Concentrated Solar Power Course - Session 2 : Parabolic Trough

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In this session the main elements of the parabolic trough technology will be described: concentrators, receivers, heat transfer fluids, connecting elements, etc. Then, the main characteristics of today’s parabolic trough solar thermal power plants will be presented: design, operation and costs. Finally, the audience will get some ideas for future developments.

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March 2010

Manuel Silva

Seville University

CSP TrainingLesson 2: Parabolic Trough

See also CPV

CONCENTRATING PHOTOVOLTAICS

Advantages, Interviews, Video

CONCENTRATING PHOTOVOLTAICS

Advantages, Interviews, Video

http://www.leonardo-energy.org/concentrating-photovoltaics

Solar Thermal Power Plants. Parabolic Trough Technology

Manuel A. Silva PérezGroup of Thermodynamics and Renewable

EnergyETSI – University of Seville

silva@esi.us.eshttp://www.leonardo-energy.org/csp-training-course-lesson-2-linear-focus-technologies

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Main Concentrating Technologies

Central Receiver / Heliostats

Parabolic troughs

Parabolic dishes

Linear Fresnel Reflectors

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Solar Thermal Power Plant. Basic configuration

Beam irradiance

Concentrator

Receiver

Thermal Storage

Concentrated irradiance Electricity

Power conversion system

Thermal energy

BoilerFossil fuel Biomass

Generator

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PT power plant configuration

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Collector

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Collector

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Main elements of the collector

• Reflector (mirror)• Receiver tube• Structure• Tracking system• Connecting elements• Control system

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Applications

Process heat STP plant

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The reflector

Thin glass mirror (0.8 mm)

Thick glass mirror (3 -5 mm)

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Alternative reflecting surfaces

AluminumAlanod

Reflective films (polymers)Reflectech, 3M

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Structure

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Receiver tube

Selective coated steel tube

Glass envelope

'Getter‘ for vacuum maintenanceExpansion bellow

Glass pin for evacuation of gasesVacuum between glassand steel tubes

Glass – metal welding

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Receiver tubes

Schott PTR-70Solel UVAC-2 y UVAC-

3

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Heat transfer fluid

• Thermal oils– Caloria (SEGS I and II,

<300ºC)– Therminol VP-1 (<400 ºC)– Syltherm (Dow Chemical,

>400ºC)• Water / Steam

– >400 ºC– DISS Project

• Molten salts– Archimedes - ENEA facility

• Gasses– PSA Research Facility

State of the art

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Tracking mechanisms

Electrical motor - gearbox Hydraulic

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Connecting collectors

Flex hoses Rotating joints

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Solar field configuration (I)

1 SCA 150 m 12 SCE 1 Drive Pylon 10 Middle Pylon 1 End Pylon 1 Shared Pylon (shared with next SCA)

Cold Oil

Hot Oil

End Pylon

Drive Pylon

Middle Pylon

Shared Pylon

SCE

150 m

150 m

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Solar field configuration (2)

Cross OverPipes

1379 m

1248

m

Loop of6 SCA’s

HeadersSEGS Power Block80 MW Rankine Cycle

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A) Direct returnB) Reverse return

C) Central

Thermal losses Higher cost P balanced Lower consumption

Thermal losses unbalanced P Higher consumption

Shorter pipelines Better access to collectors unbalanced P

Solar field configuration (3)

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X

Y

N

SE

O

Z

S

C

Sol

X

YN

SE

O

Z

S

C

Sol

b) N-S trackinga) E-W tracking

Solar field orientation (Northern Hemisphere)

Maximum efficiency at noon.

Maximum yearly energy generation

Incidence angle never 0 at noon

More balanced seasonal generation

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Diámetro , D

Rayosolar

Angulodeapertura, f

Angulodeaceptancia, qReflectorParabolic

External receiver diameterD

Sun rays

Aperture angle f

Acceptance angle, q

b) Acceptance angle, a) Concentration ratio, C

Aperture, A

Absorber tube

Basic design parameters

Length, L

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Beam irradiance

interception factor, ,

Selective-coated steel tube (Absortivity = )

Glass envelope (Transmissivity = )

Parabolic mirror(Reflectivity = )

o,peak = ···

Energy balance. Optical losses

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Sun

Sun

Side view

Plant view

Shaded area

Reflecting surface

Absorber tube

L = concentrator length = incidence angle

F = focal length

Sol

F

ED

L

b) Loss of effective collector lengtha) Shading losses

Af = W x ED = W x F x tan()

Geometrical losses

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Loss of effective collector length

W

ED

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ambabsabs

conv-condabs,radabs,absL T - TLD

Q + Q=U

[W/m2

abs ºC]

UL)col = UL)abs / C

Qv,abs.

Qabs,rad.

Qabs,cond/conv. Qamb,rad

Qamb,conv

Glass envelope

Absorber tube

Thermal losses

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effeff

cos IAQ csol inouteff hhMQ thoptglobal K º0,

Energy balance (solar to thermal)

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95

96

97

98

99

100

Avail

ab

ilit

y -

%

1995 1996 1997 1998 1999

III IV V VI VII0%

10%

20%

30%

40%

50%

60%

70%Effi

cie

ncy [

%]

0

200

400

600

800

1000

1200

Dir

ect

Norm

al R

ad

iati

om

[W

/m²]

05:00 07:00 09:00 11:00 13:00 15:00 17:00 19:00 21:00

Solar to Electric Efficiency (gross)

Direct Normal Radiation

Thermal SolarField Efficiency -

Solar Efficiencies Measured at SEGS VIon July 1997 by KJC Operating Company

Typical operation curve (clear day, no thermal storage)

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Andasol-type plants (thermal storage and auxiliary boiler)

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SEGS 30 MW

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Costs

• Difficult to evaluate– Confidentiality of contracts– Volatility of prices– Only 2 – 3 providers of key elements– O&M experience restricted to US (SEGS

Plants)

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Costs (w/o TES)

Approx. 3.5 – 4 €/kWe

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Costs – Solar field

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Electricity cost

• Depends on different factors– Solar Resource– TES Capacity– Labour cost– Financial– Etc.

• Spain 2010: LCOE < 250 €/MWh• SW USA: LCOE = 120 €/MWh?

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PT Technology today, pros & cons.

• Pros:– Mature technology;

• Comercially proven, over 500 MW installed capacity;

• Extensive operational record: 9 plants operating for 20 years in USA

– Easy to finance (in Spain!)• Cons:

– Few manufacturers of key elements (recievers, mirrors…) -> limited competence

– Limited maximum temperature -> limited efficiency

– Costly, hazardous HTF– Limited TES options

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More…

• http://www.nrel.gov/csp/troughnet/• Sargent & Lundy Assessment of CSP

http://www.nrel.gov/csp/troughnet/pdfs/34440.pdf

• Look for movies at youtube, e.g:– http://www.youtube.com/watch?v=ysDXwvN

GHeM&feature=related– http://www.youtube.com/watch?v=3OLjooHY

1VA– http://www.youtube.com/watch?v=mDWSW

8BAM3U&feature=related– And more…

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