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6 Wastewatertreatment systems
InnoClean PLUS Page 273 – 276wastewater treatment systems
Small sewage treatment plantsusing the activated sludge principle (SBR)
Renovation/retrofit set and Page 280OEM original equipment setInnoClean PLUS
for concrete tanks
Collecting tank without drain Page 281 – 282
for domestic wastewater
Catalogue 3.0 269
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270 Catalogue 3.0
KESSEL-Product informationfor InnoClean PLUS wastewater treatment systems
In remote rural areas in particular, houses are notalways connected to the public sewer system.Polyethylene septic tanks are much more than just analternative to concrete systems. Low transport costs,absolute watertightness, durability and extremefracture resistance are just a few of the advantagesof the polyethylene material used.
InnoClean PLUSwastewater treatment systemmade of polyethylene
1 2
Proven wastewater treatment method using SBR reactors - biologicaltreatment method with technical wastewater aeration.
CONVENIENCEOnly two maintenance checks per year rather than three thanksto automatic power failure recognition. Low power costs - economy and holiday modes reduce energycosts.Interactive control unit (Fig. 1) with digital display and user-friendlyuser interface. Treatment tower and perforated aeration rod can be removedwithout having to enter or empty the tank (Fig. 2).
INSTALLATIONInstallation made easier thanks to plug-and-play delivery (Fig. 3). Low weight, small installation dimensions.Telescopic, height-adjustable upper section can be driven overby passenger cars (Fig. 4, 5).
SYSTEM ADVANTAGES / INSTALLATION InnoClean PLUS wastewater treatment system
20-year warrenty for PE material
Poly
et
hylene Warranty Poly
et
hylene Warranty
20 Years
InnoClean PLUSwastewatertreatment systemsmade of polyethylene
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Catalogue 3.0 271
Treatment tower with integrated sampling chamber for use intwo-chamber tanks made of concrete to add an additional biologicaltreatment stage using the acitivated sludge method SBR.
CONVENIENCEEnergy-saving and low-maintenance air lift pumps (pneumatic).Automatic power failure detection (2 maintenance checks/year).Perforated aeration rod can also be removed when the tank is full.Interactive control unit in several languages.
INSTALLATIONPre-assembled in the factory, very straightforward mountingthrough simple clipping onto the partition wall.
SYSTEM ADVANTAGES / INSTALLATION OEM original equipment set
For retrofitting conventional septic and three-chamber tanks madeof concrete to add an additional biological treatment stage using theactivated sludge method SBR.
CONVENIENCEEnergy-saving and low-maintenance pneumatic lifting technology.Automatic power failure detection (2 maintenance checks/year).Perforated aeration rod can also be removed when the tank is full.Interactive control unit in several languages.
INSTALLATIONVery straightforward mounting through simple clipping onto thepartition walls. No intervention in the direction of system flow andthus no need for any excavation work (except for the cable conduit).
SYSTEM ADVANTAGES / INSTALLATION renovation/retrof i t set
OEM original equipment set InnoClean PLUSfor two-chamber tanks made of concrete
Renovation/retrofitting set InnoClean PLUSfor septic and three-chamber tanks made of concrete
3 54
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97 80497 80697 80897 810
97 804A97 806A97 808A97 810A
97 804B97 806B97 808B97 810B
4800 l4800 l7600 l7600 l
530530700700
PE 4PE 6PE 8PE 10
GW = max. ground water level (Dmin 700 mm)DEC = depth of earth coverageh empty = height of cable piping
Inle
t
�
Out
let
�
InnoClean PLUSFully biological wastewater treatment system according to EN 12566 manufactured from polyethylene
Single body (monolythic) tank, for underground installation.Installation depth D = ..... mm. Chamber with gasketed inlet /outlet openings for connection of Ø 160 mm PVC inlet and outletpiping according to EN 1401-1 or for Ø 160 mm PE-HD inlet andoutlet piping according to EN 12666-1. For installation in highgroundwater areas, maximum groundwater level GW = 1840 mm. With integrated, pre-installed cleaning system. All ventilationhoses and clamps for connection of InnoClean PLUS tank tocontrol unit / compressor are included with system.
With control unit and low maintenance compressor (230 V 50 Hz).Float switch and air compressor connections to be made on-site.
Certification number: Z-55.3-185 / Z-55.3-187
Installation versions:With polyethylene temporary construction debris cover(can be used as a cover in green areas if there is sufficientprotection against unauthorised opening).With polymer vertically adjustable upper section, withpolymer cover (600 kg load class).With polymer vertically adjustable upper section, withconcrete / cast iron cover (Class B, 12.5 t).
Accessories: see page 277 to page 279
1
2
3
InnoClean PLUS wastewater treatment systemsfor underground installation
Single tank system Products
Illustration / Article descriptionInstallation versionPopulation
equivalent *Total capacity of
the system (liters)Weight
in kg (approx.)
L
2350235034703470
B
2000200020002000
max.
1026102610261026
= D
D - 255D - 255D - 255D - 255
GW
1775177517751775
h2
1875187518751875
h1
1775177517751775
hempty
2000200020002000
min.
590590590590
D
----
DECPopulationequivalent *
PE 4PE 6PE 8PE 10
2300
L
1 2 3
L
h1
h em
pty
DEC
h2D
B
GW
272 Catalogue 3.0
* Population equivalent = number of people living in home which will be connected to the InnoClean PLUS
Installation example Professional advantages
� Control unit and compressor� Wastewater inlet� KESSEL InnoClean PLUS tank� Child proof load class B (12.5 ton) cover� Treatment tower with integrated sampling
� Pre-treatment chamber� Integrated separation wall Activation chamber Outlet to dry well
Full line of system sizesAvailable in size PE 4 to PE 50
User friendly operationInteractive control unit with LCD read-outand user friendly touch pad (max. distanceto system 27.5 m)
Low weightComplete installation handled withstandard construction equipment.
Quick connection for ventilation hoses
Easy connection of air compressor –no tools required
Treatment tower is completely removablefor maintenance / inspection
Ready to go system provides simplifiedon-site installation
Compressor pump and aeration diffusoreasily removed for inspection andmaintenance
Three different installation versionsto meet custom installation requirements
Variable upper sectioninclinable, height adjustableand private vehicle traffic proof
Catalogue 3.0 273
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InnoClean PLUS wastewater treatment systemsfor underground installation
Scan this QR code to directly view the corresponding product video.
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A T M E N T C Y CL
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6 P H A S E
8 hour wastewatertreatment
cycle
Treatment / Ventilationof wastewater
The 6 hour treatment phasebegins - the wastewater isintermittently supplied withbursts of oxygen.
These bursts provide themicroorganisms with requiredoxygen to begin their treatmentprocess (denitrification).
Sedimentation phase
After the 6 hour treatment phase a 1or 2 hour sedimentation phase beginswhere sludge settles to the base andthe treated wastewater clears.
Emptyingof treated wastewater
The treated wastewater is thenpumped out of the treatmentchamber.
After 8 hours the complete cyclehas ended. In the case thatsufficient wastewater is availablein the pre-treatment chamber, theentire 8 hours cycle begins again.
In the case that no or little wastewater has been collected,the InnoClean PLUS automaticallygoes into energy savings mode.
44
55 33
Fillingof treatment chamber
The pre-treated wastewateris pumped to the treatmentchamber.
22Sludge transfer
Excess sludge is returned to thesludge storage tank
66
Incoming wastewater
Wastewater enters the pre-treatment chamber where solidssettle to the bottom.
11
Power usage calculation example:0.11 KWh x 2 hours/day x 365 days/year =80.30 KWh (Power usage air compressor)
0,01 KWh x 24 hours/day x 365 days/year =87.60 KWh (Power usage control unit)
Total annual power consumption: = 167.90 KWh
At 0.25 €/KWh this results in a total annualoperational cost of only 42 €
Note: If the InnoClean automatically goes intovacation or sleep mode, annual power costswould be even lower.
Description of operation
Installation versionPopulation equivalent *
Total capacity ofthe system (liters)
Weight in kg (approx.) 1 2 3
274 Catalogue 3.0
InnoClean PLUS wastewater treatment systemsfor underground installation
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Tank 2
Tank 1
Inle
t
�
Out
let
�
Twin tank system Products
97 81297 81497 81697 81897 820
97 812A97 814A97 816A97 818A97 820A
97 812B97 814B97 816B97 818B97 820B
9600 l12400 l12400 l15200 l15200 l
9701130113013001300
PE 12PE 14PE 16PE 18PE 20
Illustration / Article description
23503470347034703470
23502350235034703470
B
20002000200020002000
= D
D - 255D - 255D - 255D - 255D - 255
GW
17751775177517751775
h2
18751875187518751875
h1
17751775177517751775
hempty
20002000200020002000
min.
590590590590590
DECPopulationequivalent *
PE 12PE 14PE 16PE 18PE 20
max.
10261026102610261026
D
-----
L
GW = max. ground water level (Dmin 700 mm)DEC = depth of earth coverageh empty = height of cable piping
* Population equivalent = number of people living in home which will be connected to the InnoClean PLUS
InnoClean PLUSFully biological wastewater treatment system according to EN 12566 manufactured from polyethylene
Single body (monolythic) tank, for underground installation.Installation depth D = ..... mm. Chamber with gasketed inlet /outlet openings for connection of Ø 160 mm PVC inlet and outletpiping according to EN 1401-1 or for Ø 160 mm PE-HD inlet andoutlet piping according to EN 12666-1. For installation in highgroundwater areas, maximum groundwater level GW = 1840 mm. With integrated, pre-installed cleaning system. All ventilationhoses and clamps for connection of InnoClean PLUS tank tocontrol unit / compressor are included with system.
With control unit and low maintenance compressor (230 V 50 Hz).Float switch and air compressor connections to be made on-site.
Certification number: Z-55.3-185 / Z-55.3-187
Installation versions:With polyethylene temporary construction debris cover(can be used as a cover in green areas if there is sufficientprotection against unauthorised opening).With polymer vertically adjustable upper section, withpolymer cover (600 kg load class).With polymer vertically adjustable upper section, withconcrete / cast iron cover (Class B, 12.5 t).
Accessories: see page 277 to page 279
1
2
3
2300
L
L
h1
h em
pty
DEC
h2D
B
GW
Installation versionPopulation equivalent *
Total capacity ofthe system (liters)
Weight in kg (approx.) 1 2 3
Catalogue 3.0 275
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InnoClean PLUS wastewater treatment systemsfor underground installation
97 82297 82497 82697 82897 830
97 822A97 824A97 826A97 828A97 830A
97 822B97 824B97 826B97 828B97 830B
18300 l21000 l21000 l23800 l23800 l
12701570157017401740
PE 22PE 24PE 26PE 28PE 30
Illustration / Article description
Three tank system Products
23503470347034703470
23503470347034703470
B
20002000200020002000
= D
D - 255D - 255D - 255D - 255D - 255
GW
17751775177517751775
h2
18751875187518751875
h1
17751775177517751775
hempty
20002000200020002000
min.
590590590590590
DECPopulationequivalent *
PE 22PE 24PE 26PE 28PE 30
max.
10261026102610261026
D
-----
L
34702350235034703470
Inlet
�
Tank 1
Tank 2
Tank 3
L 1
L 1
L 1
Outlet
�
GW = max. ground water level (Dmin 700 mm)DEC = depth of earth coverageh empty = height of cable piping
* Population equivalent = number of people living in home which will be connected to the InnoClean PLUS
InnoClean PLUSFully biological wastewater treatment system according to EN 12566 manufactured from polyethylene
Single body (monolythic) tank, for underground installation.Installation depth D = ..... mm. Chamber with gasketed inlet /outlet openings for connection of Ø 160 mm PVC inlet and outletpiping according to EN 1401-1 or for Ø 160 mm PE-HD inlet andoutlet piping according to EN 12666-1. For installation in highgroundwater areas, maximum groundwater level GW = 1840 mm. With integrated, pre-installed cleaning system. All ventilationhoses and clamps for connection of InnoClean PLUS tank tocontrol unit / compressor are included with system.
With control unit and low maintenance compressor (230 V 50 Hz).Float switch and air compressor connections to be made on-site.
Certification number: Z-55.3-185 / Z-55.3-187
Installation versions:With polyethylene temporary construction debris cover(can be used as a cover in green areas if there is sufficientprotection against unauthorised opening).With polymer vertically adjustable upper section, withpolymer cover (600 kg load class).With polymer vertically adjustable upper section, withconcrete / cast iron cover (Class B, 12.5 t).
Accessories: see page 277 to page 279
1
2
3
2300
L
L
h1
h em
pty
DEC
h2D
B
GW
276 Catalogue 3.0
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Installation versionPopulation equivalent *
Total capacity ofthe system (liters)
Weight in kg (approx.)
97 83297 83497 83697 83897 84097 84297 84497 84697 84897 850
97 832A97 834A97 836A97 838A97 840A97 842A97 844A97 846A97 848A97 850A
97 832B97 834B97 836B97 838B97 840B97 842B97 844B97 846B97 848B97 850B
31000 l31000 l31000 l36600 l36600 l36600 l36600 l42000 l42000 l42000 l
2620262026202950295029502950315031503150
PE 32PE 34PE 36PE 38PE 40PE 42PE 44PE 46PE 48PE 50
Illustration / Article description
Inlet
�
Tank 1
Tank 2
Tank 5
Tank 6
Tank 3
Tank 4
L 1
L 1
L 1L 1
L 1L 1
Six tank system Products
InnoClean PLUS wastewater treatment systemsfor underground installation
2350235023502350235023502350347034703470
2350235023502350235023502350347034703470
B
2000200020002000200020002000200020002000
= D
D - 255D - 255D - 255D - 255D - 255D - 255D - 255D - 255 D - 255D - 255
GW
1775177517751775177517751775177517751775
h2
1875187518751875187518751875187518751875
h1
1775177517751775177517751775177517751775
hempty
2000200020002000200020002000200020002000
min.
590590590590590590590590590590
DECPopulationequivalent *
PE 32PE 34PE 36PE 38PE 40PE 42PE 44 PE 46 PE 48PE 50
D
----------
L
2350235023503470347034703470235023502350
max.
1026102610261026102610261026102610261026
Outlet
�
Outlet
�
GW = max. ground water level (Dmin 700 mm)DEC = depth of earth coverageh empty = height of cable piping
1 2 3
InnoClean PLUSFully biological wastewater treatment system according to EN 12566 manufactured from polyethylene
Single body (monolythic) tank, for underground installation.Installation depth D = ..... mm. Chamber with gasketed inlet /outlet openings for connection of Ø 160 mm PVC inlet and outletpiping according to EN 1401-1 or for Ø 160 mm PE-HD inlet andoutlet piping according to EN 12666-1. For installation in highgroundwater areas, maximum groundwater level GW = 1840 mm. With integrated, pre-installed cleaning system. All ventilationhoses and clamps for connection of InnoClean PLUS tank tocontrol unit / compressor are included with system.
With control unit and low maintenance compressor (230 V 50 Hz).Float switch and air compressor connections to be made on-site.
Certification number: Z-55.3-185 / Z-55.3-187
Installation versions:With polyethylene temporary construction debris cover(can be used as a cover in green areas if there is sufficientprotection against unauthorised opening).With polymer vertically adjustable upper section, withpolymer cover (600 kg load class).With polymer vertically adjustable upper section, withconcrete / cast iron cover (Class B, 12.5 t).
1
2
3
* Population equivalent = number of people living in home which will be connected to the InnoClean PLUS
Accessories: see page 277 to page 279
2300
L
L
h1
h em
pty
DEC
h2D
B
GW
860 136-Cover plate in cast iron surface water tight, locked, traffic proof up to class D / 40 t.
860 131-Cover plate in concrete / cast iron unlocked, traffic proof up to class B / 12.5 t.
Article description Article #Outer diameter
Ø (mm)
860 117-Cover plate made of polymer unlocked, 600 kg load class
860 150-Upper section made of polymer, surface water tight For flexible adaption to the ground level, use in combination with covers Art. # 860 131, 860 136and 860 117. Load class A/B or D locked, continuous height adjustment from 50 mm up to 500 mm.
860 125-Upper section made of polymerfor standard manhole extension rings made ofconcrete and for concrete / cast iron coversCan be used in combination with standard concrete extension rings for a flexible adaption to the groundlevel. Continuous height adjustment from 50 mm up to 500 mm.
860 129-Clamping ring for upper sectionfor fixing the upper section during construction
860 116Ø 600Lip-sealing gasket for connection between InnoClean PLUS tank andadjustable upper section
Extension section made of polymerfor use with deeper installation depthsExtension height 510 mm; incl. gasket
smaller/larger extension sections available on request
- 917 406
�660
�630�806
�686
�740
116
15
628
20°
InnoClean PLUS wastewater treatment systems / Wastewater collection tanks Accessories
Illustration and dimensioned drawing
Catalogue 3.0 277
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Wastewater treatment systems
Article description Article #Outer diameter
Ø (mm)
600
870
460320
Ground level
97 716-Kiosk for control unit
and compressor housing for outdoor applications
97 705-Polyethylene wall mount (includes mounting hardware)For installation of control unit and compressor
97 711-Cable entrance sealWater /Odour tight seal for passage of ventilationhose and single float switch cable. Includes additional passage for electrical cable if required.
97 715-Warning beaconFor installation on InnoClean PLUS outdoor kiosks. For connection to InnoClean PLUS control unit.
97 712-InnoClean PLUS cable extension setFor extension of control unit and compressor cables.Max extension – 27.5 meters.
97 713-Thermostat / HygrostatFor use in InnoClean PLUS outdoor kiosks For condensation reduction
97 718-Phosphate treatment “+P” for InnoClean PLUSFor additional phosphate reduction for InnoClean PLUS wastewater treatment systems.
Consists of:Dosing pump, plastic hose with screw connectionand cable sleeve.
InnoClean PLUS wastewater treatment systems Accessories
Illustration
278 Catalogue 3.0
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6Wastewater treatment systems
Catalogue 3.0 279
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Wastewater treatment systems
Article description Article #Outer diameter
Ø (mm)
97 760-Warning sticker for toilet lid Sheet with 2 stickers Ø 9.5 cm and 5 stickers Ø 6 cm
915 595-Manhole cover removal tool Suitable for articles 860 131 and 860 136
915 600-Activated charcoal filtermade of polymer (ABS), with replaceable cartridge,with activated charcoal.
Suitable for pipesØ 75 and Ø 110
915 601-Activated charcoal cartridgeas alternative for filter element in the activated charcoal filter (Art. # 915 600)
915 602-Aluminium cover with polystyrene insulating hood; fits activated charcoal filter
50 100Ø 50-160Hole saw for cutting holes for pipe sealing gasketsØ 50, 75, 110, 125, 160. (Saw blade holder Ø = 190 mm)
850 114850 116850 117850 118850 119
Ø 50Ø 75Ø 110Ø 125Ø 160
Gasket for pipe conduitFor drilling lateral surfaces for inlets and outlets.
InnoClean PLUS wastewater treatment systems / Wastewater collection tanks Accessories
Illustration and dimensioned drawing
22
�
�
Technical note: Weather-related influences or cooling of the tanks during the installation phase (caused by filling with cold water) can lead to deviationsin dimensions from the catalogue specifications in the case of wastewater treatment systems installed in the ground.i
280 Catalogue 3.0
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Article description Article #Outer diameter
Ø (mm)
Article description Article #Outer diameter
Ø (mm)
97 72097 722
4/68/10
Retro-fit or upgrade package InnoClean PLUSSBR upgrade package for use in twin or multiplechamber concrete septic systems, for use withdivider walls up to 190 cm in height.
Package consists of:Air lift for loading water transfer and sludge return,quick release locks for compressor air hose, aeratorhose, valve block, air compressor, control unit and sampling chamber.
Cable and hose for connection from control unit to InnoClean PLUS - max length 15 m
97 7304-50OEM set InnoClean PLUSTreatment tower with integrated sampling forstandard equipping of twin tank pit made ofconcrete with fully biological treatment in anactivated sludge system
Package consists of:Air lift pumps for loading, water transfer pipes andsludge return with quick-release locks for the compressed air hose, aerator hose, valve block with float switch, compressor, control unit.
15 m compressed air hose.
Certification number: Z-55.32-460
Certification number: Z-55.31-454
Retro-fit or upgrade package InnoClean PLUS Products
Illustration
OEM set InnoClean PLUS Products
Illustration
Retro-fit or upgrade package InnoClean PLUS OEM set InnoClean PLUS
Article description Article #Capacity
85 471A85 481A
6000 l9000 l
Wastewater collection tank for collecting household wastewater
For underground installation with protective cover for installation period, drilling surfaces for inlet, venting and connectionsocket up to Ø 160
AccessoriesTelescopic upper section Art. # 860 121 and covers class A/B/D Art. # 860 130, 860 131,860 136 see page 277
L
23503470
B
20002000
= D
D - 255D - 255
GW
17751775
h2
18751875
h1
17751775
hempty
20002000
D
--
DECCapacity
6000 liter9000 liter
min.
590590
max.
10261026
6000 and 9000 liter Products
Illustration
85 471B85 481B
6000 l9000 l
Wastewater collection tank with two chambers
for collecting household wastewatercan be retrofited to a fully biological sewagetreatment system InnoClean PLUS(Retro-fit or upgrade package see page 286)
For underground installation with protective cover for installation period, drillingsurfaces for inlet, venting and connection socket upto Ø 160
AccessoriesTelescopic upper section Art. # 860 121 and covers class A/B/D Art. # 860 130, 860 131, 860 136see page 277
L
23503470
B
20002000
= D
D - 255D - 255
GW
17751775
h2
18751875
h1
17751775
hempty
20002000
D
--
DECCapacity
6000 liter9000 liter
min.
590590
max.
10261026
Illustration shows Art. # 85 481Awith upper section as accessories
Illustration shows Art. # 85 481Bwith upper section as accessories
Inle
t
�
Out
let
�
Inle
t
�
Out
let
�
GW = max. ground water level (Dmin 700 mm)
DEC = depth of earth coverage h empty = height of cable piping
GW = max. ground water level (Dmin 700 mm)
DEC = depth of earth coverage h empty = height of cable piping
Catalogue 3.0 281
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Wastewater collection tanksfor underground installation
L
h1
h em
pty
DEC
h2D
B
GW 2300
L
L
h1
h em
pty
DEC
h2D
B
GW 2300
L
282 Catalogue 3.0
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Article description Article #Capacity
85 421B85 431B85 446B
2000 l3000 l4500 l
Drainless collection tank for collecting household wastewater
For underground installation with protective cover for installation period, drilling surfaces for inlet, venting and connectionsocket up to Ø 160
AccessoriesTelescopic upper section Art. # 860 121 and covers class A/B/D Art. # 860 130, 860 131,860 136 see page 277
Capacity
2000 liter3000 liter4500 liter
Ø Dmm
120012001760
hmm
178517852300
h1*mm
142514251940
h2*mm
120512051735
h3*mm
200200200
Lmm
208028602280
* Middle dimension cutting surfaces
L
h 1
h 3
h 2
h
Ø D
h
h 2
h 3
Technical note: Weather-related influences or cooling of the tanks during the installation phase (caused by filling with cold water) can lead to deviationsin dimensions from the catalogue specifications in the case of wastewater treatment systems installed in the ground.i
2000, 3000 and 4500 liter Products
Illustration
Wastewater collection tanksfor underground installation
Recommended