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E^3 (cubed) Training is a newly developed training program by Lean Teams USA. The E stands for Efficiency and the cubed comes from the best of three proven training program techniques developed at the beginning of the 20th century. These techniques come from Time and Motion studies and Training Within Industry (TWI). These three techniques are focused on improving task Efficiency and the elimination of waste (motion). Blending the best of these training programs into one training methodology provides improvements in quality, safety, ergonomics, and productivity at each work task. The other component is the support structure in order to develop the Trainers and maintain momentum of the improvements in Cycle Time, Quality, Safety, and Productivity.
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Apr 12, 2023 www.leanteamsusa.com 1
Robert BairdLean Teams USA
+1 215 353 0696
Training Program
Apr 12, 2023 www.leanteamsusa.com 2
History• Early 20th century Efficiency Movement• Frederick Taylor was one leader who sought to improve
industrial efficiency • Frank and Lillian Moller Gilbreth determined workers Motion as
inefficiency and waste• Frederick Taylor used time studies of workers to identify small
inefficiencies and waste• Training Within Industry (TWI) was used, at the beginning of
WWII, to train unskilled workers who needed to replace workers heading for front lines
• All three programs focused on breaking tasks down for efficiency and waste
Apr 12, 2023 www.leanteamsusa.com 3
Components of • Important Steps, Key Points, Reasons• Job task breakdown for quality,
safety, ergonomics, and productivity• Employee teamwork• Continuous improvement• Leadership support structure
Apr 12, 2023 www.leanteamsusa.com 4
Methods • Job Task “Key Point” Development• Team Video analysis of Job Task• Timing of motion and Job Task cycle time• Continuous improvement process• Analysis templates• Scheduled observations of standard work• Visual Management of Results• experts developed for coaching trainers• Leaders support program through Gemba walks
Apr 12, 2023 www.leanteamsusa.com 5
Business Benefits
• Employee Engagement• Quality, Safety, Ergonomics, Productivity improve at
each work task• Reduction of Human Fatigue• Effective training in half the time• Standardized work realization and sustainment• Easily integrated into Lean Sigma program
Apr 12, 2023 www.leanteamsusa.com 6
Guaranteed ROI From Lean Teams USAContact Us
• Lean Teams USA Lean Consulting
• View My Profile on LinkedIn
• Lean Teams USA +1 215 353 0696
