ES51110100.pdf - AEG Power Solutions

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ES51110100 enP.Larue

1

Title page / cover sheet

A3& EAASTAND-ALONE CABINET FOR BATTERY

CHARGER 110V-100A

1 / 24L.Romero

AEG

PS_D

OC_

REV

01

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Pow

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t not

be

disp

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ithou

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of t

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19/09/2019

Checked by : P.Larue

Phone

Manufacturer (company)

Manufacturer (address)

Project name STAND-ALONE CABINET FOR BATTERY CHARGER 110V-100A

Number of pages

Created on

24luism

Customer

18/12/2020 from

ES51110100AEG N°

from

Systems Type TPRe 110V 100A

Installation

Battery

AEG Power Solutions Iberica S.A. Albert Einstein 31 Parque Tecnológico de Álava 01510 Vitoria-Gasteiz Spain +34 945 214110 www.aegps.es +34 945 214165 [email protected]

Revision

POWERSOLUTIONS

Changed by

L.Romero19/09/2019

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Table of contents

A3& EABSTAND-ALONE CABINET FOR BATTERY

CHARGER 110V-100A

2 / 24L.Romero

AEG

PS_D

OC_

REV

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Pow

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19/09/2019

Page descriptionPage Editor

Table of contents

Mountinglocation

F06_T04

Installation DatePage description RevDocumenttype Page

24//1 Title page / cover sheetEAA 11

24//1 Table of contentsEAB 21

24//4 DistributionEFS 811

24//5 BatteryEFS 911

24//6 Control unitEFS 1011

24//7 PCB´s I2C communication busesEFS 1111

24//8 Relay cardEFS 1211

24//9 Cabinet accesoriesEFS 1311

24//10 Comm. IEC61850EFS 1411 04/03/2019 sgarcia03

24//11 OPTIONEFS 1511

24//1 Terminal diagramEMA 161

24//1 Bill of materialsEPB5 173



24//1 Leds box detailMTB 205

24//2 Relay card detailMTB 215

24//3 2D & 3D ViewsMTB 225

24//4 2D & 3D ViewsMTB 235

24//5 2D & 3D ViewsMTB 245

24//3 FilteringEFS 711

System

24//1 Single-lineEFA 31

24//1 Electrical characteristicEDA 41

REC

24//1 Mains supplyEFS 511

24//2 RectifierEFS 611

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1

System

Single-line

A3&

System

EFASTAND-ALONE CABINET FOR BATTERYCHARGER 110V-100A

3 / 24L.Romero

AEG

PS_D

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19/09/2019

-A1GCAU

CONTROL UNIT

OPTION

OPTION

OPTION

OPTION

OPTION

OPTION

OPTION

OPTION

OPTION

EXTERNCOMMUNICATION

-A71

OPTION

OPTION

-M1 M

2

1~

+REC

-A300

-A310A6

LEDS

-PR1

3

23

90º

-TH2100º

-TH1

+ -

-R2100mV125A

-Z2

2

-SD1

-

+

-V21

-A2.2TPC

-A5

-C1+

-X12COMMON ALARM

+/--X2

LOAD 110Vdc

32A-D

-Q1

3

-X5Alarms

-Q2

125A

3

-OPT2-H7

110V/100A19,5KVA

-T1

332

-Q2116A-C

2

-Q2216A-C

2

-Q2316A-C

2

-X20 1 2 3

-P2150Vcc

V

-F211

-P1100mV/125A

A

-R3100mV100A

-X3

Battery

-K3140V/DC

-K3125A

-X74 mm²

30W

-OPT2-E50

-F711

-F721

NH 0

-F1125A

1

-M224 Vcc

M

2

-FILT.EMC-Z10/450V

3

L1;L2;L3-X1

Mains 3x380/400/415Vac 50/60Hz

F322x5863A

2

-V22162A

1600V

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System

Electrical characteristic

A3&

System

EDASTAND-ALONE CABINET FOR BATTERYCHARGER 110V-100A

4 / 24L.Romero

AEG

PS_D

OC_

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19/09/2019

Legend

Interconnections

Power Control

Not Supplied

TPRe 110V 100A Battery

Int Int

IntInt

RELAY CHARACTERISTICS

Common alarm (GCAU card) : 250VAC/5A Relay Alarm (Relay PCB) : 250VAC/5AProvidedWIRING

CABLE TYPE : Standard AEG PS

SECTION SEE WIRING SCHEMATIC

PROTECTION WITH DOOR OPEN IP 20

ELECTRONIC BOARDS VARNISHED

COMPONENTS LABEL Engraved indivual labels

CABLE LABELLING : Standard AEG PS

0.5 mm²

24Vdc

6A

48Vdc

1,2A

110Vdc

0,3A

220Vdc

0,1A

24Vdc

8A

48Vdc

2A

110Vdc

0,5A

220Vdc

0,4A

Power Control

This system includes some components which must be replaced periodically. The average life time of these components is provided in parts list section of thisdocument. Please contact your nearest customer service location for more information

Mains AC

FILTERING 2% (NO BATTERY)

SHUT

DOW

N

COLE

CTIV

E FA

ULT

X X

CHARGER FAULT XHIGH BATT.VOLTS (**) V XLOW BATT.VOLTS V XHIGH DC VOLTAGE 132,3 V X XLOW DC VOLTAGE 104,5 V X

GROUND FAULT + XGROUND FAULT - XCHARGER CURR.LIM Off(*) XBATTERY CURR.LIM Off(*) XHIGH CHARGR CURR 110 A X XHIGH BATT. CURR (**) A X X

TEMP SENSE ERROR XINTERNAL CHECK XHIGH BATT. TEMP. 45(**) Deg C XLONG CHARGE TIME XNO PS VOLTAGE XBATT. OPERATION Off(*) X

(**)

(**):Value and activation depends on battery option

HIGH BRIDGE TEMP. X(**)

Deg C90

DEFAULT FLOATING VOLTAGE 122,6 V

kOhmkOhm

400V 50/60Hz: ES51110100380V 50/60Hz: ES51110100T1415V 50/60Hz: ES51110100T2

HIGH MAINS VOLTS (380/400/415) 418,0/440,0/456,5 VLOW MAINS VOLTS (380/400/415) 342,0/360,0/373,5 V

(*):Prepared for use, activation on field

27,527,5

ALARMS

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11

Rectifier

System

Mains supply

A3&

REC

System

EFSSTAND-ALONE CABINET FOR BATTERYCHARGER 110V-100A

5 / 24L.Romero

AEG

PS_D

OC_

REV

01

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oper

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Pow

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olut

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19/09/2019

(*)

(*) 380 and 415Vac available under request

25 mm²

25 mm²

25 mm²10 mm²

10 mm²

10 mm²

10 mm²

10 mm²

10 mm²

PE

-X0

16 mm²

12

34

56

32A-D

-Q1

1

2

-M1 M1~

1

2

-F11

3

42,5A/M

-X010

mm

²

3,15A/T

12-F2

34

56

L1 L2 L3

PE

-Z10/450V

-X0-FILT.EMC

1U

1V

1W

2U

2V

2W

3U

3V

3W

1N

1L

PE

-T2

110V/100A19,5KVA

1,5

mm

²

1,5

mm

²

1,5

mm

²

L1-X1

Mai

ns 3

x380

/400

/415

Vac

50/6

0Hz

16 mm²

L2

L3

2U / (-PR1-V1/V2:1 /2.1)

2V / (-PR1-V3/V4:1 /2.1)

2W / (-PR1-V5/V6:1 /2.1)

3U / (-PR1-A2-X8:1 /2.1)

3V / (-PR1-A2-X8:2 /2.1)

3W / (-PR1-A2-X8:3 /2.1)

3U.1 / (-A1-X9:1 /6.6)

3V.1 / (-A1-X9:2 /6.6)

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Rectifier

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Rectifier

A3&

REC

System


6 / 24L.Romero

AEG

PS_D

OC_

REV

01

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s do

cum

ent i

s pr

oper

ty o

f AEG

Pow

er S

olut

ions

and

mus

t not

be

disp

laye

d or

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ed to

any

third

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ty w

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of t

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19/09/2019

OPTION AMMETER

Black Red

3 2 1

1

2

AC POWERSUPPLY

X8

FAN 24 (+)

FAN 24 (-)

X1

8 6 4 2 1 6 5 2 1 4 3 2 1 2 1 2 1X2AC AC AC X4 X3 X5 X3 X6 X3

X2DC+

DC-

PG0V

(60º C) JT1

10

1

2

3

V1PV1R

V2RV2P

-V1/V290A

1600V

1

2

3

V1PV1R

V2RV2P

-V3/V490A

1600V

1

2

3

V1PV1R

V2RV2P

-V5/V690A

1600V

-(+)

-(-)

+

-

-P1100mV/125A

A

-X3032,5 mm²

12

+-

24 Vcc

-M2

M

-VENT.

-U-(/3.2)(/4.1)

25 mm²

25 mm²

25 mm²

-PR1

12

-THF2

90ºC

12

-THF1

100ºC

-A2TRIGGER BOARD

TPC

1 23 4

-R2100mV125A

REC- / (-U- /3.2)

R2M- / (-A1-X5:4 /6.5)

R2M+ / (-A1-X5:3 /6.5)

90º TEMP / (6.6)

100º TEMP / (6.6)

2U/(-T2:2U /1.8)

2W/(-T2:2W /1.8)

2V/(-T2:2V /1.8)

3U/(-F2:1 /1.8)

3V/(-F2:3 /1.8)

3W/(-F2:5 /1.8)

PR+ / (-F1:1;-A1-X2:4;-RC1-C1:+ /3.2)

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Rectifier

System

Filtering

A3&

REC

System


7 / 24L.Romero

AEG

PS_D

OC_

REV

01

Thi

s do

cum

ent i

s pr

oper

ty o

f AEG

Pow

er S

olut

ions

and

mus

t not

be

disp

laye

d or

dup

licat

ed to

any

third

par

ty w

ithou

t the

con

sent

of t

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ompa

ny

19/09/2019

-U-(/2.7)(/4.1)

OPTION DIODE

This

wire

is o

nly

pres

ent i

f bat

tery

opt

ion

is in

stal

led

1 2

-F1

NH0

Standard filter: 2%Optional filter: 1%

(2x capacitor)(3x capacitor)

35 mm² 35 mm²

-V21

162A1600V

35 mm²

6 m

m²

6 m

m²

-RC16800µF

160V +

--C1

6800µF160V

+ -R13K3

±5%

125A/gL

VBAT+ / (-A1-X2:1 /6.3)

GRD_FAULT / (-A1-X2:3 /6.3)

(0V)_VPS0 / (-A1-X3:4 /6.4)

REC+ / (-Q2:1 /4.1)PR+/(-PR1-(+) /2.8)

REC-/(-U- /2.8) REC- / (-U- /4.1)

LVD_BAT+ / (-OPT1-K3:1 /5.2)

VPROT / (-A1-X2:4 /6.3)

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Rectifier

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Distribution

A3&

REC

System


8 / 24L.Romero

AEG

PS_D

OC_

REV

01

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s do

cum

ent i

s pr

oper

ty o

f AEG

Pow

er S

olut

ions

and

mus

t not

be

disp

laye

d or

dup

licat

ed to

any

third

par

ty w

ithou

t the

con

sent

of t

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ompa

ny

19/09/2019

-U-(/2.7)(/3.2)

Thes

e w

ires

are

only

pre

sent

if IE

C-61

850

optio

n is

inst

alle

d

OPTI

ON V

OLTM

ETER

OPTION DISTRIBUTION

-+

X2: 70 mm² if distribution option installed

1,5

mm

²

1,5

mm

²

35 mm²

35 mm²

L1L2

PE

-Z2150V

35 m

m²

35 mm²

1 2

3 4

5 6

750V - 125A

-Q2

-X0

1,5

mm

²

-X3022.5 mm²

3,15A/T

+

-

-P2150Vcc

V

-OPT3

1

2

-F211-

2+

3+

4-

-Q2116A-C

1-

2+

3+

4-

-Q2216A-C

1-

2+

3+

4-

-Q2316A-C

-X206 mm²

Distribution

1 - 2 + 3 - 4 + 5 - 6 +

2,5

mm

²

2,5

mm

²

2,5

mm

²

2,5

mm

²

2,5

mm

²

2,5

mm

²

-OPT4

-D1 2P 63A.BUS BAR

25 m

m²

25 m

m²

+-X2

LOAD

110

Vdc

50 mm²

-

REC+/(-V21 /3.7)

REC-/(-U- /3.7) REC- / (-OPT1-U- /5.2)

VPS+ / (-A1-X3:1 /6.3)

VL_LOAD+ / (-A1-X2:2 /6.3)

A_20(+) / (-OPT5-F29:2 /10.8)

A_20(-) / (-OPT5-A30-J9:3 /10.8)

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Rectifier

System

Battery

A3&

REC

System


9 / 24L.Romero

AEG

PS_D

OC_

REV

01

Thi

s do

cum

ent i

s pr

oper

ty o

f AEG

Pow

er S

olut

ions

and

mus

t not

be

disp

laye

d or

dup

licat

ed to

any

third

par

ty w

ithou

t the

con

sent

of t

he c

ompa

ny

19/09/2019

OPTION BATTERY

-U-

OPTION REVERSE BATT.PROT.

+

BT+

BT-25 mm²

25 mm²

25 mm²

4x0,5-W22

AK-V31

1A1000V

3,15A/T

+-X3

Battery

50 mm²

-21

43

-R3

100mV100A

A1 A2

140V/DC

-K3

+ -NONONCNC

1 2 (/5.4)

1 2-K3

(/5.4)25 mm²

-OPT1

1 2-F31

25 mm²1 2

3 4

-F3

63A/gGA

K

-V22212A

1600V

10 m

m²

10 m

m²

LVD_BAT+/(-V21 /3.5)

REC-/(-U- /4.6)

R3M- / (-A1-X5:2 /6.5)

R3M+ / (-A1-X5:1 /6.5)

LVD / (6.3)

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Rectifier

System

Control unit

A3&

REC

System


10 / 24L.Romero

AEG

PS_D

OC_

REV

01

Thi

s do

cum

ent i

s pr

oper

ty o

f AEG

Pow

er S

olut

ions

and

mus

t not

be

disp

laye

d or

dup

licat

ed to

any

third

par

ty w

ithou

t the

con

sent

of t

he c

ompa

ny

19/09/2019

1 2 3 4

X1

1 2 3 4

X4

5 1 2 3 4

X5

1 2

X6

1 2 3 4

X8

1 2 3

X9

1 2

X10

DIN-Signal C096MS-4,4C1-2

X11

PCB Connector Straight 2X20 Pin Header with Board Spacer

H1

1

2

3

4

X7 5

6

7

8

1 2 3 4

X3

1 2 3 4

X25

Relay shown in alarm status

Brid

ge te

mpe

ratu

re a

larm

-A1(/7.2)GCAU

CONTROL UNIT

Digital spare input 1

Posit

ive

DC b

us p

ower

sup

ply

Low

Vol

tage

Disc

onne

ctio

n co

ntac

tor o

utpu

t

Nega

tive

DC b

us p

ower

sup

ply

Batte

ry v

olta

ge m

easu

rem

ent a

nd c

harg

er re

gula

tion

Load

vol

tage

mea

sure

men

t

Capa

citor

ove

r vol

tage

pro

tect

ion

Grou

nd fa

ult d

ecte

ctio

n po

sitiv

e co

nnec

tion

Batte

ry s

ymm

etry

mea

sure

men

t

Thyr

istor

driv

ing

gate

1

Thyr

istor

driv

ing

cath

ode

1

Thyr

istor

driv

ing

cath

ode

2

Thyr

istor

driv

ing

gate

2

Alte

rnat

ive

pow

er s

uppl

y (2

0VAC

)

Fan

com

man

d (+

24V)

Batte

ry s

hunt

pos

itive

line

Batte

ry s

hunt

neg

ativ

e lin

e

Char

ger s

hunt

neg

ativ

e lin

e

Char

ger s

hunt

pos

itive

line

Dual

Hig

hrat

e (s

hare

d or

par

alle

l)

Feed

back

// h

igh

rate

Shut

dow

n fo

r brid

ge te

mpe

ratu

re s

ecur

ity








Anal

og s

pare

inpu

t pos

itive

line

(0-1

0V)

Anal

og s

pare

inpu

t neg

ativ

e lin

e (0

-10V

)

12V

exte

rn p

ower

sup

ply

+

Gnd

& ex

tern

pow

er s

uppl

y -

A10

J3J1 J2 J4 J5J7

H1 EIA232

EXTERNCOMMUNICATION

1 2 3 4

J3 RS458

5 6

-A71

TX+

TX-

RX+

RX-

BIAS

-BI

AS+

J2

COMMUNICATION OPTIONS:<----RS232/RS485 (MODBUS-RTU)TCP/IP (SNMP & MODBUS-TCP)----> IEC61850

This

wire

is o

nly

pres

ent i

f bat

tery

opt

ion

is in

stal

led

NCS-TCP/IP

EIA232MODBUS-TCP/IP

H1

-A73

I4

PT1 PT2PT3 PT4

1

2

0V+12V

J2

"R3M

" wire

s on

ly p

rese

nt if

bat

tery

opt

ion

inst

alle

d

1-X12

COM

MON

FAU

LT

2,5 mm²

2

3

-X0

3,15A/T1 2

(/6.6)

-F73

R2M

+/(

-R2:

4 /2

.8)

R2M

-/(-

R2:3

/2.8

)

VPRO

T/(

-PR1

-(+

) /3.

4)

VBAT

+/(

-F1:

2 /3

.4)

GRD_

FAUL

T/(

-F1:

2 /3

.4)

VPS+

/(-X

302

/4.3

)

VL_L

OAD+

/(-X

302

/4.3

)

R3M

+/(

-OPT

1-R3

:4 /5

.4)

R3M

-/(-

OPT1

-R3:

3 /5

.4)

(0V)

_VPS

0/(

-U- /

3.7)

3U.1

/(-F

2:1

/1.8

)

3V.1

/(-F

2:3

/1.8

)

100º

TEM

P/(

-PR1

-THF

1:1

/2.7

)

90º

TEM

P/(

-PR1

-THF

2:1

/2.7

)

LVD

/(5.

6)

-RS232_IEC61850 / (/10.3)

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PCB´s I2C communication buses

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AEG

PS_D

OC_

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19/09/2019

-A2TPC

JT1

-A1(/6.2)

GCAUUnité de controle

J1 J5

J3

J7

+ -

PROBE Tª

-SD1

5mJ1

-A5(/8.3)

J13 J12

FRONT PANEL

-A310J2

DISPLAY

-A300

J2

J100

SERVICE PORT

J4J1

J101

OPTION TEMP. PROBE

OPTION RELAYS

OPTION LEDS

LEDS-A6

FLOATINGCHARGEHIGH RATECHARGEMAINSFAILURE

CHARGER FAULT

HIGH DC VOLTAGE

LOW DC VOLTAGE

LOW BATT. VOLTAGE

EARTHFAULT +

EARTHFAULT -

- -

- -

- -

- -

- -

COMMONFAULT

GR

YE

YE

YE

R

R

R

R

R

R

R

R

R

R

R

R

LIGHTING LEDs CAN BE TESTED BY PRESSING THE MIDDLE KEY OF THE DISPLAY/KEYBOARD

J1

-J10

-J6

-J1

-J3

-J2

-J11

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PS_D

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19/09/2019

OPTION RELAYS

11111111

J12 J13J9 J10 RELAY BOARD

87654321

J1 J2 J3 J4 J5 J6 J7 J832 3 3 3 3 3 3 32 2 2 2 2 2 2

-+ - 21 3S1

16

1º-NO CONNECT2º-1-23º-3-44º-5-6

*DIAGRAM SHOWS SIGNAL RELAYS DE-ENERGIZED. IN "NO ALARM" STATE, RELAYS CLOSE 1 WITH 2.WHEN AN ALARM IS DETECTED, RELAYS CLOSE 1 WITH 3. INVERSE OPERATION WITH SIGNALING IN STATUS MODE *

-A5(/7.2)

MAI

NSFA

ILUR

E

CHAR

GER

FAUL

T

C.C.

HIG

HVO

LTAG

E

D.C.

LOW

VOL

TAGE

BATT

ERY

LOW

VOL

TAGE

EART

H +

FAUL

T

EART

H -

FAUL

T

COM

MON

ALAR

M

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Cabinet accesories

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PS_D

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19/09/2019

OPTION HEATER + LIGHTING

-H7LED 4W

-OPT2

1,5

mm

²

1,5

mm

²-X0

L-X7

MAI

NS A

UX 2

30Va

c 50

Hz

N

4 mm²

LNPE

-E5030W

1,5

mm

²

1,5

mm

²

1

2

-F71

3

43,15A/T3,15A/T

1

2

-F72

3

43,15A/T3,15A/T

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04/03/2019 sgarcia03

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Comm. IEC61850

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PS_D

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19/09/2019

X1IE

C-61

850

ETHE

RNET

OPTION IEC61850

213

TX+

TX-

Prot

ectiv

e Ea

rth

3

4

X3

RS45

8 C

OM2

5

6

PE+ -

1 2 3

IEC 61850COMMUNICATION

TRANSMITRECEIVE

RECEIVE

TRANSMIT

RJ45

ETHERNET

RJ45

ST11 2 3

ST4

ST2

ST5

ST3

3V3 ON 5V ONRS232 COM 1

-A74

-W2

-W3 -A75

IEC 61850 PROTOCOL

COMMON PCA SYN OEM S4MODBUS RS485

J3

X2

-A73

J3

-L9

2 vueltas

-L10

2 vueltas

-L11

2 vueltas

-L132 vueltas

-L142 vueltas

-W1

1

2Protective EarthTX+

RX-TX-

RX+VOLTAGE REFERENCE

-X0

-OPT5

1 2-F29

-A30

J9:1J9:2J9:3J9:4J9:5J9:6J9:7J9:8

J10:

1+

24V

J10:

2-

J10B

:1+

24V

J10B

:2-

J11B

:1+

12V

J11B

:2-

J11C

:1+

12V

J11C

:2-

J12:

1+

12V

IsoJ1

2:2

-

J12B

:1+

12V

IsoJ1

2B:2

-

-F1

J11:

1+

12V

J11:

2-

-A_2

0(+

)/(-

X302

/4.3

)

-A_2

0(-)

/(-U

- /4.

3)

-RS232_IEC61850/(6.4)

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OPTION

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Terminal diagram

A3&

REC

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EMASTAND-ALONE CABINET FOR BATTERYCHARGER 110V-100A

16 / 24L.Romero

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PS_D

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19/09/2019

F13_T01Terminal diagram

Func

tion

Nº T

erm

inal

Min

sec

tion

Conn

ectio

n po

int

type

Nº O

pera

ting

med

ium

Jum

per

conn

ectio

n

Max

sec

tion

=System+REC-OPT1-X3

(&EFS/5.6)

-OPT1-X3 + 50 BatterySCREW TYPE1

Func

tion

Nº T

erm

inal

Min

sec

tion

Conn

ectio

n po

int

type

Nº O

pera

ting

med

ium

Jum

per

conn

ectio

n

Max

sec

tion

=System+REC-X116L1 SCREW TYPE

(&EFS/1.1)

-X1 0.5 Mains 3x380/400/415Vac 50/60Hz

4L MAINS AUX 230Vac 50HzSCREW TYPE(&EFS/9.2)

-OPT2-X7 0.22

1(&EFS/4.4)

-OPT4-X20 6 SCREW TYPE0.2 Distribution-

50- SCREW TYPE(&EFS/5.6)

-OPT1-X3 1

Func

tion

Nº T

erm

inal

Min

sec

tion

Conn

ectio

n po

int

type

Nº O

pera

ting

med

ium

Jum

per

conn

ectio

n

Max

sec

tion

=System+REC-OPT2-X7

4N SCREW TYPE(&EFS/9.2)

-OPT2-X7 0.22

Func

tion

Nº T

erm

inal

Min

sec

tion

Conn

ectio

n po

int

type

Nº O

pera

ting

med

ium

Jum

per

conn

ectio

n

Max

sec

tion

=System+REC-OPT4-X20

62 SCREW TYPE(&EFS/4.5)

-OPT4-X20 0.2 +


-OPT4-X20 0.2 -


-OPT4-X20 0.2 +


-OPT4-X20 0.2 -


-OPT4-X20 0.2 +

Func

tion

Nº T

erm

inal

Min

sec

tion

Conn

ectio

n po

int

type

Nº O

pera

ting

med

ium

Jum

per

conn

ectio

n

Max

sec

tion

=System+REC-X016 SCREW TYPE

(&EFS/1.1)

-X0 0.5

-X0

-X1 16L2 SCREW TYPE(&EFS/1.1)

0.5

16L3 SCREW TYPE(&EFS/1.1)

-X1 0.5

Func

tion

Nº T

erm

inal

Min

sec

tion

Conn

ectio

n po

int

type

Nº O

pera

ting

med

ium

Jum

per

conn

ectio

n

Max

sec

tion

=System+REC-X250+ LOAD 110VdcSCREW TYPE

(&EFS/4.8)

-X2 1

50- SCREW TYPE(&EFS/4.8)

-X2 1

Func

tion

Nº T

erm

inal

Min

sec

tion

Conn

ectio

n po

int

type

Nº O

pera

ting

med

ium

Jum

per

conn

ectio

n

Max

sec

tion

=System+REC-X122.51 COMMON FAULTSCREW TYPE

(&EFS/6.7)

-X12 0.22

2(&EFS/6.7)

-X12

3(&EFS/6.7)

-X12

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Bill of materials

A3&

REC

System

EPB5STAND-ALONE CABINET FOR BATTERYCHARGER 110V-100A

17 / 24L.Romero

AEG

PS_D

OC_

REV

01

Thi

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cum

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ty o

f AEG

Pow

er S

olut

ions

and

mus

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ed to

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con

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19/09/2019

AEGPSI.V04

AEG Recomendedas Spare Part

Servicetime (Years)

Bill of materials

Identifier Quantity AEGPart Number Designation

GCAU BOARD1A1 ES272500 X

RELAY CARD1A5-A5 228540 X

SPACER4A5-1 ES274174

1A5-2 ES274181

1A71 ES229866

PCA COMMUNIC. TCP/IP1A73 ES271044

DISPLAY1A300 ES272501

KEYBOARD1A310 211921

FUSE HOLDER1F1-F1 222205

COVER1 222213

TERMINAL COVERS2 222207

FUSE1F1-F1 210158

GRAY TERMINAL13F2;F11;OPT1-F31:1;OPT2-F71:1;OPT2-F71:2OPT2-F72:1;OPT2-F72:2;OPT3-F21:1;OPT5-F29 229134

ENDPLATE5F2;F73;OPT1-1;OPT2-2;OPT3-1 229334

FUSE12F2;F73;OPT1-F31.1;OPT2-F71.1;OPT2-F71.2OPT2-F72.1;OPT2-F72.2;OPT3-F21.1;OPT5-F29 ES274292

FUSE2F11 213368

PCA FILTER EMC1FILT.EMC-Z1 ES229868

1FILT.EMC 410258

1OPT1-F3 213643

2OPT1-F3.1;OPT1-F3.2 210143

DIODE1OPT1-V31 217573

SHUNT1OPT1-R3 ES274177

METAL PLATE SUPPORT

FUSE

SUPPORT

PCA COMMUNIC. EXT. GCAU 232/485

FUSE HOLDER

100mV 100A

F1-1

F1-2

X

X

1A 1000V

X

X

X

X

NH 0

X

XX0/450V

22x58

X

X

X

X125A/gL

X

X

X3,15A/T

X2,5A/M

X63A/gG

XX

1 876543

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Bill of materials

A3&

REC

System


18 / 24L.Romero

AEG

PS_D

OC_

REV

01

Thi

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cum

ent i

s pr

oper

ty o

f AEG

Pow

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olut

ions

and

mus

t not

be

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dup

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ed to

any

third

par

ty w

ithou

t the

con

sent

of t

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ompa

ny

19/09/2019

AEGPSI.V04


Servicetime (Years)

Bill of materials


INSULATOR2OPT1-R3 216359

CONTACTOR1OPT1-K3 215914

SEMIPACK DIODE1OPT1-V22 ES274535

4OPT1-X3;X2 ES273150

LIGHTING SET1OPT2-H7 228099

GRAY TERMINAL2OPT2-X7 229104

ENDPLATE1OPT2-1 229304

1OPT2-E50

VOLTMETER1OPT3-P2 218484

GRAY TERMINAL6OPT4-X20 229106

CIRCUIT BREAKER3OPT4-Q21...OPT4-Q23 ES271440

C.BREAKER BUSBAR1OPT4-D1 ES274477

1OPT5-A73-A75 ES415881

INTERFACE BOARD1OPT5-A73-A74 ES415882

VOLTAGE CONVERTER1OPT5-A30 ES274397

1P1 ES27A125

1PR1-1 ES274327

COPPER CONNECTIONS1PR1-2 ES274175

COPPER CONNECTIONS1PR1-3 ES274176

1PR1-A2 ES274123F

3PR1-V1/V2;PR1-V3/V4;PR1-V5/V6 214849

1PR1-THF2 ES215170

TPC BOARD

SEMIPACK 2 THYRISTORS

THERMOSTAT

HEATING RESISTORES272774

LED 4W

GRAY TERMINAL

150Vcc

212A 1600V

X

X

50 mm²

X30W

6 mm²

HEATSINK

90ºC

X

100mV/125A

X

IEC61850/DNP3 COMM. BOARD

X

X90A 1600V

140V/DC

X 8

X

4 mm²

X

16A-C

X

X

L=300 mm

X 8

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Bill of materials

A3&

REC

System


19 / 24L.Romero

AEG

PS_D

OC_

REV

01

Thi

s do

cum

ent i

s pr

oper

ty o

f AEG

Pow

er S

olut

ions

and

mus

t not

be

disp

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dup

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ed to

any

third

par

ty w

ithou

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con

sent

of t

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ompa

ny

19/09/2019

AEGPSI.V04


Servicetime (Years)

Bill of materials


1PR1-THF1 ES212095

CIRCUIT BREAKER1Q1 220873

SWITCH DISCONNECTOR1Q2 ES274157

SHUNT1R2 ES274180

2RC1-1 418226

1RC1-2

CAPACITOR2RC1-C1 219804

RESISTOR1RC1-R1 ES273617

TEMPERATURE PROBE1SD1 ES272383

TRAFO W/CHOKE (** -->20=380V; 40=400V; 60=415V)1T2 B009907600**

COPPER CONNECTIONS1U- ES274178

SEMIPACK DIOIDE1V21 ES270298

THERMOSTAT

FAN1VENT.-M2 ES212051

PLUG-IN TERMINAL1VENT.-X303 211551

WALL BUSHING TERMINAL1VENT.-X303 ES274368

EARTH TERMINAL2X0 229016

GRAY TERMINAL3X1 229116 16 mm²

TRIPLE TERMINAL1X12 221606

24 Vcc

COPPER CONNECTIONS

SADDLE JUMPER1X302 223525

PCA FILTER EMC+ OVERVOLT..1Z2 ES270013

2,5 mm²

32A-D

2,5 mm²

6800µF 160V

162A 1600V

750V - 125A

3K3 ±5%

X

2.5 mm²

100ºC

CAPACITOR METAL PLATEES274245

16 mm²

X

5m

X 8

X

2,5 mm²

X

100mV 125A

X 5

X

X

110V/100A 19,5KVA

X 5

X

150V X

1 876543

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Leds box detail

A3&

REC

System

MTBSTAND-ALONE CABINET FOR BATTERYCHARGER 110V-100A

20 / 24L.Romero

AEG

PS_D

OC_

REV

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19/09/2019

LEDS BOX DETAIL

EARTHFAULT +

EARTHFAULT -

- -

- -

- -

- -

- -

COMMONFAULT

FLOATINGCHARGE

HIGH RATECHARGE

MAINSFAILURE

CHARGER FAULT

HIGH DC VOLTAGE

LOW DC VOLTAGE

LOW BATT. VOLTAGE

A6

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Relay card detail

A3&

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System

MTBSTAND-ALONE CABINET FOR BATTERYCHARGER 110V-100A

21 / 24L.Romero

AEG

PS_D

OC_

REV

01

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19/09/2019

321

321

321

321

123

123

123

123 J8

J2:1-2-3

J4

J7:1-2-3 J3:1-2-3J7 J3

J6:1-2-3

J4:1-2-3

J6 J2

J5:1-2-3 J1:1-2-3J5 J1

J8:1-2-3

RELAYS CARD DETAIL

MAINS FAILURE

CHARGER FAULT

C.C. HIGH VOLTAGE

D.C. LOW VOLTAGE

BATTERY LOW VOLTAGE

EARTH + FAULT

EARTH -FAULT

COMMON ALARM

A5

Documents

ES51110100.pdf - AEG Power Solutions