2 Problem Solvers And Specialty Tooling Tt 2010

©2008 Mate Precision Tooling1

Problem Solvers and Special Tooling TTT

©2008 Mate Precision Tooling

•Max. thickness 2.7mm

•Rib width ~22 mm (fix)

•Max. height 3.7mm incl. thickness

Mate RollerBallMate RollerBall™™

Ribs

Offsets


Mate Rollerball™


Rollerball ExampleRollerball Example


Mate’s Rollerball®

Detail ouside corner Roller Ball Beading


Rollerball® Beading in 1mm mild steel

Detail inside corner Roller Ball Beading


• Punching processes frequently cause burrs on sheet metal parts

• Removing burrs requires secondary operations

– Performed manually

– Use specialized equipment

• Rollerball Deburr™ eliminates these secondary operations right at the turret

• Available in Ultraform B Station and Trumpf

Mate Rollerball DeburrMate Rollerball Deburr


• Takes advantage of Mate’s Rollerball™ technology

• Uses extended programming capabilities of punch presses that can operate in the x and y axis with the ram down

• Pushes the burr away and creates a radius on the side of the part

• Can be used in combination with EasySnap to get a burr- free product

Mate Rollerball DeburrMate Rollerball Deburr


ROLLERBALL DEBURR TOOLROLLERBALL

DEBURR TOOL


Mate Sheetmarker™Mate Sheetmarker™

Three Springs, Two points (120&150) allow control of depth and width of the line scribed


Mate Sheetmarker™


Sheetmarker™ Work Examples

P127389Z

P127389ZXYZ Company

XYZ Company

Available For:

Thick Turret

114

Nova

Salvagnini

Can be run at up to 90 m / min


Score Plastic Protection for removal before laser cutting or fabrication ( bending lines etc.)

Cuts trough the protective plastic film without leaving any marks on the metal surface .


Mate EasyMarkMate EasyMarkSprings: 3 Types to beused for diamond orBrass Inserts

Spacer: Use for dead weight on top

of InkMarker

Punch: for installing and removing inserts

Ink Marker pen Insert Holder 3 Inserts (2 diamond, 1 brass)

Allen Wrench: for installing and removing inserts

Die: Used forSheetMarker and InkMarker

Spacer: Use withSheetMarker

A-station Holder


Mate EasyMarkMate EasyMarkApplications with Inkmarker Pen


Mate SnapLockMate SnapLock™™

Self-locking spring loaded tab

Eliminates spot welding, riveting or fastening with threaded hardware





The self-locking spring loaded tab eliminates a secondary operation as spot welding, riveting or fastening with threaded hardware




V-line stencil from both sides creates snap-line

USE: better than microjoint – can be snapped-off

TYPICAL APPLICATION:

– Material thickness from 1.0mm thick to 1.5mm MS and SS, and 2.0mm ALU

– Tool dedicated for 1 thickness only

– Max. recommended length 300mm

Mate EasySnapMate EasySnap™™





Making short bends on a press is now possible with an EasySnap


Square shearbutton micro-joint gives smooth edge

Square ShearbuttonSquare Shearbutton


24

Complex bending made easy

V-line stencil creates line of weakness

Allows subsequent bending by hand

Suitable for MS or SS < 1.50mm and Al < 2.00mm

Maximum recommended length 300mm

Available for all tooling styles

Before punching.

After punching with EasyBendT.

Hand bend along bend line created with EasyBend™

Component after hand bending.

Mate EasyBendMate EasyBend™™


Mate HexLockMate HexLock™™

Fastener Retention System

Provides a method of retaining common threaded fasteners


MATE WEBTOOL

- Produces reinforcement ribs with a hexagonal design- Allows to use thinner material and save material cost, yet maintaining the same strenght in the product.

Save on material cost


Special ToolsSpecial Tools





Heel Tool for sheet trimming Heel tool for corner notchingHeel Tools


Non Slugfree Heel

Corner notching in 3mm Hot Rolled Steel


When sheet marking is a problem …


Ultra Light™Ultra Light™

Recommend for thin or decorative material

Benefits:

Eliminate sheet marking

Improve finished appearance

Reduce noise levels


Spring Canisters A & B Ultra Light™

Spring Canisters A & B Ultra Light™

A Station:

70% of std.

B Station:

60% of std.


ULTRA / TTStandard Stripping Force

C - Station = 28,7 KN D & E Station = 46,9 KN

Sheet marking problems in sensitive material ?Looking for less noise and less vibrations?

(Based on 6,4mm material thickness)


Ultra Light™ Spring - Casette Solves Sheet marking Problems in Sensitive Material !

Remove Belleville springsfrom the assembly (C -, D – and E -)

Replace with Ultra LightCoil spring cassette and adjust Stripping force stepless


•Gold Springs reduce stripping- force by 25%

•Red Springs reduce stripping- force by 50%

•Blue Springs reduce stripping- force by 75 %

Ultra Light™ Cassette--3 Sets Of Springs



Extrusion Tool Pre-pierce and FormExtrusion Tool Pre-pierce and Form

Having Problems when forming in thick material or stainless steel?


Always specify if used in an up - forming – or standard station!!


Note: Please , always specify if used in an up-forming or normal station!

Forming up operation,Punch has Gripper Line,Power Max Die


Forming down operation,Stripping springs are used for gripper line (in UltraTEC stripper)


Problems with shavings filling up the forming die? The solution is to use a Mate/Strippit style TT Forming die


Closed design has moreSpring force

Open design lets out shavings and debris

Mate Forming die – standard design

Mate Forming die – Strippit design


When die breakage is a Problem

Use the the Mate ”Dog Bone” die with special designed key slots


Make Straight Walled HolesWithout Drilling

Make Straight Walled HolesWithout Drilling

Finished hole size is the starting point. Order Punch for Hit #2 to the finished hole size. The punch for Hit #1 equals finished hole size less 20% of material thickness. The die size equals finished hole size plus 0.1mm.


Precision ShavingPrecision Shaving

Shaving SlugPrecision shaving with 2 tools


Special SolutionSpecial Solution






Special DB nibble adapter


D – B Adapter for high speed operation

D – B Adapter for high speed operation


Material

Aluminum

Mild Steel

Stainless Steel

Punch to Material Ratio

0.75 to 1 (Fully Guided 0.5 to 1)

1 to 1 (Fully Guided 0.75 to 1)

2 to 1 (Fully Guided 1 to 1)

Small Diameter or Narrow Holes

Small Diameter or Narrow Holes

Use Fully Guided to punch small dia.or narrow holes


Saves up to 85.0 mm of sheet


B Fully GuidedB Fully Guided


•Precision Ground Guide ID

•Precision Ground Stripper OD

Fully Guided Construction

•0.04mm Total Clearance Between Stripper And Punch (0.02mm/side)


Slug Free Light™ DieSlug Free Light™ Die

Improve piece part quality

Reduce broken tools

Increase grind life

Recommend for Punching Thin Material where die clearance is less than .008”(0.20mm)

Slots cut into die wall create protrusions on the slug to help eliminate slug pulling.

Prevent Slug pulling in stainless steel with plastic film


Slug Free Light™ DiesSlug Free Light™ Dies

Material Type Recommended Material Maximum

Stainless Steel 0.031”(0.80mm)

Mild Steel 0.039”(1.00mm)

Aluminum 0.047”(1.20mm)

For Thin Materials:


Enumerator™Enumerator™

Sequential numbering tool

Six numbers – up to 0.118(3.00) high

No software required.

Two Modes

– Fixed number

– Sequential number

Thick Turret 3-1/2” D station


Tool Maintenance Convenience ItemsC- E Thick Turret Guide

Stand Torque wrench Lower Unit Forming Tool Fixture

T - handle


Thank You !

Mate Precision Tooling P. L . 2004

Business

2 Problem Solvers And Specialty Tooling Tt 2010