-. TEST REPORT - NCI. CPRI-Test Report pt1.pdfNABL Accredited Laboratory Cert.No.T- 0010 Sheet 2 of 6 TEST REPORT Test Report No.:DCCD-10862 Date: 03.04.2009 TEST RESULTS I. The following

CPRI

-.TEST REPORT

--

Central Power Research Institute(A Govt.of India Society,)

P.B. N0.8066, Sadashivanagar Post OfficeProf. Sir.C.V. Raman Road,Bangalore - 560 080(INDIA)

CABLES LABORATORYDIAGNOSTIC, CABLES & CAPACITORS DIVISION

CENTRAL POWER RESEARCH INSTITUTEP.B.NO.8066, SADASHIVANAGAR SUB P.O

PROF.SIR.CYRAMAN ROAD,BANGALORE - 560 080, INDIAPhone: + 91 (0) 80-23604435 Fax: 080 - 23601213

CPRI

NABL AccreditedLaboratory

Cert.No.T- 0010

Sheet 1 of 6Draft TEST REPORT

Test Report Number

Name & Address of the Customer

: DCCD-10862 Dated: 03.04.2009

: Mis National Cables Industry.,.Post Box 27472, Sharjah, UAE.

Name & Address of the Manufacturer: Mis National Cables Industry.,.Post Box 27472, Sharjah, UAE.

Particulars of sample testedCondition of the sample on receiptTypeDesignation

Serial NumberNumber of Samples testedDate(s) of Test(s)CPRI Sample Code no(s)

Particulars of test conductedTest in accordance withStandard ISpecification

Sampling planCustomer's requirementDeviation if any

: 3 X 185 mm2 6.35/11 kV XLPE Armoured Cable: New.: XLPE Cable: Conductor Material: Aluminium

No. of cores: ThreeSize: 185 mm2

Insulation: XLPEArmour: Galvanised steel Wire

Outer sheath: PVCVoltage Rating: 6.35/11 kVEmbossing: 11000 VOLTS ,3X185 MM2AUXLPE/SWAlPVC,

PROPERTY OF FEWA U.A.E.,NATIONAL CABLESINDUSTRY,U.A.E.,2009

: Nil: One: 02.03.2009 to 19.03.09: DCCDCAB09S0022

. Electrical Type Test

: Asper IEC 60502-2-2005 &BS -6622-2007& Customer Request

: Not Applicable: Capacitance of Cable: Nil

Name of the witnessing personsCustomer's representatives : Mr. RadhakrishnanOther than customer's representatives: Mr.Mohammad Khalid Raza & Mr. Ahmed Rashed of

Federal Electricity & Water Authority, Dubai

: Nil(in words): Six ..~

: Twelve (Three Pages): Nil: Nil: Nil: One .Drg. No.: FEWAlDWG/3X1851 001

S)~(A.Sudhindra)Joint Director

AUTHORISED SIGNATORIES



PROF.SIR.C.v.RAMAN ROAD,BANGALORE - 560 080, INDIAPhone: + 91 (0) 80-23604435 Fax: 080 - 23601213

CPRI


Cert.No.T- 0010

Sheet 2 of 6

TEST REPORTTest Report No.:DCCD-10862 Date: 03.04.2009

TEST RESULTS

I. The following electrical tests were carried out in the order of sequence.

1. Bending Test(i) Outer dia of conductor(ii) Outer dia. Of Cable(iii) Diameter of test cylinder(iv) Number of bending cycles

: 16.44 mm: 76.91 mm: 1370 mm: Three

2. Partial Discharge Test:a) Length of the sampleb) Sensitivity of the detectorc) Method of connection

: 11.33 metres ( Screen to Screen): 5 pC: Two ends of the cable were immersed in oil with high voltageapplied to conductor and other cores shorted to groundedmetallic shield and Armour.

d) Measuring voltage (1.73 Uo) :11 kVace) Specified discharge magnitude at 1.73 Uo (Max) : 5 pCf) Observed Dischar e ma nitude:

SI.No. Core Identification1. Red2. Yellow3. Blue

3.Tan Deltameasurement as a function of Voltage: ( BS 6622-2007)a) Specified tan delta at Uo(Max) : 0.004b) Specified increment from 0.5 Uo to 2Uo : 0.002 (Max)c) Ambient temperature : 28°Cd) Observed Values:

4.Ca "t M

SI. Core Test Voltage Tan delta Capacitance Increment ofNo Identification (kV) ac (Abs Value) in pF Tan Delta

3.20 0.000161. Red 6.35 0.00020 4418.5

12.7 0.00027 +0.000113.20 0.00023

2. Yellow 6.35 0.00042 4208.812.7 0.00025 +0000023.20 0.00015

3. Blue 6.35 0.00020 4233.212.7 0.00026 +0.00011

aCun- - n_n

SI.No. Core Identification Observed Capacitance inIlF/km

1. Red 0.392. Yellow 0.373. Blue 0.37



PROF.SIR.C.v.RAMAN ROAD,BANGALORE - 560 080, INDIAPhone: + 91 (0) 80-23604435 Fax: 080 - 23601213

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CPRI


Cert.No.T- 0010

Sheet 3 of 6TEST REPORT

Test Report No.:DCCD-10862 Date: 03.04.2009TEST RESULTS

5. Tan Delta measurement as a function of Temperature:

(i) Temperature of the conductor during test(ii) Test Voltage during measurement(iii) Specified Tan delta(Max)(i

: 95 to 100 °C: 2 kV ac: 0.004

6. Heating Cycle Test:

i)ii)

iii)iv)v)

Conductor Temperature during Heating Cycle: 95 -100° CTotal Duration of Heating cycle : 8 hoursHeating period after attaining Temperature: 2 hoursNatural Cooling Period : 3 hoursNumber of heating cycles : 20 Only

7. Partial Discharge Test:a) Length of the sampleb) Sensitivity of the detectorc) Method of connection

: 11.33 metres( Screen to Screen): 5 pC: Two ends of the cable were immersed in oil with high voltageapplied to conductor and other cores shorted to groundedmetallic shield and Armour.

d) Measuring voltage (1.73 Uo) :11 kVace) Specified discharge magnitude at 1.73 Uo (Max) : 5 pC

Observed Dischar e ma nitudes:SI.No. Core Identification

1. Red2. Yellow3. Blue

8. 1m ulse Withstand Test:Test Temperatureof

Voltage ConductorkV eak durin Test(oC

75 95-100

Ambient TemDry Bulb

No. of Impulses

30.0 23.0 10 Positive &10 Neaative

Test Connection The impulse source was connected to the conductor of the particularcore (ends shorted) under test and the screen connected to ground. Theconductors of the other two cores which were not under test were shortedtogether with screen and connected to ground.

~~f\(Thirumu y .

TEST ENGINEER'

---.. - . .---.SI.No. Core Capacitance in Tan delta

Identification pF At 98° C1. Red 3919.1 0.000132. Yellow 3839.5 , 0.000123. Blue 3754.7 0.00016

CPRI

Test Report No.:DCCD-10862

CABLES LABORATORY

DIAGNOSTIC, CABLES & CAPACITORS DIVISIONCENTRAL POWER RESEARCH INSTITUTE

P.B.NO.8066,SADASHIVANAGARSUBP.OPROF.SIR.C.v.RAMANROAD,BANGALORE- 560080, INDIA

Phone:+ 91 (0)80-23604435 Fax:080- 23601213

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LaboratoryCert.No.T- 0010


Date: 03.04.2009

TEST RESULTS

-

a) Test connection

9. High Voltage Test: (After Impulse Test)

(OSCILLOGRAMS ENCLOSED)

b) Test Voltagec) Duration of testd) Ambient Temperaturee) Length of Sample

: High Voltage Connected to Conductor(s) &Screen(s) grounded

: 23 kV ac: Fifteen Minutes: 29 DC: 11.33 metres ( Screen to Screen)

-10. High Voltage Test:a) Test connection

b) Test Voltagec) Duration of testd) Ambient Temperaturee) Length of Sample

: High Voltage Connected to Conductor(s) &Screen(s) grounded

: 26 kV ac: Four Hours: 29 DC: 11.33 metres ( Screen to Screen)

Core Polarity Shot Number Oscilloqram Number Test ResultPositive First 1518

Red Tenth 1524Negative First 1527 Withstood

Tenth 1532Positive First 1537

Yellow Tenth 1542 WithstoodNegative First 1547

Tenth 1553Positive First 1557

Blue Tenth 1603 WithstoodNegative First 1606

Tenth 1612

-------

SI.No. Core Identification Remarks1. Red WITHSTOOD2. Yellow WITHSTOOD3. Blue WITHSTOOD

-..-

SI.No. Core Identification Remarks1. Red WITHSTOOD2. Yellow WITHSTOOD3. Blue WITHSTOOD

CABLES LABORATORY

DIAGNOSTIC, CABLES & CAPACITORS DIVISIONCENTRAL POWER RESEARCH INSTITUTE

P.B.NO.8066, SADASHIVANAGAR SUB P.OPROF.SIR.CYRAMAN ROAD,BANGALORE - 560 080, INDIA

Phone: + 91 (0) 80-2360 4435 Fax: 080 - 23601213

CPRI


Cert.No.T- 0010


Test Report No.:DCCD-10862 Date: 03.04.2009TEST RESULTS

II. SEMICONDUCTOR RESISTIVITY MEASUREMENT

1. RESISTIVITY OF SEMICONDUCTING INSULATION SCREEN:

1.2.3.

RedYellowBlue

1000 1000

III. CONCLUSION: The sample submitted meets all electrical type test requirements as perIEC 60502-2 and FEWA Specifications

SLNo Core Resistivity of insulation screen in Q-m at 90° CIdentification Observed Values Specified Value (max)

Unaged Sample Aged sample Unaged sample Aged sample

1. Red 7.13 6.832. Yellow 7.71 6.70 500 5003. Blue 6.44 4.61



PROF.SIR.C.V.RAMAN ROAD,BANGALORE - 560 080, INDIAPhone: + 91 (0) 80-2360 4435 Fax: 080 - 23601213

CPRI

TEST REPORT

CPRI Test Report No.: DCCD- 10862

NOTE

a) The Test results relate only to the item(s) tested.


Cert.NoT - 0010

Sheet 6 of 6

Date: 03.04.2009

b) Publication or reproduction of this report in any form other than by complete set of the whole report andin the language written, is not permitted without the written consent of CPRI.

c) Any Corrections/erasure invalidates this test report.

d) Any anomaly/discrepancy in this test report should be brought to our notice within 45 days from the dateof issue.


CENTRAL POWER RESEARCH INSTITUTEP.B.No.8OS6,SADASIVANAGAR SUB P.O

PROF.SIR CVRAMAN ROAD,BANGALORE-560 080, INDIAPhone: +91 (0) 80-23604435, Fax: +91 (0) 80-23601213

CPRICustomer : MIs National Cables Industry., Shmjah.Test Report No.& Date: DCCD-I0862 dated 03.04.2009Sample Code : DCCDCAB09S0022Core : Red

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CENTRAL POWER RESEARCH INSTITUTEP.B.No.8066,SADASIVANAGARSUBP.O

PROF.SIRC.V.RAMANROAD,BANGALORE-560080, INDIAPhone: +91 (0)80-23604435,Fax: +91 (0)80-23601213

Customer : Mis National Cables Industry., Sharjah.Test Report No.& Date: DCCD-10862 dated 03.04.2009Sample Code : DCCDCAB09S0022Core : Yellow

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PROF.SIRC.V.RAMANROAD,BANGALORE-560080, INDIAPhone: +91(O)80-23604435,Fax: +91 (O)80-23601213

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6.35/11 (12) kV, 3 CORES, XLPE INSULATED. CU TAPE SCREENEDGALVANIZED STEEL ARMOURED AND PVC SHEATHED

(ALlXLPEISWAlPVC) POWER CABLE

Applicable Standard: IEC60502-2 and FEWAspecification CBL3.2

1. Conductor

2. Conductor Shield3. Insulation4. InsulationShield

5. Metallic screen6. Fillers

7. Binding Tape8, Bedding9, Armour

1°, Outer Sheath

10 9 8 7 6 5 4 3 2 1

2

34

56

78

9

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: Aluminium, Round stranded compacted with semi-conductive tapeover the conductor

: Extruded semi-conductive compound: Extruded Cross linked Polyethylene (XLPE): Extruded semi-conductive compound, strippable type and

semicon bedding tape over it.: Copper Tape(s) with suitabe overlap: Polypropylene string fillers: Polypropylene Tape: Extruded Polyvinyl Chloride (PVC): Galvanized Round Steel Wires

: Extruded Polyvinyl Chloride (PVC), Color: Black

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Documents

-. TEST REPORT - NCI. CPRI-Test Report pt1.pdfNABL Accredited Laboratory Cert.No.T- 0010 Sheet 2 of 6 TEST REPORT Test Report No.:DCCD-10862 Date: 03.04.2009 TEST RESULTS I. The following