04 Trace Heating - Yellow Pages · 2017. 5. 22. · Heating Cable Flexﬂ oor Jan Bloom • Cynebar •• • • • • • Thermon •• • • • • • Raychem •• •

Precision Electrical Heating

04 Trace Heating

Trace Heating

Why use trace heating?Trace heating is required when a pipe, vessel or tank needs to be maintained at a higher temperature than the surrounding ambient temperature. Trace heating tapes, or cables, applied to the surface to be heated ensure correct temperature maintenance is achieved by replacing these unavoidable losses to the atmosphere.

Electric trace heating provides a quick and easy way to achieve accurate and reliable temperature maintenance of a wide range of products in pipes, tanks, silos & hoppers. Due to the ease of design, installation, maintenance and overall cost, electric trace heating is being increasingly used in place of steam heating.

Cynebar • Trace Heating

Freeze protection, process temperature maintenance and hot water temperature maintenance. A temperature-dependant resistive element between two parallel copper conductors regulates and limits the heat output of the heating tape according to the ambient temperature.

• Parallel circuit confi guration allows easy design, planning and installation as heating tape can be cut to length as required on site, power output per length remains unaff ected.

• Self limiting heating output prevents risk

of overheating. For frost protection or non critical process temperature maintenance, no temperature control required.

• Can be used in explosive atmospheres without temperature limiter for a simplifi ed system.

Process temperature maintenance. Heating cable consists of two parallel, insulated copper busbars covered with silicone insulation. A resistance wire is wound around the silicone insulation. At 500 to 1000mm spacings the wire is soldered alternately to one of the busbars.

• Parallel circuit confi guration allows easy design, planning and installation as heating tape can be cut to length as required on site, power output per length remains unaff ected.

• Structure of heating cable has built in cold lead, easy termination into control or

junction box.• Higher temperature withstand, suitable

for wide range of applications and pipes can be steam cleaned. Flexible construction allows for easy installation around valves and fl anges.

A single-core mineral insulated heating cable with the availability of high quality materials, can be used at extremely high operating process temperatures.

• Extremely high heat outputs are attainable to suit a wide range of requirements including heat raising.

• Range of outer sheaths available (Copper, Cupro Nickel, Stainless Steel & Inconel), which off er robust mechanical strength and higher

temperature capabilities.• Solid metal sheath off ers excellent

earthing facility.• Supply voltage up to 500 volts allows for

three phase design and circuits. Suitable for Ex areas.

Self Limiting Tape Max Process Temp. = 120°C

ApplicationsProcess temperature maintenance of liquids, solids or gaseous materials such as fuel oils, bitumen, petro chemicals, printing inks, gas pipelines, pharmaceutical and food processes. Freeze protection is also necessary for the correct operation of a number of refrigeration plants and systems.

Constant Power Cable Max Process Temp. = 140°C

Mineral Insulated Heating Cable Max Process Temp. = 550°C

Products

Cynebar • Trace Heating

These highly fl exible heating tapes are used mainly in laboratories and other industries when quick heating at high temperature is needed. They must be used in a dry atmosphere, they are not suitable for wet areas. It is strongly recommended to use a temperature control.

• Construction gives high fl exibility and easy installation.

• High output of 250 watts per meter gives

quick heat up time.• Earthing gives electrical protection.• Built with 500mm cold tail, ready to ship.

Electric motors are warm while operating. When stopped they cool down. As a consequence humidity condenses inside the motor. When switched back on a short circuit may occur damaging the motor. Specifi cally designed for the electric motor manufacturing industry these heater tapes prevent the formation of condensation in electric motors. Factory made to length and protected with a glass braid. The anti condensation heater switches on when the motor switches off .

• Good thermal contact provides maximum heat transfer and effi ciency.

• Totally moisture proof.• Wide range of lengths and power ratings to

suit most sizes of motors.

• Suitable for use in hazardous areas,ATEX approved.

• Easily installed and glass braid enables tapes to be varnished into motor stators.

In refrigerated display cabinets and food freezers, heater cord is mounted in the door frame to prevent condensation and dampness forming on the front pane when the door is being opened and closed. Can also be applied to the hand rails of freezer cabinets to avoid frost burn.

• Wide range of heater cord resistances to cater for diff erent door sizes and applications.

• Can be supplied by the meter, 150m rolls, or longer spools to suit end-user needs.

• Pre-made to exact OEM requirements with built-in cold lead section provides electrical reliability, quick installation and complete moisture proofi ng.

In cold stores, after a certain time of operation, the cooling circuit of an evaporator must be defrosted. The ice in the cooler fi ns is melted with the water collected at the base of the evaporator and removed through a drain pipe. This pipe may be located several meters inside the cold room, it is necessary to put a heating cable inside the pipe to make sure that the defrosted water does not freeze before it drains away.

• Factory made and terminated to length with 1m built in cold lead providing total waterproofi ng.

• Extremely fl exible for installation• Wide range of lengths kept in stock ready

to ship.

• Double insulation provides good electrical protection.

• Additional range available with built in thermostat added for extra safety and effi ciency.

• Moulded termination.

Fibreglass Heating Tapes

Anti Condensation Heaters

Drain Line Heaters

Max Process Temp. = 400°C

Suitable for Class F Windings (155°C)

Heater Cords

Products

t +61 (0)7 3252 4257f +61 (0)7 3252 3720

164 Abbotsford RoadBowen Hills, BrisbaneQueensland 4006Australia

[email protected]

PO Box 213 Albion, BrisbaneQueensland 4010Australia

CYN04B10702© 2007 Cynebar


Self Limiting Tapes

Constant Power Cables

Mineral Insulation Cables

Heater CordsDrain Line

HeatersCrankcase

HeatersHeating Cable

Flexfl oor

Jan Bloom •Cynebar • • • • • • •Thermon • • • • • • •Raychem • • •

Supplier Cross Reference Table

To prevent the ground from freezing (frost heave), causing structural damage to the cold room fl oor, heating cables are installed in the concrete under the insulation. Also at the entrance of the cold room when the door is opened humid warm air and cold air meet. The condensation generated will freeze and create ice on the fl oor. As the ice may cause accidents, a heating cable is installed in the concrete above the insulation in the area near the door.

• Cable construction gives high fl exibility and easy installation.

• Total wattage per square metre is easily designed to suit the application (20 – 200

watts per square metre).• Earthing gives electrical protection.• Built with 500mm cold tail, ready to ship.

Accessories for control, terminations and fi xings of trace heating cables.

1 Thermostat boxes for quick and easy installation. Models to suit various temperatures.

2 Standard terminations. 3 Terminations with a built in junction box

are quick and easy to install. They are also easy to service and maintain.

4 Insulation entry kit is used to prevent the heating tape being damaged where it

passes through the thermal insulations’ metal cladding.

5 Fibreglass and Aluminium fi xing tapes provide good contact of the heating tape to the surface being heated. This aids effi cient heat transfer and temperature maintenance.

6 Warning labels for extra safety of personnel and plant.

A range of heaters for air conditioners and refrigeration crankcases to prevent refrigerant absorption into the oil. The lower the temperature, the faster and more complete is the absorption. This will cause severe damage when the crankcase starts due to lack of lubrication.

• Quick and easy installation.• Completely moisture proof, tinned copper

braid for mechanical protection and earthing

provides a safe installation.• Number of sizes available ready to ship

and also special dimensions on request.

Accessories

1 2

3 4 5 6

Crankcase Heater

Frost Heave Heating Cable


07 Ceramic Infrared Emitters

Ceramic Infrared Emitters

Why use infrared heating?Infrared radiation is electromagnetic energy which is generated in a heat source. The resultant energy can be controlled and directed to specifi c objects where it is absorbed and then heat is created. Infrared energy passes through air at the speed of light with only negligible heating of airborne water vapour, carbon dioxide and dust particles. Infrared heating describes all emitted radiant energy between the wavelengths of 0.76 and 1000 microns. For industrial heating applications the practical wavelength range falls between 3 and 10 microns. Major forms of electric infrared heating are metal-sheathed tubular elements, quartz tubes & lamps, open coil wire elements and ceramic infrared emitters. Ceramic emitters have the highest infrared effi ciency of up to 96%. Ceramic emitters are best when the process requires:

• Gentle heat• Even heat• Accurate heat• Zone control• Energy effi ciency.

ApplicationsThe radiant energy of infrared emitters is suitable for a wide range of processes in many industries. In our table below we have listed just a few of the more common usages with an indication of the optimal emitter ratings to effi ciently carry out

Ceramic infrared emitters are a very effi cient heat source in a wide range of industrial and commercial applications – easy to install with a long operating life and low on maintenance: potential uses are only limited by the imagination.

Application / process Emitter and Wattage

RFD / RCD 250W 400W 600W 1000W

RFS / RCS 125W 200W 300W 500W

Drying / Heating Water – paper, textiles and powders

Screen Printing – print drying

Glass – tempering layered glass

Powder Coating – melting of powder to metal

Paint Drying – preheating, curing primers and baking top coats

Vacuum Thermoforming – plastic sheeting

Comfort Heating – in offi ces, outside eating areas and factories

Incubation and Warming – young animals, hatchlings

Food Service – food warming, melting and cooking

Dehydrating Processes – food, spices, seafood

Shrink Wrap Packaging – plastic fi lm

Textiles – heat setting of man-made fi bres and drying

Thermal Adhesives – activating

the task. Ultimately trials and pilot tests are often necessary to fi ne-tune issues like material energy absorption effi ciency, process time and distance between the emitter and material.

FEATURES AND BENEFITS • All rectangular and square emitters come with integral

Type ’K’ thermocouples. This reduces downtime when your ‘emitter with the thermocouple’ fails.

• Thermocouple controlled accurate face temperature allows you to achieve the most effi cient wavelength for the task.

• Universal thermocouples give total heat zone fl exibility.• Match heater emissivity to the product absorption for

higher effi ciency and lower running costs. • Chose fl at or curved emitter faces to create either an even

or focused heat pattern.• Typical life expectancy is greater than 10,000 hours.

Cynebar • Ceramic Infrared Emitters

Products

Wattage @ 240V 250 400 600 1000Wavelength Range (microns) 2 – 10

Surface Operating Temperature °C (typical) 400 500 570 730

Installation Grid (centre to centre mm) 250 x 62.5

RFD 240 x 60 mm Flat

RFD & RCD Ceramic Heater

RCD 240 x 60 mm Curved

RFS 120 x 60 mm Flat RCS 120 x 60 mm Curved

Wattage @ 240V 125 200 300 500Wavelength Range (microns) 2 – 10

Surface Operating Temperature °C (typical) 400 500 570 730

Installation Grid (centre to centre mm) 125 x 62.5

RFT 328 x 38 mm Flat

SFS 120 x 120 mm Flat

Wattage @ 240V 150 250 400 600 1000Wavelength Range (microns) 2 – 10

Surface Operating Temperature °C (typical) 235 345 435 510 605

Installation Grid (centre to centre mm) 125 x 125

Wattage @ 240V 600Wavelength Range (microns) 2 – 10

Surface Operating Temperature °C (typical) 670

Installation Grid (centre to centre mm) 330 x 40

Cynebar • Ceramic Infrared Emitters

Products

t +61 (0)7 3252 4257f +61 (0)7 3252 3720


[email protected]


CYN07B10610© 2006 Cynebar


CFE 90mm Diameter Edison Screw

Wattage @ 240V 50 75 100 150 250Wavelength Range (microns) 2 – 10

Surface Operating Temperature °C (typical) 270 325 380 420 510

Installation Grid (centre to centre mm) 100

Accessories

Description Part NumberTerminal Block 2-pole Ceramic & S/Steel CYN0700050

Edison Screw Socket Ceramic High Temperature CYN0700055

Refl ector 250mm x 95mm CYN0700051

Refl ector 125mm x 95mm CYN0700052

Mounting Channel 1220mm x 63mm CYN0700053

Mounting Channel 1220mm x 125mm CYN0700054

Controller 48mm Electronic PID CYN1000000

Solid State Relay & Heatsink 40 amp CYN1000020

Elstein Grimwood Pearlco Stokes Hotco Cynebar Helios TEE Vulcan Salamander Ceremix

HTS/1 HTS250 FSR-245 RFD FSF V1 FTE FTE

FSR FSR250 FTE FRS 245M RCD A-1 FSC V9 FFE FFE

HTS/2 HTS2 FSR-123 RFS HSF V2 HTE HTE

FSR/2 FSR2 HTE FRS 123M RCS A-2 HSC V4 HFE HFE

HTS HTS FSQ V3 HSE SHSE

HFS HFS SFS SFE

FSL FSL RFT QFE QFE

IOT/90 10T CSE ESE CFE V6 ESES ESE

LSC

Part Numbers Cross Reference List

Terminal Block Refl ector Panel Controller

Solid State Relay

Edison ScrewSocket

t +61 (0)7 3252 4257f +61 (0)7 3252 3720


[email protected]


Cupboard Heater Dehumidifi er 11.01

IntroductionAny location that traps moisture, such as wardrobes, cupboards and other enclosed spaces, will encourage the formation of harmful condensation. Whether living in the dripping humidity of the tropics, or the cold fog of temperate and mountainous regions, we’ve all known the musty odours and mildew over our clothes and shoes. Since 1960, when the fi rst Cynebar cupboard heater dehumidifi er was designed and manufactured, we’ve successfully solved the numerous problems caused by condensation, mould and mildew.

How moisture affects your printer and photocopierMoisture absorbed by printer and photocopier paper can be a major reason for poor quality copies and ‘paper jams’. Condensation also damages many other items such as books, electrical circuitry, photographs, pianos and other musical instruments.

This Australian made cupboard heater and dehumidifi er is the simple solutionSolve the problems caused by condensation with a product that is inexpensive to run, compact and doesn’t require replacing, draining or chemical refi lls. Cynebar Cupboard heaters carry no risk of burns or fi re and are safe around children and pets. Robustly designed with a rust-resistant, powder coated metal body, the cupboard heater is maintenance free and guaranteed for fi ve years. The Cynebar cupboard heater will provide many years of trouble free, economical and eff ective use, ensuring complete protection for all applications. There are three models available – the one you select will depend on local conditions and the size of the area to be protected. The cupboard heater is designed and manufactured in Australia by Cynebar.

Performance Capabilities

Inventory Code Specifi cation

CYN1100000 25 Watts @ 240V

CYN1100001 40 Watts @ 240V

CYN1100002 60 Watts @ 240V

CYN1100003 25 Watts @ 240V with 2m Cordset installed



Applications• Anti-mildew for Clothes & Shoes• Photocopy Paper Cabinets• Electrical Switchboard Heating• Photograph Protection• Comfort Heating of Reptiles

FEATURES AND BENEFITS • Rust-resistant, powder coated metal body• Guaranteed for fi ve years• Can prevent paper jams in printers and photocopiers

Whether its the dripping humidity of the tropics, or the cold fog of temperate and mountainous regions – this is the simple answer to condensation, mould and mildew problems.

CY11L10603© 2006 Cynebar


An Introduction


Cynebars’ role is to listen, assess and construct the best answer to your needs. Our ongoing success ultimately comes from a desire to work with our clients in strong partnerships towards solutions. We seek active, vigorous business relationships as we constantly strive to improve total outcomes.

Cynebar • Precision Electrical Heating

Design Expertise

Understanding and satisfying total job requirements can be very complex. Many stages might be necessary between the first contact and completion. Our qualified engineering team is vastly experienced across many different industries and applications. Whether a single element, or complex heating project, the challenge we set ourselves is to use best engineering and manufacturing practice when identifying your optimal solution.

Our Customers

In any business the most important single factor is the customer. At Cynebar we realize it is only through answering your questions and solving your heating problems that we all gain a sense of satisfaction and pleasure from doing a job well.

Site Surveys & Plant

Often the best way to understand a job is by doing on-site checks confirming a wide range of issues such as drawing details, clearances and actual heat loss factors. These surveys are a normal part

of complex jobs to access potential issues. They are also a great aid when the level of information available from an existing application or process is inadequate.

Engineering, Design & Documentation

Cynebar offer a complete heat engineering package. We will calculate, design and document the particular solution to your needs. Introductory application assistance, expert technical

advice, and after sales service illustrates our belief in engineering sales support as an integral aspect of total customer satisfaction.

Manufacturing & Distribution

Centrally located in Bowen Hills just four kilometers north of the Brisbane CBD. Convenient to major highways, rail, the International Airport and Port of Brisbane we are able to quickly service all our

customers throughout Queensland, Australia and overseas from our factory and warehouse facility.

Installation, Commissioning & Inspection

Our customer focus has caused us to evolve into a company that will handle all aspects of a heating project. We manage and coordinate the heating and control system supply, installation

and comissioning. Pre-planned site inspections are undertaken as part of a maintanance régime.


Products

Electric Heating is used in a wide range of applications. Our classifications shown below should be seen as a stepping stone to your heating solution, not a rigid pathway.

Whether the application is basic or advanced, the solution is often a tubular element. Versatility & adaptability has made the metal-sheathed tubular element the preferred heat source in tens of thousands of different applications. Easily bent into shape with different sheath materials for difficult environments and many mounting hardware possibilities our usage is primarily limited by the imagination.

Applications

• Gas, Liquids & Solids Heating

• Tank, Circulation & Inline Heating

• Hospitality & Catering Equipment

• Molds, Dies & Platens

• Hot Plates & Sealing Equipment

Even and fast heat (plus good temperature control) result when using this large heater family. Whether using mica strip or ceramic bracelet insulation these heaters are versatile and economical. Excellent thermal conduction offers precise process heating. Temperature capabilities up to 850°C allow both for fast cycle times and the most advanced engineering resins to be molded.

Applications

• Plastic Extrusion & Injection Molding

• Blown Film Extrusion

• Pipe Heating

• Heat Treating

• Hot Plates & Sealing Equipment

Precision engineering allows more power per square meter then any other metal-sheathed element. Used in accurately reamed holes, efficient energy conduction into the work piece ensures optimum heat transfer, fastest heat recovery and reliability in adverse operating conditions. Special lead configurations offer greater flexibility, strength & protection against vibration, movement and contaminants.

Applications

• Plastics Processing & Injection Mold Dies

• Platens & Hot Plates

• Packaging Machinery, Glue Pots, End & Seam Sealing

• Medical, Scientific & Laboratory Equipment

• Fluids Heating

Tubular & Process Heating

Band, Plate & Strip Heaters

Cartridge Heaters


Products flowing through pipelines, or stored in vessels, often benefit from trace heatings’ smooth and precise energy. Easy installation, durability and minimal maintenance are some advantages over traditional steam heating. Constant Wattage, Self-Regulating, and Mineral Insulated; each has its’ special characteristics and optimal applications.

Applications

• High Temperature Pipelines

• Refrigeration Door Heaters

• Underfloor Heating

• Seedling Propagation

• Blast Freezers, Frost Heave, Ramps

A flexible silicone drum heater for the occasional cold winter day? A temperature controlled room for pallets of drums when production is key?

Generally used in lower temperature ranges to improve flow rate and recovery percentage from viscous products they can also elevate product temperatures. Gentle enough not to damage and powerful enough to do the job .

Applications

• Resins & Waxes

• Greases & Lubricants

• Palm & Coconut Oils, Animal Fats

• Honey, Molasses & Syrups

• Chemicals & Adhesives

Flexible heaters are thin (0.5 – 1.5mm), formable and able to be designed to fit your equipments’ requirements. The thin section and direct bonding to the work piece offer rapid heat transfer, accurate temperature control and even heat distribution. Standard sizes are available for most needs but complex shapes are possible without any loss of efficiency or durability.

Applications

• Food Service Equipment

• Curing of Laminates

• Laboratory Equipment

• Pipes, Tanks or Vessels

• Anything needing a flexible shape or design

Trace Heating

Drum Heaters

Flexible Heaters


Products

A capacity to control both heater power and wavelength to create ideal heating conditions make these the perfect solution for many situations. Every application can be optimised because all Cynebar Ceramic IR Heaters come with integral Type ‘K’ thermocouples. Available in a range of shapes, sizes and wattages to suit your needs.

Applications

• Radiant & Space Heating

• Vacuum Thermoforming

• Screen Printing, Powder Coating

• Dry/Activate/Cure Paints, Inks, Adhesives & Glazes

• Water Evaporation

Helical-coiled Spirals capable of working temperatures to 1400°C. Suitable for most gaseous atmospheres. Alloys have been developed to give power & temperature in demanding situations while maintaining the durability & robustness critical for continuous operation in both heavy industrial situations and also commercial & domestic space/room heating.

Applications

• Pottery Kilns

• Glass Slumping & Laboratory Furnaces

• Acrylic Sheet Vacuum Thermoforming

• Silica Glass Room Heaters

• Metal Melting & Conditioning Furnaces

Whether round, flat or profiled, resistance wires have been a staple product in the plastic film packaging and polystyrene industries over many years. It’s excellent capacity to seal & cut without mess and comparatively low setup and running costs makes it the preferred method in most low to medium volume applications.

Applications

• Packaging Machinery

• Sealing Bar Ribbon Wires

• Plastic & Foam Cutting ‘Hot Wires’

• School Experiments

• Set Design in Movies & Theatre

Ceramic Infra Red Heaters

Open Spiral Heaters

Resistance Wires


Cynebar is constantly expanding its range and improving performance. Within this environment we see our role as to lead, innovate and implement improvements. We will always seek out and offer the best solution for our customers.

Whether bimetallic thermostats or advanced multi-loop, PID controllers, optimal performance of the heating process occurs when the appropriate control package is installed to control and monitor the elements. A complete range of thermocouples, RTDs and components is also available.

Applications

• Ovens, Furnaces & Kilns

• Plastics Machinery

• Pipelines

• Tanks,

• Infrared Non-Contact

Whenever condensation is a problem our Dehumidifier can help. Plug it in and forget it. Combat excess moisture, remove musty smells or protect expensive equipment without needing refills or water trays. This inexpensive, robust and proven product runs for many years at the same cost as a small light bulb.

Applications

• Anti-mildew for Clothes & Shoes

• Photocopy Paper Cabinets

• Electrical Switchboard Heating

• Photograph Protection

• Comfort Heating of Reptiles

From 0.5 watt to megawatts; performance, durability and quality are the hallmarks of our resistors & load banks. We have specialized in manufacturing high accuracy wire-wound power resistors and resistive element ‘dummy’ loads for over 60 years. Covering the gambit; fixed or variable type, NER or Continuous usage, single or multistage switching, weatherproof, fan-cooled, meters, transportable.

Applications

• Fan & Motor Speed Control

• VSD Braking Overloads

• Standby Power Generator Loading & Testing

• UPS & Battery Discharge Testing

• Regenerative & Braking Load Discharge

Temperature Control

Dehumidifiers

Resistors & Loadbanks

t +61 (0)7 3252 4257f +61 (0)7 3252 3720


[email protected]

PO Box 213Albion, BrisbaneQueensland 4010Australia

Documents

04 Trace Heating - Yellow Pages · 2017. 5. 22. · Heating Cable Flexﬂ oor Jan Bloom • Cynebar •• • • • • • Thermon •• • • • • • Raychem •• •