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Manual Materials Handling and Prevention of Musculoskeletal Disorders:
Making it Work! – CRE-MSD Conference
Linen and Waste Removal in a
Hospital SettingIvy Nanayakkara, Manager, OHS
October 2, 2017
Title of Presentation
Place – Date Page 2
Agenda
• About Halton Healthcare
• Manual Materials Handling: Our
context
• Discovery
• Dilemmas
• Decisions
Title of Presentation
Place – Date Page 3
About Halton Healthcare
• 3 community hospitals
• 4000+ employees
• 300+ physicians
• $3.36B in
redevelopment
projects
Title of Presentation
Place – Date Page 4
• Cancer Clinic, Radiation Clinic
• Ambulatory Procedures Unit, Child & Adolescent Day Program
• Grow to 457 with future 602 Bed Capacity
315 Beds
• 1.6 million sq. ft.475,000 sq. ft.
• 80% single patient rooms20% single
patient rooms
• Decentralized Food/Nursing/Registration
Centralized Food/NursingStations/Registration
New Services
Change Snapshot of our largest hospital
Title of Presentation
Place – Date Page 5
Manual Materials Handling – the hospital context
• Manual materials handling (MMH) means moving or handling things by
lifting, lowering, pushing, pulling, carrying, holding, or restraining.
(www.ccohs.ca)
• MMH is the most common cause of occupational fatigue, low back pain and
lower back injuries (www.ccohs.ca)
• MMH is everywhere is a hospital
• Almost a universal hazard in a healthcare setting
• Safe patient handling is a considerable risk
• MMH significantly impacts our support services such as:
– food services
– environmental services
– facilities
– waste and linen services
Title of Presentation
Place – Date Page 6
Worker reports
muscles are sore
after moving
several totes
• What are our employees
telling us?
• Have we had any injuries?
• Have workers been
trained?
• Do we know and
understand the hazards?
• How do we find out?
Worker reports that
contents of
biowaste spilled
when transporting
Employee reports
low back strain
while handling
waste from OR
Internal ‘clients’
have increasing
demands
Discovering Hazards
Vendors are not
always compliant
with internal
process
Title of Presentation
Place – Date Page 7
Discovery tools and process
• We examined the linen and waste role in our new environment and discovered several MMH hazardsPhysical Demands
Analysis
• Reviewed injury data and IRS reports
• Talked with staff
• Observed daily practices and historical training
Injury and IRS data
• Reviewed work flows
• Physical plant
• Tested routines and practices
• Reviewed equipment
Risk Assessments
• 96 gal totes a big challenge
• Distance travelled for transport
• Change in work flow
• New equipment
Hazard Discovery and Action Plan
Title of Presentation
Place – Date Page 8
Challenges identified
• Our OTMH plant is 1.6
million square feet
• Nearly 1 kilometre to
travel from highest
producers of waste to
docks each trip
• Challenges with lifting,
pushing, pulling, walking,
carrying, time, workflow,
efficiency
Title of Presentation
Place – Date Page 9
Solutions
• Implemented the use of
‘tuggers’ for transporting
waste to docks
• Significant reduction in
risk to worker
• Increased efficiency in
time
Title of Presentation
Place – Date Page 10
Challenges identified
• Compactor is not in an ideal
location
• Transfer waste from bins to
compactor
• Hazards regarding lifting, twisting
• Reviewed weights and locations of
waste
• Highest area was from our ED and
OR and bags were 9lbs at
heaviest
• On average the bags are 3.5lbs to
6.1lbs
Title of Presentation
Place – Date Page 11
Solutions
• Training on body mechanics and safe lifting and
MMH practices
• Reviewed solutions for modifying the compactor
or installation of a mechanical lift
Title of Presentation
Place – Date Page 12
Challenges identified
• Food/organic waste bins very
heavy
• Often wet and moveable contents
• High volume and requirements for
frequent pick up
• Demands from kitchen etc. high
• Several hazards identified:
push/pull hazard, walking and spill
hazards, time and workflow
impacts
Title of Presentation
Place – Date Page 13
Solutions
• Implemented use of smaller green
waste containers
• Significant decrease to lifting
hazard for worker
• Ability to load with ease on tugger
• Transport is less risky
• Staff are not happy with change
• Perceived workload increased due
to frequency of pick ups and
process of double handling at the
docks
Title of Presentation
Place – Date Page 14
Challenges identified
• Biowaste totes are 96
gallons
• High producing departments
are located within a short
distance
• Bins travel the 1km distance
manually 6-8x per day
• Hazard for push and pull,
lifting, spill exposure
Title of Presentation
Place – Date Page 15
Solutions
• Training need identified
• Work flow must allow for distance travelled
• Explored options of smaller bins with vendor = not an
option
• Increase frequency of pick up from high volume areas to
decrease weight
• Industry practices are consistent and there aren’t any ‘off
the shelf’ solutions for automation (i.e. tuggers)
Title of Presentation
Place – Date Page 16
Challenges identified
• Linen carts are an ongoing
risky challenge
• Overfilling on units
• Double handling of bags
• Vendor shortage of empty
carts
• Hazards are lifting, twisting,
turning, bending
Title of Presentation
Place – Date Page 17
Solutions
• Ongoing reminders to units not to overflow
• Training to staff about the hazards of
double handling
• Signs
Title of Presentation
Place – Date Page 18
Decisions
• Implement changes
• Review and monitor implementation and impacts
• Evaluate outcomes
• Solicit feedback
• Complete PDA
• Document progress and ideas
Title of Presentation
Place – Date Page 19
Lessons Learned
Safety First
Proactive Fact
Finding
Listen to Workers
Partnership with SMEs
Be flexible
and creative