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Dekoron Unitherm Introduction 6200-BPE Process Ready Tubing & Pipe System

Process Ready Pipe

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Manufactured, insulated and jacketed pipe for Food and Pharmaceutical applications

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Page 1: Process Ready Pipe

Dekoron Unitherm Introduction

6200-BPE

Process Ready Tubing & Pipe System

Page 2: Process Ready Pipe

Company History

• Founded in 1962 Dekoron Unitherm is the inventor and world leader in the manufacturer of pre-insulated & heat traced tubing and pipe for industrial applications

• Dekoron Unitherm became part of The Marmon Group in 1999, The Marmon Group was founded in 1953 & is named after the Marmon Motor Company

• Marmon became part of Berkshire Hathaway in 2008

Page 3: Process Ready Pipe

6200-BPEThe Next Generation in Insulated Tubing for the

Pharmaceutical & Food Industries

Features & Benefits• Reduced

• OD – 30% to 50%• Weight - 10% to 30%• Bend Radius – 35% to

40%• Improved

• Chloride SCC resistance• Fill of support trays & race

ways• Hydrophobic insulation

Page 4: Process Ready Pipe

6200-BPE Process Ready System

Offers major Advantages over Field Fabrication of sanitary tubing

½” to 3” FR white PVC jacket• Lower Installed Cost

• By reducing waste• By greatly reducing field labor

• Pre-Engineered System• Has more efficient heat transfer• Has consistent thermal characteristics

• Improved Scheduling• By reducing craft interference• By greatly reducing or eliminating the need

for an insulation contractor• Maintenance Free• Molded & Insulated fitting covers

• Eliminate moisture egress • Are impact & chemically resistant• Install in minutes

Page 5: Process Ready Pipe

Materials of Construction

6200-BPE

• Tubing• ASTM A-270 Tubing

• SF-1 thru SF-6• Rath Gibson• United Industries

• Insulation• Aspen Aerogel

Insulation• 2250 [0°F to 400°F]• XT [400°F to 1,100°F]• Cryogel [0°F to -350°F]

• Jacketing• White Extruded PVC

• Class A Fire Retardant• Low Temperature

Page 6: Process Ready Pipe

6200-BPEBenefits of Bending

• Reduced Rouging • by reducing number of

field welds thus reducing number of Heat Affected Zones

• Eliminate the cost of elbows & 2 orbital welds

Page 7: Process Ready Pipe

6200-BPEHangers & Supports

• No cutting or patching around supports

• Sized for use with standard Behringer hangers & supports

Page 8: Process Ready Pipe

6200-BPEJoint/Splice Kits

6200-BPE Process Ready Tubing and Pipe is furnished in 20 foot sticks which can be cut & welded in the field using standard equipment. Joints are insulated using our 6200-BPE Splice Kit.

Page 9: Process Ready Pipe

6200-BPEMolded & Insulated Covers

• Molded & Insulated fitting covers • Eliminate moisture

egress • Are impact &

chemically resistant• Install in minutes

Page 10: Process Ready Pipe

6200-BPEInstalled Cost Comparison

2” x .065” A-270 Tubing• ID = RA-20• S-2 Packaging

•6200-BPE Pre-insulated• 4mm of Aerogel• 80mil White FR-PVC Jacket

•Field Fabrication• 2” thick Fiberglass Pipe Sections• FR-PVC Cut & Curl Jacket• Pins & Caulking

•Union Field labor • $60.00/man-hour

•Does not include Scaffolding•Does not include Mobilization & Demobilization charges

Page 11: Process Ready Pipe

6200-BPEConclusion

The 6200-BPE Process Ready Tubing and Pipe System is the 21st century answer to all your insulated hot and cold tubing needs