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Source of well-planned technology Industrial Solutions In the Aggregate Crushing and Screening Industry

1 Industrial Solutions Source of well ... - ThyssenKrupp · We offer a wide range of products and reliable services. Wherever you do crushing, screening, and conveying, with thyssenkrupp

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Page 1: 1 Industrial Solutions Source of well ... - ThyssenKrupp · We offer a wide range of products and reliable services. Wherever you do crushing, screening, and conveying, with thyssenkrupp

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Source of well-planned technology

Industrial Solutions

In the Aggregate Crushing and Screening Industry

Source of well-planned technology

Industrial Solutions

In the Aggregate Crushing and Screening Industry

Page 2: 1 Industrial Solutions Source of well ... - ThyssenKrupp · We offer a wide range of products and reliable services. Wherever you do crushing, screening, and conveying, with thyssenkrupp

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We combinedesign know-how and experience of our people

Flowing from our in-depth technical and application knowledge and invaluable field experience, we provide complete solutions relating to Aggregate Crushing and Screening systems, which are vital for the execution of various infrastructure projects.

Our strong base consists of exceptional engineering skills, product know-how, and proven technology, supported by latest CADD capabilities. These, coupled with a well-planned, in-house manufacturing facility, dedicated supplier support, and time-tested project management techniques, contribute to our abilities in developing world-class product lines and building integrated systems that are technically superior and cost-efficient.

Quality and reliabilityWe offer a wide range of products and reliable services. Wherever you do crushing, screening, and conveying, with thyssenkrupp equipment, you can rely on, firstly, the high quality technology that goes into all our products; and secondly, the reliability and service expertise that is synonymous with thyssenkrupp.

Whether you want a single machine, a complete plant, or technical support, you will find thyssenkrupp to be a competent and reliable partner.

thyssenkrupp equipment and plants have been installed all over India. Our technical support and service extend even to the most remote installations that are located across India.

The uncompromising quality concepts we practice and our commitment to exceed customers’ requirements in every aspect helps in winning customers’ confidence.

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System capabilitiesWe have extensive expertise in the design,manufacture, and installation of crushing,screening, storage & reclamation, and bulkmaterial handling systems and machinery,on turnkey or semi-turnkey basis, forprocessing of hard rocks and mineral ores.

Aggregates plantsWe offer comprehensive machinery andsystems for both stationary and mobileplants for aggregates and manufacturedsand processing. We translate theprocess flow into the reality of a well-builtplant. Our project engineering andimplementation teams work closely withthe client to get the most effective yield,gradation, and particle shape of theproducts. Capacities ranging from 70 TPHto 400 TPH are supplied.

Sand production plantsManufactured sand or crushed sand is nowextensively used in place of natural sand,in all cement, concrete, and asphalt mixers.Our Vertical Shaft Impact (VSI) crusher, isan ideal machine to produce manufacturedsand. Its rock-on-rock principle of crushingsimulates nature’s way of impact andgrinding, the way it occurs in thegeneration of particle shapes in river sand.The crushed sand produced in our VSIcrusher can be washed and classified,wherever required, in a SPIRAL classifier toremove the unwanted microfine particlesand other contaminants.We undertake total designing, supply, and erection of independent sand plants, and also integrate our VSI with existing crusher plants to produce crushed sand that meets industry specifications.

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Concrete delivery systemsWe have designed and built concretedelivery systems with capacities of up to400 cu.m per hour to suit constructionparameters and respective terrains ofvarious dam construction projects. The systems consist of a series of transport conveyors, as well as elevating, luffing, and placement conveyors. They pick up concrete from the batching plants and deliver continuously from grade level to the dam’s top for non-stop mass concre-ting in high-raised dam constructions. Our engineering skills in finding optimum solutions for delivering concrete non-stop up to a height of 80 m, have benefitted customers by saving their time and construction costs.

EquipmentOur innovative designs and qualityconcepts have set new benchmarks formachine performance in the quarry andmineral sizing industry. Our world-class crushing equipment, namely JAW, CONE, and VSI crushers are capable of crushing even the toughest of rocks and mineral ores. The feeding, screening, and classi-fication equipment – SCREEN and SPIRAL classifiers – far exceed industry standards in terms of productivity, cost economics, and efficiency.

Mobile plantsWe offer the most versatile and compre-hensive line of mobile crushing solutions.Primary, secondary, and tertiarycrushing-screening combination stationsare available for aggregate crushingand mineral ore sizing. They providemaximum mobility and optimum flexibility

to the quarry, highways, and contractingcompanies in turning out large volumesof road base materials, processing river gravel, or crushing iron ore.

Our compact range of crushers, screens,feeders, and conveyors are mounted ontomulti-axle chassis with pneumatic tyres.They are designed to be ‘truly mobile’ intheir fully assembled state, sturdy anddurable for haulage on paved roads as well as on quarry and mining tracks. They are of immense benefit to the contractors with flexibility to shift from place to place and a quick setup, both of which are essential needs of the present day fast-trackinfrastructure projects. They are availablein two-stage and three-stage configura-tions with processing capacities ranging from 120 TPH to 300 TPH.

We have added three unique combinationsto our existing mobile range:

We combine equipment expertise and system engineering skills

Mobile Jaw StationModel: NM1209JJaw size: 1270 mm x 950 mmGrizzly size: 1300 mm W x 5000 mm LFeed size (max): 800 mmCapacity: 250–600 TPH

Twin Cone Mobile StationModel: NM3000GLH / RBC-TCFeed Opening: 350 mm / 190 mmThroughput: 330 / 200 TPH

Twin-Drive VSI StationModel: NM4503VSI-TDFeed size (max): 55 mmThroughput: 400 TPH

With the above configurations, we havethe complete range of solutions to be thefirst engineering service provider in India tointroduce tyre-mounted, all-mobile plantsexceeding 300 TPH of crushing capacity.

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We provide technicaland comprehensivesupportBacked by in-depth product knowledge and system capa-bilities, we have implemented strong service concepts for the benefit of our customers. We offer competent and hassle-free services encompassing complete plant and equipment as well as bulk material handling systems.

Parts and serviceWe keep a substantial inventory of originalspare parts and fast-wearing parts ofunique metallurgy, for all equipment inour product portfolio. In addition, for yourlarge road and dam projects, where ourequipment is in operation, we prepareconsumption estimates in advance forall fast-wearing parts and spare parts for your crushing tasks and put into action our inventory plans to meet your parts requirement.

Our parts department will be continuallyin contact with your plant managers to ensure that your production is nothampered for want of spares to replaceworn-out parts.

Our service team, comprising experienced engineers and highly skilled technicians, is always battle-ready to render technical support, from simple prevention to complete care, including measures for optimizing your production to training your operation and maintenance crew.

Repairs and upgradesWe undertake complete and overallservicing along with any repair work ofour used equipment, whenever neededby the customer. We restore them to theiroriginal performance levels and help youinstall them again.

We extend our technical support to helpanalyse bottlenecks in your existing plantsand provide you with the most economicalsolutions along with flow designs.Wherever required by you, we undertakedetailed engineering and structural design,and electrical control engineering, therebyassisting you with our integrated services.

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We partner with your needsWe offer you a comprehensive range of equipment and services. Wherever you do crushing, screening, and conveying, of either hard rocks or mineral ores, with thyssenkrupp equipmentand systems, you can rely on our uncompromising quality, workmanship, and unflinchingsupport. You will find thyssenkrupp a competent and reliable partner in all your project tasks.

Single Toggle Primary Jaw CrusherModels: PST9060 (36”x 24”),PST1108 (44”x 32”), and PST1209 (50”x 38”)Capacity range: 150–600 TPH

Secondary Gyratory Cone CrusherModel: 3000 GLH for secondary crushingFeed opening: 350 mmCapacity range: 250–350 TPH

Roller Bearing Cone CrusherModel: 3000 RBC for secondary andtertiary crushingFeed openings: 75, 120, 150, and 190 mm(for fine, medium, coarse, and extra-coarse crushing)Capacity range: 60–200 TPH

VSI CrusherModels: NP2503, NP3003,NP3503, NP4003, and NP4503Capacity range: 40–550 TPH

Vibrating Grizzly Feeder800 mm, 1000 mm, 1200 mm,1300 mm, and 1500 mm widthand different lengthsCapacity range: 50–750 TPH

Vibrating ScreenMaxFlow and HiFlow 2-Deck,3-Deck, and 4-Deck modelsof varying sizes

Concrete Delivery SystemsBelt conveying and placement of concrete in dam projectsCapacity 1000 TPH and above

Belt ConveyorsAll sizes and capacities

Stationary PlantsTrough size: 600 mm to 1200 mm width of varying lengthsCapacity range: 80–300 TPH

Spiral ClassifierSpiral sizes: 600 to 2100 mm dia

Raking capacity: 15–300 TPH for washing-classifying-dewatering plants

DuraCone SRM CrusherModels: SRM400 and SRM500 for secondary and tertiary crushing, feed opening suitable for fine, medium,coarse, and extra-coarse crushing from 250 to 700 TPH of hard stones

Mobile PlantsTyre-mounted Primary Jaw Station Models: NM9060J, NM1108J, and NM1209JSecondary Cone Station Models: NM3000RBC and NM3000GLH/RBC-TCTertiary VSI Station Models: NM3003VSI, NM3503VSI, NM4003VSI, and NM4503VSI-TDCapacity range: 150–300 TPH

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8 Industrial Solutions

thyssenkrupp Industries India Pvt. Ltd.

Pune WorksPimpri, Pune - 411 018, Maharashtra, India P: +91 20 2742 5461–64 F: +91 20 2742 5350Email: [email protected]

Hyderabad Works & Standard Machine Business Survey Nos: 212–215, IDA, Phase - 2, Cherlapally, Hyderabad - 500 051, TelanganaP: +91 40 2726 3647 / 3540 / 2762 / 3015F: +91 40 2726 3162Email: [email protected]

Registered Office

Mumbai154 C, Mittal Tower, 15th Floor, 210, Nariman PointMumbai - 400 021, IndiaP: +91 22 2202 0064 / 6837F: +91 22 2204 4025Email: [email protected]

Branches

ChennaiTemple Tower, 5th Floor, Nandanam672, Anna Salai, Chennai - 600 035, IndiaP: +91 44 2431 4235 / 2433 9482F: +91 44 2434 8198Email: [email protected]

KolkataEco-Space, Premises No.701, Block-A7th Floor, New Town, Rajarhat, Kolkata - 700 156. IndiaP: +91 33 6605 5200 / 01F: +91 33 6605 5218Email: [email protected]

New Delhi407 A, Hemkunt Tower, 98, Nehru PlaceNew Delhi - 110 019, IndiaP: +91 11 2644 9971 /72 /73F: +91 11 26468968Email: [email protected]