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MASTER FLUID SOLUTIONS (INDIA) PVT LTD
About Master ChemicalFounded: 1951Headquartered: Perrysburg, Ohio USA
Manufacturing Facilities:North America – Fluids & EquipmentsEurope (UK)- Fluids & EquipmentsAsia (China & India) – Fluids & Equipments
Certification: ISO 9001 & 14001, OSHAS 18001
About Master ChemicalFounded: 1951Headquartered: Perrysburg, Ohio USA
Global Sales – US$100M +Global Customer base – 30,000+Global Distribution network – 400+Global Presence – 30 + Countries 60 years of Application knowledge
Dedicated R&D FacilitiesNorth America – [Perrysburg]Europe – [UK]Asia- [Shanghai]
MCC’s Dedication
Customer problem-solving
Maximizing productivity
Minimizing waste
Reducing the customer’s cost of operation
Core Products
Cutting and Grinding fluids (Trim®)
Washing and Cleaning compounds (Trim®)
Corrosion inhibitors (Trim®)
Coolant management ServiceEducation
On-site Services
On-site Labs (Testing Kits, etc)
Large central systems expertise
Health & Safety StudiesMaster Chemical - first fluid manufacturer to test formulations for operator safety (1953)Animal Studies:
Done to confirm formulator’s assessment of safetyNot done on cleaners, etc., where chemical properties can predict injury
Human Studies:Repeated insult patch tests to determine skin irritation and sensitization are the most meaningful of all tests
-OSHAS 18001-RoHS complianceRestriction of the Use of Certain Hazardous Substances
-REACH -REACH is the Regulation on Registration, Evaluation, Authorisation and Restriction of Chemicals. It entered into force on 1st June 2007. It streamlines and improves the former legislative framework on chemicals of the European Union (EU).
Few Major India Customers
Few Major India Customers
Recycle management
Disposal
Reduce changes in fluid – run as long as possible and then dispose of when required
Recycling
Proactively manage the process fluid for continual reuse
Recycling is a Coolant Management Program which prevents coolants from requiring disposal and thereby minimizes waste
Recycling will not reclaim useable fluids from fluids which otherwise would require disposal
Recycle management
Coolant Recycling Requires
Stable, bio-resistant fluids which will withstand repeated recycling
Properly designed and sized recycling systems capable of maintaining the fluid in consistently good condition
Management control of fluid condition through active supervision of the recycling program
Control of failure mechanisms
E-18
E-23
To function successfully, any coolant recycling program must address all coolant failure mechanisms and prevent:
1. Bacterial degradation
2. Coolant splitting/residues
3. Loss of lubrication
4. Loss of corrosion inhibition
Failure Mechanisms
Contamination Level/Fluid ConditionWithout Recycling
Co
nta
min
atio
n L
evel
Time
Fluid
Flu
id C
on
dit
ion
Failure Level
M
B
T
P
E-30
► MineralAccumulation
► Tramp Oil► Bacteria► Particulate
Matter
Contamination Level/Fluid ConditionWith Batch System Recycling
Co
nta
min
atio
n L
evel
Time
Fluid Flu
id C
on
dit
ion
Failure Level
Fluid Condition
UCL
LCL
X
X
X
► MineralAccumulation
► Tramp Oil► Bacteria► Particulate
Matter
M
TP
B
E-31
C-35
Contamination Level/Fluid ConditionWith Continuous Central System Recycling
Co
nta
min
atio
n L
evel
Time
Fluid
Failure Level
Fluid Condition
UCL
LCL
X
X
X
T
MB
P
► MineralAccumulation
► Tramp Oil► Bacteria► Particulate
Matter
Recycling Flow
Industry LeadingService & Support
Technical and support servicesCertified laboratories worldwideNorth American toll-free tech service line (800) 537-3365www.masterchemical.com features customer support material including:
• MSDS• Data and Information sheets• Technical information• Answers to frequently asked questions• Distributor contact information
Over 75 video/CD-ROM presentations covering all aspects of machining and fluid solutions; including case histories, machine cleanings, and recycling and filtration equipmentWorldwide fluid applications expertise