1402 scantrans ve acma

A Warm WELCOME To

THE

MEMBER DELEGATES & DIGNITARIES

SCANTRANS| Slide - 2 9 Feb 2014

KEY MILESTONES

Established in 1968 in Singapore as a printing company

Added on as customers

Listed since 1999 on the Singapore Stock Exchange

Expanded into Malaysia, China, Australia, India and Vietnam

over the years with 13 sites across 6 countries in the Asia

Pacific region


Continual geographical expansion to

further widen our regional footprint

Rudrapur

India

Chennai

India

Sydney

Australia

Shanghai

Kunshan

Songjiang

China

Shenzhen

China

Ho Chi Min

Vietnam

Singapore

Group HQ

Penang

Malaysia

IPS SITE LOCATIONS

Chengdu

China

Xiamen

China


THE IPS VALUE CHAIN BLOCKS …

ASIA PACFIC FOOT PRINT

PROVEN SYSTEMS & PROCESSES

MS DYNAMICS - NAVISION

eCommerce

PLAN BUILD EXECUTE


Automatic Folder/Gluers Automatic Die Cutters

Press – 5 Colors / UV Printing

PACKAGING SOLUTIONS

Raw Material

Delivery

Pre-Press + CTP

Corrugation

Corrugation Laminator


SCANTRANS KEY STRENGTHS

One of the few integrated VLF setups in India –

37”x51” integrated setup from Pre-press- Printing- Post-press

Single piece packaging for better structural strength

Higher Ups for large requirements resulting in low cycle time

Strong supply chain skills –

Planning & factoring in stage of, product lifecycle

Foresight on customer demand & smooth delivery .

Integrated packing related services

Expertise in “International look & feel” Packaging

50% of sales is deemed export


SCANTRANS KEY STRENGTHS

Benefits of working with Scantrans –

Printing using Soya based inks - environment friendly

Anti-Fungal/Bacterial additive in the glue – prevents

moulding/ fungal attack on the boxes.

Very important for export shipments

Use of Anti-rust pins - compliance with Export norms

ROHS compliant

In-house quality lab - certifies all outgoing products

Value Engineering in Packaging


Creating optimal balance between function & price

Improve functionality & reduce cost of Packaging

Design quick assembly pack reducing packing time

and thereby labour costs

Consolidate and rationalize different SKU’s

Ensure package meets industry compression

standards

VALUE ENGINEERING OBJECTIVES


Scantrans Value Engineers YOUR Packaging ......

Maximizes value at Minimum expenses

Re-works to significantly reduce packaging expenses.

Saves costs without sacrificing value, function or

emotional appeal of brand.

Often improving process efficiencies & line speeds.

VALUE ENGINEERING YOUR PACKAGING


VALUE ENGINEERING – OPTIMUM VALUE


How do we Optimize.....

By working on cost/benefit analysis

By assessing & fine-tuning key elements

Re-sizing/Re-structuring to reduce RM costs

Reducing SKU proliferation

Coatings, lamination & other finishing techniques

Environmental implications

Shipping, freight & Storage logistics

Regular assessment at optimum time intervals to

ensure continuous improvement.

VALUE ENGINEERING – OPTIMIZING VALUE


THE VALUE ENGINEERING CYCLE

Analysis

Data

Collection

Mass

Production


Operative Process–

Understanding customer objectives (market /supply chain)

Analysis > Alternate Generation > Prototype/Testing

Evaluation of different concepts and solutions

Validate design process. Prototype evaluation by customer

Need based tests on pilot production

THE VALUE ENGINEERING CYCLE


EXISTING PACKAGING

Comparison of Specifications Vs. Actual


STRUCTURAL TEST RESULTS

Required compression strength = 108.9 Kg


ANALYSIS & RECOMMENDATION 1 2 3 4 5 6 7

Customer

Spec

Customer

Sample

WKLB +

UV

FBB +

Gloss Lam

FBB +

UV

CBGB +

Lam

CBGB +

UV

Compression

Strength 3 4 7 1 2 6 4

Bursting

Strength 1 6 7 2 4 2 4

Print Quality 2 2 3 1 1 2 2

Cost 7 6 1 5 4 3 2

Total Rank 13 18 18 9 11 13 12

Scantrans Recommends –

• Meets all structural requirements

• Print Quality meets US/European standards & need

• Important as the solid colours (Black & Blue) and higher quality board

improves colour consistency

• Avoid lamination as plastic is not preferred in the EuroZone

Case Studies . . .


CASE STUDY #1

Client

• The Automotive Aftermarket division of Bosch

manufacturing in India for domestic / export.

• Product category – Brake Pads

Brief

• Low volume / high SKU mix

• Improve on the carton strength/structure

Value Engineering

• Modified to Pizza box style for heavy brake pads

• Revised material specs to increase carton

strength

Benefits

• Pizza box style ensures that brake pads will not

accidentally drop out

• Rationalized SKU from 14 to 5

• Better grade kraft paper leading to better

strength, print quality

• Higher stack height possible due to higher

compression strength

Original

Value-Engineered


CASE STUDY #2

Client

• Federal Mogul Automotive aftermarket division

manufacturing in India for domestic market

• Product category – Pistons

Brief

• Rigid box taking up lot of storage space

• 5 Ply box still not structurally strong

Value Engineering

• Converted from 5 Ply to 3 Ply

• Created a collapsible design

Benefits

• Structurally 3 ply box is stronger than earlier 5 ply

rigid box

• Reduced space for inventory storage prior to

assembly of box

Original

Value-Engineered


CASE STUDY #3

Client

• Indian subsidiary Danblock Brakes India of MAT

Holdings Inc., USA manufacturer with 100% EOU

• Product category – Brake Pads

Brief

• Launch of new premium brand with premium look

• Eliminate leaflet with back side printing on box

Value Engineering

• Converted from existing litho-laminate box to

back-to-back board pasting carton

• High end FBB board

Benefits

• Structurally stronger box with a more compact and

premium look compared to narrow flute corrugated

box

• Eliminated the leaflet with printing on back side of

the board, which would have been extremely

challenging on Kraft paper

• No significant increase in cost

Value-Engineered


CASE STUDY #4

Client

• Home appliances division of Panasonic for

Domestic/Export

• Product category – Mixer Grinders

Brief

• Cost optimization

• Increase structural strength

Value Engineering

• Converted from existing 2 joint box to single joint

box using VLF infrastructure

Benefits

• Structurally stronger box with higher compression

strength due to single joint box

• Also resulted in faster turnaround times due to in-

process efficiencies

• Leading to reduction in cost

Value-Engineered


CASE STUDY #5

Client

• The Automotive aftermarket division of Tenneco

manufacturing in India for domestic / export.

• Product category – Car Suspension Assembly

Brief

• Prevent damage of packaging/product in transit

• Improve efficiency while packing product at factory

Value Engineering

• Converted from 5 Ply to 3 Ply with FBB Board

• Introduced auto-lock bottom

• Put in locking mechanism to hold product in place

Benefits

• Better grade top sheet leading to better print quality

and higher strength than earlier 5 ply carton

• Immobilizing the product prevented the damage to

product/packaging while in transit. Also eliminated

secondary insert being used earlier.

• Improved efficiency due to faster carton assembly

on the shop floor and elimination of sticky tape to

seal box

Original

Value-Engineered

In Summary …


IN SUMMARY

One of the few integrated VLF setups in India

Strong supply chain skills

Expertise in Value Engineering Print Packaging

To improve packaging functionality

To reduce packing time and labour costs

To consolidate and rationalise SKU’s

To Eliminate over-packaging

To create optimal balance between function and price

Regional Support capability with sites across the APAC region

For your Packaging related

Value Engineering requirements

contact us . . .

Mr. Srihari Raghavan

+65 85186213 | [email protected]

Mr. V B Ravikrishnan


Mr. Sandeep Singh Bhinder


Business

1402 scantrans ve acma