PROTECTIVE COATING

CAPABILITY STATEMENT

Zinfra is a specialist provider of pipeline protective coatings and corrosion protection for new and existing oil, gas and petroleum pipelines. This includes the selection and application of the external coating for buried and above ground pipelines, joints and fittings.

Zinfra is one of the largest independent providers of gas construction services and network maintenance in Australia and has the experience, resources and equipment to provide a seamless and cost effective solution to gas pipeline asset owners.

Our capabilityZinfra has been providing clients on-site services for many years. We specialise in many coatings for pipe, field joint coating, induction bends, valves and fittings for above and below ground material. Our protection coating service is delivered by experienced employees who are trained certified applicators for Canusa, Denso, Powercrete, Dulux, Specialty Polymer Coatings, Jotun and International Products.

Why Zinfra?• We are approved applicators for

many industry-approved coatings

• Zinfra is fully accredited and approved to work on major electricity, gas, water and telecommunications networks throughout Australia

• We have a national resource pool that can be mobilised regionally

• We self-perform all core functions, so we can deliver certainty, quality and cost-effective outcomes

• Strong safety culture and compliance discipline

• National footprint, proven delivery in urban, rural and remote, FIFO locations

• Strong technical and commercial compliance to contractual scope

• Access to an established network of industry-accredited suppliers, delivery partners and subcontractors

Who is Zinfra?Zinfra is a leading power, gas, water and telco infrastructure service provider. We offer a comprehensive range of design, construction, operations and maintenance services nationally.

Zinfra ExperienceZinfra has successfully completed Protective Coating work for:• APA Group• Multinet• Jemena• AusNet Services

We operate in the following markets:• Gas transmission and distribution

pipelines• Petrol transmission pipelines• Gas plants• Petrochemical facilities pipework• Energy and mining• Remediation

Our Coating and Corrosion Protection Capability.

Our Capabilities include:• Project management• Preliminary site works – site set up and excavation• Inspection and testing• Coating removal• Abrasive blasting• High pressure water cleaning• Specialised coatings and linings• Assessment• Protective coating application• Recoating• Brush and roller • Spray pot• Complex airless application systems• Wrappings• Clockspring•Additionalrectificationwork• Full encirclement sleeve• Bolt on sleeve• Welded on sleeve•Dryfilmthicknesstesting• Removal of asbestos coal tar enamel•Hottappinginstallation-coatingfittingsandassociatedpipeworktees,flangesorvalves

Additional Capability• Pre-assessment (risk based study)• Corrosion detection – hydrostatic retesting,

inline inspection tools, direct assessment of pipeline• Detailed examination - site excavation and inspection• Inspection Test Plans (ITP)• Hydrotesting• Site access approvals• Chemical and integrity testing•Post-assessment–fitnessforserviceassessment• Project management•Trafficmanagement• Site remediation

Our gas, water and civil teams are trained and accredited to complete Protective Coatings for above ground and below ground pipelines.

Epoxy CoatingCanusa HBE 95• Denso Protal 7200• Powercrete R95 • SP 2888

Petrolatum or Polymeric Tape Coatings• Denso and Canusa and

PCS field wraps• Stopaq

Paint• Dulux• International protective coatings• Jotun protective coatings

Heat Shrink Sleeves• Hot dipped galvanising –

structural steel• Ladders• Handrails • Gratings

StandardsOur abrasive blasting and coating division provides a full quality service from receipt to delivery of product that is certified to ISO 9001:2008 and AS/NZS 4801:2001.

Zinfra strictly conforms to the Australian Standards relating to abrasive blasting and protective coating namely:

Buried Pipelines• AS 2885.1-2012 – Gas pipelines and

liquid petroleum• AS 1627.4–2005 - Metal finishing –

preparation and pre-treatment of surfaces

• AS 3894–3894.14 - Site testing of protective coating

- Determination of dry film thickness

- Continuity testing – high voltage brush method

- Holiday testing• AS 4822 – External field joint

coatings for steel pipelines• AS/NZS 3862:2002 - External fusion

bonded epoxy coating for steel pipes

• AS 2832 - Cathodic protection standard

Above Ground Pipework• AS1345 – Identification of the

contents of piping, conduits and ducts

• AS 1580 – Paints and related materials – methods of test

• AS1627 – Metal finishing – preparation and pre-treatment of surfaces

• AS/NZS 2312 – Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings

• AS2700 - Colour standards for general purposes

• AS/NZ 3750 – Paint for steel structures

• AS3894 – Site testing of protective coatings

• AS/NZS 4680 – Hot dip galvanised (zinc) coatings on ferrous open sections, applied by an in-line process

Our Experience.Our protection coating capability is delivered by experienced employees who are trained and certified applicators for:

Project Management.Project ManagementOur project management expertise includes:

• Old coating rehabilitation

• Third party hits

• Identification of coating faults and repairs

• Inline inspections

• New pipeline coatings

• Traffic management

• Coatings program of works

• Subcontractor management

EquipmentOur in-house equipment includes:

• Excavators

• Ladders

• Abrasive blast cleaners

• Scaffolding

• Air compressors and spraying equipment

• Breathing apparatus – full air face mask

• Safety barriers

• Dust collectors

• Fire extinguisher

• Non sparking tools

• Pipeline cutting welders

• Grinders masking equipment

• Padded bearers and slings

• Electronic electromagnetic dft gauge

Our Management Systems.Project ManagementTo be successful in what we do Zinfra has developed robust systems and processes for managing complex projects to ensure success in what we deliver.

Our team of experienced project managers utilise these systems and processes to ensure any project is systematically planned from feasibility, scoping and design right through to detailed planning and construction.

SafetyThe safety of our clients, contractors, staff, their families and our communities is our number one priority. That’s why everyone at every level of Zinfra is committed to, and responsible for, their own safety and the safety of those around them.

Zinfra provides protective coating services abiding by highest industry safety standards, and adding value and quality to our clients, by implementing the Continuous Improvement Process Model.

Our AccreditationsZinfra is triple certified to AS/NZS ISO standards and fully accreditedand approved to work on major electricity, gas, water and broadband networks throughout Australia.

People Management and SkillZinfra has made a significant investment in developing high quality learning resources which are specific to the work we undertake.

We are committed to growing our work force organically through apprenticeship and traineeships. Our training philosophy is based on achieving excellence through high quality training that is continually reinforced on the job. This contributes to a safe, motivated and responsible workplace.

Contact DetailsFor further information:www.zinfragroup.com.au ZinfraPaul AndersonUnit 2/153-157 Barry RdCampbellfield VIC 3061M: 0407 564 286P: 03 8301 1020E: paul.anderson@zinfra.com.au

www.zinfragroup.com.au