Waste Management Services for Oil & Gas Industry

Waste Management Servicesfor Oil & Gas Industries

in Japan and Southeast Asiaby DOWA ECO-SYSTEM CO., LTD.

(Tokyo, JAPAN)Toru NISHIYAMA

December 15 & 16th, 20145th Joint KISR/JCCP Environment Symposium

in Kuwait

1. Introduction of DOWA

2. Hazardous waste treatment facilities in Japan,Thailand, and Indonesia

3. Drilling Waste Management (DWM) and siteservices for oil & gas project

4. Soil remediation for oil-contaminated soil

Contents

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1. Introduction of DOWA

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• Founded 1884 in Japan

• Common Stock JPY 36.4 billion

• Net Sales (FY2013) JPY 443.9 billion

• Employees about 5,500 (April 2014)

Overview of DOWA Holdings Co., Ltd.

Business companies

SmeltingNonferrous

Metals

ElectronicMaterials

HeatTreatment

EnvironmentalManagement& Recycling

MetalProcessing

Dowa Eco-SystemDowa Metals & Mining

DowaElectronics Materials

Dowa Metaltech Dowa Thermotech

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Core Businesses of DOWA

LEDs, silver powders,ferrite powders,other metal powdersetc.

Computer,plasma displays,mobile phones,batteries,automobiles etc.

Electronic Materials

Smelting and refiningofGold, silver,copper, gallium,indium etc.

Metal RefiningMaterial manufacturing

Connector materials,Metal-ceramic boards,other metal processingetc.

Resource Recycling, Waste Management, Soil Remediation,Consulting etc.

Environmental Management & Recycling

Creating arecycle-oriented

business

Metal Processing

Assembled into ConsumerProduct

Furnace for heattreatment ofautomobilecomponents etc.

Heat Treatment

Manufacture of value-added materials

Recycling and Detoxification

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Metal Recycle Technology of DOWA

6In

GaZn Bi

SeCdCu

Au

Pb S

Ag

Te

Pt Sb

Ge

Pd Rh

Co

Rt Sn

Li Ni

Introduce New Type Furnace

for Secondary Materials

Business Activities of DOWA ECO-SYSTEM

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1. Waste TreatmentCollection of mainly industrial waste andsome municipal waste, and treatment ofwaste.

2. Soil & Groundwater RemediationInvestigation and remediation of soil &

groundwater contaminated by heavy metals(lead, arsenic, etc.), oils and VolatileOrganic Compounds (VOCs).

3. Metal RecyclingRecycle of precious metals from waste andscraps, such as factory discharge, home appliancesand vehicles.

4. LogisticsTransportation of waste and recyclablematerials mentioned above.

DOWA’s Network in Japan

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Eco-System Akita(EAK)

Kowa Seiko(Incineration and RecyclingIron-manufacture materials)

Eco-System Sanyo(ESY)

Eco-System Chiba(ECB)

・Eco-System Japan(Sales department and Collection)

・DOWA ECO-System

★

★★

★

★

★

★

★★

Green Fill Kosaka(GFK)

Meltec(MLT)

・ Incineration・ Land Fill・ Melting

★Facilities BranchesSales department Branches

Treatment disaster waste(as Joint Venture)

Okayama Koyu(Mixture and

Neutralization)

Waste from Oil Industry in Japan

• Waste from oil refinery

– sodium hydroxide fromdesulfurizing process

– tank washing waste water

– tank sludge, etc.

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Photo from KK KYODO NEWS SITE

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Waste Management

Metal RecyclingSoil Remediation

Waste ManagementMetal Recycling

Metal RecyclingSoil Remediation

Waste ManagementMetal RecyclingSoil Remediation

Metal Recycling

Waste ManagementMetal RecyclingSoil Remediation

Environmental Business in Asia

2. Hazardous Waste Treatment in Japan,Thailand, and Indonesia

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Pesticide Waste Solvent

Waste Plastics

Waste Bottles

Fabric Waste Sludge

Industrial Waste

• Flammable oil (flame point less than 70 degreescentigrade)

• Wastewater (acid<pH2, alkaline>pH12.5)

• Infective (medical) waste

• Polychlorinated biphenyls (PCBs)

• Asbestos

• Waste contains hazardous substances such as heavymetals (Pb, Hg, As, etc.), solvents, pesticides, anddioxins.

– In addition, sludge containing 5% or more oil is not allowedfor landfill (not classified as “hazardous”).

Hazardous Waste (Japanese Regulation)

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Hazardous Waste Incinerator

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Capacity: 600 t/day(Total 2000 t/day in Japan)

SCC

Cinders

non-hazardoussolid wastes

Waste liquidfor temperature control

Steam generator

Bag filter #1 Bag filter #2 De-NOx

Exhauststack

Quench towerBoilerRotary kiln

FH facility(for flammable orhazardous waste)

as a raw materialsfor cement

Thermal recyclingThermal RecoveringGeneration of Electricity

Material Recycle

The cinders (combustionresidue) is utilized as a rawmaterial of roadbed

1) Waste heat generator(4000 kW)

2) The generated electricityis used in our plants.

1) Waste oil is used as fuelfor incinerator.

2) Waste liquids (waste alkaliand acid) is used fortemperature control.

Soot and dust

Induceddraft fan

Process Flow of Incinerator

Hazardous wastedrums

Inert gas

Shredder(reducing the size)

Mixer(homogenizing)

Piston pump(feeding)

The hazardous wastes are shredded under inert gas condition (in the shredder).Shredded wastes are homogenized in the mixer.Piston pump fed wastes to the front wall of the rotary kiln.

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Hazardous Waste Pre-Treatment System

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Controlled Waste Landfill

• Hazardous waste landfillfor incinerated ash andother waste.

• Capacity: 2.7 million m3

Water treatmentplant

Way bridge, Office

Landfill space

Ash Melting for Recycle

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Artificial Stone(Molten Slag)

For the Roadbed Material

Molten Metal（include in Au,Cu,etc）Municipal

Industrial

Eco-System Chiba , Akita(Incineration)

Bottom Ash

Metal Recycling

Green Fill Kosaka(Landfill)

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Bottom & Fly Ash

(mainly result frommunicipal waste)

Industrial

Toxic , Hazard waste

Lower layer

15,000 ton/year

200 ton/year

30,000 ton/year

Mercury Contaminated Waste in Thailand

Ceramic ball Catalyst Sludge

Sand PPE Filter

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Mercury Treatment Facility in ThailandLoading Area Processing Area Unloading Area

Heat by electricityup to 600～700℃

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Process Flow Chart of Mercury Treatment

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Waste Landfill in IndonesiaPT. PRASADHA PAMUNAH LIMBAH INDUSTRI (PPLi)

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Class I (Hazardous) Landfill Schematic

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Fuels Blending

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These safe and secure facilities havebeen in operation since 1994, and are theonly fully permitted fuels blendingfacilities in Indonesia. Fuel produced atPPLi is used by cement industry todisplace virgin product fuels in thecement making process.

Stringent Specification for fuel to cement kiln

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Viscosity < 300 cP

Solid diameter < 3 mm

pH 5 – 10

Ash content < 10 % wt

Heat content > 4,000 kcal/kg

TOX content < 2 % wt

Total Sulfur < 1 % wt

Arsenic (As) < 530 ppm

Cadmium (Cd) < 100 ppm

Chromium total (Cr) < 1,500 ppm

Lead (Pb) < 5,000 ppm

Mercury (Hg) < 10 ppm

Thallium (TI) < 50 ppm

Stabilization and Solidification Processes

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Stabilization construction standardGovernment of IndonesiaRegulations BAPEDAL No. Kep-03/Bapedal/09/1995 andInternational US-EPA standards forhazardous waste prior to disposalin Class 1 Landfill

Solidification for hazardous andless hazardous waste prior todisposal in Class 1 or Class 2Landfills

Various special pre-treatment andtreatment processes includingconcrete encapsulation

Quality Control Criteria tests :TCLP test, Compressive strengthtest min. 10 ton/m2, paint filter testand so on

P-Chem & Bio-plant System for Liquid Waste

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Various treatment options for Hazardous and Non Hazardous Liquid Waste

Acid Neutralization Solids Separation Metals Precipitation pH Adjustment Flocculation/Coagulation Oil/Water Separation Biological Treatment

PPLI P-Chem Facility

Laboratory and Technical Services

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Pre Acceptance . Receipt Control . Samples Analysis . Finger Print Test . QA/QC AnalysisWaste Recipe Formulation . New Treatment Processes . Environmental Monitoring and Audits Permits and

Operations Support . Research and Development

Accredited to ISO / IEC 17025 “Laboratory Management System” by KAN (National Accreditation Committee)Accredited “Environmental Laboratory” by Ministry of Environment

Environmental Monitoring

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Ground water

Surface water

Air quality

Effluent discharge

Construction QA/QC

Emergency Response

Transportation Services

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Transfer Station

Weighbridge

32 m3 Tankers

16 m3 Roll Off Boxes

GPS Fleet Tracking System

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Improved fleet management

Increased Driver Safety

Improved employee morale

Increased operationalefficiency

More professionalapproach to assetsmanagement

Provides additionalaccuracy and verification ofbilling support forcustomers

Improved scheduling forcustomers servicing

The GPS Fleet Tracking System allows accurate identification of transport fleet activities, andprovides a numbers of benefits including :

3. Drilling Waste Management (DWM) andSite Services for Oil & Gas Project

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Drilling Waste Management (DWM)Service for Oil & Gas Drilling Site

• On-site recycling and off-sitedisposal service of drilling waste.

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Drilling Mud

SeparationSystem

Transportationto off-site disposal

Fluid(Recycle)

Solid(Waste)

DWM Services at Drilling Projects

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Provision and operation of vacuum units 24/7 forhandling drilling muds and other liquids at Rig Sites

Processing & treating drilling fluids 24/7 on rig locationsignificantly reducing waste volumes for load/haul business

Offshore Zero Discharge

DWM Services at Drilling Projects

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24/7 Handling of drilling muds at exploration and workoverrig drilling locations in oil and gas sector

Decon Work and Tank Cleaning

Transport, logistics, handling and disposal of largevolumes liquid waste streams

ISO Tanks located at Rig Sites

Site Service (Clean-up)

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After removal

Sludge removal and contaminated land clean up

Before removal

Segregation, Sorting and Recycling Activities

Site Service (Construction)

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Design and Construction ofLined Pits for Sludge or Mud

Design and Construction of ContainmentSystems to Fuel Storage Facilities

Site Service (Water and WastewaterTreatment Services)

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Various Treatment Options Available:

Acid Neutralization Solids Separation Metals Precipitation pH Adjustment Flocculation/Coagulation Oil/Water Separation Biological Treatment Activated Carbon Polishing

Asbestos Abatement Services

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■ Surveys ■ Monitoring ■ Abatement ■ Transport ■ Secure Disposal■ Certificates of Guaranteed Disposal ■ Closure / Post Closure Monitoring

4. Soil Remediation for Oil Contaminated Soil

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Soil Remediation Business

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In-situ andOn-siteRemediation

OilVOC

Facility Clean Soil

Bio-Remediation

（On-site Remediation）

Excavation

Off-site

Source Groundwater

PRB

浄化後の地下水（In-situ Remediation）

Industrial Site

Zero-Valent Iron

GW Remediation「BioAngel®」

Out OutstandingTechnologies

Heavy MetalsOil

VOCsPesticide

Investigation

Soil Remediation for Oil (On-Site Technology)

• On-site soil washing

– The separation of treated anddense soil division by washing andclassification

– Washing can combine toextraction by the solvent andcollection by the flotation todevelop an efficiency of treatment.

• Land farming

– Bioremediation providing somenutritious materials and oxygenfor contaminated soil

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Soil Remediation for Oil (In-Situ Technology)

• Injection

– Collection by pumping for oildissolved into ground water bythe injection of agent

– Oxidation composition byinjecting oxidative agent(Fenton reaction) or microbabble with ozone into theground water.

• Pumping and Treatment– Pumping up the ground water

and treatment of waste water43

A Case Study ： Land Farming

• We have performed the largest of treatment(80,000m3) for the soil contaminated with oil inJapan

• Contaminated soil is cleaned up to 1 to 3 months perone batch that is 200 ton.

• The heating treatment on site is applied to the highconcentration soil 44

A Case Study ：Injection (Oxidation Agent)

• This targets for the soil and theground water contaminated with thegas oil and kerosene in aquifer.

• We can Inject some agent (oxidativeagent or micro babble with ozone)into the soil in the case of lowcontamination.

• If the soil is high concentration, wecan mix agent with excavated soil onthe ground.

• Capable to decrease highconcentration up to less than1,000ppm

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Fig. Picture of Injection overview

Fig. Picture of direct mixing oxidative agent to thesoil on the ground

Thank you very much!

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