1

PRE FEASIBILITY REPORT

FOR

PROPOSED EXPANSION OF BETA BLUE AND GREEN 7

MANUFACTURING PRODUCTS IN EXISTING UNIT

of

M/s. RUSHITOYA INDUSTRIES

Plot No. 3458, 3459, GIDC Industrial Estate,

Ankleshwar, Tal: Ankleshwar,

Dist: Bharuch-393002, Gujarat

2

CONTENTS

Sr.

No.

Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 5

3. Project Description 7

4. Site Analysis 12

5. Planning Brief 13

6. Proposed Infrastructure 13

7. Rehabilitation and resettlement (R & R) Plan 15

8. Project Schedule & Cost Estimates 15

9. Analysis of Proposal (Final Recommendations) 15

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1.0 EXECUTIVE SUMMARY

1.1 Company Profile

Introduction

M/s. Rushitoya Industries proposes to expansion of Beta blue and Green 7 manufacturing

products in existing unit at Plot no. 3458/3459, GIDC Industrial Estate-Ankleshwar, Dist:

Bharuch.

1.2 Project Details

Sr.

No.

Product Existing

Quantity

(MT/Month)

Proposed

Quantity

(MT/Month)

Total

Quantity

(MT/Month)

1 Beta Blue 6 94 100

2 Pigment Green 7 -- 40 40

Total 6 134 140

1.3 Green Belt Development

Company will developed an effective green belt within the factory and on periphery of the

factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs

and grasses.

1.4 Power & Fuel Requirement

Fuel

Sr.

No.

Fuel Existing Fuel

Consumption

Proposed Fuel

Consumption

Total Fuel

Consumption

1 Natural Gas 150 Nm3/Day 150 Nm

3/Day 300 Nm

3/Day

2 Agro waste -- 2400 Kg/Day 2400 Kg/Day

3 HSD -- 50 Ltr/Day 50 Ltr/Day

Energy:

500 KVA from DGVCL and 1 DG Set = 250 KVA for emergency only

4

1.5 Water Requirement and Wastewater Generation & Treatment

Source of water will be met through GIDC Water Supply. Total water requirement will be 31

m3/day. Total 11.30 m3/day (10.30 m

3/day Industrial + 1.0 m

3/day domestic) of effluent

shall be generated, effluent will be treated in ETP then sent it to CETP, Ankleshwar.

Domestic waste water is to be sent to Septic Tank & Soak Pit.

1.6 Air Pollution Source and Control Management

The source of air pollution due to the project will be Flue gas emission & Process Vents.

DETAILS OF FLUE GAS EMISSION THROUGH STACK ATTACHED TO BOILER (EXISTING)

SR.

NO.

TYPE OF

STACK

PARTICULAR STACK

HEIGHT

(M)

STACK

DIAMETER

(M)

AIR EMISSION FUEL APCM

POLLUTANT CONC.

1. Steam

boiler(600

Kg/Hr)

STACK-1 9 0.2

PARTICULATE

MATTER

SO2

NOX

≤ 150

MG/NM3

≤ 100

PPM

≤ 50

PPM

Natural

Gas -

150

m3/Hr

--

Proposed:

DETAILS OF FLUE GAS EMISSION THROUGH STACK ATTACHED TO BOILER

SR.

NO.

TYPE OF

STACK

PARTICULAR STACK

HEIGHT

(M)

STACK

DIA

(M)

AIR EMISSION FUEL APCM

POLLUTANT CONC.

1. Steam

boiler(800

Kg/Hr)

STACK-1 15 0.2

SPM

SO2

NOX

≤ 150

MG/NM3

≤ 100 PPM

≤ 50 PPM

Agro Waste-

2400 Kg/Day

Cyclone

Separator

with bag

filter

2. Thermic

Fluid

Heater

(2 Lac

KCal)

STACK-2 15 0.2 Natural Gas

– 150

m3/Day

--

3. D.G. Set

(250 KVA)

STACK-3 9 0.1 HSD-50

Ltr/Day

--

DETAILS OF PROCESS EMISSION THROUGH VARIOUS VENTS

SR.

NO.

TYPE OF STACK AIR POLLUTION

CONTROL SYSTEM

HEIGHT (M) AIR EMISSION

POLLUTANT CONC.

1. Process Vet

Two Stage Scrubber 12.0 HCL

≤ 20 mg/Nm3

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1.7 Hazardous Waste Management

CAT.

NO.

HAZARDOUS

WASTE SOURCE

Existing

(MT/Month) Proposed

(MT/Month)

Total

(MT/Month) METHOD OF

DISPOSAL

5.1 Used Oil From plant

&

machinery

-- 0.01 0.01 Collection, Storage,

Transportation &

send to authorized

recycler

33.1 Discarded

barrels/

containers/

liners

From raw

material

packaging

60 Nos

9240 Nos

100 Nos

2560 Nos 160 Nos

11800 Nos

Collection, Storage,

Transportation, send

to authorized

vendors

35.3 ETP Sludge From ETP -- 5 5 Collection, Storage,

Transportation &

send to TSDF Site

20.1 Residue From

Process

-- 0.2 0.2 Collection, Storage,

Transportation &

send to Common

Incinerator Site or

cement industries for

co-processing

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

Proposed expansion of Beta blue and Green 7 manufacturing products in existing unit

Identification of the project proponent

Presently following are the partners of the company:-

Sr.

No.

Name of Partners

1 Mr. Kanubhai Desai

2 Mrs. Bhavnaben Kanubhai Desai

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2.2 Brief description of nature of the Project

Proposed expansion of Beta blue and Green 7 manufacturing products in existing unit

2.3 Need for the project and its importance to the country and or region

The objective is to be achieved by:

• Consolidating Business.

• By constantly upgrading the product range.

• Continuously reducing the Costs & improving Quality.

• To generate local employment

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders, we have

found that there is a big potential for the range of the products we are planning. These products will

be an addition to the current range of our products of the group.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some materials, we

will have to import some of the key raw materials as they are not available indigenously. This will

make us very competitive against imported finished products and we will be able to increase the

export of our finished products.

2.6 Export possibility

There is export potential of our proposed products.

2.7 Domestic/Export Markets

There is export potential as well as demand in local market.

2.8 Employment Generation (Direct and Indirect) due to project.

Employment would be as per prevailing norms of state government for skilled, semi-skilled and

unskilled people for the proposed project.

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3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

Proposed expansion of Beta blue and Green 7 manufacturing products in existing unit

Category: A-5(f)

3.2 Location (map showing general location, specific location and project boundary & project site

layout) with coordinates.

Map showing general location

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Layout

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3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly

the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

• Availability of CETP & TSDF

Modern infrastructure support and amenities at par with industrial estates in other global markets,

including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Annexure-I of Form-I.

3.5 Project Description with process details (a schematic diagram/flow chart showing the project

layout, components of the project etc. should be given)

Please refer Annexure-III in Form-I.

3.6 Raw material required along with estimated quantity, likely source, marketing area of final

products. Mode of transport of raw materials and finished products.

Please refer Annexure-I in Form-I

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly

outlined.

Company will explore the possibility of reuse.

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3.8 Availability of water its source, energy/power requirement and source should be given.

Power & Fuel Requirement

Fuel

Sr.

No.

Fuel Existing Fuel

Consumption

Proposed Fuel

Consumption

Total Fuel

Consumption

1 Natural Gas 150 Nm3/Day 150 Nm

3/Day 300 Nm

3/Day

2 Agro waste -- 2400 Kg/Day 2400 Kg/Day

3 HSD -- 50 Ltr/Day 50 Ltr/Day

Energy:

500 KVA from DGVCL and 1 DG Set = 250 KVA for emergency only

Water Source

The entire water requirement will be met through GIDC Water Supply.

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Liquid Waste:

Source of water will be met through GIDC Water Supply. Total water requirement will be 31

m3/day. Total 11.30 m3/day (10.30 m

3/day Industrial + 1.0 m

3/day domestic) of effluent

shall be generated, effluent will be treated in ETP then sent it to CETP, Ankleshwar.

Domestic waste water is to be sent to Septic Tank & Soak Pit.

Solid Waste:

Please Annexure- VI in Form-I.

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3.10 Schematic representations of the feasibility drawing which give information of EIA purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC

STATUS & BASIC AMENITIES. SITE VISITS BY AND

INTERVIEWS WITH LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

EXPANSION PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE

MANAGEMENT, GREEN BELT DEVELOPMENT

MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

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4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road & rail

• Availability of power evacuation facilities

• Availability of water for industrial use

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Studies.

4.3 Topography (along with map)

We will incorporate topography in EIA Studies.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area

under CRZ)), shortest distances from the periphery of the project to periphery of the forests,

national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the

river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be

given.

It will be incorporated in EIA Studies.

4.5 Existing Infrastructure

Existing Infrastructures facilities are listed below:

Site is very well connected by road

Proximity to Raw Material suppliers

Availability of sufficient land free form cultivation.

Availability of power evacuation facilities

Availibility of CETP & TSDF

4.6 Soil Classification

It will be incorporated in EIA Studies.

4.7 Climatic data from secondary sources.

Primary source: our own weather station & Secondary Sources: Indian Meteorological Department,

Ahmedabad.

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4.8 Social infrastructure available.

Depending on the growth of the company the required social infrastructure will be provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed expansion of Beta blue and Green 7 manufacturing products in existing

unit

5.2 Population Projection

It will be incorporated in EIA Studies.

5.3 Land use planning (breakup along with green belt etc.)

Plot Area: 1406 m2

Total Plant area: 475 m2

Utility Area: 150 m2

Raw Material and Product storage area: 200 m2

Administration building: 100 m2

Parking: 30 m2

Green belt area: 300 m2

Total Open Area: 148 m2

5.4 Assessment of Infrastructure Demand (Physical & Social)

It will be incorporated in EIA Studies.

5.5 Amenities/Facilities

It will be incorporated in EIA Studies.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Processing Zone, ETP Area and Utility Area): 625 m2

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6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Raw material storage area, Finished storage area, road, Open

Area): 781 m2

6.3 Green Belt

Company will be developed an effective green belt within the factory and on periphery of the

factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and

grasses.

6.4 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be provided.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Site is very well connected by road & railway.

6.6 Drinking water Management (Source & Supply of water)

Water requirement will be met through GIDC water supply.

6.7 Sewerage System

Sewage pipes would be laid in entire company for the removal and disposal of mainly non-harmful

liquid wastes from the offices, canteen and domestic waste coming from different sections. These

liquid wastes will be treated and disposed by septic tank and soak pit.

6.8 Solid Waste Management

Please refer Section 1.7, Page No. 7 in Pre-Feasibility Report.

6.9 Power Requirement & Supply/Source

Energy:

500 KVA from DGVCL and 1 DG Set = 250 KVA for Emergency only

15

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home ousters,

land ousters and landless laborers (a brief outline to be given)

There is no habitation on the proposed project area and it is industrial land which is purchased by

company for development of Company, so that R & R policy is not applicable to this project.

There shall be no displacement of any population in project area.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for the project

to be given).

We shall start construction after getting environmental clearance and consent to establish. We shall

start production upon making application for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the project.

Total costs of the project will Rs. 1.5 Crore. Capital cost of air & water pollution control system and

environmental monitoring equipments will be Rs. 30 Lakh.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people including

tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and unskilled

people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made to

villagers for help for creation of facilities related to health, education, etc.