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Note: Body centre workshop facilities and equipment must comply with applicable legislation, regulations and industry codes of practice within market.
The standards assume an existing level of tooling and equipment relative to body repair capability and competence.
Relevant equipment shall be regularly checked and calibrated according to the manufacturer's instructions.
Tools and equipment standards are subject to change to comply with new model launches and advances in technology.
% 100A dedicated set of aluminium repair tools and equipment must be stored separately from other tools and equipment.
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The spray booth must be suitable for the application of specified waterborne or EPA-compliant low bake automotive paint systems. 1
The booth must comply with the following guidelines and considerations:
- Extraction must suit the physical size of the spray booth and be correctly balanced to the volume of air input.
- Air filtration and extraction to meet all EPA requirements, including recommended paint and booth manufacturer recommendations.
- Compliant with local legislation including the European Paint Directives (EPD), Health & Safety guidance notes & Environmental Protection Act (EPA).
- Achieve a minimum panel temperature during the drying cycle of 60ºC within 10 minutes.
- Lighting - minimum 1000 lux high frequency and energy efficient.
- All safety and environmental devices required by law must be fitted and in working order, including positive booth pressure indicators, air cut-off valves etc.
- Quality and build specifications must comply with the latest Health and Safety guidelines.
- Spray booths, ovens and mixing rooms should be covered by a relevant manufacturer approved maintenance programme.
Note: Confirm paint performance criteria with supply partners before purchasing any related equipment.
Links
The mixing room must be a separate, enclosed and compliant facility that meets local authority regulations and business volumes. 1- Correct lighting, heating and ventilation must be used at all times for the mixing of paint products.
- A colour matching quality light source must be available.
- All equipment must comply with current legislation, application techniques and cleaning guidelines.
- High Volume Low Pressure (HVLP) spray guns, as recommended by the paint supplier, must be used to achieve a premium quality paint finish.
- A purpose-made gun cleaning facility must be available to suit the paint products utilised for repair.
- Electronic smart scales must be capable of recalculating formulae and incorporate sufficient memory to retain formula variations and vehicle data.
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Infrared drying units (3000W). 0.5Final curing of paint outside of the spray booth must only be carried out using drying equipment as specified by the paint supplier.
Venturi air blowers improve air flow and reduce the drying time of waterborne materials
resulting in higher productivity and lower costs.
Consult your paint manufacturer or supplier for specialist guidance.
Description and guidanceSpray booth
Paint equipment and process
Infrared drying and air blowers
Description and guidance
Description and guidance
UK Body & Paint Assessment Criteria Jaguar and Land Rover Tooling & Equipment Guidelines.Repairer
Date
Links
Do not clean aluminium work areas with compressed air - risk of explosion!
Basic requirements for aluminium workplaces:
Must satisfy concerns relating to corrosion protection and explosion within workshop environment.
Work areas where steel and aluminium are machined must be separated.
- because steel swarf and grinding dust can cause corrosion damage.
- aluminium dust is explosive in particle sizes below 5 micron.
The workplace must be screened against steel/grinding dusts and steel swarf from adjacent workshop areas. (e.g. with curtains, mobile partitions or with
permanent partition walls as for a fully equipped workplace.
Repair Bay Cabin size 8.7m long x 5.4m wide x 4m high
Washable walls and floors for wet cleaning are necessary in order to eliminate aluminium dust.
The work area should contain few horizontal surfaces, pipes and lines to reduce dust deposits and allow cleaning by vacuuming or sweeping.
- A 110V/230V power supply should be present.
- A compressed-air connection with min. 6-8 bar pressure is required (connection for pneumatic tools).
- Existing straightening benches and straightening bracket sets can be used alternately provided they are cleaned thoroughly beforehand.
Aluminium dust extraction must be separate from all others and must not be used on other materials i.e. steel or composite.
Further requirements:
- The vehicle to be repaired must be covered, with the exception of the immediate repair area, in order to avoid consequential damage.
- If grinding work on steel parts is necessary, e.g. steel rivets, the aluminium parts must be protected against flying sparks due to risk of corrosion.
4Dimensions and guidelines for optional designated repair bay.
UPVC Wall Area - retractable if desired (suspended from ceiling and reaches floor)
creating work bay 8.7m long x 5.4m wide x (minimum 4m high)
Note - "Curtain" type of fitment will not meet with the standards criteria.
www.car-o-liner.com
www.nederman.com
NO approved body centre is required to have separate body alignment systems for steel and aluminium repairs.
Basic essentials for body repair alignment systems include:
- A planned, documented and signed maintenance schedule must be in place identifying a wash down and cleaning process undertaken when switching
between a steel and or aluminium repair.
- Calibration and verification records must be retained and produced on request.
- A dedicated aluminium clamp set must be used when replacing or repairing welded structural body components.
- A ‘measuring system’ must be used when checking for possible misalignment of body components. The system must be permanently available for use
when structural components require replacement. The recommendation is to print the relevant data before and after repair, and retain for your records.
- At least one permanently employed operative must be fully trained and skilled in the use of the body jig and associated measuring system.
Note : Additional body repair alignment systems will be added to the equipment standards in due course and communicated to markets.
Note : Suitable for structural and cosmetic aluminium repairs.
Important: An explosion-proofed work place is only necessary if using abrasives with a grain size higher than P 400. Only these produce critical dusts smaller than
5 µ. Generally only coarse dusts are produced in the bodyshop when milling, sawing and drilling. Regular cleaning of the workplace must be carried out and
documented. If these requirements are met, explosion-proofing is not necessary.
Description and guidance
Body repair alignment systems - guidance and best practice.
Aluminium repair bay cabin Description and guidance
Repair bay isolation options
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Car Bench Universal System
Available in 4.5m and 5.2m bench with mobile lift and loading systems.
Numerous model options are available.
www.carbench.it
Links
Car-O-Liner BenchRack 5500
The system combines drive-on convenience with a hydraulic lift, removable ramps and a tilt feature for easier loading.
Numerous model options are available.
- To include EVO holding kit to support new sections during the curing of the bonding and riveting process. www.car-o-liner.com
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Celette Sevenne System
The Sevenne composition comprises of - a bench, anchoring clamps, a pulling unit and a storage trolley. Additionally, the following items are included within
the Jaguar Aluminium package: 5 integral beams for mobile benches, set of MZ towers, a pulling set bench, designed to enable direct pulls in straight line
with chassis legs, peripheral frame for rapid anchorage of wheels, sill clamps and multi-function saddles, handle etc.
www.celette.com/index.php?id=6
2&L=2
Overall bench size: length x width 5.9m x 1.7m.
- To include Jaguar XJ 350/351 and XK 150 bracket set.
- To include tower set options MZ 140 AND MZ 200.
4
Universal Mobile System
Globaljig is a universal jig bracket and measuring system combined in one unit, it is one set of jigs designed to fit most vehicles. Each bracket is designed
to use as a fixing point, providing a progressive anchorage throughout the vehicle. Also included within the package are 4 still clamps, pulling equipment and
a number of devices to facilitate checking of a vehicle without the need to dismantle mechanical parts included are 6 cross beams and puller.
Features www.globaljig.it/
Lifetime guarantee on jig heads.
Universal jig and measuring system.
- To include Jaguar XJ 350/351 and XK 150 bracket set.
Description and guidance
Repair Equipment
Description and guidance
Repair Equipment
Car-O-Liner BenchRack
Description and guidance
Description and guidance
Car Bench Muraena
Repair Equipment
Celette alignment bench
Repair Equipment
Globaljig alignment bench
Links
Universal Jig System - Available Options
106 series bench - minimum specification
- 5 metre bed and 5 tonne lifting capacity
- To include one pulling tower on wheels
- Jaguar Land Rover attachments as required
www.spanesi.com
Daytona (above floor) or Daytona Plus (in floor) alignment bench
- Daytona pulling tower rail system (TWO rings)
- Revolving and sliding pulling tower (FOUR pieces)
- 5 metre bed and 5 tonne lifting capacity
- "Touch" electronic measurement system
- Jaguar Land Rover attachments as required
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Structural aluminium - Minimum MIG/MAG welder specifications. Non exclusive suppliers
Mains voltage 3 phase 400 V Technical data includes:
Mains fuse protection 16 A - 4 roller drive, burn-off pulse, automatic cooler unit shut off, wire advice, over- www.car-o-liner.com
Primary continuous power (kVA) 4,5 - 8,7 kVA temperature protection, digital welding process control, wire feed without gas and www.cebora.it
Welding current range MIG/MAG 3 - 270 A current, earth failure monitoring, automatic free burn, microprocessor control, multi- www.celette.com/index.php
Welding current range TIG 3 - 270 A process MIG/MAG, variable weld current adjustment via torch, gas test function, www.elektron-bremen.com
Welding current range, electrode 10 - 270 A job operation, temperature controlled fan. www.fan-austria.com
www.gys-welding.com
www.migatronic.com
Only welding equipment achieving the minimum standards shall be used for repairs to structural steel or aluminium. www.spanesiautomotive.com
www.tecna.net
www.wielanderschill.com
Note: Specification may change with new model launches and materials – refer to technical information bulletins and TOPIx.
4Trans Plus Synergic 2700 MIG/MAG Welder
Essentials for welding in workshop environment include:
- Welding blankets must be available of sufficient size to protect the interior components of the vehicle during welding processes.
- Mobile or fixed welding screens must be available - at least one per welding unit.
www.fronius.com
Note: All repairs that require welding must only be carried out by a technician with the relevant industry certifications.
Specification may change with new production materials – refer to technical information bulletins and TOPIx.
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1
Specification:
4043 or 4047 (Al-Si-5) 1.2mm - for 6000 series aluminium.
5554 (AL-Mg-3) 1.2mm - for 5000 series aluminium.
Shielding gas L1 = pure Argon (DIN 439).
Repair Equipment
Description and guidance
Minimum standard for steel and aluminium welders
Aluminium filler wire
Note : Refer to TOPIx for material identification.
Aluminium MIG welding
Description and guidance
Spanesi alignment bench
MIG/MAG welding units
Links
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Specification:
CuSi3 (DIN 1733) 1.0mm.
Shielding gas L1 = pure Argon (DIN 439).
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1
The helmet with its attached dust filter purifies airborne dust, pollutants, fine particles as well as other contaminants, welding dust, aluminium dust,
gas and supplies clean air to the user's facial area.
Links
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Fits over a torch nozzle which then accurately measures the gas flow rate out of the torch.
Links
4Car-O-Liner CR530c, Celette QSVM900T, Elektron Multispot MI-100 control T and Fan Multifunction Proton I + 1200.
Minimum specifications. www.car-o-liner.com
Connection Voltage 3 phase 400 V Performance data includes: www.cebora.it
Frequency Inverter 1000 Hz - High welding current, digital display of the actual current value, sound alert if the www.celette.com/index.php
Weld Current DC welding current is too low, constant current control, electrode force control, www.elektron-bremen.com
Weld Power 12,000 A minimum digital display of actual electrode arms force, high clamping force, liquid-cooled arms, www.fan-austria.com
Weld Power 44-56 kVa sound alert if actual clamp force is too low. www.gys-welding.com
Electrode force of spot weld tongs 500 daN www.migatronic.com
www.spanesiautomotive.com
Note: All repairs that require welding must only be carried out by a technician with the relevant industry certifications. www.tecna.net
Specification may change with new production materials – refer to technical information bulletins and TOPIx. www.wielanderschill.com
Important to record completed welds to provide repair traceability.
Steel MIG brazing
Steel filler wire
Note : Refer to TOPIx for material identification.
Description and guidance
Description and guidance
Spot welders
Air-fed welding helmet
Gas Flow Meter Description and guidance
Gas Flow Meter Peashooter Type
Resistance spot welders
Health & Safety
Adflo Respirator weld mask.
Description and guidance
Welding Equipment
Links
UK Exempt
Oxyacetylene welding plant must comply with current legislation for use when electrical heating/welding methods are not appropriate for repairs.
- Primarily used to flame-cut last pieces of material and weld various steels and brass.
Note: This equipment must not be used on aluminium repairs.
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Pyrosil® and SurAlink GP15 primer pre-treatment. 4The pre-treatment process does not produce toxic by-products and increases bonding adhesion.
www.sura-instruments.com
Links
4
Links
1Repair Equipment
To be used in cojunction with the heating of Aluminium
The crayon or Monitor will indicate the temperature of the material being heated and is accuarate to +/- 1%
Welding equipment
Description and guidance
Description and guidance
Panel Adheasive + Applicator
Pyrosil® pre-treatment
Oxyacetylene welding plant
Description and guidance
Two-part epoxy used to bond steel, aluminum, SMC, and FRP (traditional fiberglass). The primary use is to replace quarter panels, roofs, box sides, van sides, utility
vehicle sides and door skins. Use with Premium Manual Applicator 200ml 08117, 3M Static Mixing Nozzle 08193.
Heat Monitoring Equipment Description and guidance
Note : Aluminium metal temperature must not exceed 140 degrees Celsius. Use heat crayons , Infa Red or thermal/adhesive temperature strips
to confirm.
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4
Torch-less heating solution.
Advantages include no open flame and can be used in the same way as a gas torch, without damaging nearby parts.
Does not overheat nearby parts or materials.
A hand held heat gun with an adjustable temperature range and control is an optional item.
Do not use a hand held tool in areas that can damage bonding materials, sealants, electrical equipment etc.
Note : Aluminium metal temperature must not exceed 140 degrees Celsius. Use heat crayons or thermal/adhesive temperature strips to confirm.
Links
Integral dust extraction is the preferred option for dry-sanding. Mobile dust free sanding is only permitted in remote areas not normally used for sanding.
Separate dust extraction must be available for aluminium repairs. This can be portable, but must not be used with other materials.
Important: Only use ATEX approved aluminium dust extraction equipment to remove combustible materials from work environment.
Manufacturers and suppliers include:
Rupes KX135 www.rupes.com
www.festool.com
Nederman dust extraction and air filtration www.nederman.com
Only use aluminium dust extraction equipment for aluminium repairs. Do not use on other materials i.e. steel or composite.
Note: ATEX equipment directive 94/9/EC - Equipment and protective systems intended for use in potentially explosive atmospheres.
Tools and equipment for inclusion in cosmetic aluminium repairs.
2Important: Only use ATEX approved aluminium dust extraction equipment to remove combustible materials from work environment. Non exclusive suppliers
Manufacturers and suppliers include:
www.rupes.com
www.mindensystems.co.uk
www.nederman.com
Links
Non exclusive suppliers
Fixed within the cabin by means of an overhead rail with moveable head and an articulated arm with extraction hood.
www.rupes.com
www.mindensystems.co.uk
www.nederman.com
Minden Central Extraction Systems.
Structural
Description and guidance
Description and guidance
Description and guidance
Note : The unit is motorised external of the cabin and vented to the atmosphere, all complying with SHE guide lines (ATEX Compliant).
collects all dust in a separate container so that there is no mixing of dust. The prefilter complies with the ATEX 94/9/CE directive.
Description and guidance
Welding fume extraction (Option 1)
Rupes PFX 91.
Designed for use in central sanding dust extraction systems to integrate ATEX zones (aluminium work bays) in the system. The pre-filter
Note : The systems must be suitable for use in potentially explosive atmospheres up to zone 22 (ATEX 99/92/CE).
Nederman Central Extraction Units.
Festool - CLEANTEX CTM 48EC/B22
Repair Equipment
Mobile dust extraction systems/units
Central dust extraction systems
Heat inductor
2Non exclusive suppliers
The mobile fume extraction is designed for ease of mobility and is easily wheeled to any location where welding fume extraction is needed.
www.rupes.com
www.mindensystems.co.uk
www.nederman.com
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4
Avdel Self Piercing Rivet kit (SPR) part number 78200-050024.
- If damaged, order a replacement and a spare standard anvil for stock, part number 78230-050088.
- Two NEW flat bottomed anvils, part number 78230-050809.
www.avdel-global.com
Specifications
Motor voltage: 12v DC.
Throat depth: 35mm (1.378in) - depending on C-frame.
Note : Mandated for structural aluminium repairs. This is the only SPR equipment approved by JLR engineering.
Links
4
Specifications
( Kit must also include the following anvils which should show no signs of Wear. ) www.avdel-global.com
Note : Mandated for structural aluminium repairs. This is the only SPR equipment approved by JLR engineering.
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1
Hand rivet nut setter with quick change mandrel system for rivet nuts and rivet screws.
www.wuerth.com
Wurth HES412 Rivet Nut Thread Setter - Part No: 964948900
Structural
Structural
Note : Requirement for structural aluminium only.
Standard Anvils 78230-050088 x2
Description and guidance
Description and guidance
The basis of each kit is to ESN50 battery tool which can be equipped with different C-frames to accommodate varying tooling access.
Description and guidance
Repairers must check the existing anvil for signs of damage and order replacements as required.
Avdel ESN50 battery operated self-pierce rivet gun with 35mm and 200mm C frames
Structural
Note : The option must comply with HSE guide lines (ATEX compliant) and environmental compliance.
New Flat Anvils 78230-050809 x2
Avdel ESN50 C-frame adapter.
Structural
Welding fume extraction (Option 2)
The articulated arm is self-supporting and quickly positioned at the source of the fume emission.
Description and guidance
Rivet Nut Thread Setter
C-Frame / ESN50
Self Piercing Rivet (SPR) Gun
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4
Pulling range of up to 18.68 kN / 14,200 lbs at 7bar air pressure.
The riveting tool is designed for the clinching of Hemlock structural blind rivets. The tool is supplied with replaceable nose tips that are designed for the full
www.avdel-global.com
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Panel repair and dent removal systems are a cost effective method of repairing steel and aluminium panels. Optional
Vinyl caps must be fitted to all tooling to avoide and prevent any cross contamination or possible damage to the inner panel protective coating.
Note : Weld on tags are not permitted when undertaking panel repair due to subsequent material heat cracking & corrosion concerns.
Paintless Dent Removal systems are the only method of single sided panel repair supported by Jaguar Land Rover Engineering.
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The body centre must have access to the equipment and qualified personnel for evacuation and re-charge of air conditioning systems. 0.5
Description and guidance
range of Hemlock fasteners and is used in the repair of various aluminium panels.
Description and guidance
Note : Requirement for structural aluminium only.
Description and guidance
Power tools
Refer to TOPIx bulletin LSST024 for guidance on meeting European Union directives for vehicle models approved after January 2011.
Note : Requirement for structural aluminium only.
- Relates to the adoption of R1234yf refrigerant being launched in Q3 2012.
The Genesis G4 (Pneumatic).
Working pressure: min/max 6-8 bar.
Description and guidance
Vario Drill WS90 (Pneumatic).
Rivet drill remover including special 6.8mm & 4.3mm cutters.
Structural
Air rivet gun
Air conditioning
Drive Speed: 1300 rpm.
Paintless Dent Removal
Aluminium rivet drill remover
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The body centre must have a calibrated headlamp alignment system, with a level floor, suitable for use on all vehicles. 0.5
Links
Suitable fuel drainers for petrol (unleaded and leaded) and diesel must be available. 0.5
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20 tonne hydraulic press. 0.5
Designed to carry out jobs that require pressing loads of full capacity across the entire width of the frame.
Links
Hydraulic pump required to operate H frame press or hydraulic ram systems. 0.5
Links
Manual 10 tonne hydraulic ram. 0.5
Description and guidance
Description and guidance
Set to include wedge, spreader and ram extension pieces.
Description and guidance
Description and guidance
Description and guidance
Hydraulic air pump
Fuel tank drainer
Hydraulic H frame press
10 tonne hydraulic kit
Headlight alignment
Equipment must be constructed to industry standards and capable of draining fuel tanks safely within current local Fire Office regulations.
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Mobile unit required for removing or refitting of car engines to suitable work or storage area. 0.5
Safety check:- The weight rating of the crane or hoist must be greater than the weight of the object to be lifted.
- Never leave an unsupported engine hanging on a shop crane.
- Ensure an understanding of operating the equipment and observe all legislative and personal safety procedures.
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Wheel Skate Hydraulic 680kg Capacity 2
• Aluminium rollers cradle vehicle’s tyre and are capable of handling up to 240mm profile www.sealey.co.uk
• 680 kg load capacity per wheel
• Note: Skates sold as singles, but must be used in pairs
Recommended to use 4 per vehicle
Alternative design illustrated
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www.facom.com
www.hazet.comwww.snapon.com
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Strokes per minute: 10000 (at 90psi).
www.facom.com
www.hazet.comwww.snapon.com
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www.facom.com
www.hazet.comwww.snapon.com
150mm orbital dual action with dust extraction.
Features:
Description and guidance
Saw blade: 28 tpi.
Description and guidance
- Always extend the legs of the engine hoist in
Stroke Length: 10mm.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Pneumatic body saw
Blades
Vehicle Wheel Skates Description and guidance
Operating air pressure: 90psi (6.2) bar.
• Pedal operated hydraulic lifting action with safety locking pin when under load
Description and guidanceRotary Sander
- Secure the engine on an engine stand, or on the ground, before starting to work on it.
Engine hoist
• Steel tube chassis with four Ø100mm nylon castors
Power tools (Pneumatic)
Power tools (Pneumatic)
Saw blade: 32 tpi.
Power tools
Description and guidance
Air body saw
Air body saw
Links
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www.facom.com
www.hazet.com
www.snapon.com
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www.facom.com
www.hazet.com
www.snapon.com
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www.facom.com
www.hazet.com
www.snapon.com
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www.facom.com
www.hazet.com
www.snapon.com
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Free speed: 22000 rpm.
Operating Pressure: 90psi (6.2 bar).
Air Consumption: 4.0cfm.
10mm Belt Sander x 1 Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Disc Diameter: 100mm.
Power tools (Pneumatic)
Average air consumption: 4.0cfm.
Expert Soft Grip Air Belt Sanders
58mm Mini Angle Grinder
10mm keyless chuck (4.0cfm).
Power tools (Pneumatic)
Free speed: 1800 rpm.
Operating Pressure: 90psi (6.2 bar).
Free speed: 15000 rpm.
Operating Pressure: 90psi (6.2 bar).
20mm Belt Sander x 1
Disc Diameter: 100mm.
Free speed: 11000 rpm.
Power Tools (Pneumatic)
Disc Diameter: 58mm.
Power tools (Pneumatic)
Air Consumption: 6cfm.
Operating Pressure: 90psi.
100mm Pistol Grinder
Operating air pressure: 90psi (6.2 bar).
Description and guidance
Overall Length: 125mm.
Description and guidance
Pneumatic pistol grinder
Pneumatic drill
Belt sander
Description and guidance
Description and guidance
Adjustable disc guard for alternative grinding angles. Side mounted handle.
Angle grinder
Angle grinder (Small)
Air Consumption: 3.0cfm.
Composite body soft grip reversible air drill.
Description and guidance
Air Consumption: 8.0cfm.
Power tools (Pneumatic)
100mm Angle Grinder
Free speed: 1800 rpm.
Links
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www.duragarages.com
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www.facom.comwww.hazet.comwww.snapon.com
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www.facom.com
www.hazet.comwww.snapon.com
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www.facom.comwww.hazet.com
www.snapon.com
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Pozi: PZ0, PZ1, PZ2.
Length range: 75mm to 125mm. www.facom.comwww.hazet.com
www.snapon.com
Hand Tool Set
8mm to 19mm socket, 3/8 Drive ratchet, 3/8in Sliding T-bar , 3/8in Extension 125mm & 250mm, 3/8in locking extension.
Mobile locking casters
All locking drawers
12 Combination Spanner Set: 8mm to 19mm
Hand Tool Set
Weight: 172kg.
Size: 950mm x 1200mm x 600mm
3/8in drive socket set.
Hand Tool Set
Description and guidance
Description and guidance
Hand Tool Set
Description and guidance
Slotted: 2.5mm, 3.5mm, 5.5mm.
4mm to13mm socket, 1/4 Drive ratchet, 1/4in Sliding T-bar 4in, 1/4in Extension bar 3in, 1/4in Flexible extension bar 6in.
1/4in drive socket set.
5 lined drawers 3 slim 2 deep
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Hand Tool Storage
Anti-tilt system
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Combination spanner set
Socket set
Socket set
Screwdriver set
Tool chest / cabinet
Description and guidance
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Description and guidance
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www.facom.com
www.hazet.comwww.snapon.com
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Blade Length: 250mm to 300mm.
www.facom.com
www.hazet.com
www.snapon.com
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www.facom.com
www.hazet.com
www.snapon.com
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www.facom.com
www.hazet.com
www.snapon.com
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www.facom.com
www.hazet.com
www.snapon.com
Description and guidance
1/4 drive Torx set.
Description and guidance
Hand Tool Set
1/4in Drive: E4, E5, E6, E7, E8, E10- T7, T8, T9, T10, T15, T20.
Description and guidance
Professional hacksaw with rectangular section frame to ensure combination of rigidity and balance.
Hand Tool Set
3/8in drive Torx set.
Standard engineering squire nose pliers.
Hand Tool Set
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Length: 5m impact resistant plastic housing with rubber outer cover. Thumb operated lock.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Hand Tool Set
3/8 Drive: E10, E11, E12, E14, E16, E18 - T25, T27, T30, T40, T45, T50.
Hand Tool Set
One metre metric / inches aluminium ruler.
Description and guidance
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Description and guidancePliers (Standard)
Tape measure
Hacksaw
Metric Torx set
Aluminium/stainless rule 1000mm
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www.facom.com
www.hazet.com
www.snapon.com
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www.facom.com
www.hazet.com
www.snapon.com
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www.facom.com
www.hazet.com
www.snapon.com
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A complete set of drill bits are a standard requirement including spot 'weld buster' range:
www.facom.com
www.hazet.com
www.snapon.com
www.sykes-pickavant.com
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www.facom.com
www.hazet.com
www.snapon.com
www.sykes-pickavant.com
Description and guidance
Carbide tipped: 4.1mm diameter x 70mm drill bit.
Carbide tipped: 6.5mm diameter x 100mm drill bit.
Standard engineering long nose pliers.
Hand Tool Set
Description and guidance
Rivet head cutters.
Description and guidance
Hand Tool Set
Countersink unit: 120 degree.
Description and guidance
Hand Tool Set
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Hand Tool Set
Carbide tipped: 6.1mm diameter x 100mm drill bit.
Hand Tool Set
Centre Punch: 120mm x 10mm.
Description and guidanceDrill bits
Countersink unit with pilot
Pliers (Long Nose)
Rivet head cutter
Centre punch
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www.facom.com
www.hazet.com
www.snapon.com
www.sykes-pickavant.com
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www.facom.com
www.hazet.com
www.snapon.com
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www.facom.com
www.hazet.com
www.snapon.com
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www.facom.com
www.hazet.com
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Hand Tool Set
High speed steel step drill bit: 4mm to 22mm.
Description and guidance
Hand Tool Set
Cold chisel set: 7 piece set.
Hand Tool Set
Hand Tool Set
Description and guidance
Drift punch set: 2mm to 10mm with safety guide.
Description and guidance
Description and guidance
Stainless steel wire brush.
Hand Tool Set
Description and guidance
Body panel separation with handle chisel.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Roll pin punch set
Body chisel
Wire brush
Self-starting stepping drill
Centre punch
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1 x illuminated pocket microscope (x30 magnification).
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
4 piece 200mm soft grip engineering file set.
Description and guidance
Hand Tool Set
Description and guidance
Description and guidance
Scraper.
Hand Tool Set
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Hand Tool Set
Description and guidance
Hand Tool
Set of spatulas: 4 piece.
Hand Tool Set
Flexible magnetic stick.
Electronic paint gauge (ferrous and non ferrous – combined or separate).
Description and guidance
75mm rotary wire brush - stainless steel.
Description and guidance
Hand Tool Set
Flexible Magnetic
Rotary wire brush
Scraper
Scraper
File set
Paint thickness gauge
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www.facom.com
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www.sykes-pickavant.com
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www.facom.com
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Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Length: 310mm.
Description and guidance
Two durable high impact white nylon faces: 27mm x 250grams.
Description and guidance
Panel Tools (Hammers)
Panel Tools (Hammers)
Panel Tools (Hammers)
Flat half round.
Aluminium hammer.
Hickory Handle (12oz).
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Head hardness: 50-58 HRC.
400g quality grade A.
Bumping and picking hammer.
165mm round & straight peen.
Description and guidance
Ball Pein Hammer 12oz
Cross pein blocking hammer.
Styrene-butadiene rubber - anti vibration.
Description and guidance
Description and guidance
Panel Tools (Hammers)
Panel Tools (Hammers)
Dead Blow Hammer
Cross Pein Blocking Hammer
Picking & Aluminium Hammer
Nylon head
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Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
www.hazet.com
www.snapon.com
www.sykes-pickavant.com
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www.facom.com
www.hazet.com
www.snapon.com
www.sykes-pickavant.com
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Bumping tool flat
Bumping spoon.
103mm round face, finely chequered milled.
Planishing and embossing hammer.
Blade size: 60mm x 30mm x 200mm.
Panel Tools (Hammers)
Description and guidance
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Description and guidance
Cut on one side.
135mm round face and curved shape peen.
160mm round face and ball.
Off set and curved.
Panel Tools (Spoon)
Stretching and planishing hammer.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Panel Tools (Bumping)
Pry and bumping spoon.
Blade size: 52mm x 150mm.
Description and guidance
General purpose spoon.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Bumping tool flat.
Blade size: 350mm x 35mm.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Description and guidance
Blade size: 170mm x 50mm.
Milled serrations help prevent metal stretch.
General purpose spoon
Panel Tools (Spoon)
Pry and bumping spoon
Bumping spoon
Panel Tools (Spoon)
Planishing and cross-peen hammer.
Description and guidance
Stretching & Planishing Hammers
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www.facom.com
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Blade size: 350mm x 35mm.
Milled serrations help prevent metal stretch.
Bumping tool half round
Description and guidance
Dollies
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Panel Tools (Bumping)
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Description and guidance
Heel shaped , flat, half round.
Bumping tool half round.
Description and guidance
Description and guidance
Universal hand anvil.
All sides ground.
Length: 137mm x width 55mm.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Description and guidance
76mm x 56mm x 47mm x height 60mm.
Toe Shaped Dolly
Roof wedge shaped.
Roof Wedge Shaped Dolly
Dollies
Heel Shaped Dolly
Heel shaped.
84mm x 62mm, height 34mm.
120mm x 58mm x height 20mm.
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Dollies
Universal Hand Anvil Dolly
Dollies
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Toe shaped.
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www.facom.com
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www.facom.com
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www.facom.com
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www.facom.com
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Sheet Fasteners
Temporary fasteners: 6.35mm (20 piece set).
350mm: fine milled diagonal cut.
Car body flexible file holder for 12" - 14".
Description and guidance
Description and guidance
350mm: coarse milled curved cut.
Files and Panel Tools
Body File Blades (Curved Flexible)
Note : Tools and equipment for inclusion in cosmetic aluminium repairs.
Teeth Cut: Din / 7264 from A (Flat).
350mm: coarse milled diagonal cut.
350mm: medium milled curved cut.
Designed to be used on any shape panel. They hold the pieces edge to edge with small gap to allow for full weld penetration.
Sheet Fasteners
Inter-grip fasteners.
Temporary fasteners: 6.0mm (30 piece set).
Description and guidance
Description and guidance
Body File Blades (Curved)
Temporary Sheet Fasteners
Sheet Fasteners / inter-grips
Temporary fasteners: 4.1mm (20 piece set).
Body File Blades (Diagonal Flexible)
Teeth Cut: Din / 7264 from A (Flat).
Curved tooth files - easily adjustable for curving outward or inward.
350mm: medium milled diagonal cut.
Body File and Handle
Body File Blades (Diagonal)
Description and guidance
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www.facom.com
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Capacity: 8in. www.facom.com
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Self adjusting multigrip pliers.
Description and guidance
Self Adjusting Automatic Grip Pliers
Vice Grips
Locking pliers: Long Reach.
Length: 18in.
Length: 190mm.
Capacity: 28mm.
190mm Vice Grip Straight Jaws Locking Pliers x 1.
165mm Vice Grip Short Nose Locking Pliers x 1.
Twin slip joint for high strength.
Twin slip joint for high strength.
Self adjusting multigrip pliers.
Vice Grips
Description and guidance
Description and guidance
7iin Vice Grip C-Clamps Pliers x 2.
Description and guidance
235mm Vice Grip Long Nose Locking Pliers x 1.
205mm Vice Grip Straight Jaws Locking Pliers x 1.
Vice Grips
Self Adjusting Grip Plies
Vice Grips
Description and guidance
Self Adjusting Grip Plies
Self Adjusting Automatic Grip Pliers
Length: 255mm.
Throat Death: 10in.
Locking Pliers - C-Clamps
Locking Pliers - C-Clamps
Locking Straight Jaw Description and guidance
Locking Pliers - Long / Short Nose
Capacity: 45mm.
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Jaw Width: 18mm.
Length: 205mm.
J-Tip Locking Grip
Axial Grips
Suitable for a wide variety of application including welding, gluing and riveting.
Thumb release action allows one handed operation.
Compact size with push-button jaw release is ideal for working in confined spaces.
Grips feature linear jaw action which applies pressure perpendicular to the work piece for secure clamping.
Axial Grips
Description and guidance
Compact size with push-button jaw release is ideal for working in confined spaces.
Suitable for a wide variety of application including welding, gluing and riveting.
L-Tip Locking Grip
Jaw Width: 40mm.
Jaw Capacity: 0 - 15mm.
Grips feature linear jaw action which applies pressure perpendicular to the work piece for secure clamping.
Thumb release action allows one handed operation.
Description and guidance
Thumb release action allows one handed operation.
Length: 195mm.
Compact size with push-button jaw release is ideal for working in confined spaces.
Manufactured with rounded contours for smooth, secure handling.
Description and guidance
Jaw Capacity: 0 - 18mm.
Compact size with push-button jaw release is ideal for working in confined spaces.
Grips feature linear jaw action which applies pressure perpendicular to the work piece for secure clamping.
JJ-Tip Locking Grip
Manufactured with rounded contours for smooth, secure handling.
Jaw Capacity: 0 - 15mm.
Axial Grip 210mm ('LL' Type)
LL-Tip Locking Grip
Grips feature linear jaw action which applies pressure perpendicular to the work piece for secure clamping.
Length: 210mm.
Axial Grips
Jaw Capacity: 0 - 15mm.
Suitable for a wide variety of application including welding, gluing and riveting.
Jaw Width: 40mm.
Manufactured with rounded contours for smooth, secure handling.
Manufactured with rounded contours for smooth, secure handling.
Length: 230mm.
Jaw Width: 18mm.
Axial Grips
Thumb release action allows one handed operation.
Suitable for a wide variety of application including welding, gluing and riveting.
Axial Grip 205mm ('J' Type)
Axial Grip 195mm ('L' Type)
Axial Grip 230mm ( 'JJ' Type) Description and guidance
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Manufactured with rounded contours for smooth, secure handling.
Description and guidance
Suitable for a wide variety of application including welding, gluing and riveting.
Tin Snips
Micro Grips
Brass screw for micrometer adjustment.
One hand operation possible.
Jaw Width: 57mm.
Jaw Capacity: 0 - 15mm.
Description and guidance
Thumb release action allows one handed operation.
Note : Aluminium area use only
Compact size with push-button jaw release is ideal for working in confined spaces.
Axial Grips
High-quality, heat treated aluminium alloy.
Axial Grip 195mm ('W' Type)
Offset Snips-Left Cut
Micro grips
W-Tip Locking Grip
Length; 195mm.
Micro-Grip Plies
Grips feature linear jaw action which applies pressure perpendicular to the work piece for secure clamping.
Description and guidance
Specialist / Chemical
Forged blades with nose opening by spring x 1.
Description and guidance
Forged blades with nose opening by spring x 1.
Description and guidance
Tin Snips
Length: 92mm.
Cold Front/Putty
Offset Snips-Right Cut
Reduces heat transfer to surrounding areas during welding, brazing, soldering etc.
14oz tub and 1 litre Gel.
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Used as part of the crack detection and non destructive testing process.
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Used as part of the crack detection and non destructive testing process.
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Used as part of the crack detection and non destructive testing process.
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Used as part of the crack detection and non destructive testing process.
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Note : Aluminium area use only
Note : Aluminium area use only
Note : Aluminium area use only
Description and guidance
Description and guidance
Description and guidance
Description and guidance
Specialist / Chemical
Description and guidance
Round Brush with long bristles.
Specialist / Chemical
Round Brush
Note : Aluminium area use only
Specialist / Chemical
Crack Test - Aerosols
Developing Fluid - Aerosols
Penetrating Fluid - Aerosols
Cleaning Fluid - Aerosols
Specialist / Chemical
Specialist / Chemical
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Flat Brush with standard bristles.
Ring Shaped Brush size 2.
Specialist / Chemical
4 Post vehicle lift
Specialist / Chemical
Four-wheel alignment
- A post-repair wheel alignment printout should be retained for future reference.
Description and guidance
Flat Brush (Nylon).
Repair Equipment
Capacity: 4 tonnes
Repair Equipment
2 Post vehicle lift
Capacity: 4 tonnes
- Any lift used for wheel alignment must be calibrated in accordance with the manufacturer recommendations.
- Suitably trained and qualified staff must be available to use the wheel alignment equipment.
Repair Equipment
Flat Nylon Brush
Flat Brush
Specialist / Chemical
Ring Shaped Brush
Description and guidance
Body centre must have access to four-wheel electronic alignment equipment.
Description and guidance
Description and guidance
Description and guidance
Description and guidance
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6 positions 292mm to 432mm.
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Lifting /Support
Repair Equipment
Short chassis trolley jack designed for general lifting work.
Dimensions: 90cm x 60cm x 190cm, weight 150kg.
Axel Stands
145mm - 504mm jacking range.
Repair Equipment
Hydraulic Trolley Jack.
Panel Stands
Body work support stand (Mobile).
Storage
Description and guidance
Working height: 800mm min 1100mm max.
Storage
Panel Stands
Repair Equipment
Weight: 80kg.
Working height: 800mm min 1100mm max.
Parts storage
Description and guidance
Description and guidance
Welded steel construction and one piece ratchet bar.
Weight load: 2.2 tons.
2 Tonne Trolley Jack
Lifting /Support
Body work support stand.
Body work component storage unit.
Description and guidance
Weight: 80kg.
Description and guidance
Recommended