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A ir/fuel ratio control is the primary function of any en- gine management system. Note that this statement of fact starts with “air.” The mass airflow (MAF) sensor is a direct measure of the air entering the en- gine, compared to the speed-density sys- tem, which uses manifold absolute pres- sure (MAP) to calculate air delivery. In this month’s column, I’ll concentrate on understanding the relationships among airflow, load, fuel delivery and MAF sys- tems, and what effect those interrelation- ships have on driveability. The test vehicle was a properly running 1.8L 2004 Toyota Corolla. The following idle airflow calculation closely matches the actual idle airflow in Fig. 1 below: 750 rpm ÷ 2 (for 4-stroke cycle) ÷ 60 sec- onds in a minute = 6.25 power cycles per second x 1.8L x 1.184 grams per liter ÷ 15% Volumetric Efficiency = 2.0 grams of air per second (gm./sec.) In the pair of graphs in Fig. 1, the idle airflow is 2.07 gm./sec. at idle, no load, in Neutral. Shifting into Drive increased the airflow to 2.4 gm./sec., a load increase of about 20%. I turned on the Corolla’s air conditioning and the airflow rose to 3.7 gm./sec. to compensate for the load. The a/c load increase of 1.3 gm./sec. is a nearly 65% increase over the base idle load of 2.0 gm./sec. The general rule for airflow at idle is that it should match the engine liter dis- placement ±20%. You can see that addi- tional loads can change this number con- Mark Warren A better understanding of the interrelationships among fuel delivery, airflow and relative load will help your diagnostic abilities. It begins by recognizing that fuel delivery calculations are all about the airflow. [email protected] Driveability Corner Screen captures & chart: Mark Warren Fig. 1 17 August 2010 continued on page 18

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  • Air/fuel ratio control is theprimary function of any en-gine management system.Note that this statement offact starts with air. Themass airflow (MAF) sensor isa direct measure of the air entering the en-gine, compared to the speed-density sys-tem, which uses manifold absolute pres-sure (MAP) to calculate air delivery.

    In this months column, Ill concentrateon understanding the relationships amongairflow, load, fuel delivery and MAF sys-tems, and what effect those interrelation-ships have on driveability. The test vehiclewas a properly running 1.8L 2004 ToyotaCorolla.

    The following idle airflow calculationclosely matches the actual idle airflow inFig. 1 below:

    750 rpm 2 (for 4-stroke cycle) 60 sec-onds in a minute = 6.25 power cyclesper second x 1.8L x 1.184 grams per liter 15% Volumetric Efficiency = 2.0 gramsof air per second (gm./sec.)

    In the pair of graphs in Fig. 1, the idleairflow is 2.07 gm./sec. at idle, no load, inNeutral. Shifting into Drive increased theairflow to 2.4 gm./sec., a load increase ofabout 20%. I turned on the Corollas airconditioning and the airflow rose to 3.7gm./sec. to compensate for the load. Thea/c load increase of 1.3 gm./sec. is a nearly65% increase over the base idle load of 2.0gm./sec.

    The general rule for airflow at idle isthat it should match the engine liter dis-placement 20%. You can see that addi-tional loads can change this number con-

    MarkWarren

    A better understanding of the interrelationships among fuel delivery,

    airflow and relative load will help your diagnostic abilities. It begins by

    recognizing that fuel delivery calculations are all about the airflow.

    [email protected]

    Driveability CornerSc

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    Fig. 1

    17August 2010

    continued on page 18

  • siderably. Be sure to test idle air-flow with all loads off.

    Fig. 2 shown above is a trio ofgraphs that were created during atest drive on the freeway, with awide-open throttle (WOT) in the

    center, a deceleration and idle atthe end. While the load/airflow atspeed was uneven due to the vol-ume of traffic, the typical airflow at75 mph was 23 to 25 gm./sec. Theairf low at 5000 rpm WOT was

    about 70 gm./sec., or 39 times 1.8L.Typically, wide-open throttle at5000 rpm is 37 to 40 times the en-gine displacement in liters.

    The fo l lowing equat ions wi l lhelp you better understand the re-lationship between airflow and fuelconsumption:

    70 mph 35 mpg = 2 gals./hr.2840 gm./gal. x 2 gals. = 5680gm./hr.

    5680 gm./hr. 3600 sec. = 1.58gm./sec. (gasoline)

    23.3 gm./sec. air 14.7 air/fuelratio = 1.58 gm./sec. fuel

    The top set of equations providethe amount of fuel consumed, ingm./hr., at 70 mph and 35 mpg:5680. The middle equation is theamount of fuel consumed ingm./sec.: 1.58. The lower equation

    Driveability Corner

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    18 August 2010

    Fig. 2

  • is a reverse calcu-lation of airflow,multiplying 1.58gm./sec. of fuelby 14.7:1 air/fuelratio. The reversecalculation of air-f low closelymatches the actu-al measured air-flow.

    The chart inFig. 3 at r ightshows the mea-sured airflow un-der different loadconditions (firstcolumn). Thesecond column is the measured air-flow in gm./sec.; the third columnis calculated fuel consumption ingm./sec. at 14.7:1 air/fuel ratio (ex-cept for the last row, WOT, calcu-lated at 12.5:1 air/fuel ratio); the

    fourth column is fuel consumptionin gals./hr.; the fifth column is thepercent of load measured against5000 rpm WOT; the sixth column ismpg achieved.

    Gaining a better understanding

    of fuel delivery, airflow and relativeload will help improve your diag-nostic abilities when it comes todriveability problems. Remember,fuel delivery base calculations areall about the airflow.

    19August 2010

    Circle #12

    Fig. 3