1
PRE FEASIBILITY REPORT
FOR
PROPOSED EXPANSION OF BETA BLUE AND GREEN 7
MANUFACTURING PRODUCTS IN EXISTING UNIT
of
M/s. RUSHITOYA INDUSTRIES
Plot No. 3458, 3459, GIDC Industrial Estate,
Ankleshwar, Tal: Ankleshwar,
Dist: Bharuch-393002, Gujarat
2
CONTENTS
Sr.
No.
Description Page No.
1. Executive Summary 3
2. Introduction of the Project/Background information 5
3. Project Description 7
4. Site Analysis 12
5. Planning Brief 13
6. Proposed Infrastructure 13
7. Rehabilitation and resettlement (R & R) Plan 15
8. Project Schedule & Cost Estimates 15
9. Analysis of Proposal (Final Recommendations) 15
3
1.0 EXECUTIVE SUMMARY
1.1 Company Profile
Introduction
M/s. Rushitoya Industries proposes to expansion of Beta blue and Green 7 manufacturing
products in existing unit at Plot no. 3458/3459, GIDC Industrial Estate-Ankleshwar, Dist:
Bharuch.
1.2 Project Details
Sr.
No.
Product Existing
Quantity
(MT/Month)
Proposed
Quantity
(MT/Month)
Total
Quantity
(MT/Month)
1 Beta Blue 6 94 100
2 Pigment Green 7 -- 40 40
Total 6 134 140
1.3 Green Belt Development
Company will developed an effective green belt within the factory and on periphery of the
factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs
and grasses.
1.4 Power & Fuel Requirement
Fuel
Sr.
No.
Fuel Existing Fuel
Consumption
Proposed Fuel
Consumption
Total Fuel
Consumption
1 Natural Gas 150 Nm3/Day 150 Nm
3/Day 300 Nm
3/Day
2 Agro waste -- 2400 Kg/Day 2400 Kg/Day
3 HSD -- 50 Ltr/Day 50 Ltr/Day
Energy:
500 KVA from DGVCL and 1 DG Set = 250 KVA for emergency only
4
1.5 Water Requirement and Wastewater Generation & Treatment
Source of water will be met through GIDC Water Supply. Total water requirement will be 31
m3/day. Total 11.30 m3/day (10.30 m
3/day Industrial + 1.0 m
3/day domestic) of effluent
shall be generated, effluent will be treated in ETP then sent it to CETP, Ankleshwar.
Domestic waste water is to be sent to Septic Tank & Soak Pit.
1.6 Air Pollution Source and Control Management
The source of air pollution due to the project will be Flue gas emission & Process Vents.
DETAILS OF FLUE GAS EMISSION THROUGH STACK ATTACHED TO BOILER (EXISTING)
SR.
NO.
TYPE OF
STACK
PARTICULAR STACK
HEIGHT
(M)
STACK
DIAMETER
(M)
AIR EMISSION FUEL APCM
POLLUTANT CONC.
1. Steam
boiler(600
Kg/Hr)
STACK-1 9 0.2
PARTICULATE
MATTER
SO2
NOX
≤ 150
MG/NM3
≤ 100
PPM
≤ 50
PPM
Natural
Gas -
150
m3/Hr
--
Proposed:
DETAILS OF FLUE GAS EMISSION THROUGH STACK ATTACHED TO BOILER
SR.
NO.
TYPE OF
STACK
PARTICULAR STACK
HEIGHT
(M)
STACK
DIA
(M)
AIR EMISSION FUEL APCM
POLLUTANT CONC.
1. Steam
boiler(800
Kg/Hr)
STACK-1 15 0.2
SPM
SO2
NOX
≤ 150
MG/NM3
≤ 100 PPM
≤ 50 PPM
Agro Waste-
2400 Kg/Day
Cyclone
Separator
with bag
filter
2. Thermic
Fluid
Heater
(2 Lac
KCal)
STACK-2 15 0.2 Natural Gas
– 150
m3/Day
--
3. D.G. Set
(250 KVA)
STACK-3 9 0.1 HSD-50
Ltr/Day
--
DETAILS OF PROCESS EMISSION THROUGH VARIOUS VENTS
SR.
NO.
TYPE OF STACK AIR POLLUTION
CONTROL SYSTEM
HEIGHT (M) AIR EMISSION
POLLUTANT CONC.
1. Process Vet
Two Stage Scrubber 12.0 HCL
≤ 20 mg/Nm3
5
1.7 Hazardous Waste Management
CAT.
NO.
HAZARDOUS
WASTE SOURCE
Existing
(MT/Month) Proposed
(MT/Month)
Total
(MT/Month) METHOD OF
DISPOSAL
5.1 Used Oil From plant
&
machinery
-- 0.01 0.01 Collection, Storage,
Transportation &
send to authorized
recycler
33.1 Discarded
barrels/
containers/
liners
From raw
material
packaging
60 Nos
9240 Nos
100 Nos
2560 Nos 160 Nos
11800 Nos
Collection, Storage,
Transportation, send
to authorized
vendors
35.3 ETP Sludge From ETP -- 5 5 Collection, Storage,
Transportation &
send to TSDF Site
20.1 Residue From
Process
-- 0.2 0.2 Collection, Storage,
Transportation &
send to Common
Incinerator Site or
cement industries for
co-processing
2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy
of mining lease/letter of intent should be given.
Identification of the project
Proposed expansion of Beta blue and Green 7 manufacturing products in existing unit
Identification of the project proponent
Presently following are the partners of the company:-
Sr.
No.
Name of Partners
1 Mr. Kanubhai Desai
2 Mrs. Bhavnaben Kanubhai Desai
6
2.2 Brief description of nature of the Project
Proposed expansion of Beta blue and Green 7 manufacturing products in existing unit
2.3 Need for the project and its importance to the country and or region
The objective is to be achieved by:
• Consolidating Business.
• By constantly upgrading the product range.
• Continuously reducing the Costs & improving Quality.
• To generate local employment
2.4 Demands-Supply Gap
Based on our informal survey of the market with our current customers and various traders, we have
found that there is a big potential for the range of the products we are planning. These products will
be an addition to the current range of our products of the group.
2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials and the non availability of some materials, we
will have to import some of the key raw materials as they are not available indigenously. This will
make us very competitive against imported finished products and we will be able to increase the
export of our finished products.
2.6 Export possibility
There is export potential of our proposed products.
2.7 Domestic/Export Markets
There is export potential as well as demand in local market.
2.8 Employment Generation (Direct and Indirect) due to project.
Employment would be as per prevailing norms of state government for skilled, semi-skilled and
unskilled people for the proposed project.
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3.0 Project Description
3.1 Type of Project including interlinked and interdependent projects, if any.
Proposed expansion of Beta blue and Green 7 manufacturing products in existing unit
Category: A-5(f)
3.2 Location (map showing general location, specific location and project boundary & project site
layout) with coordinates.
Map showing general location
8
Layout
9
3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly
the environmental considerations gone into should be highlighted.
Major factors involved in the selection of site are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of water for industrial use
• Availability of CETP & TSDF
Modern infrastructure support and amenities at par with industrial estates in other global markets,
including:
� Efficient transport facilities within the industrial estate and to & fro the city area.
� Environment-friendly zone.
� Uninterrupted power supply.
3.4 Size or Magnitude of Operation
Please refer Annexure-I of Form-I.
3.5 Project Description with process details (a schematic diagram/flow chart showing the project
layout, components of the project etc. should be given)
Please refer Annexure-III in Form-I.
3.6 Raw material required along with estimated quantity, likely source, marketing area of final
products. Mode of transport of raw materials and finished products.
Please refer Annexure-I in Form-I
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly
outlined.
Company will explore the possibility of reuse.
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3.8 Availability of water its source, energy/power requirement and source should be given.
Power & Fuel Requirement
Fuel
Sr.
No.
Fuel Existing Fuel
Consumption
Proposed Fuel
Consumption
Total Fuel
Consumption
1 Natural Gas 150 Nm3/Day 150 Nm
3/Day 300 Nm
3/Day
2 Agro waste -- 2400 Kg/Day 2400 Kg/Day
3 HSD -- 50 Ltr/Day 50 Ltr/Day
Energy:
500 KVA from DGVCL and 1 DG Set = 250 KVA for emergency only
Water Source
The entire water requirement will be met through GIDC Water Supply.
3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
Liquid Waste:
Source of water will be met through GIDC Water Supply. Total water requirement will be 31
m3/day. Total 11.30 m3/day (10.30 m
3/day Industrial + 1.0 m
3/day domestic) of effluent
shall be generated, effluent will be treated in ETP then sent it to CETP, Ankleshwar.
Domestic waste water is to be sent to Septic Tank & Soak Pit.
Solid Waste:
Please Annexure- VI in Form-I.
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3.10 Schematic representations of the feasibility drawing which give information of EIA purpose.
RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT
MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT
INTRODUCTION
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC
STATUS & BASIC AMENITIES. SITE VISITS BY AND
INTERVIEWS WITH LOCALS
BASELINE
ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE
CENTRAL GROUND WATER BOARD
GUJARAT POLLUTION CONTROL BOARD (GPCB)
PUBLIC HEALTH ENGINEERING DEPT.
AGRICULTURE DEPARTMENT
FOREST DEPARTMENT
IRRIGATION DEPARTMENT
EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC
STATUS &
INFRASTRUCTURE
PROPOSED
EXPANSION PLANT
FACILITY DESCRIPTION
IMPACTS
METHODOLOGY OF
IMPACT
ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS
EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF
E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL
MANAGEMENT PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR
POLLUTION CONTROL, HAZARDOUS WASTE
MANAGEMENT, GREEN BELT DEVELOPMENT
MONITORING PROGRAM
RISK ANALYSIS
STUDIES &
DISASTER
MANAGEMENT PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY
DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
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4.0 Site Analysis
4.1 Connectivity
• Site is very well connected by road & rail
• Availability of power evacuation facilities
• Availability of water for industrial use
4.2 Land Form, Land Use and Land Ownership
It will be incorporated in EIA Studies.
4.3 Topography (along with map)
We will incorporate topography in EIA Studies.
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area
under CRZ)), shortest distances from the periphery of the project to periphery of the forests,
national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the
river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be
given.
It will be incorporated in EIA Studies.
4.5 Existing Infrastructure
Existing Infrastructures facilities are listed below:
Site is very well connected by road
Proximity to Raw Material suppliers
Availability of sufficient land free form cultivation.
Availability of power evacuation facilities
Availibility of CETP & TSDF
4.6 Soil Classification
It will be incorporated in EIA Studies.
4.7 Climatic data from secondary sources.
Primary source: our own weather station & Secondary Sources: Indian Meteorological Department,
Ahmedabad.
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4.8 Social infrastructure available.
Depending on the growth of the company the required social infrastructure will be provided.
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposed expansion of Beta blue and Green 7 manufacturing products in existing
unit
5.2 Population Projection
It will be incorporated in EIA Studies.
5.3 Land use planning (breakup along with green belt etc.)
Plot Area: 1406 m2
Total Plant area: 475 m2
Utility Area: 150 m2
Raw Material and Product storage area: 200 m2
Administration building: 100 m2
Parking: 30 m2
Green belt area: 300 m2
Total Open Area: 148 m2
5.4 Assessment of Infrastructure Demand (Physical & Social)
It will be incorporated in EIA Studies.
5.5 Amenities/Facilities
It will be incorporated in EIA Studies.
6.0 Proposed Infrastructure
6.1 Industrial Area (Processing Area)
Processing Area (Processing Zone, ETP Area and Utility Area): 625 m2
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6.2 Residential Area (Non Processing Area)
Non Processing Area (Green belt, Raw material storage area, Finished storage area, road, Open
Area): 781 m2
6.3 Green Belt
Company will be developed an effective green belt within the factory and on periphery of the
factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and
grasses.
6.4 Social Infrastructure
Depending on the growth of the company the required social infrastructure will be provided.
6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Site is very well connected by road & railway.
6.6 Drinking water Management (Source & Supply of water)
Water requirement will be met through GIDC water supply.
6.7 Sewerage System
Sewage pipes would be laid in entire company for the removal and disposal of mainly non-harmful
liquid wastes from the offices, canteen and domestic waste coming from different sections. These
liquid wastes will be treated and disposed by septic tank and soak pit.
6.8 Solid Waste Management
Please refer Section 1.7, Page No. 7 in Pre-Feasibility Report.
6.9 Power Requirement & Supply/Source
Energy:
500 KVA from DGVCL and 1 DG Set = 250 KVA for Emergency only
15
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home ousters,
land ousters and landless laborers (a brief outline to be given)
There is no habitation on the proposed project area and it is industrial land which is purchased by
company for development of Company, so that R & R policy is not applicable to this project.
There shall be no displacement of any population in project area.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for the project
to be given).
We shall start construction after getting environmental clearance and consent to establish. We shall
start production upon making application for CCA.
8.2 Estimated Project cost along with analysis in terms of economic viability of the project.
Total costs of the project will Rs. 1.5 Crore. Capital cost of air & water pollution control system and
environmental monitoring equipments will be Rs. 30 Lakh.
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people including
tribal population, if any, in the area.
• Employment would be as per prevailing norms of state government for skilled and unskilled
people for the proposed project.
• Social Welfare shall be done.
• Cordial relation with the industry shall be established and representation shall be made to
villagers for help for creation of facilities related to health, education, etc.