page 3.400.1 for all E-Coil retrofi t applications.
SF20-22__ - __ __ __ - __ - __ __ __ __ __
TO ORDER
Seals Buna N (Std.) N Fluorocarbon V Polyurethane P
Termination (VDC) Std. Coil DS Dual Spades DG DIN 43650 DL Leadwires (2) DL/W Leads w/Weatherpak® Connectors DR Deutsch DT04-2P Termination (VAC) Std. Coil AG DIN 43650 AP 1/2 in. Conduit Termination (VDC) E-Coil ER Deutsch DT04-2P (IP69K Rated) EY Metri-Pack® 150 (IP69K Rated)
Coils with internal diode are available. Consult factory.
Voltage Std. Coil 0 Less Coil** 10 10 VDC†
12 12 VDC 24 24 VDC 36 36 VDC 48 48 VDC 24 24 VAC 115 115 VAC 230 230 VAC**Includes Std. Coil Nut† DS, DW or DL
terminations only
E-Coil 10 10 VDC 12 12 VDC 20 20 VDC 24 24 VDC
Option None (Blank)
Manual Override M
®HYDRAFORCE
HYDRAFORCE.com®
MANUALOVERRIDEOPTION
1.88 DIA.
ACROSS FLATS47.6
2.6968.4
2.2557.2
3.3484.7
08Size
E-CoilView
TORQUE:65 to 75 ft-lbs88.4 to 102 Nm
TORQUE:5 to 7 ft-lbs6.8 to 9.5 Nm
4.00101.6
1.2832.5
3.6392.1
0.194.8
3.2582.6
4.00101.6
0.348.7
1.5639.6
1.5038.1
3.0076.2
1.41DIA.
35.8
1.4035.6
08Size
E-CoilView
Page 123 of 123
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