120 Optima HX Manual RevJ

PLEASE KEEP FOR PERMANENT REFERENCEPart No. 120 REV J 04/12

This manual covers the servicing and general maintenance requirements for Aquafine Ultraviolet Water Treatment equipment.

DISINFECTION TOC REDUCTION OZONE DESTRUCTION CHLORINE/CHLORAMINE DESTRUCTION

Optima HX Series

Installation & Operation Manual

It is imperative that those responsible for the installation of this equipment, as well as operating personnel, read this manual and carefully follow all instructions and guidelines. EquIpmEnt op-Erators and InstallErs must comply wIth opEratIonal safEty rEquIrEmEnts.

A TROJAN TECHNOLOGIES COMPANY

READ THIS MANUAL

p 661.257.4770 or 800.423.3015 (within domestic U.S.A. and Canada) 1

TABLE OF CONTENTSTABLE OF CONTENTS ............................................................................................................................................ 1INSTRUCTION .......................................................................................................................................................... 3 .......................................................................................................................................... 3 WARNING ........................................................................................................................................................... 3DESCRIPTION ....................................................................................................................................................... 5-6!" ................................................................................................................................................. 5 ........................................................................................................................................... 5#$ ....................................................................................................................... 6 CONTROL PANEL ............................................................................................................................................... 6INSTALLATION .................................................................................................................................................... 7-11 LOCATION .......................................................................................................................................................... 7 ELECTRICAL POWER ........................................................................................................................................ 7%& ....................................................................................................................................................... 7-8#$ ...................................................................................................................................... 9 SE LAMPS......................................................................................................................................................... 10OPERATION ............................................................................................................................................................11&............................................................................................................................11'& ..................................................................................................................................................11UV MONITORING SYSTEM .............................................................................................................................. 13-17 DESCRIPTION ............................................................................................................................................. 13-14 OPERATION ................................................................................................................................................. 15-18UV G400 SERIES CONTROLLER..................................................................................................................... 19-24 DESCRIPTION .................................................................................................................................................. 19 OPERATION ................................................................................................................................................. 21-24MAINTENANCE ................................................................................................................................................. 25-30& ............................................................................................ 25$$ ................................................................................................ 25"# .......................................................................................................................... 26-30 OPERATING CONDITIONS ................................................................................................................... 26 CLEANING THE UNIT ............................................................................................................................ 26 QUARTZ SLEEVE MAINTENANCE .................................................................................................. 26-27 CLEANING THE DETECTOR WINDOW ............................................................................................... 27 INSPECTION FOR LEAKS .................................................................................................................... 27 INSPECTION FOR LAMP OPERATION ................................................................................................ 28 REPLACEMENT OF UV LAMPS ........................................................................................................... 28 LAMP SOCKET INSPECTION ............................................................................................................... 28 COOLING FAN INSPECTION ................................................................................................................ 28 REPLACEMENT OF BALLASTS ........................................................................................................... 29 SAMPLE PROCEDURES....................................................................................................................... 29 MEASURING PERFORMANCE ............................................................................................................. 30 REPLACING/CLEANING AIR FILTER ................................................................................................... 30TROUBLESHOOTING ....................................................................................................................................... 31-42$

&" ....................................................................................................................... 31-32$&()) ............................................................................................................................ 33-38$" ................................................................................................................................................ 39-42WARRANTY ....................................................................................................................................................... 43-45PARTSLIST ........................................................................................................................................................ 47-48


INSTRUCTIONPURPOSE & SCOPE operation of the Optima HX Series, a UV water treatment system !!

" # $ %& ' $' *'$'

" + ' $$ * * the system drained.

" + ! -/ 9 '!'

!"#$%&'!( )*)+,+-

4*+,:;


DESCRIPTIONTHE OPTIMA HX SERIES:;

6*+,:;


INSTALLATIONINSTALLATION GUIDELINES :;-/[-/$'B

H. Q%%

& &*

$

8*+,:;

p 661.257.4770 or 800.423.3015 (outside CA within domestic US) 9

INSTALLATIONDE QUARTZ SLEEVE INSTALLATION$B%

1. #-/&%'

2. %

3. ' % '!Handle these with care, as they are fragile.

4. /'%!&%

5. #!$See Fig A

6. Q%'$#%

7. >:B$':B $:Bnut. See Fig B

8. Q:B%%I

' $ &% ' $ $See Fig C

9. Z'[:B!#

10. I' % ' $ ! ! > ! '$'*%''!$'

11. #!B

12. '-/

1*2+'--(-)+'')

.% *-++))++- .',

%% *-++))'

10*+,:;


1. # -/$$

2. &-/$should only

3. &$'=I=$temperatures of 40F (4.4^P`^R(26.7^P. For * contact

4. >temperature does not exceed ` ^R(26.7^P$$I$$*$?:+@?:RR@'K! E$* ! ?:RR@ each session.

5. &=ZZcapacity.

6. &:+:''E?:+[:RR@'N' TBBG[

OPERATIONOPERATIONAL GUIDELINES

NOTE: !operate the UV lamps outside of the UV treatment EXPOSURE CAN SEVERELY BURN AND DAMAGE EYES AND SKIN!

POWERING UP

A. -/$$=ZL]QKR''%$!T ' ! !

B. '

C. '

& ! -/treatment unit.

E. Z$$

F. /'**'

G. /''B*

$!MKDPposition.

H. ?:+?*-//B'$$%

I. - B M&KKP* ' $!DB>+ +G [$DBE;>DBN+>K GB+

J. R :+[:RR * I#[I:Q$-/]N$?:+@?:RR@'*G:G ? @ $ Refer to Controller section of this

K. R:+[:RR*-/]Nto REMOTE mode. For remote operation of the unit, ';:'$'BMN/&P$:N/&%B%;:'$$:+[:RR'

G $ % ?:+@* ?IITK :+@ -/]N'>*?IITKR-G@

Q-/*$W

12*+,:;


UV & TEMP MONIT. SYSTEM DESCRIPTIONUV & TEMPERATURE MONITORING SYSTEM -/ J K I' $ -/ '

# ! $ ! $ *#DTIG

-/JKI'E*KI*&$with the connector.

KEY FEATURES

" :+>I$-/&$

" B L^R M^P %

ZMF$P

" Irradiance and percent readout options.

MONITORING STATIONKI$* ' -/'$>'*$'$Zsuch as water and dust.

( )*)+)%-'-

$! KI'WSee Fig. B.

1. :-MNP

2. &>+MFP

3. G-/#'MFP

4. ;MFP

5. >QMEP

NOTE:

terminals.

.( )*)+)3.%/+&-

1

2

3

4

5

UV DETECTOR+>IMP$-/&!$$Z$Z*$$&Z

+>IB$ $ &

&$!$$Zreached.

&:B:B'D:B&$See Fig. C on following page.

14*+,:;


UV & TEMP MONIT. SYSTEM OPERATIONUV & TEMPERATURE MONITORING SYSTEM

SETUPImenu.

1. P&-Q'

2. $P&&:+Z

3. P# the correct password.

4. d) Then depress ENTER.

5. P&'?K>+KT+-@

1. -/''*M?-/&>IQG@P #TG>/T&''Bz DDI:G-T&'$ 'BL[

Alarm Display Screen ' -/'' $' -Q'

$ DTTQ %K $ -/ '-/' T '

-/' $ ^R^

Main Menu Screen

G&=$D'W"#$

( )*)+)%-'-

1 2 3

1. -Q

2. &:+

3. T+T#BK>+KT+-:Q>:+I

$'?T+T#@$*

?EN@$'W

MAIN MENU

R?K>+KT+-@$'$?IQ@

ACCESSING PARAMETERS

16*+,:;Iz$ '

4. '*M?TKQ&>IQG@P R;#T+;T> B unit of measurement DTGI>-IB measurement :RRB$ measurement

5. *M?TKQG#K@P RMNPB ^RM&TR-GP DbRMbbPB b^R :RR$

1. ?KK@l

2. --Q[&:+?-/&>IQG@$B?T+T#@

3. --Q[&:+?#TG>/T@$?T+T#@?DI:G-T@?T+T#@

4. '?K>+KT+-@$

'*$?#T-#+@-/''*'

SETTING PARAMETERS

Setting UV Intensity Display M$[#zP

?-/&>IQG@

5. --Q[&:+?#T-#+@?T+T#@

6. '$-/'

1. ?KK@l

2. --Q[&:+?-/G#K@?T+T#@

3. --Q[&:+?T&>@?T+T#@

4. --Q[&:+-/?T+T#@

5. /'?-/G#K@$?:+M


UV & TEMP MONIT. SYSTEM OPERATION4. ?-/GT/TG@*$

'-/'?T+T#@

5. ?K>+KT+-@$'*$'?-/zGT/TG@

6. --Q[&:+?#T-#+@?T+T#@

7. '$-/'

1. ?KK@l

2. --Q[&:+?TKQ&>IQG@?T+T#@

3. --Q[&:+^R*^:RR?T+T#@

4. /'?K>+KT+-@

5. --Q[&:+?#T-#+@?T+T#@

6. '$-/'

Setting Temp. Units (F or C)

Setting Temp. Alarm Setpoint

'^R;b^R>:RR*$can occur.

1. ?KK@

2. --Q[&:+?TKQG#K@?T+T#@

3. --Q[&:+^RMP*b^R:RR?T+T#@

4. /''?K>+KT+-@*$?TKQG#K@

5. --Q[&:+?#T-#+@?T+T#@

6. ?#T-#+@?T+T#@

7. '$-/'

ALARM INDICATIONS

Low UV Alarm

-/$-/*W

1. $'30 seconds.

2. G&=$=DG-T-/>'{$$

3. -/'

4. $*?I-/I@-Q[&:+to OFF.

High Temp. Alarm

$*W

1. $'30 seconds.

2. G&=#T&=#T&corrected.

3. '

4. $*?II@-Q[&:+to OFF.

18*+,:;


UVG400 DESCRIPTIONUV VISION-2000 SERIES -/ /B I ' KZQ$MK-

20*+,:;


UVG400 OPERATION

D'W

UVG400 CONTROLLER

((+)04###+-*-+5$## &-'

1. I#[I:Q

2. STATUS

3. MAINTENANCE

4. IT-Q

CONTROLS/SCREENS $* * TIQT $ ' '$$$with each.

START/STOPI#[I:Q$

1. Q I#[I:Q -/ :+ :RR ?G@

STATUSthe system.

1. QI-I!'System Status menus.

2. I-I!''WGI$*IGQ

Lamp Status Screen-/

*'$$$$*$*$'

1. #-/&'

2. $-/>'&'

3. #-/>'&'

4. -/IQ

5. #&'

6. IQ

7.

8. I'I[K

Alarm Status Screen - if detector option included1

2

3

4

5

6

7

8

-/]N -/ $'$-/

' WKZ$MK-

22*+,:;+$'

5. QTI!''ZMAINT. menu.

6. K>+ !'

MAINTENANCE''$'' *-/z*software information.

I''

Lamp Data/System Screen


UV G400 OPERATION'-/G&$'-/*$

Depressing the SET key will reset the lamp hours and cycles to 0. This is completed when new lamps are installed.

'

/$$IT-Q

-/z&IT!'

Parts List Screen

UV Detector Set RelativeUV to 100% Screen

SOFTWARE SCREEN

SETUP''''

1. QIT-Q!''IT-Q

2. $%

3. T?1234.

4. IT-Q$'

5. QTI!''ZIT-Q

6. IT-Q!'

$

R-/&*?I# @ ' $^R^

*G:G#TK:T>G:G*-/$$'I#[I:Q$>#TK:T*-/$$':+G

Set Time & Date Screen

Set Up Display 1 Screen

24*+,:;


MAINTENANCERECOMMENDED MAINTENANCE GUIDELINES

" 'M*&>*;***P

" T

" RM*P

" QM*P

$' -/ $ $W

1. Q

2. #% $ measures.

3. :% ' * $ '

4. T$

-/

Z% '* '* $' ':''*BW

D$*-/'$'R*=*'%Z*=[

#-/*'`*'N*K*'N'*`*EbL'*''Z;

26*+,:;*'$'''

2. -*'

3. '

4. >$$$'*Z$ $

-/*$

%$''* %''$*l$'*= * ' '* N #%$''

>% 'Z $ ' $$$

>$%**'$' >* * '$'''''Z*$Z&'$'''%$on the outside of it.

> Q M>QP $$>Q>Q$*%$'>>Q*$

QUARTZ SLEEVE MAINTENANCE

MAINTENANCE


CLEANING THE QUARTZ SLEEVES

1. Turn off the water to the unit.

2. &

3. &-/$

4. #!

5. %-/

6. #!

7. #-/%

8. -*'%

9. %#*

10. -/&$%

The most important consideration for proper installation, operation and maintenance of any piece of equipment is operator safety. The following caution statements directly relate to operator safety. Please review with all applicable personnel to ensure continuous

/' %'''$>'*I $ * ' $

INSPECTION FOR LEAKS

1. IIB'B$'

2. #!!3. &!

! M!% $P*!

!*$$'!$found and repaired.

/' $$ '>!*W

IF TUBE QUARTZ TUBE IS LEAKING" #:

$'=$$!$

" -!!

" #:B%$

" Q:B ! $ $

" # $$

IF END PLATE O-RING IS LEAKING" &'! !

:B $$

" $ ' Z'LB[$$*B'

See the torque

" >!*![:B'#-/

" #%

" #:B

" #:B$

CLEANING THE DETECTOR WINDOW

1. I=

2. I-/

3. #$$'!

4. -&

5. -B''&

6. #&$

7. ?:+@

MAINTENANCE

28*+,:;GT&$$'-/*''$-/$'$

$$'RW

1. I-/?:RR@

2. #!

3. >''-/*$GT&'


SAMPLE PROCEDURES1. Q ! *

'$$$ $'$

2. 'Z[N@MF

P'Q!*l$''$

'$'

3. $'*=$MLz=P=E

4. #''$=

5. : $ ; * $!'!$

6. $!*$

'

7. $$$!$' $ Q $E'

MAINTENANCE

REPLACEMENT OF BALLASTSD -/

;*$$*$W

1. I-/?:RR@

2. G $ $ # '

3. >$'$'$

4. #$

5. >$

6. #$MP

7. -/?:+@

NOTE: If the voltage reading is zero, or a number above or below the acceptable range, this indicates a ballast fault and the ballast connected to the faulty !01the accpetable range, but the LED does not light,

4. #!MP'-/$

5. - >700VAC.

6. K R BMITP -/ * !R$BM&TP;M;P-/*!!

7. -/?:+@

8. #

9. I-/?:RR@

10. $$NLB850V..

30*+,:;


BLUE SCREENSYMPTOM PROBABLE CAUSE REMEDY >$IQ ! -/ I Q

-/'>' I Q* =DG-T#{IQ

G$

+' K'

$ #T& DG$L/&>*QD'$

&-/>

K $ ]#TT+DG$BL/&-/>-/*[2*$/&

!678981":"78TROUBLESHOOTINGRED SCREENSYMPTOM PROBABLE CAUSE REMEDY $IQ >$IQ*

=#T&G$

+' K'

$ #T& DG$L/&>*QD'$

&

K $ ;>T D#:+$BL/&$/[^ R*b^R*$b

TESTING THE DETECTORSYMPTOM PROBABLE CAUSE REMEDYon DC

I' K'

$ $ #T& DG $ L/ & >

*QD'$

continued...

32*+,:;

p 661.257.4770 or 800.423.3015 (outside CA within domestic US) L 33

!;Q ' ' %

' ''> $*

34*+,:;


LEAKINGSYMPTOM PROBABLE CAUSE REMEDYLeaking Compression nut >:B

''

: I'

]! ! :B $ deterioration.

$${$'-/*:%

:B ! :B $ deterioration.

$${$'-/*:%

#:B

I ! :B $ deterioration.

$${$'-/*:%

?;

@ ?

@$LB#

]R>G[#: >$#*

I#[I:Q$

GR (option) >!!;(option) > ? ;@

'*$$R$the set point to restart.

!;

36*+,:;


!;!'* *' #!'

D $ > $ $*=!B* $ $'#$

I' ' $ Eminutes.

!IBbBBBG:IT&E*:QT+L

UV SYSTEM PERFORMANCESYMPTOM PROBABLE CAUSE REMEDYUV system non-performance -

Bacteria, TOC, Ozone

I I$errors.

! !'

Q I'>'*'$=

G! G!':J R:*

`L$= If the capacity of the equipment exceeds the

'* $compromised.

' > $* $$ -/ '* $

-/ '

Y% %'

38*+,:;


SYSTEM ALARM MESSAGEALARM PROBABLE

CAUSEREMEDY

SYSTEM OK

there are no system

LAMP OFF ALARM

-/

-/:+ -/ $ #-/

D $ '$

T ;

$ has reached its set I' ' :RR ! fans for operation

Water temperature Water temperature has reached its set I' ' OFF and res ta r t when temperature F. G ' enter the treatment $

LAMP FAULT

-/ !'

> !#

Water Temperature Water temperature has reached its set I' ' OFF and res ta r t when temperature F. G ' enter the treatment $

SYSTEM ALARM MESSAGEALARM PROBABLE

CAUSEREMEDY

T I M E T O CHANGE LAMPS

G : Hour

hours has reached #

1000 HOURS TO LAMP

G : Hours

run hours are within Q-/

LOW UV ALARM

-/G -/* % operation of 8000 * $ Q for many hours after ` $ -/

Y % I [&R

I n r a w w a t e r M#:[&>P* $ % $!the transmission of -/ ' % $ >Q '' %

Y' ' water transmission ' > $*t he t ransmiss ion p r o p e r t i e s c a n

TROUBLESHOOTING

40

*+,:;


TROUBLESHOOTING

42

*+,:;


WARRANTY%*$'

1. R''

2. R '

3. R'

4. R Z $* *

*?

@

5. R Z M *% * $* P [

6. R Z +

MEP ?:+[:RR@ ' Nof operation.

7. :$'

8. R*-/GL$ME!P*@JE@*L$ME!P*N@bL$MEN!P*F@$$

9. - %$'

10. R!!

11. Z^R

12. :

''W

NOTE: To register your UV system for warranty, go 000

?787837?,$@-$:""1;;717$J$#179$?"X779":?-$??$:,@,576"#57?1#15$1"!$@1

Please see Aquafines official warranty on the 0

44*+,:;


AQUAFINE EQUIPMENT WARRANTYThe following terms and conditions will govern the equipment warranty provided by

M?@P:[:$M?@PB`'**

$'M?T@P$!$'T'''T$

:K****T$'$'$$'>*''T$B$''ZWMP%*M$P'L''T$*'l*'l''$>l:K*'$$*''*l*$'*$'*$$''>$$$'*lZ**!$'*lZ*'$'>$$$''[$'*$'*$'*!$>

*$'T$$'>$$$$'*T$'$$'$'*'Zl'*$'$''Z'$T*$M$P*MP* $''**'*'$''T'$'{''$'T'$$*****$**$$'l$'**$T$'Z$'Zdate of this warranty.>*l$'T*$T*ZT'

46*+,:;

667489$99#:##$4;;#78===?%4#77 47

PARTS LIST )BALLASTS Ballast Assembly 120/240V 50/60Hz 43474-1Ballast Assembly 120/277V 50/60Hz - HX MINI SERIES 45040ELECTRICAL COMPONENTS Monitoring Station & UV DetectorMonitoring Station 41114-1Detector Kit w/20 cable (NIST Cert. included) 43240Detector Kit w/20 cable (NIST Cert. NOT included) 43240-1Standard Detector only 42601Detector Cable 41116Detector Comp. Nut CPVC 4252Detector O-Ring ()@ 40432RTM & FansRTM Square 240V/50HZ 15844RTM Square 120V/60HZ 15843RTM Square 240V/60HZ 17745Fan 2 120V 4205Fan 2 240V 4206Fan 4 240V 3903FusesFuse 3 Amp 14205Fuse 6 Amp 913838LAMPS, QUARTZ SLEEVES HX Lamps+)&*&!"A+A'48$+- '&0+

+)&*&!"A'A'48$+- '&0'

+)&*&!"A A'48$+- '&0

Validated HX Lamps('&-&!"A+A'48$+- %*- 0+

('&-&!"A'A'48$+- %*- 0'

('&-&!"A A'48$+- %*- 0

Quartz SleevesA+A1B48&- ;7:$

A'A1B48&- ;7C:

A A1B48&- $8#;$

LAMP & QUARTZ SLEEVE COMPONENTSLamp Sockets & Comp. Nuts;D'+E' $#86C0;

:D'+E' $#86C0:

76D'+E' $#86C076

4#D'+E' $#86C04#

Documents

120 Optima HX Manual RevJ