•Introduction of Company

•Company Profile

•Statutory Details

•Bank Details

•Factory Details

•Galvanizing Plant Profile

•Process Flow Chart

•Details of Testing Equipment

•List of Plant and Machinery

•Details of Technical Manpower

•Organization Chart

•Our Credentials

➢POWER GRID Approval

➢O.P.T.C.L, CORE – (RAILWAYS Approval)

➢Other Approvals

•List of Orders Executed

CONTENTS

We are happy to inform you that M/S Reliable Group of company an established company with

customers in all sectors across India with over three decades in Iron and Steel Industry has installed a new

plant for FABRICATION and HOT DIP GALVANIZING(Reliable Sponge Pvt. Ltd. (Unit-III ) at Sagjore, Post-Balanda,

Rourkela, District – Sundargarh, Odisha, PIN -770031.

Products Manufactured:

TLT Unit is one of the leading companies having rich experience as manufacturer and Fabricator of Galvanized

Electrical Transmission Line Tower

Sub-Station Structures

Solar Structures

Railway Electrification Structures As OHE Mast

Portals

Rural Electrification Structures as RSJ/H Beam/BFB Pole

Grating

Road Safety items as Crash Barrier

Pipe Structures

Wind Mill Tower

High And Low Mast

SPS & Traction Substation

V crossarms Clamps etc

Earthing Pipe/Strips

Fasteners & Foundation Bolts

Cable Tray

Electrical Panel Box

All type of Industrial Structures as Truss

Column

Che-quire Plate

Plane Plates Etc.

INTRODUCTION

PRODUCTS

L W D

Degreasing Tank (MS-FRP) 1400 1200 1400

Pickling Tank (PP) 14000 1200 1200

Pickling Tank (PP) 14000 1200 1200

Pickling Tank (PP) 14000 1200 1200

Pickling Tank (PP) 14000 1200 1200

Rinsing Tank (PP) 14000 1200 1200

Rinsing Tank (PP) 14000 1200 1200

Flux Tank (PP) 14000 1200 1200

Hot Plate (MS) 13000 3000 16 Thick

Galvanizing Kettle (DSQ Plate) 8500 1000 1400

Quenching Tank (MS) 14000 1200 1200

Dichromating Tank (MS) 14000 1200 1200

Production Facilities-We have two fabrication shops 80mtr long x 22mtr wide for mass production fully equipped

with latest Angle Line CNC (Ficep, Italy Make),Hydraulic Machines, Pneumatic Machines in six

different lines of fabrication & material handling equipments to undertake fabrication up to 3000

MT per month, Sufficient and developed space for Proto assembly, Raw & Finished materials yard,

(Open space more than 10 acre for future Expansion),Hot dip Galvanizing plant is 101mtr long and

22mtr. Wide with a modern Galvanizing furnace,

comprised process data recording , Gal. Capacity 3000 mt per month, Automatic Effluent

Treatment Plant/Fumes Extraction System having capacity 4kl per hr. Details of process tank are

as follow-

CORE Approval for Fabrication of Galvanized OHE Structures as Mast, Portals, SPS & TSS is under

process, Our expertise lies in offering these in different specifications to choose from as per the Specific

application needs of customers, our rich industry experience and services of team of competent

professionals in our field of operation also ensures delivering superior quality as well as economical

solutions that successfully meet Specific demands of our customer.

Fumes Extraction System (Pull-Push) For neutralizing acidic fumes

ETP System For neutralizing effluent

Monitor Roof For fresh air in shop

TESTING & INSPECTIONNon destructive testing

Pealing & Flaking (ASTM/IS 2629)Hammering (ASTM123/IS2629)Elcometer & Coating thickness gauge (IS 2633)

Quality Assurance Facilities

The fabrication and galvanizing production will undergo 100% inspections & will satisfy

all Standards ISS BSS AS etc. The plant has Testing Labs for material & zinc coating.

Moreover we have a team of dedicated professionals to ensure: that all products fabricated

& Galvanizing will be of highest standards of quality and timely deliveries.

COMPANY PROFILE

Company Name : M/s Reliable Sponge Pvt. Ltd, ( Unit – III )

Registered Office : 2nd Floor, Dua Complex, Panposh Road,Rourkela, Dist-Sundargarh (Odisha)Pin-769004

Website : www.reliableindia.co.in

Factory Office : M/s Reliable Sponge Pvt. Ltd., (Unit-III)At-Sagjore, P.O.-Balanda, Kalunga,Rourkela, Dist-Sundargarh (Odisha)Pin-770031.

STATUTORY DETAILS

Organization Type : PRIVATE LIMITED COMPANY

PAN No. : AACCR7178P

TIN No. : 21032004487

Excise Registration No. : AACCR7178PEM002

CST Registration No. : 6443/Date-20-08-2011

Service Tax Registration No. : AACCR7178PSD002

Fabrication & Galvanizing Capacity : 54000.00 MTPA

BANK DETAILS

Bank Name : State Bank of India

Bank Address : SME Branch, Civil TownshipRourkela, Dist-Sundargarh(Odisha)-769004

A/c Type : Cash & Credit Account

A/c No. : 31042062297

MICR Code : 769002003

IFSC Code : SBIN0002111

FACTORY DETAILS

Details of Area:

•Total Area : 17.35 Acre (755766 Sqr. Foot.)

•Covered Area : 124000 Sqr. Foot.

•Uncovered Area :Balance for raw‐material,finish yard & For Future Expansion.

Details of Activities: Fabrication and galvanizing of

Electrical Transmission Line Tower

Sub-Station Structures

Solar Structures

Railway Electrification Structures As OHE Mast

Portals

Rural Electrification Structures as RSJ/H Beam/BFB Pole

Grating

Road Safety items as Crash Barrier etc

Pipe Structures

Wind Mill Tower

High And Low Mast

SPS & Traction Substation

V crossarms Clamps etc

Earthing Pipe/Strips

Fasteners & Foundation Bolts

Cable Tray

Electrical Panel Box

All type of Industrial Structures as Truss

Column

Chequer Plate

Plane Plates Etc.

Galvanizing As per IS, BIS & ISO Standards.

Process/Operation Size in (mts) Remarks

L w D

Degreasing Tank 1400 1200 1400

PicklingTank(PP) 14000 1200 1200

PicklingTank(PP) 14000 1200 1200

PicklingTank(PP) 14000 1200 1200

PicklingTank(PP) 14000 1200 1200

RinsingTank(PP) 14000 1200 1200

RinsingTank(PP) 14000 1200 1200

FluxTank(PP) 14000 1200 1200

Hot Plate (MS) 13000 3000 16 Thick

Galvanizing Kettle (DSQ

Plate)8500 1000 1400

Quenching Tank 14000 1200 1200

Dichromating Tank (MS) 14000 1200 1200

Furnes Extraction System (Pull-Push) For neutralizing “acidic fumes”

ETPSystem Forneutralizing effluent

Monitor roofs For fresh air in shop

TESTING & INSPECTION

Adhesion Test by Pivoted Hammer

Stripping

Mass of Zinc Coating by

Elcometer/Coating thickness guage

and by Stripping Test

Uniformity of Zinc coating by Preese

Test Visual Inspection etc.

Ref:QAP of Reliable

GALVANIZING PLANT PROFILE

Fabrication & Galvanizing Process Flow Chart

R.M. YARD

STAMPING

PUNCHING

NOTCHING

CUTTING

BENDING

HEEL GRINDING

FABRICATION QUALITY

HAND OVER TO GALVG

REC.MAT FAB

BUNDLING

BUNDLING

CHANING

DEGREASING

PICKLING

RINSING

FLUXING

HOT PLATE

HOT DIP GALVANIZING

QUENCHING

DICHROMATING

GALVANIZING QUALITY

FINISHED MATERIAL YARD

Description Make Specification Qty

Hydrometer German Make 1-1.3 sprg-0-60 deg TW 2

Elcometer ImportedInspaction III or Dial

Type1

Hydrogen Evolution Meter Silicoware - 3

Mercury in thermometer German 0-625 deg C 2

Measuring Cylinders (Grauated) Zeal English0-110 deg

C,500ml,250ml,25ml2

Burret Tarson 25ml,50ml 2

Burret Stang Propylene - 1

Conical Flask Tarson 250ml,500ml 2

Pepette Borosil 25cc,50cc 2

Funnel Borosil 3”,4” 2

Empty Bottles --- 500,750,1000ml 6

Filter Papers No-1 Watman 11 cm 10

Copper Sulphate Crystals (Pemta –Hydrate)

-- GR Lore 1 Kg

Methyl Orange Indicator --- 100ml 100

Calcium Carbonate Powder

Electric Hot Plate ----- 2 KW 1Kg

Weighing Machine 5kg (1gm) 1Kg

U.T.M 60 T 1No

DETAILS OF TESTING EQUIPMENT

Description CAPACITY HP SPEED Location & Machine .I.D Make

Angle Cropping Machine

220 T 15 5-10 Str./Min. FAB-1,HAC2220TM-01HydroElectric

Machinery

Angle Cropping Machine 55 T 5 46 Str./Min. FAB-1,NAC55TM-03Nav BharatEngineering

Angle Cropping Machine 55 T 5 46 Str./Min. FAB-1,NAC55TM-04Nav BharatEngineering

Hydraulic Stamping Machine 110 T 15 25-30 Str./Min. FAB-1,HST110TM-05HydroElectric

Machinery

Angle Stamping Machine 110 T 15 25-30 Str./Min. FAB-1,HAST110TM-06HydroElectric

Machinery

Angle Stamping Machine 110 T 15 25-30 Str./Min. FAB-1,HAST110TM-07HydroElectric

ElectricMachinery

Hydraulic Stamping Machine

110T 110 T 15 25-30 Str./Min. FAB-1,HST110TM-08HydroElectric

Machinery

Hydraulic Punching Machine

100 T 100 T 15 25-30 Str./Min. FAB-1,HAP100TM-09HydroElectric

Machinery

PunchingMachine(P10) 40 T 2.5 46 str./min. FAB-1,NAP40TM-12Nav BharatEngineering

PunchingMachine(P10) 75 T 7.5 55 str./min. FAB-1,AAP-75TM-13 A.M.I

PunchingMachine(P10) 75 T 7.5 55 str./min.FAB-1,AAP-75TM-

1375TM-14A.M.I

PunchingMachine(P10) 75 T 7.5 55 str./min. FAB-1,AAP-75TM-16 A.M.I

Notching Machine 1 00 T 25-30 str./Min FAB-1,HAN100TM-17 HydroElectric Machi

Hydraulic Bending Machin 1 00 T 15 10-15 Str./Min. FAB-1,HAVB100TM-18 HydroElectric Machi

NotchingMachine

100 T 15 25-30Strs./Min FAB-1,HAN100TM-19 HydroElectric Machi “

Hydraulic NotchingMachine

100 T 15 25‐30Strs/Min FAB-1,HAN100TM-20 HydroElectric M/c

Hydraulic Plate Shearing

16x2000 mm 25 13/7 Strs/Min FAB-2,JPSM-22 Jection Machenery “

Plate Punching Machine

40 T 25 46 Strs/Min FAB-2,NPP40TM-23Nav BharatEngineering

Plate Punching Machine

75 T 7.5 55 Strs / MinFAB-2,APP-75TM-

24AMI

Plate Stamping Machine

110T 15 25-30.Str/Min FAB-1,HPS110TM-25 Hydro Electric M/c

Radial Drill Machine

50 mm 3 Gear Controll SpeedFAB-2,AMIRD50M-

26AMI

Material Handling Facility

E.O.T.CRANE 5 T -LT=35M./Min.CT=20m/

Min.Hoist=8m/MinFAB-1,E.O.T-1

Sun Engg.&fab.Work

E.O.T.CRANE 5 T -LT=35M./Min.CT=20m/

Min.Hoist=8m/MinFAB-1,E.O.T-2

Sun Engg.&fab.Work

E.O.T.Double Trolly Crane 6 T -LT=35M./Min.CT=20m/

Min.Hoist=8m/MinG.P.,E.O.T-3

Sun Engg.&fab.Work

E.O.T.Double Trolly Crane

6 TLT=35M./Min.CT=20m/

Min.Hoist=8m/MinG.P.,E.O.T-4

Sun Engg.&fab.Work

D.G. 250 KVA - - FAB-1,D.G-1 -

D.G. 125 KVA - G.P,D.G-2-

Magmet Drill Machin 23 mm - K.T.P - M.D.M-1

Magmet Drill Machin 23 mm K.T.P - M.D.M-2

Magmet Drill Machin 23 mm K.T.P M.D.M-3

Angle Grinder AG-7(6 nos) - BOSCH - A.G.1Ton

Cutting /Punching StampingAngle 40x40x4 to 150x150x16

CNC FICEP (ITALY)

Angle Grinder AG-4(4 no) -- -- A.G.-7 TO 10 BOSCH

WELDING Machine (ARC) 60 W(8no) - - WMA-1 TO 8 ADOR

WELDING Machine (CO2) 40 W(4no) - - WMC-9to12 ADOR

Degreasing Tank 14mmx1.2x1.4 - - - G.P- D.T-1 NSPL

Pickling Tank 14mx1.2x1.44-nos

- - G.P-P.T.-2 to 5 USHA Engg.

Rinsing Tank-14mx1.2mx1.42 nos

- - - G.P-R.T.-6 to 7 USHA Engg.

Fluxing Tank 14mx1.2mx1.4 - - - G.P-F.T.-8 USHA Engg

Acid Pump (3 nos) - 5E.T.P & Acid

Storage tank,A.P-1to 3

Actico

Acid Pump (2 nos)

- 3G.P,

A.P-4Actico

Zinc Kettle-8mx1x1.6- - -

G.P,Z.T-9 BISPCO

Furnace - - -Fab-1,F-1

RSPL

Hot Dip Galvanizing Furnace - - - G.P,F-2 -

Blower - 3 -Fab-1,FB-

1Wesman

Blower (2Nos) - 5 - GP,FB-2to3 Wesman

F.O.Pump (2nos) Fab-1,FP-1to2 Wesman

F.O.Pump (2nos) GP,FP-3to4 Wesman

Oil Emertion Heater (3nos) 3 KL Fab-1,FP-1to3 Wesman

Oil Emertion Heater (3nos) 3 KL GP,FOH-4 to 6 Wesman

Lime Mixure Machine (2nos) 5ETP,LMM-1to

2Wesman

Air Compressor (2Nos) 5 ETP,AC-1to 2 Wesman

Sub Pump(4nos) 5 ETP,SP-1to 4

PFCN Machine 70 ton 7.5 46 Str/MinFab-

1,NAPFCN70TM02

Navbharat Engi

Hydrolic Stamping Machine 110 T 15 25-30 Str/minFab-

1,HST110TM-06

Hydro Electric M/c

Hydrolic Stamping Machine 110 T 15 25-30 Str/minFab-

1,HST110TM-07

Hydro Electric M/c

Punching Machine(P13) 55 T 5 46 Str/MinFab-

1,NAP55TM-10

Navbharat Engi

Punching Machine(P13) 55 T 5.

46 Str/MinFab-

1,NAP55TM-11

Navbharat Engi

Punching Machine(P13) 75 T 7.5 55 Str/MinFab-

1,AAP75TM-15A.M.I

Punching Machine(P13 HAB) 55 T 5 46 Str/MinFab-

1,NAP55TM-17

Navbharat Engi

Hydraulic Notching Machine 100 T 1525‐30Strs/M

in

FAB-1,HAN100TM-

21

Hydro Electric M/c

Hydraulic Notching Machine 100 T 1525‐30Strs/M

in

FAB-1,HAN100TM-

19

Hydro Electric M/c

Radial Drill Machine 50 mm 3Gear

ControllSpeed

Fab-2,AMIRD50M-

27A.M.I

Hydrolic Stamping Machine 110 T 15 25-30 Str/minFab-

2,HST110TM-25

Hydro Electric M/c

Channel Cutting Machine 100 T 10 55 Str/MinFab-

2,KCC75TM-28K.E

Channel Cutting / Punching Machine

75 T 7.5 55 Str/MinFab-

2,ACCP75TM-29

A.M.I

Channel Cutting / Punching Machine

75 T 7.5 55 Str/MinFab-

2,ACCP75TM-30

A.M.I

DETAILS OF TECHNICAL MANPOWER (TLT DIVISION)

S.N. NAME DESIGNATION QUALIFICATION EXPERIENCE RESPONSIBILITY

1MR.RAMESH CHANDRA DWIVEDI

GENERALMANAGER

AMIE(MECH.ENGG.)

29 YRSCONTROLE OF FAB/GAL.PROD(ALL ACTIVITY)

2MR. SUNIL KU.GHOTARE

FACTORY MANAGER B.COM (HONS) 8 YRS

CO‐ORDINATIONWITHALL DEPTT.

3MR.BHUPENDRA PARGHANIA

PRODUCTIONINCHARGE

DIPLOMA INMECHANICALENGINEERING

25 YRSPRODUCTION/PROTOCONTROL

4MR.SATYA RANJAN MOHANTY

SUPERVISOR I.T.I 12 YRS FABRICATION SUPERVISION

5MR.MANOJ KU.PARIDA

SUPERVISOR B.A 7YRS FABRICATION SUPERVISION

6 MR.RUKMAGADA SAHU Q.C.IBSC 9 YRS

GP/FAB QUALITY CONTROL, RAW‐MATERIALTESTING,ETP CONTROL

7MR.PRANAB KUMAR MOHANY

ASTT.Q.C.IDIPLOMAIN

QUALITY CONTROL

5 YRS

SPECTRUM/CHEMICAL TESTING OFSTEEL

8 MR. SUKANT KU.PARIDAMAINTENANCEINCHARGE

DIPLOMA INMECHANICALENGINEERING 10 YRS

MAINT.OF HYDRAULIC MACHINES/ POWER PRESS MACHINES,E.O.T.CRANES,ETP EQUIPMENTS,JIGS&FIXTURES

9 MR.PRAKASH PAL SR.FITTER I.T.I. (FITTER) 5 YRSMAINT. OF MACHINES &ETP EQUIPMENTS

10MR. NARSINGHA MAHARANA

SR.FITTER I.T.I 5 YRSMAINT. OF MACHINES,DIE, PUNCH, CUTTER

11MR. KUNDAN KUMAR SINGH

GAS CUTTER& ASTT.FITTER I.T.I 5 YRS

MAINT.OFMACHINES

12 MR. DIPTI RANJAN PRADHAN SR.ELECTRICIANI.T.I.

(ELECTRICAL)5 YRS

CONTROL OF ELECTRICSUPPLY OFPLANT

13 MR. GUDDU PANDITASTT. ELECTRICIAN

I.T.I. (ELECTRICAL)

5 YRSCONTROL OF ELECTRICSUPPLY OFPLANT

14 MR.DHAN JI KUMARPLANNINGINCHARGE

M.C.A 7 YRSPLANNING OF WORK AND CONTROL OF RAW‐MATERIAL

15 MR. MAHENDRAKR. SAHUDRAWINGINCHARGE

B.A./AUTOCAD2D3D

5 YRS

TODEVELOP SHOP DRAWINGS FROMSTRUCTURAL DRAWINGS OF TLT/SUB‐ STATION STRUCTURES‐ETC

16MR.BHIBHUTI BHUSHAN GOCHHAYAT

DATA OPERATOR B.COM 3 YRS

DATAENTRY IN COMPUTER(PLANNING DEPPT.)

17MR. S.NAYAK DESPATCH B.COM 5 YRS

DISPATCH OF FINISH GOODS & LOGISTICS ARRANGEMENT

18MR.RIKKI SINGH PURCHASE B.COM 5 YRS

PURCHASEOFRAW‐MATERIAL & SPAREPARTS

19MR.SHARWAN KR.SINHA

ASTT.STORE KEEPER

I.T.I 3 YRS ISSUE/INDENT STORE ITEMS

20MR.SMRUTI RANJAN JENA

TIME OFFICE INCHARGE

B.A 3 YRS MAINTAIN TIME OFFICE

-: DETAILS OF PRODUCTS:-

Sl. No.

Description Size & Range

Mfg. STD / IS / DIN / BS, ETC.

1 MS CHANNEL

MC 75X40MC 100 x 50,MC 125 x 65, 66, MC 175X75MC 150 x 75, 76 ,MC 200 x 75, 76 ,MC 250 x 80

IS:2062:2011

2 MS BEAM

MB 150 x 75,MB 200 x 100,MB 250 x 125,MB 250 x 140,MB 300 x 140,MB 400 x 140,SC 100 x 100,SC 150 (152 x 152)HB 152X152

IS:2062:2011

3 MS ANGLE

30x30x3, 30x30x4 , 30x30x5,35x35x3 , 35x35x4 , 35x35x5,40x40x3 , 40x40x4 , 40x40x5,45x45x3 , 45x45x4 , 45x45x5,50x50x6,50x50x8,65x65x6,65x65x8,75x75x6,75x75x8,75x75x10,90x90x6, 90x90x8, 90x90x10, 90x90x12,100x100x8, 100x100x10, 100x100x12,110x110x8, 110x110x10, 110x110x12, 110x110x16,

IS:2062:2011

4 MS ROUND6mm, 8mm, 10mm, 12mm, 16mm, 20mm, 22mm, 25mm, 28mm, 30mm, 32mm, 36mm, 40mm, 45mm, 50 mm, 60mm, 70mm, 80mm, 90mm, 100mm, 110mm, 120mm

IS:2062:2011

5 MS FLAT

19 x 3, 19 x 5, 20x3, 20x5, 20x6, 25 x 3, 25 x 5, 25x6, 25x8, 25x10, 25x12,32x3 , 32 x 5, 32x6, 32x8, 32x10, 32x12, 32x16, 40x3, 40x5, 40x6, 40x8,40x10, 40x12, 40x16, 40x20, 40x25, 40x32, 50x3, 50 x 5, 50x6, 50x8,50x10, 50x12, 50x16, 50x20, 50x25, 50x40,63x6, 63x8,63x10, 63x12,63x16, 63x20,63x25, 63x32, 63x40, 65 x 5, 75x5, 75x6, 75x8, 75x10, 75x12,75x16, 75x20, 75x25, 75x32, 75x40, 90 x 5, 100 x 5, 100x6, 100 x 8, 100 x10, 100 x 12, 100x16, 100 x 20,100 x 25, 100x32, 100x40, 125x6, 125x8,125x10, 125x12, 125x16, 125x20, 125x25, 125x32, 150x6, 150 x 8, 150 x10, 150 x 12, 150x16, 150 x 20, 150 x 25, 150x32, 150x40, 180 x 8, 180 x10, 180 x 12, 180 x 20, 180 x 25, 200 x8, 200x10, 200 x 12, 200x16, 200 x20, 200x 25, 220x6, 220x8, 220x10, 220x12, 220x15, 220x20, 220x25,220x30,250x10,250 x 12,250 x 20, 250 x 25, 250x30.

IS:2062:2011

Monitor Roof For fresh air in shop

Material Handling Facilities EOT Cranes : Double Trolly = 6MTDouble Trolly = 6MTSingle Trolly = 5MTSingle Trolly = 5MT

EOT Trollys on rail two nos. each ==EOT Hoist on monorail ==

Head Office:

2 nd floor, Dua Complex,

Panposh Road, Rourkela–769 004

Sundargarh (Odisha)

Tel: 0661 – 2400234

Fax: 0661 – 2402400

Mob: 09439905456 (commercial)

Email: sales@reliableispat.com

Web: www.reliableindia.co.in

Works:

At-Sagjore, P.O – Balanda, Kalunga

Rourkela – 770031 (Odisha)

Tel: 09437498971(Technical)

Email: tlt@reliableispat.com

: sales@reliableispat.com

M/S RELIABLE SPONGE PVT. LTD (UNIT-III)

M/S RELIABLE SPONGE PVT. LTD (UNIT – III)